WO1998007220A1 - Electrode for spark plugs of internal combustion engines and process for manufacturing the same - Google Patents
Electrode for spark plugs of internal combustion engines and process for manufacturing the same Download PDFInfo
- Publication number
- WO1998007220A1 WO1998007220A1 PCT/DE1997/001637 DE9701637W WO9807220A1 WO 1998007220 A1 WO1998007220 A1 WO 1998007220A1 DE 9701637 W DE9701637 W DE 9701637W WO 9807220 A1 WO9807220 A1 WO 9807220A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electrode
- protection layer
- wear protection
- coating
- tip
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/20—Sparking plugs characterised by features of the electrodes or insulation
- H01T13/39—Selection of materials for electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T21/00—Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs
- H01T21/02—Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs of sparking plugs
Definitions
- the invention is based on an electrode for spark plugs with an electrode base made of metal, and a method for their production. From DE 36 12 135 AI an electrode is in particular middle and / or
- Ground electrode for igniting flammable mixtures in which the surface acting as a spark transfer surface has an electrically conductive, particularly erosion-resistant and well-adhering first coating and a second coating that the first coating has a slight
- Electron work function mediated The coating takes place in the plasma spraying process.
- Common spark plugs generally have a center electrode and a ground electrode, the tips of the two electrodes being arranged in relation to one another in such a way that a spark gap is left free. Due to the constant generation of sparks between the two electrodes, the tips are subject to considerable wear. This problem places high demands on the temperature resistance,
- Phase can be complex for production.
- the intermetallic phases show a very brittle behavior. If intermetallic phases level, the resistance to corrosion and oxidation is considerably reduced.
- Wear protection layer is applied by means of laser powder coating, its use in production is considerably easier and allows the combination of chemically different materials with little mutual mixing.
- Laser powder coating also occasionally called
- Laser spraying allows the wear protection layer to be applied in one layer in a single step. With this method, very good adhesion is achieved on all materials of the electrodes, which generally consist of a composite material (copper core with a coating based on a nickel alloy).
- the laser coating process has the advantage that it can be used to apply strictly limited and precise coatings.
- the measures listed in the subclaims permit advantageous developments and improvements of the electrodes for spark plugs specified in the main claim. It is particularly advantageous that a wide variety of materials can be applied as corrosion protection for the electrode tip. Materials such as metals, alloys of metals, metal ceramics, or oxides, etc. are conceivable.
- Partial areas of the electrodes are coated, such as electrode tips, electrode jacket areas, electrode areas with notches or conical recesses.
- FIG. 1 shows the schematic production sequence for producing an electrode for spark plugs with a corrosion-resistant coating
- FIG. 2 and FIG. 3 show two examples of coated electrode bodies.
- the invention uses a modern coating method for the production of wear protection layers such. B. for spark plug electrodes.
- Thermal spraying as a modern surface technology offers a wide range of applications.
- components made from a wide variety of basic materials can be made of metal, with layers of refractory metals, oxides and metal ceramics for protection against wear and corrosion.
- Almost all coating materials that can be produced in powder form can be processed.
- the Spray additive is fed to a high-energy heat source and melted.
- the molten particles of the coating material are accelerated towards a substrate and usually hit at high speed to form a layer.
- the substrate is only subjected to a low thermal load during the process.
- the spray jet is spatially very limited in all processes, but there are considerable spray losses.
- Laser spraying in which the coating material is slowly blown into the focus area of a laser beam using a carrier gas. At the same time, the substrate is melted by the laser beam, so that there is a connection between the substrate and the coating material in the melt.
- Laser spraying is characterized by the fact that it is a real one-step process. Previously, a workpiece surface was first coated and then treated in a second step with the help of a laser beam. This procedure combines both steps. Laser spraying is mostly used with CO 2 lasers with a net output of a few kilowatts. Thermally sprayed layers are characterized by layer thicknesses in the range from 100 ⁇ m to a few mm, whereby the binding mechanism is based either on mechanical clamping, adhesion, diffusion, chemical bonding or electrostatic forces.
