WO1997047884A2 - Apparatus for providing pressurized liquid to a device, high speed flood cooled motor/generator therefor - Google Patents

Apparatus for providing pressurized liquid to a device, high speed flood cooled motor/generator therefor Download PDF

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Publication number
WO1997047884A2
WO1997047884A2 PCT/US1997/008898 US9708898W WO9747884A2 WO 1997047884 A2 WO1997047884 A2 WO 1997047884A2 US 9708898 W US9708898 W US 9708898W WO 9747884 A2 WO9747884 A2 WO 9747884A2
Authority
WO
WIPO (PCT)
Prior art keywords
motor
pump
rotor
liquid
machine
Prior art date
Application number
PCT/US1997/008898
Other languages
French (fr)
Other versions
WO1997047884A3 (en
Inventor
Madan L. Bansal
William Durtschi
Scott Thomson
Original Assignee
Sundstrand Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sundstrand Corporation filed Critical Sundstrand Corporation
Priority to JP50161998A priority Critical patent/JP2001516414A/en
Priority to EP97927757A priority patent/EP0904491A2/en
Publication of WO1997047884A2 publication Critical patent/WO1997047884A2/en
Publication of WO1997047884A3 publication Critical patent/WO1997047884A3/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/08Combinations of two or more pumps the pumps being of different types
    • F04B23/10Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/08Combinations of two or more pumps the pumps being of different types
    • F04B23/14Combinations of two or more pumps the pumps being of different types at least one pump being of the non-positive-displacement type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/08Cooling; Heating; Preventing freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C11/00Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
    • F04C11/005Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations of dissimilar working principle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C15/00Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
    • F04C15/0096Heating; Cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/12Combinations of two or more pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0066Control, e.g. regulation, of pumps, pumping installations or systems by changing the speed, e.g. of the driving engine
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/04Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
    • H02K11/049Rectifiers associated with stationary parts, e.g. stator cores
    • H02K11/05Rectifiers associated with casings, enclosures or brackets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2205/00Specific aspects not provided for in the other groups of this subclass relating to casings, enclosures, supports
    • H02K2205/12Machines characterised by means for reducing windage losses or windage noise
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/24Windings characterised by the conductor shape, form or construction, e.g. with bar conductors with channels or ducts for cooling medium between the conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/12Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Definitions

  • the present invention relates to an improved apparatus for providing
  • induction motors are used to drive hydraulic pumps for
  • rotor of the motor has to be relatively small, less than 0.1 inch, and typically .03-
  • An object of the present invention is to provide an improved apparatus for
  • apparatus of the invention for providing a large volume of pressurized liquid to a
  • the apparatus comprises a pump for pumping a liquid, a high speed flood
  • the motor as a variable speed motor.
  • a permanent magnet dynamoelectric machine is used for better efficiency
  • the motor includes a stator and a rotor with an airgap
  • the permanent magnet motor
  • the motor is flood cooled by the liquid being pumped to reduce
  • the motor are not impregnated to allow the liquid to flow through slots in the
  • the motor can operate at relatively high current densities.
  • the rotor of the apparatus comprises a hollow rotor shaft formed of at least two
  • Supports are also provided on both sides of end turns of the stator windings in the
  • the axial piston pump it is limited to relatively low speeds, as compared with the
  • the dynamoelectric machine of the apparatus as an electrical generator as a back
  • diameter to length is optimized for minimum weight and hydraulic friction losses.
  • Fig. 1 is a schematic diagram of an apparatus according to the invention for
  • FIG. 2 is a cross sectional view of the apparatus of Fig. 3 taken along the
  • Fig. 3 is a cross sectional view of the apparatus of Fig. 1 taken along a
  • Figs. 4 and 5 are each an enlarged views of sections of the apparatus of Fig.
  • Fig. 6. is an enlarged cross sectional view of the apparatus of Figs. 1 and
  • Fig. 7 is a cross sectional view taken along the line VII-VII in Fig. 3;
  • Fig. 8 is an enlarged view of a slot in the stator armature with stator
  • Fig. 9 is a cross sectional view taken along the line IX-IX in Fig. 3;
  • Fig. 10 is a cross sectional view of the apparatus of Fig. 3 taken along the
  • Fig. 1 1 is a cross sectional view of the apparatus of Fig. 3 taken along the
  • Fig. 12 is a sectional line taken along the line XII-XII in Fig. 3 illustrating the
  • FIG. 1 The apparatus 1
  • centrifugal pump 71 to supply charge to an axial piston pump 2 and
  • the axial piston pump 2 is for supplying high pressure liquid
  • the gear pump 4 reduces the motor speed to drive the pumps and
  • the apparatus 1 further includes a
  • impeller 6 is located upstream of the axial piston pump 2 in the apparatus.
