WO1998033639A1 - Welding apparatus and method for welding tubular end portions - Google Patents
Welding apparatus and method for welding tubular end portions Download PDFInfo
- Publication number
- WO1998033639A1 WO1998033639A1 PCT/US1998/002108 US9802108W WO9833639A1 WO 1998033639 A1 WO1998033639 A1 WO 1998033639A1 US 9802108 W US9802108 W US 9802108W WO 9833639 A1 WO9833639 A1 WO 9833639A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- end portions
- sleeve
- tubular end
- abutted
- tubular
- Prior art date
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1412—Infrared [IR] radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
- B29C65/1454—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface scanning at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
- B29C65/1464—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface making use of several radiators
- B29C65/1467—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface making use of several radiators at the same time, i.e. simultaneous welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1664—Laser beams characterised by the way of heating the interface making use of several radiators
- B29C65/1667—Laser beams characterised by the way of heating the interface making use of several radiators at the same time, i.e. simultaneous laser welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0222—Mechanical pre-treatments, e.g. reshaping without removal of material, e.g. cleaning by air blowing or using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/026—Chemical pre-treatments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/324—Avoiding burr formation
- B29C66/3242—Avoiding burr formation on the inside of a tubular or hollow article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/349—Cooling the welding zone on the welding spot
- B29C66/3494—Cooling the welding zone on the welding spot while keeping the welding zone under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/63—Internally supporting the article during joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
- B29C66/652—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool moving the welding tool around the fixed article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8126—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/81266—Optical properties, e.g. transparency, reflectivity
- B29C66/81267—Transparent to electromagnetic radiation, e.g. to visible light
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8181—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
- B29C66/81811—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8324—Joining or pressing tools pivoting around one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
- B29C66/8614—Tongs, pincers or scissors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
- B29C66/91212—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91231—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the joining tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
- B29C33/52—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles soluble or fusible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8122—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2909/00—Use of inorganic materials not provided for in groups B29K2803/00 - B29K2807/00, as mould material
- B29K2909/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0026—Transparent
- B29K2995/0027—Transparent for light outside the visible spectrum
Definitions
- This invention relates to the joining of thermoplastic tubular parts. More particularly, it relates to a method of welding pairs of tubular end portions without forming a bead at the weld. The method is particularly suitable for weld melt processable fluoropolymers such as perfluoroal oxy (PFA) .
- PFA perfluoroal oxy
- these welding methods utilize heating of the tubular end portions exclusively by way of conduction. In such heating means it is difficult to focus the heat at the tubular end portion abutting faces. Additionally, such heating by exclusively conduction generates a substantial amount of heat in the welding tool which must be dissipated and which delays the tool from being removed from the tubes joined to perform the next weld. This causes extended cycle time.
- An apparatus for joining a first and second components utilizes a sleeve substantially transparent to infrared radiation, extending around the outer surface of abutted tubular end portions of the components and a mandrel positioned interior of the tubular end portions.
- An infrared heater provides radiant heat through the sleeve to melt and thus join the abutted tubular end portions.
- the abutted tubular ends may be rotated with respect to the infrared heater to provide uniform melting and bonding of the joint.
- the device may be configured as a portable unit with a separable weld head connected to a control unit by way of a cable containing electric lines for the heater element, sensor lines for thermocouples in the weld head, and a cooling media line to cool the weld head.
- a separate air compressor or fluid pump may be placed in the separate control unit remote from the weld head to expedite the cooling of the weld head and reduce cycling times.
- the device may also be configured as a bench top unit. Either configuration may be used to join sections of straight pipe or to join fittings to pipe or tubing or to join coils of tubing to other tubing sections or fittings .
- Means may be provided to provided axial compression to the abutted tubular end portions.
- compression means comprising a rod extending through the abutted tubular end portions with two engagement portions, one engaging each component and providing a compression force to same. This facilitates rotation of the components for even heating by the infrared source.
- An advantage and feature of the invention is that the use of the transparent sleeve allows focused radiant energy at the abutted end portions to accomplish the weld with minimal melt of the thermoplastic material. Additionally, the focus of the radiant heat minimizes the heating of the weld head thus minimizing cycle times. Concave mirrors or lenses can focus the infrared radiation for optimal welding performance.
