WO1998043791A1 - Extrusion molding article with embossing finish and a method for producing the same - Google Patents
Extrusion molding article with embossing finish and a method for producing the same Download PDFInfo
- Publication number
- WO1998043791A1 WO1998043791A1 PCT/JP1997/001075 JP9701075W WO9843791A1 WO 1998043791 A1 WO1998043791 A1 WO 1998043791A1 JP 9701075 W JP9701075 W JP 9701075W WO 9843791 A1 WO9843791 A1 WO 9843791A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- extrusion molding
- glazed
- embossing
- embossing finish
- wood powder
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0019—Combinations of extrusion moulding with other shaping operations combined with shaping by flattening, folding or bending
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/17—Articles comprising two or more components, e.g. co-extruded layers the components having different colours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
Definitions
- the present invention relates to an extrusion molding article with an embossing finish and a method for producing the same.
- the present invention relates to an art for applying an embossing finish on the surface of an extrusion molding article of resins, followed by making the pattern printed by the embossing finish clear.
- Extrusion molded articles of synthetic resins have been frequently used for highly processed building components like a door sash instead of wooden components manufactured by natural timbers.
- the materials for these extrusion molded articles of synthetic resins are, for example, a hard vinyl chloride resin with which several tens percentage of wood powder is blended.
- the extrusion molding article comprising the aforementioned materials can be previously formed into a desired shape while the natural timbers require several times of planing steps. Therefore, processing steps after the molding can be largely reduced in addition to enabling the article to be cut with a saw or to be fixed with nails, which makes the construction so easy.
- the new article according to the art described above yet involves several problems that its specific gravity is so large compared with that of timbers and its surface becomes so hard by forming skin layers on the surface that wood-like touch is lost. Moreover, since its compatibility with vinyl acetate based adhesives or paints that are commonly used for the wooden components is low, adhesion or painting with the resin was difficult. Therefore, the uses of this new article were limited. For the purpose of solving the aforementioned problems, an extrusion molding with a low degree of foaming has been applied after adding a blowing agent in the resin material to make the specific gravity of the molded article nearly equal to that of the natural timber components.
- a cylindrical roller provided with a lot of convexities on its surface is pressed on the surface of the molded article to form many tiny grooves on it, thereby printing grain patterns on the surface of the molded article followed by painting on it.
- the paint layer so hardly penetrates into the grooved portions formed by the embossing finish that woodlike touch is lost due to light and shade stripes on its surface .
- the object of the present invention is to solve the problems described hitherto that arise after applying an embossing finish to the extrusion molding article that is expected to have wood-like touch. Paints are allowed to penetrate into the patterns formed by the embossing finish for emphasizing its color tone, thereby making the grain patterns clear and enhancing wood-like touch.
- the present invention comprises the steps of extrusion molding a molded article having a cross section with a desired shape, applying an embossing finish after removing skin layers formed on the surface, spray-coating a paint on the surface, allowing to penetrate the paint layer into patterns formed by the embossing finish by rubbing with an elastic block and finally removing the light and shade stripes formed by rubbing with a brush.
- the present invention according to Claim 1 provides an extrusion molding article of resins formed by an extrusion molding, characterized in that the glazed portion comprising at least a glazed face is formed with a resin material containing wood powder in which the resin is blended with the wood powder; the glazed face thereof being formed, after applying an embossing finish and painting, by burying a paint in grooves formed by the embossin finish and brushing the surface of the buried paint.
- glazed portion denotes a visible portion when the molded article of resins formed by the extrusion molding according to the present invention is brought in a circumstance where their inherent functions can be exhibited.
- the present invention according to Claim 2 is provided to technically limit the extrusion molding article with an embossing finish according to Claim 1, wherein the glazed portion is molded by a monolithic extrusion with the other portions.
- both portions are molded by a monolithic extrusion molding.
