WO1998041463A2 - Apparatus for feeding a film to a machine for packaging articles - Google Patents

Apparatus for feeding a film to a machine for packaging articles Download PDF

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Publication number
WO1998041463A2
WO1998041463A2 PCT/IB1998/000349 IB9800349W WO9841463A2 WO 1998041463 A2 WO1998041463 A2 WO 1998041463A2 IB 9800349 W IB9800349 W IB 9800349W WO 9841463 A2 WO9841463 A2 WO 9841463A2
Authority
WO
WIPO (PCT)
Prior art keywords
film
films
reel
group
blade
Prior art date
Application number
PCT/IB1998/000349
Other languages
French (fr)
Other versions
WO1998041463A3 (en
Inventor
Alessandro Amaranti
Alessandro Alessandri
Original Assignee
I.M.A. Industria Macchine Automatiche S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by I.M.A. Industria Macchine Automatiche S.P.A. filed Critical I.M.A. Industria Macchine Automatiche S.P.A.
Priority to DE69801153T priority Critical patent/DE69801153T2/en
Priority to JP54027598A priority patent/JP4236703B2/en
Priority to EP98905567A priority patent/EP0968127B1/en
Publication of WO1998041463A2 publication Critical patent/WO1998041463A2/en
Publication of WO1998041463A3 publication Critical patent/WO1998041463A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1857Support arrangement of web rolls
    • B65H19/1873Support arrangement of web rolls with two stationary roll supports carrying alternately the replacement and the expiring roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1842Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact
    • B65H19/1852Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact taking place at a distance from the replacement roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/28Registering, tensioning, smoothing or guiding webs longitudinally by longitudinally-extending strips, tubes, plates, or wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/46Splicing
    • B65H2301/463Splicing splicing means, i.e. means by which a web end is bound to another web end
    • B65H2301/4631Adhesive tape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/50Occurence
    • B65H2511/51Presence
    • B65H2511/514Particular portion of element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/175Plastic
    • B65H2701/1752Polymer film