- the sleeve engaging the exterior surface of the tubing may in alternate embodiments be formed of various quartz materials, glass, ceramic materials, or even sapphire. These non-metallic materials provide distinctive characteristics from the traditional metallic sleeves, for example, in allowing expedited cool down periods after the welding operation.
- the transparent sleeve may be split longitudinally for insertion and removal of the tubular end portions or may be a single integral piece which is assembled onto the two tubular end portions to join before they are abutted. After welding the sleeve may be slid off if the components outside diameter permits, may be fractured and removed, or may be left on the joined components.
- the mandrel may be of known designs that are radially expandable, see for example U.S. Patent No. 5,037,500 to Bruno Hubert, may be generally rigid and non-expandable formed of polytetrafluoroethylene (PTFE) , or other inert materials, or in one aspect of the invention may be formed of a dissolvable material such as sodium chloride.
- PTFE polytetrafluoroethylene
- a fluid such as water may be added to the interior of the tubular end portions to dissolve and remove the dissolvable mandrel after the weld.
- the dissolvable mandrel may be partially or totally dissolvable. Additional components or additives that are not dissolvable may be added to alter its heat transfer characteristics, such as its infrared absorption and reflectivity characteristics. Additives may include solid metal, ceramic or plastic components or materials such as carbon.
- the core may, to a significant extent, be heated by the radiant infrared heat and then further heat the tubing end portions to be joined by conduction.
- An additional advantage and feature of the invention is that the dissolvable mandrel is food safe and does not create unacceptable containments within the sanitary system.
- An additional advantage and feature of the invention is the use of radiant energy is more efficient than the use of heating primarily by way of conduction.
- the infrared radiation may be focused thru lenses or may be reflected and/or focused by mirrors .
- An additional advantage and feature of the invention is that the use of the radiant heat allows lighter and more compact weld heads facilitating portable, non-bench top applications. Particularly in the portable configuration, the weld head is lighter in weight facilitating the portability feature. Additionally, the less mass in the weld head allows for quicker and more efficient cooling.
- FIG. 1 is a perspective view of one embodiment of the invention configured as a portable welding apparatus.
- FIG. 2 is a side elevational view of a bench top configuration of the invention.
- FIG. 3 is a cross-sectional view of a weld head illustrating the invention.
- FIG. 4 is a perspective view of a portable weld head apparatus .
- FIG. 5 is a end elevational view of the portable weld head of FIG. 4.
- FIG. 6 is a cross-sectional view of the portable weld head apparatus taken at line 6-6 of FIG. 5.
- FIG. 7 is a perspective view of a ceramic weld head insert applicable to the device shown in FIGS. 4, 5, and 6.
- FIG. 8 is a end view of a sleeve half.
- FIG. 9 is a top plan view of the sleeve half shown in FIG. 8.
- FIG. 10 is a block diagram of the illustrating portions of the control unit.
- FIG. 11 is a side elevational view of a dissolvable mandrel with inserts.
- FIG. 12 is an elevational view of operation of one aspect the invention.
- FIG. 13 is an elevational view of operation of one aspect the invention.
- FIG. 14 is an elevational view of operation of one aspect the invention.
- FIG. 15 is an elevational view of operation of one aspect the invention.
- FIG. 16 is an elevational view of operation of one aspect the invention.
- FIG. 17 is an elevational view of operation of one aspect the invention.
- FIG. 18 is an elevational view of operation of one aspect the invention.
- FIG. 19 is a perspective view of a bench-top embodiment of the invention.
- FIG. 20 is a cross-sectional view of the embodiment of FIG. 19.
- FIG. 21 is a perspective view of a further embodiment of the invention.
- FIG. 22 is a cross-sectional view of the embodiment of FIG. 21.
- FIG. 23 is a perspective view of a rod assembly according to the invention with a section of tubing, a sanitary fitting, and a sleeve on the rod assembly.
- FIG. 24 is a cross-sectional view thru the rod assembly of FIG. 23.
- FIG. 25 is a cross-sectional view of an embodiment of the invention at the tubular end portions utilizing a lens.
- FIG. 26 is a cross-sectional view of an embodiment at the tubular end portions utilizing a lens.
- FIG. 27 is a cross-sectional view of an embodiment of the invention.
- FIG. 28 is a cross-sectional view taken at line 28-28 of FIG. 22.
- FIG. 29 is a cross-sectional view similar to FIG. 28 with a drive wheel to rotate the infrared heating sources.
- a portable thermoplastic tubing welding apparatus is depicted and is generally designated with the numeral 20.