- the present invention according to Claim 3 is provided to technically limit the glazed portion of the extrusion molding article with an embossing finish according to Claim 1 or Claim 2, wherein the glazed portion and the other portions are molded with a resin material containing wood powder forming the glazed portion.
- the whole portion is produced by using the material of the glazed portion.
- the present invention according to Claim 4 is characterized by producing the wood powder in the resin containing wood powder that forms the glazed portion by the steps comprising: grinding the crushed powder obtained by crushing a cellulose material; and adhering surface particles having a smaller particle size and higher hardness than the crushed powder on the peripheral surface of the crushed powder.
- Cellulose materials described herein denotes natural woods as well as such materials including sawdust, rice straws and bagasse.
- Resins includes hard resins, for example, such as polyvinyl chloride resin, foamed polyvinyl chloride resin, polyethylene resin, polypropylene resin, phenol resin, polyurethane resin, ABS resin and polystylene resin. Soft type resin may be also used depending on the molded bodies required.
- “Surface particles” correspond to titanium oxide, aluminum, nickel, silver, ferrites, thermoplastic resins or ceramics .
- the proportion of the wood powder to be mixed with the resin to the total molded body is adjusted not to exceed 30% by weight since molding processes may be interfered with a low fluidity during the molding.
- Pigments denote colored pigments, examples of them being inorganic pigments such as iron oxide, cadmium yellow and carbon black.
- the present invention according to Claim 5 provides a method for producing an extrusion molding article with an embossing finish comprising: an extrusion molding step for extrusion molding a glazed portion that forms at least a glazed face by using a resin material containing wood powder in which the resin is mixed with the wood powder; an embossing step for applying an embossing finish on the glazed face; a painting step for painting so as to bury the paint into grooves formed by the embossing finish; and a brushing step for brushing the paint layer buried in the grooves formed by the embossing finish.
- Fig. 1 is an illustrative drawing representing a production process according to the present invention
- Fig. 2 is a perspective view showing an example of the molded article.
- Fig. 1 is an extrusion molding machine for synthetic resins
- 2 is a cooler
- 3 is an extrusion guide. These parts are commonly found in the conventional extruder.
- a molding die 4 is attached to the extrusion molding machine 1 for continuously molding a molding article having a cross section with a desired shape.
- a molded article A having a cross section as shown in Fig. 2 is formed, for example, by supplying a molding material of a synthetic resin to the extruder 1, with which several tens percentage of wood powder, several percentage of blowing agent, stabilizer and reinforcing material, respectively, are blended.
- a sanding machine 5 is provided in front of the extrusion molding machine to remove skin layers formed on the surface of the molded article A and for applying a satin finish on the surface, thereby exposing countless small pores produced by wood powder and blowing agents for emphasizing wood-like touch of the molded article A as well as for enhancing a compatibility with paints.
- An embossing machine 6 is also provided in front of the sanding machine 5 to apply an embossing finish on the surface of the molded article arrived at this position.
- the embossing machine 6 is provided with a press roller on the surface of which a lot of convexities are protruded forming a grain pattern.
- a grain pattern having thin grooves is printed by pressing this press roller on and penetrating the convexities into the surface of the molded article A.
- a spray coating machine 7, rubbing machine 8 and brush 9 are further provided, respectively, in front of the embossing machine 6 for spray coating a prescribed amount of paint on the surface of the molded article A previously subjected to an embossing finish, followed by rubbing the coated surface with a gentle touch of the surface with an elastic block like an urethan foam, thereby penetrating the paint layer into the thin grooves formed by the embossing finish. Then, light and shade stripes appeared on the painted surface of the molded article A are retouched by using the brush 9 to form an uniform painted surface. The molded article is finally finished by drying the coated layer by a conventional method followed by painting a clear lacquer.
- the block used for rubbing the painted surface absorbs few paints since it has an appropriate degree of elasticity. Therefore, an effective painting is made possible since few amount of the paint coated on the whole painting surface comprising the groove part and the other parts is lost while enabling to penetrate the paint into every thin grooves.