Definitions

  • the present invention relates to packaging articles into so-called blister packs, that are obtained from a film of a heat-formable material.
  • the invention relates to an apparatus for feeding this heat-formable film to machines for packaging articles into blister packs.
  • This film is usually produced in reels, which are mounted on suitable carriers pins of the packaging machine. The film is unwound from the reel while being fed to the machine .
  • the operator prepares a new reel on a carrier axle, when film is unwound from the other reel, and locates the leading edge of the new reel near a splicing station, in which the trailing edge of the run out reel and the leading edge of the new, full reel are then spliced automatically.
  • the two edges are joined by an adhesive tape, previously prepared by the operator.
  • the adjusting operations necessary to change the size of the film of heat-formable material from which the blister packs are obtained are performed manually by the operator .
  • the object of the present invention is to provide an apparatus that allows to feed, automatically and continuously a film of heat-formable material to a machine for packaging articles in blister packs and the like.
  • Another object of the present invention is to provide an apparatus that can automatically set new reels of heat- formable film on the carrier axles and automatically remove the run out reel cores from the carrier axles.
  • a further object of the present invention is to provide an apparatus that automatically prepares the leading edge of the new film reel meanwhile locating it near the splicing station and that automatically applies the adhesive tape at the moment of splicing of the leading edge of the new film to the trailing edge of the run out film reel.
  • Still another object of the invention is to provide a heat-formable film feeding apparatus which performs automatically adjusting operations required during the film size change over.
  • an apparatus for feeding a film of heat-formable material to a machine for packaging articles in blister packs or the like said apparatus being characterised in that it includes : a first and a second curved guides, which are fed with respectively a first and a second film of a heat-formable material, to be fed one after the other to a packaging machine and unwinding from relative reels mounted on a first and a second reel carrier axles; driving means situated upstream and downstream of said curved guides respectively, and operated for advancing said films; first and second sensors situated in the region of the outlets of said curved guides respectively, downstream of said driving means, for detecting the presence of the leading edges of said films to stop said leading edges m a position, in which they are ready to be fed to said packaging machine.
  • the claimed apparatus also includes a splicing station, m which the leading edge and the trailing edge of said first and second films, fed one after the other to a packaging machine, are spliced.
  • the splicing station is equipped with: sensor means, for detecting running out of said first film and commanding thereafter the supply of said second film; a cutting group, featuring a blade operated crosswise to said films, so as to cut respectively, a terminal part and a beginning part of said films; first and second gripping means for clamping said films against stationary stop means, respectively downstream and upstream of the cutting line of said cutting group; a taping group, moving crosswise to said films on the same plane as the cutting group and supporting an applying roller, fed with adhesive tape taken from a reel , said applying roller being carried m oscillating condition between a working position, in which it touches said leading and trailing edges of said films being spliced, and a rest position in which said applying rollti is located far from these edges of the films; said taping group being also equipped with cutting
  • FIG. 1 is a plan view of a station, in which the heat- formable film reels are loaded on the machine;
  • FIG. 2 is a vertical section view of a particular of the loading station, taken along line II-II of Figure 1;
  • - Figures 3 and 4 show plan and section views of the above mentioned loading station m another working step, the section view being taken along line IV-IV of Figure 3;
  • FIG. 5 is the same plan view of the loading station, m a further working step
  • FIGS 6 and 7 are section views of reel carriers, taken along lines VI-VI of Figure 3 and VII-VII of Figure 5, respectively;
  • Figure 8 is a schematic front view of the subject apparatus
  • FIG. 9a, 9b illustrate the same enlarged front view of a particular of the apparatus m two characteristic working configurations, that allow vision of means for cutting an adhesive tape which Keeps the leading edge of a reel in adherence thereto;
  • FIG. 10 is a further front view of the apparatus m a working step different from the one of Figure 8;
  • FIGS. 11a and lib illustrate section plan views of a portion of the apparatus, in different working steps, taken along the section line XI-XI of Figure 10;
  • FIG. 12a, 12b, 12c, 12d, 12e and 12f show a portion of the schematic front view of the apparatus, during subsequent splicing steps of the heat-formable films;
  • FIG. 13 is a section schematic view taken along a plane crosswise to the film advancement direction in the splicing station, with some parts removed and others i section;
  • - Figure 14 is a schematic view according to the arrow V of Figure 13, of the splicing station, with some parts removed and others in section;
  • - Figures 15 and 16 show the same views as m Figures 13, 14 of the above mentioned splicing station in another working step;
  • - Figures 17 and 18 show the same view as in Figure 15 of the splicing station, in a further working step;
  • FIG. 21a and 21b illustrate sectional views of the particular of Figure 13 taken along the line XXI-XXI;
  • FIG. 22a and 22b show a plan view of the means for adjusting the apparatus m accordance with the size of the heat-formable film
  • FIG. 23 is a transversal sectional view of ot r size adjusting means
  • FIG. 24 shows a block diagram of electronic control means for the above mentioned adjusting means.
  • the reels 2 to be loaded are disposed in the station 1 arranged with vertical axis and on a pallet 3, that is located in a predetermined position in the station 1 (Fig.
  • the cross-bar 7 moves on longitudinal side members 8.
  • the gripping head 5 is operated by suitable actuators which move it vertically to the carriage 6 and make it oscillate about a horizontal axis parallel to the side members 8.
  • the gripping head 5 is equipped with expansion means 9 which engage the reel 2 to be loaded onto the apparatus ( Figures 2 and 6) .
  • the device 4 picks up the reels 2 from the pallet 3 and moves them to a cleaning device 11 equipped with a bell member 12 connected to known suction means ( Figure 2) .
  • the bell 12 is carried by an arm 13 connected crosswise to a vertical bar 14 which moves vertically and rotates about its axis. In this way, the bell is moved between a rest position and a working position coaxial with a pin 15 on which the reel 2 to be cleaned has been set.
  • the pick up device 4 puts the cleaned reels 2 on a reel carrying axle 16 of the apparatus 10.
  • the apparatus 10 has two reel carrying axles 16, arranged one beside the other, onto which the reels 2 to be used in sequence, are set, as will be explained in the following .
  • Tne station 1 is also provided with a chute 17 for discharging the cores 21 of the run out reels, after they have been extracted from the relative reel carrying axle 16.
  • each reel carrier axle 16 includes a hub 18 equipped with expansion means 19, which lock the reel 2 when it is loaded on the apparatus .
  • the hub 18 extends from a shaft 28, rotatably supported by a tube 22, sliding through a sleeve 23 integral with a side 24 of the apparatus stationary frame ( Figure 7) .
  • the rear ends of the tubes 22 of the two reel carrying axles 16 are fastened to a common plate 25 (see Figures 22a, 22b) .
  • a pusher stop 26 is fixed to the front part of the sleeve 23 for expelling the core 21 of the run out reels 2, and is substantially formed by a cup guided by bars 27 passing longitudinally through the sleeve 23.
  • One of the bars 27 is fastened to the shaft of an actuator 29, e.g. a pneumatic cylinder, which makes the pusher 26 slide ax ally.
  • the friction roller 30 is supported by a swinging lever 31 pivoting on a pin 33, that is parallel to the reel carrier axles 16, and operated by an actuator 32.
  • the heat-formable film 20 is pulled by a pair of rollers 34,35, one of which is driven by motor means ( Figures 8,10;, so that it is unwound from the reels 2
  • the driving rollers 34,35 direct the film 20, unwinding from the reels 2, respectively to a first and to a second curved guides 36,37, arranged on a common vertical surface .
  • the guides 36,37 are supported by respective adjustment groups 50, described in detail later.
  • Another pair of rollers 38,39 situated m the region of the outlet of each curved guide 36,37 is driven by motor means for driving the relative film 20.
  • a ripping device 40 situated upstream of the driving rollers 34,35, cuts off the portion 51 of adhesive tape, which normally keeps the leading edge of the film 20 in wound m adherence to the reel (see Figure 11a) .
  • the ripping device 40 seen in detail m Figures 9a, 9b, features a blade 41, carried by a parallel link 42 operated by an actuator 43, so that the blade is moved along the already mentioned vertical surface ( Figure 8) .
  • the blade 41 is bound to the parallel link via a lever 44 pivoted on a pin 45 of a connecting rod of the link 42.
  • the lever 44 has a roller 46 following the path of a cam
  • the lever 44 is yieldingly biased by a return spring 48 anchored to the connecting rod of the mechanism 42.
  • the cam 47 is fastened to a rocking lever 49, operated by an actuator not shown in the figures, so that the cam oscillates on the already mentioned vertical surface Oscillation of the cam 47, of limited width, causes rotation of the blade 41 between a position raised with respect to the reel and a lowered, ripping position, skimming the reel 2 as indicated with 41a in Figure 9b.
  • the rear part of the blade 41 features an extension 52 acting, together with a stationary, inclined, flat member 53, as a guide for the film 20, when the latter runs between the rollers 34,35.
  • This extension 52 features a rear indentation 54, aimed at avoiding interference with the flat member 53 when the blade 41 is moving operated by the mechanism 42 (see Figures 11a, lib) .
  • the film 20 At the outlet of the guides 36,37, the film 20, unwinding from the reels 2 due to the action of the respective pair of rollers 38,39, engages inlet parts of a stationary guide 55.
  • a first and a second sensor 56,57 are situated downstream of the two pairs of rollers 38,39 to detect the presence of a relative film 20 at the outlet of the guides 36,37.
  • Another sensor 58 is situated at the outlet of the guide 55, downstream of deviation means 59 operated by a relative actuator to act on the film 20 ( Figure 8) .
  • the film 20, fed to the packaging machine passes through a splicing station, indicated with 60, in which there are also second deviation means 61. Then, the film 20 is conveyed through a series of turnabout rollers 62 to a storage device 63 for continuous feeding of the film 20 to a forming station of the packaging machine (see again Figure 8), e.g. of the type disclosed in the Patent Application B097A 000151 of the same Applicant.
  • This storage device 63 is substantially formed by a pair of side panels 93 enclosing the film 20 and situated on vertical planes longitudinal to the movement direction of the film 20. When the film 20 exits from between the panels, it turns about another turn-about roller 92
  • the side panels 93 are carried by an adjustment group 94, described m detail in the following.
  • the f lm 20 is pulled by a further pair of rollers 64,65 situated downstream of the deviation means 59 and the sensor 58, and driven by motor means.
  • the splicing station 60 illustrated in detail m Figures 14 and 15, features a cutting group 66 equipped with a circular blade 67 carried by a horizontal bar 68, which is operated by known and not shown means to move along an axis crosswise to the film 20 advancement direction.
  • the circular blade 67 co-operates with a stationary counter-blade 69 situated within a slit 71 made in the lower part of a plate 70, that acts as a stop for the moving film 20 ( Figures 21a, 21b).