- Said portable welding apparatus is comprised principally of a hand-held weld head 22, a control unit 24, and a connecting cable 26.
- an alternate bench top thermoplastic tubing welding apparatus is shown and is designated with the numeral 30.
- the bench top welding apparatus 30 has a base portion 32 which may contain the control unit.
- the bench top configuration may be utilized for larger tube sizes and where it is not necessary to perform the weld in remote locations.
- the bench top unit of FIG. 2 shows a pair of tubular end portions 38, 40 which are to be welded together.
- the tubular end portions may be part of a piece of tubing or pipe or may be part of a fitting, reducer, valve or other piece of equipment to be connected.
- Both the portable welding apparatus 20 and the bench top configuration 30 utilize an exterior sleeve which encompasses the outer circumferential surface 44 of the tubular end portions.
- Both have separable portions 48 and 50 which allow access to the receiving portion 52 of the weld heads.
- the separable portions 48, 50 may be suitably foldable together by way of a hinge or may be removable from one another.
- a securing means 60 such as a latch shown in FIG. 1 may be utilized to secure the separable portions 48 and 50 together.
- the bench top apparatus 30 has sleeve halves 64, 66 supported by the weld head 70 which is attached to the base portion by support 72 and is further supported by auxiliary support members 76, 78 with respective to support members 80, 82 attached to the base portion.
- the sections of tubing or pipe 36 to be joined are further supported away from the weld head by way of support members 83, 84.
- These support members include tubular gripping members 86, 88 which extend around and clamp to the outer surface 44 of the tube sections 36 by way of the adjustment screws 90.
- the support members 96, 98 are adjustable axially with respect to the tubular end portions on the base portion 32 by way of the cranks 94.
- the support members 83, 84 grip the tube sections 36 only at the gripping members 86, 88 and utilize a bias means 102 configured as coiled springs to provide an axially compressive force to the tubular end portions 38, 40.
- FIG. 3 a cross-sectional view of a weld head similar to what may be utilized in the bench top apparatus of FIG. 2 is shown.
- This weld head is comprised of a pair of separable weld head housing portions 110, 112 which extend around the tubular end portions 38 and 40.
- the weld head housing may be made of aluminum or other suitable material.
- the configuration of FIG. 3 utilities a tubular end portion engagement sleeve comprised of a pair of quartz sleeve halves 116 which are illustrated in isolation in the views of FIGS. 8 and 9.
- the weld head 70 includes cooling passages or openings 122 which may be utilized for circulating a cooling media such as air after a weld has been performed.
- the housing portions 110, 112 as shown in FIG. 3 each have an inner portion 126 and an outer portion 128 secured together by screws 130 or other suitable means.
- the housing portions each have an intermediary portion 132 which in a preferred embodiment is a machinable ceramic material with the cooling openings 122 formed therein.
- the intermediary portion also supports an infrared heating element 136 which in FIG. 3 is depicted as a band inset within a recess 138 of the intermediary portion.
- the recess 138 is suitably configured to provide an air gap between the element and the sleeve and to direct the infrared radiant heat from the element 136 towards the tubular end portions. The radiant heat will, to varying degrees depending on the quartz material, pass through the quartz sleeve surrounding and embracing the tubular end portions.
- the tubular end portions each have an end face 142, 144 which abut against each other and at which point the end portions will be joined.
- a mandrel 150 Placed within the end portions is a mandrel 150 comprised of a soluble food safe material such as sodium chloride and potassium chloride.
- the mandrel 150 engages the inner surface 154 of the tubular end portions and is formed with a smooth finish of 10 micron or better.
- An ideal formulation for the mandrel is a 50% mixture of potassium chloride and sodium chloride compacted together.
- the mandrel 150 has an aperture 160 configured as a bore extending axially through the mandrel.
- the mandrel with the above formulation is stable at temperatures exceeding 900°F but is water soluble such that it may be removed after the weld is formed.
- FIG. 11 an alternate embodiment of the soluble mandrel 150 is depicted.
- the embodiment has components 161 added to affect the heat transfer characteristics of the core.
- Such inserts may be metal or other materials.
- the components are shown as embedded at the position where the tubing ends will abut. Such inserts may thus provide additional heating of the end faces by reflecting infrared radiation and by conduction.
- the inserts will typically be segmented to allow easy removal when the core is dissolved.