  • passages 7 are provided in the apparatus for circulating a portion of the liquid
  • the apparatus 1 includes no
  • the apparatus 1 is shown in
  • the motor 3 of the apparatus 1 is a brushless DC motor adapted to be
  • liquid-cooled power electronics including an inverter and a controller for
  • FIG. 3 schematically in Fig. 3, conveys liquid coolant through the control 5 from an inlet 9 to an outlet 10.
  • the control 5 is connected to the housing 1 1 of the motor 3 by
  • annular chamber 12 of the motor 3 adjacent the right end of the stator 13 of the
  • the dynamoelectric machine 3 which normally operates as a motor for
  • gear pump 4 can also be operated as a generator to provide a backup electrical
  • the axial piston pump 2 is
  • the pump 2 for operation as a hydraulic motor to drive the rotor 1 8 of machine 3
  • the motor 3 is a high speed permanent magnet motor adapted to be flood
  • the liquid coolant exits the motor through an outlet 19 in motor 3.
  • Cooling the drive 4 and control 5 before the motor 3 advantageously warms the motor 3
  • the motor housing 1 1 surrounds the stator 1 3 and rotor 1 8 of the motor.
  • stator and rotor are separated by an unusually large airgap, preferably
  • the stator 13 of the motor 3 within housing 1 1 includes an armature 21
  • stator windings extend from opposite ends of the armature as depicted in
  • a cylindrical rotor receiving opening 25 extends through the stator along
  • stator windings 23 in the slots 22, while insulated, are not impregnated
  • An insulation material 34 is located about the supports
  • the insulation material 34 has a high
  • liquid for example.
  • One suitable material for insulation 34 is known by the tradename Ryton.
  • the radially inward surface of the annular stator is formed by thin metal sleeve 49
  • the rotor 18 of the motor includes a plurality of permanent magnets 50, see
  • the magnets 50 are supported on a hollow rotor shaft 51 formed
  • the rotor extending through the rotor receiving opening 25 of the stator.
  • the outer surface of the rotor is formed by a metal sleeve 55 which is spaced from the
  • circulating the liquid coolant include the airgap 56 through which the liquid coolant
  • the metal sleeve 55 and an end plate 57 of the rotor are welded to the
  • the length to diameter ratio of the motor 3 is preferably on the order of 2: 1 for
  • the inverter of the control 5 and the motor 3 have a power rating of 80 KVA.
  • the brushless permanent magnet machine generates a
  • the diameter of the motor can also be
  • liquid coolant through the flood cooled motor 2 in the disclosed embodiment may
  • the circulating liquid also provides lubrication to the
  • actuator 59 of an airplane shown schematically in Fig. 3, is taken in an inlet 58
  • the gears 64 and 65 provide both the drive between the axial piston
  • a pressure relief valve shown
  • the pump 2 is pressure compensated and takes
  • the pressurized liquid exits the pump 2 by way of pump outlet 70 and
  • Typical operating conditions for the apparatus 1 include driving the rotor 18
  • the drive 4 is a power
  • Hydraulic liquid at the inlet 58 of the pump housing is at a relatively
  • the motor 3 can be operated at a relatively high current density such that the efficiency of the

Abstract

An apparatus for providing pressurized liquid for operating a hydraulically operated device of an airplane comprises a pump for pumping liquid, a high speed flood cooled permanent magnetic motor for driving the pump, a drive connecting the motor to the pump for driving the pump with the motor, and a control for operating the motor as a variable speed motor. The pump, motor, drive and control are incorporated in one unit. Fluid passages in the unit circulate liquid being pumped by the drive through the pump case, control and motor for cooling. The motor includes stator and a rotor with an airgap therebetween having a thickness of at least 0.1 inch for reducing hydraulic friction losses in the motor without increasing motor size considerably.

Description

APPARATUS FOR PROVIDING PRESSURIZED LIQUID TO A DEVICE, HIGH SPEED FLOOD COOLED MOTOR/GENERATOR THEREFOR
Field of the Invention
The present invention relates to an improved apparatus for providing
pressurized liquid to a device such as a hydraulically operated actuator of an
4. airplane, and to a high speed flood cooled dynamoelectric machine which can be used in the apparatus.