  • First and second gripping means of the film 20, connected to the plate 70, are formed by a pair of horizontal strips 72,73, disposed crosswise to the film 20 advancement direction, respectively downstream and upstream of the slit 71 inside which the circular blade 67 runs (see again Figures 21a, 21b) .
  • the strips 72,73 are operated by respective pairs of actuators 74,75 to move vertically
  • the above mentioned deviation means 6 ⁇ are carried by a plate 70 downstream of the first strip 72 gripping the film 20 along the already mentioned film advancement direction A.
  • the splicing station 60 features a taping group
  • the moving element 77 equipped with an element 77 driven to move, on a plane transversal to the film 20 advancement direction, by a pair of guiding stems 78. At its side, the moving element 77 carries a pm 79 supporting a roll 80 of adhesive tape, to be applied to the film 20.
  • roller 77 carries an applying roller 81, better seen Figure 19; this roller 81 features a series of radial channels
  • the roll 80 of adhesive tape and the applying roller 81 are supported, with the axis parallel to the film 20 advancement direction, on a vertical cutting plane defined by the circular blade 67.
  • the applying roller 81 is carried by a rocker lever 83, which pivots on a pm 84 parallel to the axis of the roller 81 and which is moved by an actuator 85 mounted oscillating on the moving element 77.
  • a roller 86 acting on the adhesive tape unwinding from the roll 80, is carried by a lever 87 which pivots on a pm 88 parallel to the axis of the roll 80.
  • a not shown actuator moves the lever 87.
  • the upper part of the moving element 77 carries also a blade 90, that is operated by a relative actuator 91 to severe the part of the adhesive tape necessary for splicing the film 20
  • the reel 2 is taken from the pallet 3, situated in the loading station 1, by the gripping head 5 of the picking up device 4, moved by the carriage 6 along the cross-bar 7 moving on the longitudinal side members 8 ( Figure 1) .
  • the reel 2 taken from the pallet 3 is brought to the cleaning device 11 and set onto the p 15 ( Figure 2) .
  • the cleaning device 11 includes the bell 12, that is carried by the transversal arm 13 and is raised by the bar 14 from the rest position and moved over the reel 2 to be cleaned, as shown with broken line 12a in Figure 4. Then the bell 12 is lowered to the working position covering the reel 2 and set in suction, so as to perform the cleaning operation.
  • the gripping head 5 of the pick up device 4 is moved to be lined up with the carrier axle 16 supporting the core 21 of the run out reel ( Figure 3) .
  • the core 21, released by the expansion means 19 of the hub 18 of the reel carrier axle 16, is locked by the expansion means 9 of the gripping head 5 axially introduced nto this core 21 ( Figure 6) .
  • the removal of the core 21 from the hub 18 is facilitated by the pushing member 26, that is operated by the actuator 29 and slides axially through the sleeve 23, so as to push the core 21 outwards.
  • the pick up device 4 discharges the core 21 onto the chute 17 and transports the reel 2 from the cleaninq station 11 to the above mentioned reel carrier axle 16 ( Figure 5) .
  • the reel 2 is fixed on the axle 16 by the expansion means 19 of the hub 18 ( Figure 7)
  • the packaging machine is fed with the film 20 unwinding from the reel 2 mounted on the other axle 16 beside, as schematically shown m Figure 8.
  • the new reel 2, fixed on the reel carrier axle 16, is rotated by the friction roller 30 carried by the lever 31 set m contact with the reel 2.
  • the device 40 is operated to severe the portion 51 of the adhesive tape which keeps the leading edge of the film 20 in adherence to the reel 2.
  • the actuator 43 operates the parallel link 42 that carries the oscillating blade 41, so as to bring the blade 41 close to the reel 2, as seen in detail Figure 9a; in this situation, the cam 47 acts as a track for the roller 46.
  • the leading edge of the film 20 first engages the blade 41 (Figurella) and then slides on the rear extension 52 of the blade 41, that acts as a guide for the film 20 to be introduced between the driving rollers 34,35 ( Figures 10, lib).
  • the film 20, pulled by the rollers 34,35, is introduced into the second curved guide 37, and when later it exits from the guide, it is taken between other driving rollers 38,39 and stopped m the region of the sensor 57, that detects the presence of the film.
  • Another sensor 58 situated in the station 60, detects the running out of the film 20 and commands its stopping meanwhile operating the cutting group 66, whose circular blade 67 cuts a terminal part of this film, indicated with 200 ( Figure 12ab) for sake of clarity
  • the terminal part 200 is expelled by operating the rollers 64,65, that are rotated to drag this part 200 direction C, opposite to the film 20 advancemen* direction
  • the deviation device 59 co-operates to this removal by acting on the part 200 at the outlet of the rollers 64,65, so as to prevent it from returning to the guide 55 ( Figure 12c) .
  • the above mentioned driving rollers 34,35; 38,39; 64,65 are made preferably as seen in the Figures 20a, 20b, where the motorised roller, suitably covered with gum or similar material, is generally indicated with 97 and the contrast roller with 98.
  • This contrast roller 98 is supported by an eccentric p 99, which allows its detachment from the motorised roller 97.
  • rollers 97,98 rotate in opposite directions, so as to pull the film 20 ( Figure 20a), while in a deactivated step the same rollers 97,98 are far from each other, so as to allow the film 20, pulled by the means of the packaging machine, to pass freely therebetween ( Figure 20b).
  • the film 20 of the new reel 2 begins to advance, with its leading edge previously arranged in the wait position at the outlet of the driving rollers 38,39 ( Figure 12d) .
  • This film 20 passes through the splicing station 60 and is deviated downwards by the deviation means 61, so as not to interfere with the trailing edge of the film 20 fed previously, kept stopped in the station 60 after the terminal part 200 has been cut off.
  • the new film 20 is stopped and the cutting group 66 is operated to cut, with the circular blade 67, an initial part of this film, indicated with 201 ( Figure 12e)
  • the taping group 76 is operated to apply, in the same station 60, a portion of adhesive tape which splices the leading and trailing edges of the first and second films 20 ( Figure 12f ) .
  • the terminal part 200 and the beginning part 201 of the two films 20 to be spliced are cut off by the circular blade 67 of the cutting group 66, which is supported by the bar 68 and operated crosswise to the film 20 advancement direction, along the slit 71 having the stationary counter-blade 68 (see Figures 13 and 14).
  • first and second gripping means formed by strips 72, 73, situated respectively downstream and upstream of the slit 71 made m the plate 70.
  • the strips 72,73 are operated vertically by respective pairs of actuators 74,75 ( Figures 15 and 16) .
  • the leading and the trailing edges of the film 20 are spliced by the taping group 76, whose moving element 77 s operated crosswise to the film 20 advancement direction, along the guide stems 78.
  • the applying roller 81 is brought to touch the edges of the film 20 being spliced because of the oscillation of the rocker lever 83, operated by the actuator 85, as seen in Figure 17.
  • the adhesive tape unwinds from the roll 80, carried by the moving element 77 and is held on the applying roller 81 by the radial channels 82 connected to suction means.
  • the applying roller 81 is moved away from the edges of the film 20 bemg spliced by inverse oscillation of the rocker lever 83 ( Figure 18) .
  • the blade 90 is operated to cut off the portion of the adhesive tape used for splicing the edges of the film 20 ( Figure 19) .
  • roller 86 carried by the swinging lever 87 acts on the adhesive tape unwinding from the roll 80, so as to keep the tape and avoid rewinding thereof on the roll 80 ( Figure 19) .
  • the described apparatus allows to feed, automatically and continuously, a film of heat-formable material to a machine packaging articles m blister packs and the like.
  • the apparatus automatically substitutes the run out reel of the heat-formable material with a new one, automatically prepares the leading edge of the new film reel near the splicing station and splices the edges without the operator's intervention.
  • the film 20 size is changed by an adjustment device 100, acting simultaneously on the reel carrier axles 16.
  • This adjustment device 100 includes, as seen Figures 22a, 22b, a screw shaft 101 rotatably supported by a frame 102 with its axis parallel to the reel carrier axles 16.
  • the screw shaft 101 is rotated by a motor 103, linked to an encoder 104, and engages a threaded bushing 105, fastened to the plate 25, guided on shafts 106 of the frame 102.
  • the plate 25 supports also the tubes 22 of the two reel carrier axles 16
  • the screw shaft 101 carries also a pulley 107, connected to a toothed belt 108 transmitting motion to another pulley 109 mounted on a shaft 110 of the adjustment groups 50 of the guides 36,37, as seen in Figure 7.
  • the guides 36,37 are preferably composed of a pair of central stationary section bars 111 and pairs of lateral section bars 112,113, supporting and containing bars, respectively.
  • section bars are carried by relative support bodies 114 sliding on shafts 115, transversally fastened to the side 24 of the apparatus stationary frame.
  • the central section bars 111 are fastened to the shafts 115.
  • the support bodies 114 form respective internal thread gs coupled with threaded portions 110a, 110b of the adjustment shaft 110.
  • the portions 110a, 110b are respectively right-hand and left-hand threaded, so as to determine, when the adjustment shaft 110 rotates, symmetrical sliding of the support bodies 114 carrying the section bars 112,113, as indicated with broken lines 114a, relative to the position of minimum mutual distance between the above mentioned section bars 112,113.
  • rotation of the screw shaft 101 (suitably multiplied and measured by an encoder 104) driven by the motor 103, determines translation of the plate 25, with the tubes 22 of the reel carrier axles 16 fastened thereto, so that the pushing means 26, against which the reels stop, are likewise moved.
  • This allows to maintain unmoved the median plane X of the reels 2, during the adjustment step, as seen in Figures 7, 22a and 22b, relative respectively to the reels of maximum and minimum size used by the packaging machine.
  • operation of the screw shaft 101 controls, by transmission to a toothed belt 108, the rotation of the shaft 110 of the adjustment groups 50 of the curved guides 36,37, so as to cause a corresponding translation of the lateral section bars 112,113, respectively supporting and enclosing the film 20 to be fed.
  • the storage device 63 for continuous feeding of the film 20 to the forming station of the packaging machine is adjusted during the above mentioned step, in which the film 20 is stopped in the region of the splicing station 60.
  • the adjustment group 94 features a screw shaft 116 rotated by an intermediate stationary support body 117 equipped with right-hand and left-hand respectively threaded portions 116a, 116b, coupled with corresponding means 118 supporting the side panels 93.
  • the screw shaft 116 is rotated by a motor 119, so as to determine the symmetrical sliding of the means 118 supporting the side panels 93, as indicated with broken lines 93a, relative to the position of minimum mutual distance between the above mentioned side panels 93.
  • the upper parts of the support means 118 form respective spouts 96 turned inwards, aimed at guiding the edges of the film 20 pulled by the driving roller 92 on a horizontal outlet plane 95.
  • Figure 24 shows a block diagram of electronic means 120 for controlling the above mentioned adjustment groups, where the numeral 121 indicates generally a motor which rotates the screw shaft 123 coupled to the member to be adjusted 124.
  • the motor 121 is linked to an encoder 122.
  • control means 120 includes a programmable central processing unit 125, formed substantially by a microprocessor controlling a programmable logic system 126.
  • This system 126 controls the motor 121 via a relay 127, to which the limit stop sensors 128, 129 are connected, for safety.
  • the programmable logic system 126 receives signals sent by the encoder 122 and the a zero sensor 130.
  • the control means 120 can be operated by means of a keyboard 131, or e.g. a touch screen input device.
  • the subject apparatus performs automatically adjusting operations required during the size change over for film of different dimensions to be fed to the packaging machine.