- the dissolvable mandrel 150 is also suitable for use with conventional metallic sleeve welding apparatus.
- the housing portions 110, 112 also have O-ring grooves 166 for supporting the O-ring halves 168 to provide securing of the tubular end portions within the weld head.
- the support section 72 of the weld head contains a cooling media hose 172 which can carry a media such as air into the weld head to pass through the cooling passages 122 to exit and exhaust 174.
- Also contained within the support structure 72 is a power line 176 connecting to the infrared heating element 136 and a sensor line 178 connecting to a thermocouple 180 to monitor the temperature of desired locations in the weld head.
- the portable weld head generally has separable portions 48, 50 connected at the hinge 56 and which may be secured with the latch 60.
- a hand-grip 186 connects to the lower separable portion 50 and has a bore 188 through which the connecting cable, not shown in this view, will extend to the pertinent elements of the weld head.
- this figure does not include the sleeve halves nor the infrared heating element and thus disclose the intermediary portions 190, 192 formed of machinable ceramic material.
- the intermediary portions provide support for the infrared heating element and also may provide locations 196 for desired sensors as well as the passageways 198 for cooling.
- FIG. 4 also shows O-ring halves 202, 204 for engaging the tubular end portions.
- FIG. 6 shows the infrared heating element 136 in place and mounted on the intermediary portions 190, 192. Note that the infrared heating element 136 is separated from the quartz sleeve halves 116. The connecting wires for the heating elements are not shown in FIGS. 4, 5, 6 or 7.
- the sleeve 116 may a suitable quartz such as GE quartz grade #214.
- quartz such as GE quartz grade #214.
- alternatives to quartz include sapphire and ceramic materials, glass, particularly tempered glass such Pyrex ® (Pyrex is a trademark of the Corning Corporation of first use) , and other rigid transparent materials which are resistant to the temperatures encountered.
- Pyrex is a trademark of the Corning Corporation of first use
- the utilization of a less transparent non-metallic sleeve than the GE quartz #214 allows heating of the sleeve and provides additional conductive heating of the tubular end portions.
- the materials substantially transparent to infrared radiation still allowing a quick cool down after the weld due to the generally lower heat capacity of these materials compared to conventional stainless steel.
- control unit 24 has a control processor 210 which is connected to sensors in the weld head 70 by way of an input/output portion 214 and further receives instructions from a key pad or other data input source portion 218 and may display data or information by way of the display portion 220.
- the control unit 24 also includes a power supply portion 224 to provide power to the heater element in the weld head.
- a coolant supply portion 228 configured as a fan provides coolant media such as forced air or a liquid coolant to the weld head.
- the cable 26 connecting the controlled unit 24 to the weld head 22 may utilize a suitable connector 230.
- the control processor may include programmable features to provide and set welding cycle parameters for specific tube sizes and types as well as recording pertinent data such as welders, inspectors, and welding parameters. This is in addition to monitoring and controlling the sensors and functional elements of the weld head and control unit. These may include but are not limited to the control unit display, the weld head temperature sensors, sensors for detecting appropriate closing and latching of the weld head, electronic latching mechanisms at the weld head and the heating element at the weld head.
- the control unit through the control processor can provide visual or audio indication at the control unit or at the weld head when the weld head has cooled to permit removal of the weld head from the welded tubular end portions. Moreover, the control unit may control electronic locking of the weld head on the tubing such that it is not inadvertently removed before it has reached the proper temperature.
- a conventional mechanical tubing expander No. 15071, model S, manufactured by Rigid, 400 Clark Street, Elyria, OH, designated 260 and shown in FIG. 12 may be utilized as necessary on the tubular end portions 38,40 as shown in FIG. 12 to diametrically expand the tubular end faces 142, 144 for insertion of a mandrel 150 as shown in FIG. 13.
- the tubular end portions 38,40 to be joined are axially aligned and the mandrel 150 is inserted therein such that the end faces 144, 142 are abutting as shown in FIG. 14.
- the tubular end portions will retract after several seconds so the mandrel must be inserted quickly following the expansion.
- Smooth sleeve halves 64, 66 are placed over the outer circumferential surface 44 of the tubular end portions and secured thereto as shown in FIG. 15 to form a sleeve assembly 270.
- the weld head 22 is then placed over the sleeve halves 64, 66 and engaged therewith.