Background and Summary of the Invention
Larger size airplanes need a large quantity of pressurized hydraulic liquid to
operate various actuators and other devices therein. However, there is no space
for one large size pump to carry a large quantity of the hydraulic liquid. There are
other problems like leakage associated with one source of a large quantity of
pressurized hydraulic liquid.
Conventionally, induction motors are used to drive hydraulic pumps for
providing the pressurized hydraulic liquid to operate the various actuators and other
devices on large airplanes. These motors are fluid cooled by liquid being pumped by the pumps. To achieve good performance of electric motors such as induction or switched reluctance and synchronous, the airgap separation between stator and
rotor of the motor has to be relatively small, less than 0.1 inch, and typically .03-
.04 inch, for an induction motor having a rating of between 60 and 180 KVA, for
example. Otherwise, the size of the motor will be increased considerably which, from the standpoint of size and weight, is undesirable, especially in an airplane.
A small airgap in these induction motors gives rise to large fluid losses at higher
motor speeds.
Normally, in fluid cooled dynamoelectric machines, heat is removed from an
end portion of stator and rotor windings. This gives rise to high temperature of the
windings in a center portion of an iron core thereof. And thus, the motor/generator
cannot operate at high current density, which increases the size of the motor
considerably.
Another problem with conventional induction motors used to drive hydraulic
pumps in apparatus for providing pressurized hydraulic liquid for operating various
actuators and other devices in an airplane, is that the windings of these motors are
impregnated with varnish to reduce vibration, and provide rigidity. However,
varnish fills the spaces in the windings and thus no liquid can flow through the
windings.
In the past, motor-pump units for airplanes also required the use of grease-
packed bearings and/or rotary shaft seals. Both of these have relatively short life
at higher speeds.
There is a need for an improved apparatus for providing a large volume of
pressurized liquid to a device such as a hydraulically operated actuator of an
airplane, which avoids the aforementioned disadvantages of the known systems
used to operate these actuators and other devices.
An object of the present invention is to provide an improved apparatus for
supplying a large volume of pressurized liquid to a device such as a hydraulically operated actuator of an airplane which avoids the aforementioned disadvantages
and drawbacks of the known systems therefor. A further object of the invention
is to provide an improved high speed flood cooled dynamoelectric machine useful
in this apparatus.
These and other objects of the invention are attained by the improved
apparatus of the invention for providing a large volume of pressurized liquid to a
device. The apparatus comprises a pump for pumping a liquid, a high speed flood
cooled permanent magnet motor for driving the pump, a gear drive connecting the
motor to the pump for driving the pump with the motor, and a control for operating
the motor as a variable speed motor. The pump, motor, drive and inverter-control
are incorporated in one unit. This reduces the total weight of the system,
eliminates the need for rotating seals and allows the same pumped liquid to be
circulated through the fluid passages of the apparatus for cooling the inverter-
control and motor thus increasing reliability.
A permanent magnet dynamoelectric machine is used for better efficiency,
and lower weight. The motor includes a stator and a rotor with an airgap
therebetween. The liquid for cooling is circulated through this airgap for cooling
the motor after the coolant has flowed through the control and motor stator
windings where it is warmed. This reduces the viscosity of the liquid and thereby
windage losses of the subsequently cooled motor.
According to another feature of the invention, the permanent magnet motor
is provided with an unusually large airgap, a single airgap larger than 0.1 inch.
This reduces hydraulic friction losses in the machine without increasing machine size considerably. The motor is flood cooled by the liquid being pumped to reduce
the size of the motor and provide lubrication to the bearings. Stator windings of
the motor are not impregnated to allow the liquid to flow through slots in the
armature of the stator which allows the liquid to remove heat directly from the
windings. Thus, the motor can operate at relatively high current densities. The
rotor of the motor is sealed so that the liquid circulated through the airgap does not
react with the permanent magnets of the rotor or enter the rotor and cause
balancing problems.
According to a further feature of the disclosed embodiment of the invention,
the rotor of the apparatus comprises a hollow rotor shaft formed of at least two
pieces connected to one another including a first piece formed of a magnetic
material and a second piece connected to the first piece and formed of a non¬
magnetic material, to reduce the weight of and magnetic leakage from the rotor.