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

An apparatus includes a first and a second curved guides (36, 37), which are fed with respectively a first and a second film (20) made of a heat-formable material. First and second sensor means (56, 57) are situated at the outlet of the curved guides (36, 37) to detect the presence of leading edges of these films (20) thus making them stop in a position, in which they are ready to be fed to the packaging machine. Downstream of the curved guides (36, 37), there is a station (60), in which the leading edge and the trailing edge of the first and second films (20) are spliced. This splicing station (60) is equipped with sensor means (58) to detect running out of the first film (20) and command the supply of the second film (20). The splicing station includes also a cutting group (66), which is operated crosswise to the film (20) advancement direction (A), to cut respectively, a terminal part (200) and beginning part (201) of the films (20). The splicing station (60) is equipped also with a taping group (76), that moves in the same plane as the cutting group (66) and supports an applying roller (81) to which an adhesive tape is supplied from a reel (80) to be applied to the films (20) edges.

Description

APPARATUS FOR FEEDING A FILM OF HEAT-FORMABLE MATERIAL TO A MACHINE FOR PACKAGING ARTICLES IN BLISTER PACKS OR THE LIKE
BACKGROUND OF THE INVENTION
The present invention relates to packaging articles into so-called blister packs, that are obtained from a film of a heat-formable material. In particular, the invention relates to an apparatus for feeding this heat-formable film to machines for packaging articles into blister packs.
DESCRIPTION OF THE PRIOR ART
It is known that working stations of machines producing blister packs, e.g. for packaging pharmaceutical products, must be fed with a heat-formable film.
This film is usually produced in reels, which are mounted on suitable carriers pins of the packaging machine. The film is unwound from the reel while being fed to the machine .
When the reel is run out, it is necessary to substitute it with a new one, removing the empty reel core from the carrier axle and mounting a new reel .
At present, this operation is performed manually A an operator and obviously, it requires interruption cf the packaging process. More recent packaging machines are provided with two reel carrier axles, used alternatively, so that the film is fed almost continuously.
In this case, the operator prepares a new reel on a carrier axle, when film is unwound from the other reel, and locates the leading edge of the new reel near a splicing station, in which the trailing edge of the run out reel and the leading edge of the new, full reel are then spliced automatically. The two edges are joined by an adhesive tape, previously prepared by the operator.
Likewise, the adjusting operations necessary to change the size of the film of heat-formable material from which the blister packs are obtained, are performed manually by the operator .
SUMMARY OF THE INVENTION
The object of the present invention is to provide an apparatus that allows to feed, automatically and continuously a film of heat-formable material to a machine for packaging articles in blister packs and the like.
Another object of the present invention is to provide an apparatus that can automatically set new reels of heat- formable film on the carrier axles and automatically remove the run out reel cores from the carrier axles.
A further object of the present invention is to provide an apparatus that automatically prepares the leading edge of the new film reel meanwhile locating it near the splicing station and that automatically applies the adhesive tape at the moment of splicing of the leading edge of the new film to the trailing edge of the run out film reel.
Still another object of the invention is to provide a heat-formable film feeding apparatus which performs automatically adjusting operations required during the film size change over.
The above mentioned objects are obtained by means of an apparatus for feeding a film of heat-formable material to a machine for packaging articles in blister packs or the like, said apparatus being characterised in that it includes : a first and a second curved guides, which are fed with respectively a first and a second film of a heat-formable material, to be fed one after the other to a packaging machine and unwinding from relative reels mounted on a first and a second reel carrier axles; driving means situated upstream and downstream of said curved guides respectively, and operated for advancing said films; first and second sensors situated in the region of the outlets of said curved guides respectively, downstream of said driving means, for detecting the presence of the leading edges of said films to stop said leading edges m a position, in which they are ready to be fed to said packaging machine.
The claimed apparatus also includes a splicing station, m which the leading edge and the trailing edge of said first and second films, fed one after the other to a packaging machine, are spliced. The splicing station is equipped with: sensor means, for detecting running out of said first film and commanding thereafter the supply of said second film; a cutting group, featuring a blade operated crosswise to said films, so as to cut respectively, a terminal part and a beginning part of said films; first and second gripping means for clamping said films against stationary stop means, respectively downstream and upstream of the cutting line of said cutting group; a taping group, moving crosswise to said films on the same plane as the cutting group and supporting an applying roller, fed with adhesive tape taken from a reel , said applying roller being carried m oscillating condition between a working position, in which it touches said leading and trailing edges of said films being spliced, and a rest position in which said applying rollti is located far from these edges of the films; said taping group being also equipped with cutting means for severing the portion of adhesive tape to be applied to the films edges.
BRIEF DESCRIPTION OF THE DRAWINGS
Characteristics features of the invention will be pointed out m the following, with particular reference to the enclosed drawings, n which:
- Figure 1 is a plan view of a station, in which the heat- formable film reels are loaded on the machine;
- Figure 2 is a vertical section view of a particular of the loading station, taken along line II-II of Figure 1; - Figures 3 and 4 show plan and section views of the above mentioned loading station m another working step, the section view being taken along line IV-IV of Figure 3;
- Figure 5 is the same plan view of the loading station, m a further working step;
Figures 6 and 7 are section views of reel carriers, taken along lines VI-VI of Figure 3 and VII-VII of Figure 5, respectively;
Figure 8 is a schematic front view of the subject apparatus;
- Figures 9a, 9b illustrate the same enlarged front view of a particular of the apparatus m two characteristic working configurations, that allow vision of means for cutting an adhesive tape which Keeps the leading edge of a reel in adherence thereto;
- Figure 10 is a further front view of the apparatus m a working step different from the one of Figure 8;
- Figures 11a and lib illustrate section plan views of a portion of the apparatus, in different working steps, taken along the section line XI-XI of Figure 10;
- Figures 12a, 12b, 12c, 12d, 12e and 12f show a portion of the schematic front view of the apparatus, during subsequent splicing steps of the heat-formable films;
- Figure 13 is a section schematic view taken along a plane crosswise to the film advancement direction in the splicing station, with some parts removed and others i section;
- Figure 14 is a schematic view according to the arrow V of Figure 13, of the splicing station, with some parts removed and others in section; - Figures 15 and 16 show the same views as m Figures 13, 14 of the above mentioned splicing station in another working step; - Figures 17 and 18 show the same view as in Figure 15 of the splicing station, in a further working step;
- Figure 19 shows an enlarged particular of Figure 18;
- Figures 20a, 20b illustrate schematic views of means for driving the above mentioned film, in different working configurations;
- Figures 21a and 21b illustrate sectional views of the particular of Figure 13 taken along the line XXI-XXI;
- Figures 22a and 22b show a plan view of the means for adjusting the apparatus m accordance with the size of the heat-formable film;
- Figure 23 is a transversal sectional view of ot r size adjusting means;
- Figure 24 shows a block diagram of electronic control means for the above mentioned adjusting means.
PREFERRED MODE OF CARRYING OUT THE INVENTION
With reference to the above mentioned figures, a station 1, m which the reels 2 of heat-formable film material 20 are loaded on the apparatus 10, from which the film 20 is fed to a machine for packaging articles into blister packs The reels 2 to be loaded are disposed in the station 1 arranged with vertical axis and on a pallet 3, that is located in a predetermined position in the station 1 (Fig.
A device 4, situated in the loading station 1 for picking up the reels 2, is equipped with a gripping head 5 carried by a carriage 6 sliding on a horizontal cross-bar 7.
The cross-bar 7 moves on longitudinal side members 8.
The gripping head 5 is operated by suitable actuators which move it vertically to the carriage 6 and make it oscillate about a horizontal axis parallel to the side members 8.
The gripping head 5 is equipped with expansion means 9 which engage the reel 2 to be loaded onto the apparatus (Figures 2 and 6) .
The device 4 picks up the reels 2 from the pallet 3 and moves them to a cleaning device 11 equipped with a bell member 12 connected to known suction means (Figure 2) .
The bell 12 is carried by an arm 13 connected crosswise to a vertical bar 14 which moves vertically and rotates about its axis. In this way, the bell is moved between a rest position and a working position coaxial with a pin 15 on which the reel 2 to be cleaned has been set.
Then, the pick up device 4 puts the cleaned reels 2 on a reel carrying axle 16 of the apparatus 10.
Actually, the apparatus 10 has two reel carrying axles 16, arranged one beside the other, onto which the reels 2 to be used in sequence, are set, as will be explained in the following . Tne station 1 is also provided with a chute 17 for discharging the cores 21 of the run out reels, after they have been extracted from the relative reel carrying axle 16.