- the heater element of the weld assembly is actuated by way of the control unit to provide heat to the juncture 232 of the tubular end portions. Heat is applied at sufficient temperature for a sufficient period of time to accomplish the weld.
- a compressive axially force as indicated by the arrows labeled 242, 246 may be utilized to facilitate the weld.
- the heating of the juncture should be limited to only accomplish the weld thereby minimizing cycle time and excessive melting of the tubular end portions.
- the weld head may be removed before the weld is fully cooled particularly if the sleeve assembly 270 is left thereon as shown in FIG. 17. Utilization of the separable sleeve may facilitate shorter cycle times per weld. When the weld is sufficiently cooled the sleeve may then be removed.
- fluid as represented by the arrow 250 may then be flushed into the welded tubular end portions to dissolve and flush out the mandrel 150. Where an expandable mandrel, or otherwise is utilized it is removed at this point in the process.
- FIGS. 19 and 20 an additional embodiment of the invention is depicted.
- This embodiment is a bench top configuration and is comprised principally of a support structure 302, a drive motor 303, a weld head 304, a first tubing support 308, including a first bearing 310, and a second tubing support 314, including a second bearing 316, and a third tubular support 320 with a third tubular bearing 322.
- Each tubing support has a lower half 323 and a separable upper 324 for insertion of the tubing.
- first component 326 configured as a section of tubing, which is secured into the first tubing support and the third tubing support and is rotatably engaged therewith.
- a second component 330 configured as a sanitary fitting, with a second tubular end portion 332.
- the first component 326 has a first tubular end portion 329.
- the first tubular end portion and second tubular end portion meet at an abutment 334.
- the second component 330 is connected to the second tubing support and second bearing by way of the adaptor 338 configured as a drive hub and through a gasket 340.
- the drive hub 338 rotates in the second bearing 316.
- the drive hub 338 is engaged with a drive collar 344.
- the rod assembly extends through the first component and second component, including a drive shaft portion 350 which connects to the drive motor 303.
- the rod assembly has a first engagement portion 354 which is comprised of an end piece 356, a spring 358, and a spring nut 360 which is threadably engaged with a threaded portion 362 of the rod 364.
- a gasket 366 is positioned intermediate the end piece 368 and the first component 326.
- the rod assembly also includes spherical centering members 370 which may be made of a rigid plastic. These centering members 370 prevent the rod from marring or scratching the smooth inner surface 372 of the first component 326.
- the weld head 304 comprises a lower half 374 and an upper half 376 which are hingedly connected at the pivot 378.
- a mirrored reflector 382 surrounds on essentially three sides a nickel cadmium wire 384 which is the infrared radiation source 385.
- Addition shields 388 contain and focus the infrared energy generated by the heating element 384.
- the rod 364 is coupled to the drive collar 344 by pin 345 and thus rotates the adaptor 338 and the second component 330.
- the rod 364 extends through and attaches to the first engagement portion 354. Axially compressive force is applied to the first component and second component by way of tightening the spring nut 360.
- This type of embodiment is ideal for welding sections of three quarter inch to two inch PFA tubing and fittings.
- a drive insert 392 supports a mandrel 394 and extends to engage with the drive hub 338.
- the mandrel thus engages the interior surface of both the first tubular end portion and the second tubular end portion.
- a transparent cylindrical one piece sleeve 396 Opposite the mandrel with respect to the tubular end portions is a transparent cylindrical one piece sleeve 396.
- Such a sleeve may be made of tempered glass such as Pyrex ® , quartz or other material which is rigid and substantially transparent to infrared radiation.
- the rod assembly provides a desired axial compression to the abutted first and second tubular end portions 329, 332, which are constrained in the annular space between the mandrel 394 and the outer sleeve 396.
- the rod assembly also provides the additional function of rotating the first component and second component and correspondingly the abutted tubular end portions such that the infrared heat generated by the nickel cadmium wire 384 is uniformly dispersed at the abutment.
- the weld head is in a closure position the upper mirrored reflector and heater element 384 is in the position as shown and 384.1 by dashed lines.
- This placement allows a gap intermediate the upper and lower heater elements 384.1, 384.1 such that there is a gap 397 forming a viewing window through which the operator may observe the abutment and the status of the weld taking place during the heating and rotation of the components.
- the speed of the motor 303 can be controlled as desired by convention motor speed controls .
- the axial compression may be controlled by way of the spring nut 360.
- An ideal range of axial compression of the spring has been found to be 20-24ft-lbs. for 1/2 to 1" PFA tubing.