Supports are also provided on both sides of end turns of the stator windings in the
motor to reduce vibration of the stator windings. These supports increase
reliability of the winding and force the liquid coolant to flow through the stator
slots.
The pump in the disclosed embodiment of the apparatus includes a
centrifugal impeller and an axial piston pump, and gear pump, which are rotatably
driven by the motor of the apparatus. Due to the large displacement required of
the axial piston pump, it is limited to relatively low speeds, as compared with the
motor of the apparatus. Directly coupling the motor to such a pump will result in
a significantly larger motor design due to the mismatch in optimum speeds. Therefore, a gear reduction on the order of 2:1 is incorporated to minimize the
overall size and weight of the apparatus. An additional feature of the gear set is
to provide all of the interval cooling flow for the apparatus by acting as a positive
displacement spur gear pump. The apparatus in the disclosed, preferred
embodiment further includes means for operating the pump as a motor for driving
the dynamoelectric machine of the apparatus as an electrical generator as a back
up electrical supply for the airplane, for example. Because the axial piston pump
is an overcenter design, it can maintain the same sense of direction of rotation
while operating as a hydraulic motor driving the dynamoelectric machine as a
generator.
An additional feature of the apparatus of the invention is that the motor
diameter to length is optimized for minimum weight and hydraulic friction losses.
In particular, the length to diameter ratio of the dynamoelectric machine in the
disclosed embodiment is on the order of 2: 1 which results in the motor having
minimum weight and hydraulic friction losses.
These and other objects, features and advantages of the present invention
will become more apparent from the following detailed description of the disclosed,
preferred embodiment of the invention taken with the accompanying drawings
which illustrate a preferred embodiment in accordance with the present invention.
Brief Desπriptinn of Drawings
Fig. 1 is a schematic diagram of an apparatus according to the invention for
providing pressurized liquid to a device, the flow path of the liquid through the
apparatus being depicted; Fig . 2 is a cross sectional view of the apparatus of Fig. 3 taken along the
section line 11-11 through the motor of the apparatus;
Fig. 3 is a cross sectional view of the apparatus of Fig. 1 taken along a
longitudinal central axis of the pump and motor of the apparatus;
Figs. 4 and 5 are each an enlarged views of sections of the apparatus of Fig.
2 taken along the lines IV-IV and V-V, respectively, showing a portion of a partition
through which insulated electrical leads extend, and which also conveys cooling
liquid into the stator of the motor;
Fig. 6. is an enlarged cross sectional view of the apparatus of Figs. 1 and
3 taken along the section line VI-VI in Fig. 3 showing the liquid passage for
coolant;
Fig. 7 is a cross sectional view taken along the line VII-VII in Fig. 3;
Fig. 8 is an enlarged view of a slot in the stator armature with stator
windings schematically shown therein as depicted within the circle of Fig. 7;
Fig. 9 is a cross sectional view taken along the line IX-IX in Fig. 3;
Fig. 10 is a cross sectional view of the apparatus of Fig. 3 taken along the
line X-X illustrating the meshing gears of the drive between the motor and the
pump within the apparatus, the drawing also shows the inlet and discharge as well
as the sealing features surrounding the gear set;
Fig. 1 1 is a cross sectional view of the apparatus of Fig. 3 taken along the
line XI-XI; and
Fig. 12 is a sectional line taken along the line XII-XII in Fig. 3 illustrating the
housing about the axial piston pump, the pump itself not being shown in the drawing.
Detailed Description nf Disclosed Embodiment
Referring now to the drawings, an apparatus 1 according to the invention
for providing pressurized liquid to a hydraulically operated actuator or other device
of an airplane, for example, is shown schematically in Fig. 1 . The apparatus 1
comprises a centrifugal pump 71 to supply charge to an axial piston pump 2 and
a gear pump 4. The axial piston pump 2 is for supplying high pressure liquid,
typically oil. The gear pump 4 reduces the motor speed to drive the pumps and
supply coolant to the motor and inverter. The apparatus 1 further includes a
control 5 for operating the motor 3 as a variable speed motor. A centrifugal boost
impeller 6 is located upstream of the axial piston pump 2 in the apparatus. The
pump 2, motor 3, drive 4 and control 5 are incorporated in one unit. Fluid
passages 7 are provided in the apparatus for circulating a portion of the liquid
being pumped by the pump through the drive 4, control 5 and motor 3 for cooling
these components and lubricating bearings therein. The apparatus 1 includes no
dynamic, rotating seals or grease-packed bearings. The apparatus 1 is shown in
further detail in Fig. 3 of the drawings.