More precisely, as shown in Figures 6 and 7, each reel carrier axle 16 includes a hub 18 equipped with expansion means 19, which lock the reel 2 when it is loaded on the apparatus .
The hub 18 extends from a shaft 28, rotatably supported by a tube 22, sliding through a sleeve 23 integral with a side 24 of the apparatus stationary frame (Figure 7) . The rear ends of the tubes 22 of the two reel carrying axles 16 are fastened to a common plate 25 (see Figures 22a, 22b) .
A pusher stop 26 is fixed to the front part of the sleeve 23 for expelling the core 21 of the run out reels 2, and is substantially formed by a cup guided by bars 27 passing longitudinally through the sleeve 23.
One of the bars 27 is fastened to the shaft of an actuator 29, e.g. a pneumatic cylinder, which makes the pusher 26 slide ax ally. A friction roller 30, suitably driven by a motor, acts on the external part of each reel 2 mounted on each axle 16 of the apparatus 10 (Figure 8) .
The friction roller 30 is supported by a swinging lever 31 pivoting on a pin 33, that is parallel to the reel carrier axles 16, and operated by an actuator 32.
The heat-formable film 20 is pulled by a pair of rollers 34,35, one of which is driven by motor means (Figures 8,10;, so that it is unwound from the reels 2
The driving rollers 34,35 direct the film 20, unwinding from the reels 2, respectively to a first and to a second curved guides 36,37, arranged on a common vertical surface .
The guides 36,37 are supported by respective adjustment groups 50, described in detail later. Another pair of rollers 38,39 situated m the region of the outlet of each curved guide 36,37 is driven by motor means for driving the relative film 20.
A ripping device 40, situated upstream of the driving rollers 34,35, cuts off the portion 51 of adhesive tape, which normally keeps the leading edge of the film 20 in wound m adherence to the reel (see Figure 11a) .
The ripping device 40, seen in detail m Figures 9a, 9b, features a blade 41, carried by a parallel link 42 operated by an actuator 43, so that the blade is moved along the already mentioned vertical surface (Figure 8) .
The blade 41 is bound to the parallel link via a lever 44 pivoted on a pin 45 of a connecting rod of the link 42. The lever 44 has a roller 46 following the path of a cam
47. The lever 44 is yieldingly biased by a return spring 48 anchored to the connecting rod of the mechanism 42.
The cam 47 is fastened to a rocking lever 49, operated by an actuator not shown in the figures, so that the cam oscillates on the already mentioned vertical surface Oscillation of the cam 47, of limited width, causes rotation of the blade 41 between a position raised with respect to the reel and a lowered, ripping position, skimming the reel 2 as indicated with 41a in Figure 9b.
The rear part of the blade 41 features an extension 52 acting, together with a stationary, inclined, flat member 53, as a guide for the film 20, when the latter runs between the rollers 34,35.
This extension 52 features a rear indentation 54, aimed at avoiding interference with the flat member 53 when the blade 41 is moving operated by the mechanism 42 (see Figures 11a, lib) .
At the outlet of the guides 36,37, the film 20, unwinding from the reels 2 due to the action of the respective pair of rollers 38,39, engages inlet parts of a stationary guide 55.
These inlet parts are convergent towards the only plane on which the film is fed to the machine. The feeding plane is horizontal and extends along a longitudinal axis of the packaging machine. A first and a second sensor 56,57, e.g. photocells, are situated downstream of the two pairs of rollers 38,39 to detect the presence of a relative film 20 at the outlet of the guides 36,37.
Another sensor 58 is situated at the outlet of the guide 55, downstream of deviation means 59 operated by a relative actuator to act on the film 20 (Figure 8) .
The film 20, fed to the packaging machine, passes through a splicing station, indicated with 60, in which there are also second deviation means 61. Then, the film 20 is conveyed through a series of turnabout rollers 62 to a storage device 63 for continuous feeding of the film 20 to a forming station of the packaging machine (see again Figure 8), e.g. of the type disclosed in the Patent Application B097A 000151 of the same Applicant. This storage device 63 is substantially formed by a pair of side panels 93 enclosing the film 20 and situated on vertical planes longitudinal to the movement direction of the film 20. When the film 20 exits from between the panels, it turns about another turn-about roller 92
The side panels 93 are carried by an adjustment group 94, described m detail in the following.
At the inlet of the splicing station 60, the f lm 20 is pulled by a further pair of rollers 64,65 situated downstream of the deviation means 59 and the sensor 58, and driven by motor means.
The splicing station 60, illustrated in detail m Figures 14 and 15, features a cutting group 66 equipped with a circular blade 67 carried by a horizontal bar 68, which is operated by known and not shown means to move along an axis crosswise to the film 20 advancement direction.
The circular blade 67 co-operates with a stationary counter-blade 69 situated within a slit 71 made in the lower part of a plate 70, that acts as a stop for the moving film 20 (Figures 21a, 21b).
First and second gripping means of the film 20, connected to the plate 70, are formed by a pair of horizontal strips 72,73, disposed crosswise to the film 20 advancement direction, respectively downstream and upstream of the slit 71 inside which the circular blade 67 runs (see again Figures 21a, 21b) .
The strips 72,73 are operated by respective pairs of actuators 74,75 to move vertically
It s to be pointed out that the above mentioned deviation means 6± are carried by a plate 70 downstream of the first strip 72 gripping the film 20 along the already mentioned film advancement direction A. Moreover, the splicing station 60 features a taping group
76 equipped with an element 77 driven to move, on a plane transversal to the film 20 advancement direction, by a pair of guiding stems 78. At its side, the moving element 77 carries a pm 79 supporting a roll 80 of adhesive tape, to be applied to the film 20.
Over the roll 80 of the adhesive tape, the moving element
77 carries an applying roller 81, better seen Figure 19; this roller 81 features a series of radial channels
82, which are connected to known suction means, so as to keep on its outer surface the tape to be applied, obviously with its adhesive part turned outside.
The roll 80 of adhesive tape and the applying roller 81 are supported, with the axis parallel to the film 20 advancement direction, on a vertical cutting plane defined by the circular blade 67.
The applying roller 81 is carried by a rocker lever 83, which pivots on a pm 84 parallel to the axis of the roller 81 and which is moved by an actuator 85 mounted oscillating on the moving element 77.
A roller 86, acting on the adhesive tape unwinding from the roll 80, is carried by a lever 87 which pivots on a pm 88 parallel to the axis of the roll 80. A not shown actuator moves the lever 87.
Moreover, the upper part of the moving element 77 carries also a blade 90, that is operated by a relative actuator 91 to severe the part of the adhesive tape necessary for splicing the film 20 Now operation of the described apparatus will be explained beginning from the step, in which a new reel 2 of neat- formable film 20 is loaded on the apparatus 10 to substitute a run out reel.
The reel 2 is taken from the pallet 3, situated in the loading station 1, by the gripping head 5 of the picking up device 4, moved by the carriage 6 along the cross-bar 7 moving on the longitudinal side members 8 (Figure 1) .
The reel 2 taken from the pallet 3 is brought to the cleaning device 11 and set onto the p 15 (Figure 2) .
The cleaning device 11 includes the bell 12, that is carried by the transversal arm 13 and is raised by the bar 14 from the rest position and moved over the reel 2 to be cleaned, as shown with broken line 12a in Figure 4. Then the bell 12 is lowered to the working position covering the reel 2 and set in suction, so as to perform the cleaning operation.
During the reel 2 cleaning operation, the gripping head 5 of the pick up device 4 is moved to be lined up with the carrier axle 16 supporting the core 21 of the run out reel (Figure 3) . The core 21, released by the expansion means 19 of the hub 18 of the reel carrier axle 16, is locked by the expansion means 9 of the gripping head 5 axially introduced nto this core 21 (Figure 6) .
The removal of the core 21 from the hub 18 is facilitated by the pushing member 26, that is operated by the actuator 29 and slides axially through the sleeve 23, so as to push the core 21 outwards.
The pick up device 4 discharges the core 21 onto the chute 17 and transports the reel 2 from the cleaninq station 11 to the above mentioned reel carrier axle 16 (Figure 5) . The reel 2 is fixed on the axle 16 by the expansion means 19 of the hub 18 (Figure 7)
It is to be pointed out that during the above mentioned steps, the packaging machine is fed with the film 20 unwinding from the reel 2 mounted on the other axle 16 beside, as schematically shown m Figure 8.
The film 20, guided through the first curved guide 36, passes freely through the splicing station 60 and folds between the side panels 93 of the storage device 63 situated upstream of the forming station of the packaging machine .
The new reel 2, fixed on the reel carrier axle 16, is rotated by the friction roller 30 carried by the lever 31 set m contact with the reel 2. At this moment, the device 40 is operated to severe the portion 51 of the adhesive tape which keeps the leading edge of the film 20 in adherence to the reel 2.
For this purpose, the actuator 43 operates the parallel link 42 that carries the oscillating blade 41, so as to bring the blade 41 close to the reel 2, as seen in detail Figure 9a; in this situation, the cam 47 acts as a track for the roller 46.
Afterwards, the cam 47 is swung so that the blade 41 rotates to reach the lowered severing position 41a to skim the reel 2 (see Figure 9b) .
In this position, the roller 46 is moved away from the cam
47, so that it does not hinder the action of the spring