- a suitable spring compression is 54ft-lbs.
- the spring may be configured to provide increasing axial compression with axial deformation. In welding PFA tubular end portions an elongation of the components occurs when heated and melted of a few thousandths of an inch. Good weld results have been obtained when the axial compressive force increases 10% or more during this elongation.
- FIGS. 19 and 20 are ideally suited for welding tubing sections to fittings or to components with fittings. As is apparent in the figure, this embodiment utilizes the end of the first and second components that are opposite the tubular end portions for providing the axial compressive force. In an extended length of tubing or in a smaller size tubing which is not rigid enough to support the axial compression, without significant deformation, an additional configuration as discussed below may be used.
- An appropriate procedure to weld a PFA tubing section to a PFA sanitary fitting using the apparatus of FIGS. 19 and 20 is as follows:
- an additional embodiment is disclosed in which the axial compression of the tubular end portions is again provided by the rod assembly 348, however, the first engagement portion 354 engages with the interior surface 372 of the first component.
- This particular embodiment is particularly appropriate for 1/4" and 1/2" PFA tubing in that such tubing is flexible such that the first engagement point needs to be relatively close to the abutted end portions than in larger diameter tubing.
- PFA tubing sizes can be coils which are very difficult or impossible to weld with.
- first engagement portion 354 comprising a rubber or elastomeric expander 412, a drive nut 414 to compress the rubber expander, a pair of locked nuts 416 and a thrust washer 418. Adjustment of the first engagement portion is accomplished by rotation of the rod 364, such as by a suitable tool engaging the end 422 such as conventional knob nuts. This causes the drive nut 414 to move axially along with rod 364 while the locked nuts 416 remain fixed on the rod, compressing the expander which causes a radially expansion of the elastomeric expander 412.
- the rod 364 extends through a bore 426 in the mandrel 394 and extends through and engages with the second engagement portion 432 which comprises an end piece 436 and a drive hub, a cushioning and gripping gasket 438, a spring 442, a thrust washer 444, and a wing nut 446 with a threaded bore 448 which engages the at a threaded portion 450.
- the gasket 438 and end piece 436 with the spring 442, washer 444 and wing nut 446 are assembled onto the rod 364.
- the wing nut is rotated to compress the spring 446 which provides an axial compression to the abutted end portions 329, 332 which are both restrained radially intermediate the mandrel 394 and the sleeve 396.
- the sleeve inside diameter may be a few thousands of an inch greater than the outside diameter of the tubular end portions to facilitate assembly and to accommodate the tolerances of the outside diameters of a particular tubing.
- the rod assembly with the first and second components 326, 330 assemble into the first, second and third tubing supports 308, 314, 320 and is rotatable therein.
- the rotation of the rod assembly with the attached first and second components is accomplished by a drive linkage 460 comprising drive rods 462, a plate 464 which is fixed relative to the drive rods, a spring 468 and a floating link plate 472 which floats on the drive rods 462 and is biased into coupling with the motor 303.
- FIG. 24 is cross-section through a mandrel 394, abutted tubular end portions 329, 332 and sleeve 396.
- This embodiment adds lenses 470 to the basic configuration as shown in FIGS. 19, 20, 21, and 22.
- the lenses although shown in cross-section to be half mooned, extend circumferentially and coaxially around the sleeve 396.
- the lenses operate to focus the infrared energy provided by the infrared source 472 which is shown comprised of a pair of nickel cadmium heating wires 476 mounted within a glass incasing 480 which utilizes gold plating 482 on the exterior surface.
- the lens formed of glass or the like may be suitably shaped and configured to have a focal point at various desired locations within the assembly. For example, at a point 485 at the exterior of the abutment 334 or at a point 486 in the middle of the thickness of the tubular wall 488 or at a point 490 at the inside surface of the tubular wall 488 or slightly into the mandrel 394.
- the focusing lens is either adjacent to or integral with the sleeve 396.
- the infrared heating source 472 is an infrared laser with the beam of the laser expanded to provide heating at a slightly expanded region over typical infrared lasers. These lasers appropriately have lenses 492 which provide a heating range that extends circumferentially around the abutment. Multiple lasers 472 may be utilized to provide complete coverage and facilitate even melting and fusion of the abutted tubular end portions.
- FIG. 28 has the infrared heating source 472 extending substantially around the sleeve as is shown in the embodiments of FIGS. 19, 20, 21, and 22.