The motor 3 of the apparatus 1 is a brushless DC motor adapted to be
driven at variable speeds by electrical power from the control 5. Control 5
comprises liquid-cooled power electronics including an inverter and a controller for
operating the motor 3 as a variable speed motor. A fluid passage 8, shown
schematically in Fig. 3, conveys liquid coolant through the control 5 from an inlet 9 to an outlet 10. The control 5 is connected to the housing 1 1 of the motor 3 by
suitable fasteners with the liquid coolant exiting outlet 10 being directed into an
annular chamber 12 of the motor 3 adjacent the right end of the stator 13 of the
motor by way of passage 14 in the motor housing 1 1 communicating between
annular chamber 1 2 and the outlet 10 of control 5.
The dynamoelectric machine 3, which normally operates as a motor for
driving the axial piston pump 2 as well as the centrifugal boost impeller 6 by way
of gear pump 4, can also be operated as a generator to provide a backup electrical
power supply on the airplane if needed . In such case, the axial piston pump 2 is
employed as a motor driven by high pressure hydraulic liquid supplied to the main
discharge outlet 1 6 of the apparatus 1 . A wobbler plate control 1 7 for adjusting
the pump 2 for operation as a hydraulic motor to drive the rotor 1 8 of machine 3
is depicted in Fig. 1 1 .
The motor 3 is a high speed permanent magnet motor adapted to be flood
cooled by the hydraulic liquid circulating through the motor from the control 5.
The liquid coolant exits the motor through an outlet 19 in motor 3. The flow path
of the liquid coolant through the motor is shown by the arrows in Figs. 1 and 3.
Cooling the drive 4 and control 5 before the motor 3 advantageously warms the
hydraulic liquid to lower its viscosity and thereby reduces the windage losses of
the motor. The motor housing 1 1 surrounds the stator 1 3 and rotor 1 8 of the
motor. The stator and rotor are separated by an unusually large airgap, preferably
a single airgap larger than 0.1 in. through which the liquid coolant is circulated
after passing through the stator 1 3. The liquid flow through the stator and the airgap are in opposite directions along the axis A-A of the apparatus, see Fig. 3.
The stator 13 of the motor 3 within housing 1 1 includes an armature 21
having slots 22 therein through which stator windings 23 extend. End turns 24
of the stator windings extend from opposite ends of the armature as depicted in
Fig. 3. A cylindrical rotor receiving opening 25 extends through the stator along
the axis A-A. The end turns 24 of the stator windings are supported on both
sides, by supports 26 and 27 at the right end of the motor 3 as shown in Fig. 3,
and by support 28 at the left end of the stator.
The stator windings 23 in the slots 22, while insulated, are not impregnated
with varnish which allows the liquid coolant to flow through the slots 22 as part
of the fluid passages in the motor 3 of the apparatus 1 whereby the liquid coolant
can remove heat losses directly from the stator windings and the motor can
operate at relatively high current densities. The supports 26, 27 and 28 on both
sides of the end turns 24 reduce vibration and increase the reliability of the stator
windings and force the liquid coolant to flow through the stator slots 22. The
supports 26, 27 and 28 are clamped in position in recesses 29 and 30 of the motor
housing 1 1 about the end turns 24 at respective ends of the stator windings 23 by
means of respective end plates 31 and 32 secured to the motor housing 1 1 by
threaded fasteners 33. An insulation material 34 is located about the supports
between the end plates 31 and 32 and the housing 1 1 , and the supports, to
prevent electric sparking to housing. The insulation material 34 has a high
dielectric strength and chemical resistance to the liquid coolant such as Skydrol
liquid, for example. One suitable material for insulation 34 is known by the tradename Ryton.
The liquid coolant from the annular chamber 12 passes through tubes 36-40
along with electrical leads 41 from the stator windings of the motor. The electrical
leads are also connected to the terminals 42, 43 and 44 which extend through an
area insulated with respect to the housing 1 1 of the motor. External connectors
45, 46 and 47 are electrically connected with respective terminals 42, 43 and 44
for power distribution to the stator windings from the control 5. One end of the tubes 36-40 extend through apertures 48 in the end wall 32. Liquid coolant conveyed to the stator windings through the tubes flows through the slots 22
about the stator windings because the windings are not impregnated with varnish. The radially inward surface of the annular stator is formed by thin metal sleeve 49
connected to the armature 21 and defining the cylindrical rotor receiving opening
25.