48, that yieldingly biases the blade 41 against the reel 2 (see again Figure 9b) . With the device 40 set this configuration, rotation of the reel 2 in direction B provokes ripping of the portion 51 of the adhesive tape and detaching of the leading edge of the film 20 (Figure 10) .
In particular, the leading edge of the film 20 first engages the blade 41 (Figurella) and then slides on the rear extension 52 of the blade 41, that acts as a guide for the film 20 to be introduced between the driving rollers 34,35 (Figures 10, lib).
The film 20, pulled by the rollers 34,35, is introduced into the second curved guide 37, and when later it exits from the guide, it is taken between other driving rollers 38,39 and stopped m the region of the sensor 57, that detects the presence of the film.
In this wait position, the film 20 is ready to be fed to the packaging machine. Inverse rotation of the mechanism 42 and the detachment of the friction roller 30 from the reel 2, brings the cutting off device 40 back to the rest position suitable time relation with ere introduction of the film 20 into the curved guide 37. When the previous reel 2 is run out, the trailing edge of the relative film 20, moving in direction A, is removed from the curved guide 36 and sent to the inlet of the splicing station 60 (Figure 12a) .
Another sensor 58, situated in the station 60, detects the running out of the film 20 and commands its stopping meanwhile operating the cutting group 66, whose circular blade 67 cuts a terminal part of this film, indicated with 200 (Figure 12ab) for sake of clarity
Then, the terminal part 200 is expelled by operating the rollers 64,65, that are rotated to drag this part 200 direction C, opposite to the film 20 advancemen* direction The deviation device 59 co-operates to this removal by acting on the part 200 at the outlet of the rollers 64,65, so as to prevent it from returning to the guide 55 (Figure 12c) . It is to be noted that the above mentioned driving rollers 34,35; 38,39; 64,65 are made preferably as seen in the Figures 20a, 20b, where the motorised roller, suitably covered with gum or similar material, is generally indicated with 97 and the contrast roller with 98. This contrast roller 98 is supported by an eccentric p 99, which allows its detachment from the motorised roller 97.
Therefore, during an active step, the rollers 97,98 rotate in opposite directions, so as to pull the film 20 (Figure 20a), while in a deactivated step the same rollers 97,98 are far from each other, so as to allow the film 20, pulled by the means of the packaging machine, to pass freely therebetween (Figure 20b).
After the terminal part 200 of the run out film has been cut off and expelled, with trailing edge of the run out film locked in the splicing station 60, the film 20 of the new reel 2 begins to advance, with its leading edge previously arranged in the wait position at the outlet of the driving rollers 38,39 (Figure 12d) . This film 20 passes through the splicing station 60 and is deviated downwards by the deviation means 61, so as not to interfere with the trailing edge of the film 20 fed previously, kept stopped in the station 60 after the terminal part 200 has been cut off. Then, also the new film 20 is stopped and the cutting group 66 is operated to cut, with the circular blade 67, an initial part of this film, indicated with 201 (Figure 12e)
Finally, the taping group 76 is operated to apply, in the same station 60, a portion of adhesive tape which splices the leading and trailing edges of the first and second films 20 (Figure 12f ) .
More precisely, the terminal part 200 and the beginning part 201 of the two films 20 to be spliced are cut off by the circular blade 67 of the cutting group 66, which is supported by the bar 68 and operated crosswise to the film 20 advancement direction, along the slit 71 having the stationary counter-blade 68 (see Figures 13 and 14).
During the cutting step, the film 20 is clamped against the stop plate 70 by first and second gripping means, formed by strips 72, 73, situated respectively downstream and upstream of the slit 71 made m the plate 70.
The strips 72,73 are operated vertically by respective pairs of actuators 74,75 (Figures 15 and 16) .
The leading and the trailing edges of the film 20 are spliced by the taping group 76, whose moving element 77 s operated crosswise to the film 20 advancement direction, along the guide stems 78.
During the adhesive tape application stroke, the applying roller 81 is brought to touch the edges of the film 20 being spliced because of the oscillation of the rocker lever 83, operated by the actuator 85, as seen in Figure 17.
The adhesive tape unwinds from the roll 80, carried by the moving element 77 and is held on the applying roller 81 by the radial channels 82 connected to suction means. When the adhesive tape application stroke is completed, the applying roller 81 is moved away from the edges of the film 20 bemg spliced by inverse oscillation of the rocker lever 83 (Figure 18) . Afterwards, the blade 90 is operated to cut off the portion of the adhesive tape used for splicing the edges of the film 20 (Figure 19) .
It is to be noted that, during the cutting action, the roller 86 carried by the swinging lever 87 acts on the adhesive tape unwinding from the roll 80, so as to keep the tape and avoid rewinding thereof on the roll 80 (Figure 19) .
The described apparatus allows to feed, automatically and continuously, a film of heat-formable material to a machine packaging articles m blister packs and the like.
In particular, the apparatus automatically substitutes the run out reel of the heat-formable material with a new one, automatically prepares the leading edge of the new film reel near the splicing station and splices the edges without the operator's intervention.
The film 20 size is changed by an adjustment device 100, acting simultaneously on the reel carrier axles 16.
This adjustment device 100 includes, as seen Figures 22a, 22b, a screw shaft 101 rotatably supported by a frame 102 with its axis parallel to the reel carrier axles 16.
The screw shaft 101 is rotated by a motor 103, linked to an encoder 104, and engages a threaded bushing 105, fastened to the plate 25, guided on shafts 106 of the frame 102. The plate 25 supports also the tubes 22 of the two reel carrier axles 16 The screw shaft 101 carries also a pulley 107, connected to a toothed belt 108 transmitting motion to another pulley 109 mounted on a shaft 110 of the adjustment groups 50 of the guides 36,37, as seen in Figure 7. The guides 36,37 are preferably composed of a pair of central stationary section bars 111 and pairs of lateral section bars 112,113, supporting and containing bars, respectively.
These section bars are carried by relative support bodies 114 sliding on shafts 115, transversally fastened to the side 24 of the apparatus stationary frame.
The central section bars 111 are fastened to the shafts 115.
The support bodies 114 form respective internal thread gs coupled with threaded portions 110a, 110b of the adjustment shaft 110.
The portions 110a, 110b are respectively right-hand and left-hand threaded, so as to determine, when the adjustment shaft 110 rotates, symmetrical sliding of the support bodies 114 carrying the section bars 112,113, as indicated with broken lines 114a, relative to the position of minimum mutual distance between the above mentioned section bars 112,113.
Therefore, rotation of the screw shaft 101 (suitably multiplied and measured by an encoder 104) driven by the motor 103, determines translation of the plate 25, with the tubes 22 of the reel carrier axles 16 fastened thereto, so that the pushing means 26, against which the reels stop, are likewise moved. This allows to maintain unmoved the median plane X of the reels 2, during the adjustment step, as seen in Figures 7, 22a and 22b, relative respectively to the reels of maximum and minimum size used by the packaging machine.
Simultaneously, operation of the screw shaft 101 controls, by transmission to a toothed belt 108, the rotation of the shaft 110 of the adjustment groups 50 of the curved guides 36,37, so as to cause a corresponding translation of the lateral section bars 112,113, respectively supporting and enclosing the film 20 to be fed.
Likewise, the storage device 63 for continuous feeding of the film 20 to the forming station of the packaging machine, is adjusted during the above mentioned step, in which the film 20 is stopped in the region of the splicing station 60.
For this purpose, as seen in Figure 23, the adjustment group 94 features a screw shaft 116 rotated by an intermediate stationary support body 117 equipped with right-hand and left-hand respectively threaded portions 116a, 116b, coupled with corresponding means 118 supporting the side panels 93. The screw shaft 116 is rotated by a motor 119, so as to determine the symmetrical sliding of the means 118 supporting the side panels 93, as indicated with broken lines 93a, relative to the position of minimum mutual distance between the above mentioned side panels 93. It is to be noted that, the upper parts of the support means 118 form respective spouts 96 turned inwards, aimed at guiding the edges of the film 20 pulled by the driving roller 92 on a horizontal outlet plane 95.
Figure 24 shows a block diagram of electronic means 120 for controlling the above mentioned adjustment groups, where the numeral 121 indicates generally a motor which rotates the screw shaft 123 coupled to the member to be adjusted 124. The motor 121 is linked to an encoder 122.
The above mentioned control means 120 includes a programmable central processing unit 125, formed substantially by a microprocessor controlling a programmable logic system 126.
This system 126 controls the motor 121 via a relay 127, to which the limit stop sensors 128, 129 are connected, for safety. The programmable logic system 126 receives signals sent by the encoder 122 and the a zero sensor 130.
The control means 120 can be operated by means of a keyboard 131, or e.g. a touch screen input device.
The above mentioned technical-functional features can be used in all similar solutions when considered with reference to the apparatus being the subject of the present invention.
According to what has been said hereintofore, the subject apparatus performs automatically adjusting operations required during the size change over for film of different dimensions to be fed to the packaging machine.
These adjustment operations are carried out with centralised commands sent by programmable logic means 120, and intervention of the operator is not needed to substitute parts or to perform other similar operations.

