DESCRIPTION
TITANIUM METAL TREATMENT METHOD, METHOD OF FORMING AN
ELECTRICALLY CONDUCTIVE INTERCONNECT, AND METHOD OF
REDUCING CONTACT RESISTANCE OF AN ELEMENTAL TITANIUM CONTACT
Technical Field
This invention relates to titanium metal treatment methods, to methods of forming electrically conductive interconnects, and to methods of reducing contact resistance of elemental titanium containing contacts. Background Art
The invention primarily grew out of needs for making highly reliable, high density dynamic random access memory (DRAM) contacts. Advance semiconductor fabrication is employing increasing vertical circuit integration as designers continue to strive for circuit density maximization. Such typically includes multi-level metallization and interconnect schemes.
Electrical interconnect techniques typically require electrical connection between metal or other conductive layers, or regions, which are present at different elevations within the substrate . Such interconnecting is typically conducted, in part, by etching a contact opening through insulating material to the lower elevation of a layer or conductive region. The significant increase in density of memory cells and vertical integration places very stringent requirements for contact fabrication technology. The increase in circuit density has resulted in narrower and deeper electrical contact openings between layers within the substrate, something commonly referred to as increasing aspect ratio. Such currently ranges from 1.0 to 5, and is expected to increase. Further, the circuit density increase places increasing constraints on the conductivity of the contacts themselves.
One material useful in contact technology is titanium in either elemental or alloy form. Such can be deposited, for example, utilizing plasma enhanced low pressure chemical vapor deposition using TiC-4, Ar and H2 as precursor feed gases. Unfortunately, other undesired chlorides, nitrides and other materials can remain in the outer portion and on the outer surface of the titanium layer being formed. These contaminate species are undesirably more electrically resistive than elemental or alloy titanium, thus reducing the desired overall conductivity of the deposited film or contact being made .
It would be desirable to overcome these identified drawbacks in producing more reliable and high conductivity contacts. Brief Description of the Drawings
Preferred embodiments of the invention are described below with reference to the following accompanying drawings.
Fig. 1 is a diagrammatical sectional view of a semiconductor wafer fragment at one processing step in accordance with the invention.
Fig. 2 is a view of the Fig. 1 wafer at a processing step subsequent to that shown by Fig. 1. Fig. 3 is a view of the Fig. 1 wafer at a processing step subsequent to that shown by Fig. 2. Best Modes for Carrying Out the Invention and Disclosure of Invention
In one aspect of the invention, a method is provided for treating titanium containing metal. In one implementation, the invention includes forming a mass of titanium containing metal having an exposed outer surface . The outer surface is subjected to a plasma comprising hydrogen and nitrogen. The plasma is ideally substantially void of any separate titanium component.
In another aspect, the invention provides a method of forming an electrically conductive interconnect between an inner location and an outer location. In one implementation, the method is performed by providing a first node location to which electrical connection is to be made at some first inner location. A mass of titanium containing metal is formed over and in electrical connection with the first node location and has an exposed outer surface . The exposed outer surface of the titanium metal mass is exposed to a plasma comprising hydrogen and nitrogen. Ideally, the plasma is substantially void of any separate titanium component. An electrically conductive circuit component is formed outwardly of and in electrical connection with the plasma treated outer surface. The titanium metal mass is received intermediate the first node location and the electrically conductive circuit component. In still another aspect of the invention, a method of reducing contact resistance of an elemental titanium containing contact is disclosed. In a preferred implementation, elemental titanium is formed within a contact opening, with such having an outer portion and an inner portion. The outer portion typically has higher electrical resistance than the inner portion. The outer surface of the elemental titanium is treated with a plasma comprising hydrogen
and nitrogen for a time period sufficient to reduce electrical resistance in the outer portion.