The rotor 18 of the motor includes a plurality of permanent magnets 50, see
Figs. 3, 6 and 7. The magnets 50 are supported on a hollow rotor shaft 51 formed
of two pieces, 52 and 53. The respective ends of the rotor are rotatably supported in bearings 54 carried in annular recesses in the end plates 31 and 32 with the
rotor extending through the rotor receiving opening 25 of the stator. The outer surface of the rotor is formed by a metal sleeve 55 which is spaced from the
radially inner surface of the stator by the aforementioned unusually large airgap,
56 see Figs. 3, 6 and 7. As noted above the fluid passages in the apparatus 1 for
circulating the liquid coolant include the airgap 56 through which the liquid coolant
is circulated. The large airgap reduces hydraulic friction losses in the motor 3 without increasing motor size considerably.
The metal sleeve 55 and an end plate 57 of the rotor are welded to the
rotor shaft to seal the rotor against ingress of the liquid coolant flowing through
the airgap 56. In this way, the permanent magnets 50 of the rotor do not react
with the liquid coolant and the rotor is not unbalanced by the liquid. The sleeve
piece 52 of the rotor shaft 51 is formed of a magnetic material while the end piece
53 of rotor shaft 51 , which is welded to the sleeve piece 52, is formed of a non¬
magnetic material to reduce magnetic flux leakage and bearing currents. The use
of the hollow rotor shaft 51 permits the weight of the apparatus to be reduced.
The length to diameter ratio of the motor 3 is preferably on the order of 2: 1 for
minimizing the machine weight and the hydraulic friction losses. The power rating
of the motor 2 is preferably 60 KVA- 185 KVA. In the disclosed embodiment both
the inverter of the control 5 and the motor 3 have a power rating of 80 KVA.
The use of a permanent magnet motor 3, rather than an other motor for
driving the pump 2 results in better efficiency, lower weight and easy control for
variable speed operation. The brushless permanent magnet machine generates a
large torque while tolerating a large airgap. The diameter of the motor can also be
minimized while reducing hydraulic friction losses through the use of an unusually
large airgap through which the liquid coolant is circulated . The flow rate of the
liquid coolant through the flood cooled motor 2 in the disclosed embodiment may
be up to 10 gpm for example. The circulating liquid also provides lubrication to the
bearings in the apparatus. As indicated above, the incorporation of the motor,
pump, and the inverter and controller of the control 5 in one unit reduces the total weight of the system as compared with conventional arrangements and eliminates
the need for rotating seals, allowing the same pumped liquid to cool the motor,
inverter and controller and thus increase reliability.
In operation of the apparatus 1 , hydraulic liquid for powering a hydraulic
actuator 59 of an airplane, shown schematically in Fig. 3, is taken in an inlet 58
of pump housing 60. The liquid interacts with the centrifugal boost impeller 60
which increases the pressure of the incoming hydraulic liquid and directs it radially
outwardly of the impeller to annular chamber 61 from where a portion of the
pressure boosted hydraulic liquid is conveyed by parallel passages 62 and 69 to
the cavity containing the intermeshing gear drive 4 and the axial piston pump 2,
respectively. The gears 64 and 65 provide both the drive between the axial piston
pump 2 and motor 3 as well as lubrication and cooling oil thru passage 7 to the
control 5 and motor 3 as well as the case 63. A pressure relief valve, shown
schematically at 67 in Fig. 1 , regulates the pressure therein of the flow of coolant
liquid to the control 5 and motor 3 downstream. Most of the incoming hydraulic
liquid exiting the impeller 6 is received in a plenum 68 in communication with an
intake 69 of axial piston pump 2. The pump 2 is pressure compensated and takes
in the incoming hydraulic liquid and to the actuator 59 or other devices of the
airplane. The pressurized liquid exits the pump 2 by way of pump outlet 70 and
pump housing outlet 19.