- Laser powder coatings can be used to protect electrodes made of various base materials with wear protection layers made of refractory metals, alloys, metal ceramics and other compounds (silicides, oxides, aluminides, borides, nitrides, carbides) against spark erosion wear and corrosion wear. This is especially the copper, which is otherwise difficult to coat, which is the good heat conductor of the core of an electrode Composite material forms easily coatable by means of laser powder coating.
- the alloys NiCrjiAinYcs and RuAln have proven particularly suitable for the coating and particularly wear-resistant. After thermal shock testing and running time tests, these materials have significantly improved stability compared to previously used wear protection layers.
- Figure 1 shows the schematic manufacturing process for the manufacture of spark plug electrodes from a composite wire.
- the nickel-coated copper wire the starting material for the electrodes
- Station S2 produces the dimensionally accurate wire sections 1 which are upset in station S3 in order to produce the electrode seat 8.
- the wear-resistant layer is applied with a laser after the basic electrode body has been assembled.
- the electrode, which is now fully coated, is post-treated, and burrs, e.g. B. removed by grinding. The electrode is installed in the ceramic body after its completion.
- FIG. 2 shows a center electrode 1 which was coated by the method according to the invention from FIG. 1. It can be seen that even thin layers can be applied very precisely with this method. The geometry of the workpieces is also irrelevant. The coating takes place before the electrode is installed in the ceramic body. At the transition point 5 between the coating 4 and the electrode body 1 there are well separated phases between
- Electrode body and coating which has a thickness of 0.5 mm, for example.
- the electrode base body must be configured for the coating in the area of the coating.
- the nickel-coated copper wire is reduced to a reduced or non-cutting Brought diameter. Care must be taken to ensure that the copper core is not exposed, otherwise there will be signs of corrosion. If, as in FIG. 2, the end face is not to be coated, a thermal process with strong beam bundling must be used, ie laser or
- Electron beam pointed process A plasma jet would result in a too wide thermal range.
- the counter electrode 3, which is installed in the candle housing 2 can also be provided with a coating, which in this example is applied in a conical depression 7.
- the coating can be carried out after the electrode has been installed in the housing, if a laser spraying process is used.
- center electrodes In addition to the coating processes for center electrodes, other electrodes can also be provided with wear protection layers. Almost any geometric shape can be coated. End or outer surface coatings of extruded center electrodes, coatings of profiled wires for ground electrodes, or coatings of electrode blanks or plates can be carried out.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Spark Plugs (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP97936587A EP0860043B1 (en) | 1996-08-08 | 1997-08-02 | Process for deposition and manufacturing electrodes for spark plugs of internal combustion engines |
BR9706642A BR9706642A (en) | 1996-08-08 | 1997-08-02 | Electrode for spark plugs for internal combustion engines and process for their production |
DE59709228T DE59709228D1 (en) | 1996-08-08 | 1997-08-02 | METHOD FOR COATING AND PRODUCING AN ELECTRODE FOR SPARK PLUGS FOR INTERNAL COMBUSTION ENGINES |
JP10509285A JPH11514145A (en) | 1996-08-08 | 1997-08-02 | Electrode for spark plug for internal combustion engine and method of making the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19631985A DE19631985A1 (en) | 1996-08-08 | 1996-08-08 | Electrode with a wear-resistant coating, spark plug and process for its manufacture |
DE19631985.4 | 1996-08-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998007220A1 true WO1998007220A1 (en) | 1998-02-19 |
Family
ID=7802101