Claims

1. Apparatus for feeding a film of heat-formable material to a machine for packaging articles in blister packs or ╬╣ the like, said apparatus being characterised m that it includes : a first and a second curved guides (36,37), which are fed with respectively a first and a second film (20) of a heat-formable material, to be fed one after the other to a 0 packaging machine and unwinding from relative reels (? ) mounted on a first and a second reel carrier axles (16); driving means (34,35; 38,39) situated upstream and downstream of said curved guides (36,37) respectively, and operated for advancing said films (20) ; 5 first and second sensors (56,57) situated in the region of the outlets of said curved guides (36,37) respectively, downstream of said driving means (38,39), for detecting the presence of the leading edges of said films (20) to stop said leading edges a position, in which they are 0 ready to be fed to said packaging machine.
2. Apparatus for feeding a film of heat-formable material to a machine for packaging articles in blister packs or the like, said apparatus being characterised in that it 5 includes a splicing station (60), in which the leading edge and the trailing edge of said first and second films (20), fed one after the other to a packaging machine, are spliced; said splicing station (60) being equipped with: sensor means (58), detecting running out of said first 0 film (20) and commanding thereafter the supply of said second film (20) ; a cutting group (66), featuring a blade (67) operated crosswise to said films (20) movement direction (A), so as to cut respectively, a terminal part (200) and a beginning part (201) of said films (20); first and second gripping means (72,73) clamping said films (20) against stationary stop means (70), respectively downstream and upstream of the cutting line of said cutting group (66); a taping group (76) , moving crosswise to said films (20) movement direction (A) on the same plane as the cutting group (66) and supporting an applying roller (81), fed with adhesive tape taken from a reel (80), said applying roller being carried in oscillating condition between a working position, in which it touches said leading and trailing edges of said films (20) to be spliced, and a rest position in which said applying roller is located far from these edges of said films (20) ; said taping group (76) being also equipped with cutting means (90) for severing the portion of said adhesive tape to be applied to said films (20) edges.
3. Apparatus for feeding a film of heat-formable material to a machine for packaging articles in blister packs or the like, said apparatus being characterised in that it includes : a first and a second curved guides (36,37), through which respectively a first and a second film (20) of a heat- formable material are fed, one after the other, to a packaging machine while they are unwound from relative reels (2) mounted on a first and a second reel carrier axles (16) ; driv g means (34,35, 38,39) situated upstream and downstream of said curved guides (36,37), respectively, and operated to provoke advancement of said films (20) towards said packaging machine; first and second sensors (56,57) situated at the outlet of said curved guides (36,37) respectively, downstream of said driving means (38,39), for detecting the presence of the leading edges of said films (20) and for stopping said films in a position m which they are ready to be fed to said packaging machine; a splicing station (60), in which the leading edge ana the trailing edge of said first and second films (20) are spliced; said splicing station (60) being equipped with: sensor means (58), detecting running out of said first film (20) to command consequently supply of said second film (20); a cutting group (66), featuring a blade (67) operated crosswise to said films (20) movement direction (A) , so as to cut respectively, a terminal part (200) and beginning part (201) of said films (20); first and second gripping means (72,73) clamping said films (20) against stationary stop means (70), respectively downstream and upstream of a cutting line of said cutting group (66); a taping group (76), moving crosswise to said films (20) movement direction (A) on the same plane as the cutting group (66) and supporting an applying roller (81), fed with adhesive tape taken from a reel (80), said applying roller (81) being carried in oscillating condition between a working position in which it touches said leading and trailing edges of said films (20) being spliced, and a rest position n which said applying roller is located far from these edges of said films (20); said taping group (76) bemg also equipped with cutting means (90) for severing the portion of said adhesive tape to be applied to said films (20) edges.
4. Apparatus, according to claim 3, characterised in that it includes a reels (2) loading station (1), with a device (4) for picking up said reels (2) equipped with a gripping head (5) carried by a carriage (6) sliding on a horizontal cross-bar (7), said cross-bar (7) moving along a direction parallel to said film advancement direction (A) , with said gripping head (5) made vertically movable with respect to said carriage (6) and sw gable about an axis paralle to said film advancement direction (A) , to pick up the reels (2) to be loaded from support means (3) and to set the reels (2) on related reel carrier axles (16).
5. Apparatus, according to claim 4, characterised m that said loading station (1) includes a reels (2) cleaning device (11) equipped with a bell member (12) connected to suction means and carried by an arm (13) connected crosswise to a vertical bar (14), said vertical bar being moved vertically and rotated about its axis between a rest position and a working position in which it is coaxial with a pm (15) on which the reel (2) to be cleaned has to be set.
6 Apparatus, according to claim 3, characterised m that it includes a ripping device (40), situated upstream of said curved guides (36,37) for ripping a portion (51) of adhesive tape which normally keeps a leading edge of the film (20) m adherence to the reel (2), with said ripping device (40) featuring a blade (41) carried by a parallel link (42) longitudinal to the movement direction (A), said blade (41) bemg bound to said parallel link (42) via a lever (44) pivoted to said link (42) and equipped with a roller (46) following the path of a cam (47) due to the action of elastic means (48), with said cam (47) oscillating on the already mentioned vertical surface, thus causing rotation of said blade (41) between a raised position, with respect to the reel (2) , and a lowered, ripping position, m which the blade (41) skims the reel
(2) and said roller(46) is separated from said cam (47) to allow said elastic means (48) to push said blade against said reel (2) .
7. Apparatus, according to claim 3, characterised m that said cutting group (66) is equipped with a circular blade (67) carried by a horizontal bar (68), which is operated to move crosswise to the film (20) advancement direction, with said circular blade (67) co-operating with a stationary counter-blade (69) situated within a slit (71) made m the lower part of a plate (70) .
8. Apparatus, according to claim 3, characterised m that first and second gripping means (72,73) of the film 20 are formed by a pair of horizontal strips (72,73), disposed crosswise to the film (20) advancement direction (A), respectively downstream and upstream of the slit (71) of said plate (70), inside which the circular blade (67) runs, and operated by respective pairs of actuators
(74,75) to move vertically.
9. Apparatus, according to claim 3, characterised m that said taping group (76) is equippe╬▒ with a roller ( 86 carried by a lever (87) which oscillates parallel to the axis of said roll (80), and acting on the adhesive tape unwinding from the roll (80), so as to reduce the tension daring the cutting operation.
10. Apparatus, according to claim 3, characterised in that said splicing station (60) includes first and second deviation means (59,61) situated one after the other upstream of said cutting group (66) and acting respectively on said terminal part (200) and beginning part (201) of said film (20) being ejected.
11. Apparatus, according to claim 3, characterised in that it includes a storage device (63), situated downstream of said splicing station (60) and aimed at continuous feeding of the film 7 ) , with said device (63) formed by a pa., of side paneia (93) enclosing said film (20) and arranged on surfaces longitudinal to the film (20) advancement direction (A' and carried by a group (94) adjusting tne mutual distance of said panels (93) .
12. Apparatus, according to claim 3, characterised in that it includes an adjustment device (100), equipped with a screw shaft (101) carried rotatably with its axis parallel to the reel carrier axles (16) and crosswise to said film (20) movement direction (A), and engaging a threaded bushing (105) joined to respective tubes (22) of the two reel carrying axles (16), which are fastened to respective means (26), against which the reels (2) stop
13. Apparatus, according to claim 12, characterised in that said stop means (26) slide axially to said tubes (22) and are operated by respective actuators (29) , so as to eject cores (21) of said run out reels (2) .
14. Apparatus, according to claim 12, characterised in that said screw shaft (101) drives to rotate, by transmission means (108), respective shafts (110) of a first and a second adjustment group (50) of respective guides (36,37), with said guides (36,37) preferably equipped with lateral section bars (112,113), supporting and containing bars, respectively, carried by relative support bodies (114) sliding crosswise to said film (20) advancement direction (A) and forming respective internal threads coupled with portions (110a, 110b) threaded in direction opposite to said shafts (110) .
PCT/IB1998/000349 1997-03-18 1998-03-13 Apparatus for feeding a film to a machine for packaging articles WO1998041463A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE69801153T DE69801153T2 (en) 1997-03-18 1998-03-13 DEVICE FOR FEEDING A FILM TO A MACHINE FOR PACKAGING ITEMS
JP54027598A JP4236703B2 (en) 1997-03-18 1998-03-13 Equipment for supplying film of thermoforming material to machines for packaging articles in blister pack
EP98905567A EP0968127B1 (en) 1997-03-18 1998-03-13 Apparatus for feeding a film to a machine for packaging articles