Typical operating conditions for the apparatus 1 include driving the rotor 18
of the motor 3 at a high speed such as 1 2,000 rpm. The drive 4 is a power
transmission speed reduction which reduces the speed from the motor to the piston pump 2. The reduction of the gear set in the disclosed embodiment is on the
order of 2: 1. Hydraulic liquid at the inlet 58 of the pump housing is at a relatively
low system pressure of 50 psi, for example. The boost impeller 6 raises the
pressure of the hydraulic liquid to 150 psi, for example. The pump 2 discharges
liquid into a system pressure of 3000 psi, for example. The gear drive 4 urges the
hydraulic liquid through the passages of the apparatus 1 for progressively cooling and lubricating the case 63, control 5 and motor 3 before the coolant exits the outlet 19 of motor 3. As a result of the features of the invention, the motor 3 can be operated at a relatively high current density such that the efficiency of the
motor 3 and apparatus 1 is 80 to 90%.
Having thus described the preferred embodiment of the invention, it should
be understood that numerous structural modifications and adaptations may be
made without departing from the spirit of the invention.

Claims

CLAIMSWe claim:
1. An apparatus for providing pressurized liquid to a device, said
apparatus comprising a pump for pumping of liquid, a high speed flood cooled
permanent magnet motor for driving said pump, a drive connecting said motor to
said pump for driving said pump with said motor and also pumping cooling liquid
for said apparatus, and control means for operating said motor as a variable speed
motor, wherein said pump, motor, drive and control means are incorporated in one
unit, fluid passages being provided for circulating liquid being pumped by said
pump through said drive, said control means and said motor for cooling.
2. The apparatus according to claim 1 , wherein said drive also functions
as a positive displacement pump providing lubrication and cooling flow to said
pump, control and motor.
3. The apparatus according to claim 1 , wherein said motor includes a
stator and a rotor with an airgap between said stator and said rotor and wherein
said fluid passages circulate said liquid for cooling to said motor and through said
airgap between said stator and said rotor of said motor after said liquid has flowed
through said control means thereby reducing the viscosity of said liquid for cooling
said motor and a windage losses of said motor.
4. The apparatus according to claim 3, wherein said motor has a power rating of between 60 KVA and 180 KVA and said airgap has a thickness of at least
0.1 inch for reducing hydraulic
friction losses in the motor without increasing motor size considerably.
5. The apparatus according to claim 3, wherein said rotor is sealed so
that said liquid circulated through said airgap does not react with permanent
magnets of said rotor or enter said rotor and cause balancing problems.
6. The apparatus according to claim 3, wherein said rotor further
comprises a hollow rotor shaft formed of at least two pieces connected to one
another including a first piece formed of a magnetic material and a second piece
connected to said first piece and formed of a non-magnetic material to reduce the
weight of and magnetic leakage from said rotor.
7. The apparatus according to claim 3, wherein said stator includes an
armature having a rotor receiving opening and stator windings including end turns
extending from opposite ends of the armature, said rotor including permanent
magnets and being journalled within said motor so as to extend within said rotor receiving opening of said stator with said rotor being separated from said stator by
said airgap.
8. The apparatus according to claim 7, wherein said stator windings
extend through slots in said armature, said stator windings in said slots not being
impregnated to allow said liquid coolant to flow through said slots as part of said
fluid passages in said motor whereby the liquid coolant can remove heat directly
from said stator windings and the motor can operate at relatively high current
densities.
9. The apparatus according to claim 8, wherein said fluid passages
circulate said liquid coolant through said slots from a first axial end of said
armature to a second axial end thereof and circulate said liquid in an opposite
direction through said airgap of said motor.
10. The apparatus according to claim 8, further comprising supports
provided on both sides of said end turns of said stator windings to reduce vibration
of said stator windings and force said liquid coolant to flow through said stator
slots.
1 1 . The apparatus according to claim 1 , wherein said rotor, said drive and
said pump are rotatably connected with one another in said apparatus without
using a rotating seal or grease-packed bearings therein.
12. The apparatus according to claim 1 , further comprising means for
operating said pump as a motor with pressurized liquid for operating said
permanent magnet motor as an electrical generator.
13. The apparatus according to claim 1 , wherein the length to diameter ratio of said motor in on the order of 2: 1 for minimizing the motor weight and the
hydraulic friction losses thereof.
14. In an airplane comprising at least one hydraulically operated device
and an apparatus for providing pressurized hydraulic liquid for operating said
device, the improvement comprising said apparatus including a pump for pumping
a liquid, a high speed flood cooled permanent magnet motor for driving said pump,
a drive connecting said motor to said pump for driving said pump with said motor
and a control means for operating said motor as a variable speed motor, wherein
said pump, motor, drive and control means are incorporated in one unit, fluid passages being provided for circulating liquid being pumped by said pump through
said drive, said control means and said motor for cooling, and wherein said motor
includes a stator and a rotor with an airgap therebetween, having a thickness of
at least 0.1 inch as one of said passages through which said liquid for cooling is
circulated.