A preferred embodiment of the invention as described with Figs. 1-3 where a semiconductor wafer fragment in process is indicate generally with reference numeral 10. Such comprises a bulk monocrystalline silicon semiconductor substrate 12 having a diffusion region 14 provided therein. Diffusion region 14 constitutes a first node location to which electrical connection is to be made utilizing a mass of titanium containing metal. An insulating dielectric layer 16, such as doped or undoped S ^, is provided outwardly of substrate 12. A contact opening 18 is provided therethrough to node location/diffusion region 14. A titanium comprising film or mass 20 is provided within contact opening 18. An inner barrier layer, glue layer, suicide, or other material layer might also be formed (not shown) intermediate titanium containing mass 20 and diffusion region 14, as will be appreciated by the artisan. The material received outwardly thereof preferably consists essentially of elemental titanium.
A preferred method by which plug 20 is provide is to initially place semiconductor substrate 10 within a suitable chemical vapor deposition reactor. TiC_4 is provided within the reactor under pressure and temperature conditions effective to deposit a titanium comprising film (preferably predominately elemental titanium) outwardly of substrate 12/16. Preferably, plasma and sub-atmospheric pressure conditions are utilized in combination with H an<^ Ar feed gases. Example and preferred conditions include a plasma power of greater than or equal to 200W, a temperature of at least about 300°C, and volumetric gas ratios of TiC_4/Ar/H2 of 1 :5:5. The deposited titanium material can then be planarized back by a suitable etch back or polishing process to produce the illustrated outer planar surface, with plugging material 20 having an outer exposed surface 22.
Thus, a titanium containing metal mass 20 is formed over and in electrical connection with first node location 14. In the example and illustrated embodiment, titanium containing mass or film 20 is provided directly on semiconductor substrate 12. Exposed outer surface 22 undesirable typically will comprise chlorine remnants from the TiCl^ feed gas, typically in the form of resistive chlorides. Elemental titanium mass 20 thus has an outer portion encompassing outer exposed surface 22 which typically has a higher electrical resistance than inner portions of titanium mass 20.
Referring to Fig. 2, exposed outer surface 22 of titanium containing metal mass or film 20 is exposed to a plasma comprising hydrogen and nitrogen, which is ideally void of any separate titanium component (i.e ., void of TiC^) . The exposure is for a period of time effective to substantially remove the outer surface chlorine and thus effectively reduce electrical resistance in the outer portion of mass 20. As shown, such treatment in the preferred embodiment effectively nitridizes the outermost portion of mass 20 such that a thin outer portion 24 is transformed into titanium nitride . An example and typical thickness for transformed outer portion 24 is 50 Angstroms or less. A preferred plasma treatment is to utilize hydrogen in the form of H2 gas and nitrogen the form of N2 gas at a volumetric feed ratio to the reactor of N to H2 of from about 2.25:1 to about 4:1. Subatmospheric pressure of from 1 Torr to 10 Torr and a temperature of greater than or equal to about 600° C are also preferred. An example RF plasma power is 250W for a single wafer reactor. Alternately or in addition thereto, the hydrogen and nitrogen provided for such treatment can be from a single molecular gas, such as NH3.
Attempts utilizing only a hydrogen source or only a nitrogen source without the other was discovered to not produce the desired operable effect of reducing contaminants in the titanium film layer surface and thus not result in an increase in conductance of the titanium film. It is theorized that merely using H2 plasma forms TiH on the film surface, which is an electrically resistive material. Just utilizing N2 plasma is theorized to not contend with the chlorine typically present from the deposition utilizing TiC^.
The above described process can also be utilized in an in situ method of forming a layer comprising an elemental titanium portion and a titanium nitride portion provided outwardly thereof. At the conclusion of the elemental or other titanium layer deposition utilizing TiCl^, and without breaking vacuum after deposition of such film, the feed of TiC^ to the reactor could be substantially ceased. Flow of a hydrogen source and a nitrogen source is provided to the reactor, preferably without breaking the plasma, to provide the above described treatment.
Referring to Fig. 3, a conductive metal or polysilicon layer can be deposited and patterned to produce the example illustrated electrically conductive circuit component in the form of a conductive line or runner 30. Such is provided outwardly of and in electrical connection with the plasma treated outer
surface 22. Titanium metal mass 20 is thereby received intermediate diffusion region 14 and electrically conductive circuit component 30.