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE1997/001637 WO1998007220A1 (en) | 1996-08-08 | 1997-08-02 | Electrode for spark plugs of internal combustion engines and process for manufacturing the same |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0860043B1 (en) |
JP (1) | JPH11514145A (en) |
CN (1) | CN1198848A (en) |
BR (1) | BR9706642A (en) |
DE (2) | DE19631985A1 (en) |
HU (1) | HUP9901495A3 (en) |
WO (1) | WO1998007220A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11870222B2 (en) | 2021-05-04 | 2024-01-09 | Federal-Mogul Ignition Gmbh | Spark plug electrode and method of manufacturing the same |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19939319B4 (en) * | 1999-07-29 | 2004-05-06 | Robert Bosch Gmbh | Spark plug for an internal combustion engine |
DE10120563A1 (en) * | 2001-04-03 | 2002-11-07 | Phoenix Contact Gmbh & Co | Surge protection element and surge protection device |
JP4069826B2 (en) * | 2003-07-30 | 2008-04-02 | 株式会社デンソー | Spark plug and manufacturing method thereof |
DE10348778B3 (en) * | 2003-10-21 | 2005-07-07 | Robert Bosch Gmbh | Sparking plug electrode has a primary material combined with 2-20 per cent secondary material in powder pure metal form |
DE102004023459A1 (en) | 2004-05-12 | 2005-12-15 | Beru Ag | Method for producing a spark plug |
DE102005018674A1 (en) * | 2005-04-21 | 2006-10-26 | Robert Bosch Gmbh | Electrode for a spark plug |
CN101064414B (en) * | 2006-04-28 | 2010-11-03 | 柳孟柱 | Compound center electrode of vehicle plug and its preparing method |
DE102010004345B4 (en) | 2010-01-11 | 2018-02-22 | Viessmann Werke Gmbh & Co Kg | Electrode for flame monitoring on a heating burner |
JP5755373B2 (en) | 2012-08-09 | 2015-07-29 | 日本特殊陶業株式会社 | Spark plug |
DE102015115746B4 (en) | 2015-09-17 | 2017-04-27 | Federal-Mogul Ignition Gmbh | A method of manufacturing a spark plug ignition electrode and spark plug made therewith |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3947654A (en) * | 1973-10-24 | 1976-03-30 | Sirius Corporation | Method of generating laser-radio beam |
DE3612135A1 (en) * | 1986-04-10 | 1987-10-15 | Kuno Dr Ing Kirner | Electrode for igniting combustible mixtures of gases and vapours |
DE4039778C1 (en) * | 1990-12-13 | 1992-05-14 | Robert Bosch Gmbh, 7000 Stuttgart, De |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE686426C (en) * | 1938-02-12 | 1940-01-10 | Wippermann Jr Akt Ges | Process for the production of an erosion-proof protective coating on spark plug electrodes |
JPH05234662A (en) * | 1991-12-27 | 1993-09-10 | Ngk Spark Plug Co Ltd | Electrode for spark plug and its manufacture |
-
1996
- 1996-08-08 DE DE19631985A patent/DE19631985A1/en not_active Withdrawn
-
1997
- 1997-08-02 HU HU9901495A patent/HUP9901495A3/en unknown
- 1997-08-02 CN CN97191027A patent/CN1198848A/en active Pending
- 1997-08-02 JP JP10509285A patent/JPH11514145A/en active Pending
- 1997-08-02 BR BR9706642A patent/BR9706642A/en not_active Application Discontinuation
- 1997-08-02 EP EP97936587A patent/EP0860043B1/en not_active Expired - Lifetime
- 1997-08-02 WO PCT/DE1997/001637 patent/WO1998007220A1/en active IP Right Grant
- 1997-08-02 DE DE59709228T patent/DE59709228D1/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3947654A (en) * | 1973-10-24 | 1976-03-30 | Sirius Corporation | Method of generating laser-radio beam |
DE3612135A1 (en) * | 1986-04-10 | 1987-10-15 | Kuno Dr Ing Kirner | Electrode for igniting combustible mixtures of gases and vapours |
DE4039778C1 (en) * | 1990-12-13 | 1992-05-14 | Robert Bosch Gmbh, 7000 Stuttgart, De |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11870222B2 (en) | 2021-05-04 | 2024-01-09 | Federal-Mogul Ignition Gmbh | Spark plug electrode and method of manufacturing the same |
Also Published As
Publication number | Publication date |
---|---|
EP0860043A1 (en) | 1998-08-26 |
BR9706642A (en) | 1999-01-12 |
DE59709228D1 (en) | 2003-03-06 |
DE19631985A1 (en) | 1998-02-19 |
HUP9901495A2 (en) | 1999-09-28 |
CN1198848A (en) | 1998-11-11 |
JPH11514145A (en) | 1999-11-30 |
EP0860043B1 (en) | 2003-01-29 |
HUP9901495A3 (en) | 2000-03-28 |
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