- the infrared source may be a nickel cadmium wire which extends around the sleeve and two sections. The sections open at a hinge point 510.
- either the rod assembly, including the components to be welded is rotated as illustrated by the arrow 514 or the infrared source 472 may be rotated as illustrated by the arrow 516.
- the rotation of the tubular end portions with respect to the infrared source may be further accomplished as shown in FIG. 28 with a simple gear drive rotating a frame 520 onto which the infrared sources 472 are attached.
- the infrared sources in this figure illustrate potential configurations of three infrared lasers with defuse beams 524.
- a significant additional advantage of utilizing transparent sleeves is that a view window 550 may be provided in which to monitor the progress of the weld allowing adjustment of parameters during the welding such as the amount of infrared energy being generated, the weld time, and the cooling time.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Thermal Sciences (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98907368A EP0958129A4 (en) | 1997-02-05 | 1998-02-05 | Welding apparatus and method for welding tubular end portions |
KR1019997007066A KR20000070804A (en) | 1997-02-05 | 1998-02-05 | Welding apparatus and method for welding tublar end portions |
JP53321598A JP2002515838A (en) | 1997-02-05 | 1998-02-05 | Welding apparatus and method for welding tubular ends |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US79442297A | 1997-02-05 | 1997-02-05 | |
US08/794,422 | 1997-02-05 | ||
US09/012,454 | 1998-01-03 | ||
US1245498A | 1998-01-23 | 1998-01-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998033639A1 true WO1998033639A1 (en) | 1998-08-06 |
Family
ID=26683578
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/002108 WO1998033639A1 (en) | 1997-02-05 | 1998-02-05 | Welding apparatus and method for welding tubular end portions |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0958129A4 (en) |
JP (1) | JP2002515838A (en) |
KR (1) | KR20000070804A (en) |
CN (1) | CN1252024A (en) |
DE (1) | DE19804359A1 (en) |
FR (1) | FR2760680A1 (en) |
GB (1) | GB2321874A (en) |
WO (1) | WO1998033639A1 (en) |
Cited By (9)
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WO2000063003A1 (en) * | 1999-04-18 | 2000-10-26 | Fluoroware, Inc. | Apparatus for conjoining tubular end portions |
US6395127B1 (en) | 1999-04-18 | 2002-05-28 | Entegris, Inc. | Insert for use in conjoining tubular end portions |
JP2002537533A (en) * | 1999-02-26 | 2002-11-05 | ヴァレオ | Improved hydraulic control for automotive clutches. |
US6629551B1 (en) * | 1999-04-18 | 2003-10-07 | Entegris, Inc. | Beadless welding apparatus comprising a weld head having a bias member for axial displacement |
KR100417032B1 (en) * | 2001-03-14 | 2004-02-05 | 주식회사 테크소닉 | Union Method for Polyethylen Pipe |
DE102005036420A1 (en) * | 2005-07-29 | 2007-02-08 | Rudolf Schwarz Gmbh & Co. Kg | Connecting elastic parts in cavity involves inserting core consisting of stable shaped, mechanically, physically and/or chemically reducible and/or soluble material which is reduced and/or dissolved after connection to release cavity |
CN102248405A (en) * | 2011-06-16 | 2011-11-23 | 河海大学常州校区 | Automatic exhaust sealing-in device for solar superconducting heat pipe and method thereof |
KR101162295B1 (en) | 2009-12-07 | 2012-07-04 | (주)엘라켐 | Mold for expanding seal and forming method thereof |
EP3027386A1 (en) * | 2013-08-01 | 2016-06-08 | Imi Tami Institute For Research And Development Ltd. | Water soluble support for joining pipes and methods of manufacture and use thereof |
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EP1522399A3 (en) * | 1999-04-18 | 2005-07-27 | Entegris, Inc. | Apparatus for conjoining tubular end portions |