- the painted surface on which light and shade stripes appear arising from the painted surface other than the thin grooves can be effectively turned into an uniform surface by brushing after rubbing with an elastic block.
- the present invention provides an art for solving the problems that wood-like touch is lost due to light and shade stripes when an embossing finish is applied on the extrusion molding article expected to have wood-like touch.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ332985A NZ332985A (en) | 1997-03-28 | 1997-03-28 | Extrusion molded article of resins having an embossed, painted and glazed face |
AU21766/97A AU2176697A (en) | 1997-03-28 | 1997-03-28 | Extrusion molding article with embossing finish and a method for producing the same |
PCT/JP1997/001075 WO1998043791A1 (en) | 1997-03-28 | 1997-03-28 | Extrusion molding article with embossing finish and a method for producing the same |
CA002255784A CA2255784A1 (en) | 1997-03-28 | 1997-03-28 | Extrusion molding article with embossing finish and a method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1997/001075 WO1998043791A1 (en) | 1997-03-28 | 1997-03-28 | Extrusion molding article with embossing finish and a method for producing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998043791A1 true WO1998043791A1 (en) | 1998-10-08 |
Family
ID=14180325
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1997/001075 WO1998043791A1 (en) | 1997-03-28 | 1997-03-28 | Extrusion molding article with embossing finish and a method for producing the same |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU2176697A (en) |
CA (1) | CA2255784A1 (en) |
WO (1) | WO1998043791A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005118261A1 (en) * | 2004-06-01 | 2005-12-15 | Trex Company, Inc. | Imprinted wood-plastic composite, apparatus for manufacturing same, and related method of manufacture |
WO2007131693A1 (en) * | 2006-05-16 | 2007-11-22 | Rehau Ag + Co | Coated and brushed pvc profile having wood like appearance |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050087904A1 (en) * | 2003-10-24 | 2005-04-28 | Bryan Robert J. | Manufacture of extruded synthetic wood structural materials |
CA2743038C (en) | 2008-10-21 | 2012-08-14 | Uniboard Canada Inc. | Embossed monolayer particleboards and methods of preparation thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1443194A (en) * | 1972-09-19 | 1976-07-21 | Braeuning H | Method of and apparatus for producing a shaped material made of wood and thermoplastic plastic |
JPS63178875A (en) * | 1987-01-19 | 1988-07-22 | Misawa Homes Co Ltd | Production of extrusion-molded product having embossed pattern |
EP0655310A1 (en) * | 1993-03-05 | 1995-05-31 | Misawa Homes Co. Ltd | Method of manufacturing wood-like product and the product |
-
1997
- 1997-03-28 AU AU21766/97A patent/AU2176697A/en not_active Abandoned
- 1997-03-28 CA CA002255784A patent/CA2255784A1/en not_active Abandoned
- 1997-03-28 WO PCT/JP1997/001075 patent/WO1998043791A1/en not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1443194A (en) * | 1972-09-19 | 1976-07-21 | Braeuning H | Method of and apparatus for producing a shaped material made of wood and thermoplastic plastic |
JPS63178875A (en) * | 1987-01-19 | 1988-07-22 | Misawa Homes Co Ltd | Production of extrusion-molded product having embossed pattern |
EP0655310A1 (en) * | 1993-03-05 | 1995-05-31 | Misawa Homes Co. Ltd | Method of manufacturing wood-like product and the product |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 012, no. 455 (C - 548) 29 November 1988 (1988-11-29) * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005118261A1 (en) * | 2004-06-01 | 2005-12-15 | Trex Company, Inc. | Imprinted wood-plastic composite, apparatus for manufacturing same, and related method of manufacture |
WO2007131693A1 (en) * | 2006-05-16 | 2007-11-22 | Rehau Ag + Co | Coated and brushed pvc profile having wood like appearance |
Also Published As
Publication number | Publication date |
---|---|
CA2255784A1 (en) | 1998-10-08 |
AU2176697A (en) | 1998-10-22 |
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