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITBO97A000152 1997-03-18
IT97BO000152A IT1292802B1 (en) 1997-03-18 1997-03-18 EQUIPMENT FOR FEEDING A FILM OF THERMOFORMABLE MATERIAL INTO PACKAGING MACHINES FOR PRODUCTS IN

Publications (2)

Publication Number Publication Date
WO1998041463A2 true WO1998041463A2 (en) 1998-09-24
WO1998041463A3 WO1998041463A3 (en) 1998-12-23

Family

ID=11342112

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB1998/000349 WO1998041463A2 (en) 1997-03-18 1998-03-13 Apparatus for feeding a film to a machine for packaging articles

Country Status (5)

Country Link
EP (1) EP0968127B1 (en)
JP (1) JP4236703B2 (en)
DE (1) DE69801153T2 (en)
IT (1) IT1292802B1 (en)
WO (1) WO1998041463A2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2823190A1 (en) * 2001-04-10 2002-10-11 Cermex Ouest Conditionnement Plastic film wrapping machine re-loading procedure has stand-by film roll placed in machine and connected to injector mechanism as previous roll runs out
CN110422382A (en) * 2019-08-21 2019-11-08 厚德食品股份有限公司 Membrane forming mechanism under steamed egg packing

Families Citing this family (2)

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Publication number Priority date Publication date Assignee Title
DE102004047031A1 (en) * 2004-09-28 2006-06-14 Siemens Ag Feeding device for electrical components and method for conveying components in a feeder
CN103112742B (en) * 2013-02-26 2016-03-16 马勇强 A kind of breathable composite film unwinding device placed in the middle placed in the middle and job operation thereof

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EP0395027A2 (en) * 1989-04-26 1990-10-31 Japan Tobacco Inc. Apparatus for continuously supplying strip-like material
WO1991011380A2 (en) * 1990-01-26 1991-08-08 Eastman Kodak Company Apparatus and method for splicing webs of indeterminate length
DE4112842A1 (en) * 1991-04-19 1992-10-22 Basf Ag Mechanical bonding of blunt ends of two continuous strip materials - comprises rotating store for two rolls, cutting and bonding station and loop store for changing length of strip take=off

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GB922898A (en) * 1958-05-22 1963-04-03 Walker Enfield Ltd Improvements in or relating to strip splicing apparatus
DE2361317A1 (en) * 1973-12-08 1975-06-12 Agfa Gevaert Ag Unrolled strip joining mechanism - has adhesive tape roll with pressure roller and knife on transverse track
US4120739A (en) * 1975-11-19 1978-10-17 Agfa-Gevaert, N.V. Butt splicer for butt-joining a fresh web to a progressing web
GB2093808A (en) * 1980-12-22 1982-09-08 British American Tobacco Co Splicing webs
DE3203644A1 (en) * 1981-02-18 1982-08-26 CKD Corp., Komaki, Aichi Process and apparatus for the automatic splicing or joining of films
EP0099732A2 (en) * 1982-07-17 1984-02-01 Hurley Moate Engineering Company Limited Apparatus and methods for joining webs
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DE4112842A1 (en) * 1991-04-19 1992-10-22 Basf Ag Mechanical bonding of blunt ends of two continuous strip materials - comprises rotating store for two rolls, cutting and bonding station and loop store for changing length of strip take=off

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2823190A1 (en) * 2001-04-10 2002-10-11 Cermex Ouest Conditionnement Plastic film wrapping machine re-loading procedure has stand-by film roll placed in machine and connected to injector mechanism as previous roll runs out
WO2002083533A1 (en) * 2001-04-10 2002-10-24 Cermex Ouest Conditionnement Method for recharging a bundling machine using a plastic film and bundling machine carrying out said method
US7326308B2 (en) 2001-04-10 2008-02-05 Cermex Quest Conditionnement Method for recharging a bundling machine using a plastic film and bundling machine carrying out said method
CN110422382A (en) * 2019-08-21 2019-11-08 厚德食品股份有限公司 Membrane forming mechanism under steamed egg packing
CN110422382B (en) * 2019-08-21 2024-03-12 厚德食品股份有限公司 Marinated egg packaging lower film forming mechanism

Also Published As

Publication number Publication date
IT1292802B1 (en) 1999-02-11
JP4236703B2 (en) 2009-03-11
EP0968127A2 (en) 2000-01-05
WO1998041463A3 (en) 1998-12-23
ITBO970152A1 (en) 1998-09-18
ITBO970152A0 (en) 1997-03-18
EP0968127B1 (en) 2001-07-18
JP2001515446A (en) 2001-09-18
DE69801153D1 (en) 2001-08-23
DE69801153T2 (en) 2001-10-31

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