DE102005010193A1 (en) * | 2005-03-05 | 2006-09-07 | Rehau Ag + Co | Connection of plastic pipes, comprises positioning the primary pipe relative to the secondary pipe, and then irradiating the connection region using infra-red radiation |
CN103817473B (en) * | 2013-12-31 | 2017-01-18 | 上海通领汽车科技股份有限公司 | Interior parts welding device |
JP2015217524A (en) * | 2014-05-14 | 2015-12-07 | 株式会社カネカ | Cooling jig |
US10569475B2 (en) * | 2014-12-12 | 2020-02-25 | Saint-Gobain Performance Plastics Corporation | IR tube sealer and methods sealing a tube |
CN104626541B (en) * | 2015-01-16 | 2018-01-16 | 苏州凯尔博精密机械有限公司 | A kind of oil distributing pipe bonding machine |
CN104786488A (en) * | 2015-05-04 | 2015-07-22 | 李跃东 | Fusion splicer for rubber tube shrinking machine |
JP6875677B2 (en) * | 2016-11-04 | 2021-05-26 | 日本鋳鉄管株式会社 | How to connect synthetic resin pipes |
EP3501803A1 (en) * | 2017-12-21 | 2019-06-26 | Leister Technologies AG | Handheld laser tool |
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1998
- 1998-02-04 DE DE19804359A patent/DE19804359A1/en not_active Withdrawn
- 1998-02-05 EP EP98907368A patent/EP0958129A4/en not_active Withdrawn
- 1998-02-05 JP JP53321598A patent/JP2002515838A/en active Pending
- 1998-02-05 GB GB9802539A patent/GB2321874A/en not_active Withdrawn
- 1998-02-05 WO PCT/US1998/002108 patent/WO1998033639A1/en not_active Application Discontinuation
- 1998-02-05 CN CN98803924A patent/CN1252024A/en active Pending
- 1998-02-05 FR FR9801349A patent/FR2760680A1/en not_active Withdrawn
- 1998-02-05 KR KR1019997007066A patent/KR20000070804A/en not_active Application Discontinuation
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4786797B2 (en) * | 1999-02-26 | 2011-10-05 | ヴァレオ | Improved hydraulic control system for automotive clutches. |
JP2002537533A (en) * | 1999-02-26 | 2002-11-05 | ヴァレオ | Improved hydraulic control for automotive clutches. |
GB2367785A (en) * | 1999-04-18 | 2002-04-17 | Entegris Inc | Apparatus for conjoining tubular end portions |
US6395127B1 (en) | 1999-04-18 | 2002-05-28 | Entegris, Inc. | Insert for use in conjoining tubular end portions |
GB2367785B (en) * | 1999-04-18 | 2003-05-28 | Entegris Inc | Apparatus for conjoining tubular end portions |
US6629551B1 (en) * | 1999-04-18 | 2003-10-07 | Entegris, Inc. | Beadless welding apparatus comprising a weld head having a bias member for axial displacement |
WO2000063003A1 (en) * | 1999-04-18 | 2000-10-26 | Fluoroware, Inc. | Apparatus for conjoining tubular end portions |
KR100417032B1 (en) * | 2001-03-14 | 2004-02-05 | 주식회사 테크소닉 | Union Method for Polyethylen Pipe |
DE102005036420A1 (en) * | 2005-07-29 | 2007-02-08 | Rudolf Schwarz Gmbh & Co. Kg | Connecting elastic parts in cavity involves inserting core consisting of stable shaped, mechanically, physically and/or chemically reducible and/or soluble material which is reduced and/or dissolved after connection to release cavity |
KR101162295B1 (en) | 2009-12-07 | 2012-07-04 | (주)엘라켐 | Mold for expanding seal and forming method thereof |
CN102248405A (en) * | 2011-06-16 | 2011-11-23 | 河海大学常州校区 | Automatic exhaust sealing-in device for solar superconducting heat pipe and method thereof |
EP3027386A1 (en) * | 2013-08-01 | 2016-06-08 | Imi Tami Institute For Research And Development Ltd. | Water soluble support for joining pipes and methods of manufacture and use thereof |
EP3027386A4 (en) * | 2013-08-01 | 2017-04-26 | Imi Tami Institute For Research And Development Ltd. | Water soluble support for joining pipes and methods of manufacture and use thereof |
Also Published As
Publication number | Publication date |
---|---|
GB2321874A (en) | 1998-08-12 |
GB9802539D0 (en) | 1998-04-01 |
EP0958129A4 (en) | 2003-05-28 |
JP2002515838A (en) | 2002-05-28 |
FR2760680A1 (en) | 1998-09-18 |
CN1252024A (en) | 2000-05-03 |
DE19804359A1 (en) | 1998-08-06 |
KR20000070804A (en) | 2000-11-25 |
EP0958129A1 (en) | 1999-11-24 |
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