15. A high speed flood cooled dynamoelectric machine comprising: a housing;
a stator within said housing including an armature having a rotor
receiving opening and stator windings including end turns extending from opposite
ends of the armature;
a rotor including permanent magnets, said rotor being journalled within
said housing so as to extend within said rotor receiving opening of said stator with
said rotor being separated from said stator by an airgap of at least 0.1 inch; and
fluid passages in said machine for circulating a liquid coolant through
said dynamoelectric machine for cooling said machine, said fluid passages including
said airgap through which said liquid coolant is circulated whereby hydraulic
friction losses in said motor can be reduced without increasing machine size
considerably.
16. The machine according to claim 1 5, wherein said rotor is sealed so
that said liquid coolant in said airgap does not react with said permanent magnets
or enter said rotor and cause balancing problems.
17. The machine according to claim 1 5, wherein said rotor further
comprises a hollow rotor shaft formed of at least two pieces connected to one
another including a first piece formed of a magnetic material and a second piece
connected to said first piece and formed of a non-magnetic material to reduce the
weight of and magnetic leakage from said rotor.
18. The machine according to claim 1 5, wherein said stator windings
extend through slots in said armature, said stator windings in said slots not being
impregnated to allow said liquid coolant to flow through said slots as part of said
fluid passages in said machine whereby the liquid coolant can remove heat directly
from said stator windings and the machine can operate at relatively high current
densities.
19. The machine according to claim 18, wherein said fluid passages
circulate said liquid coolant through said slots from a first axial end of said stator
to a second, opposite axial end thereof and circulate said liquid coolant in an
opposite direction through said airgap of said machine.
20. The machine according to claim 18, wherein supports are provided on
both sides of said end turns of said stator windings to reduce vibration of said
stator windings and force said liquid coolant to flow through said stator slots.
21. The machine according to claim 15, further comprising control means
integral with said machine for operating said machine as a variable speed motor,
said fluid passages circulating said liquid coolant in said machine through said
control means prior to circulating the liquid coolant through said airgap whereby
the liquid coolant is warmed and has a lower viscosity when circulated through
said airgap for minimizing windage losses of said machine.
22. The machine according to claim 15, wherein said machine is a DC permanent magnet motor, and further including a pump adapted to be rotatably
driven by said motor for pumping a liquid, said pump being integral with said motor, a drive rotatably connecting said rotor of said machine and said pump for
driving said pump, and wherein said fluid passages circulate some of said liquid
being pumped by said pump through said motor as said liquid coolant for flood
cooling said motor.
23. The machine according to claim 22, wherein said rotor, said drive and
said pump are rotatably connected with one another without using a rotating seal
therein.
24. The machine according to claim 22, wherein said pump includes a
centrifugal impeller and an axial piston pump which are adapted to be rotatably
driven by said motor.
25. The machine according to claim 22, further comprising means for operating said pump as a motor with pressurized liquid for operating said
dynamoelectric machine as an electrical generator.
26. The machine according to claim 15, wherein the length to diameter
ratio of said machine is on the order of 2:1 for minimizing the machine weight and
the hydraulic friction losses thereof.
PCT/US1997/008898 1996-06-14 1997-05-23 Apparatus for providing pressurized liquid to a device, high speed flood cooled motor/generator therefor WO1997047884A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP50161998A JP2001516414A (en) 1996-06-14 1997-05-23 Apparatus for supplying pressurized liquid to equipment, high-speed water-cooled motor / generator therefor
EP97927757A EP0904491A2 (en) 1996-06-14 1997-05-23 Apparatus for providing pressurized liquid to a device, high speed flood cooled motor/generator therefor

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US66350496A 1996-06-14 1996-06-14
US08/663,504 1996-06-14

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WO2000015457A1 (en) * 1998-09-10 2000-03-23 Elfstroem Svein Driving means
NL1013472C2 (en) * 1998-11-04 2001-03-26 Toyoda Automatic Loom Works Motor-driven pumping device.
EP1211784A1 (en) * 1999-08-31 2002-06-05 Ebara Corporation Motor frame and motor using the motor frame and motor pump
WO2002081913A2 (en) * 2001-04-06 2002-10-17 Bosch Rexroth Ag Hydraulic pump unit
EP1486675A1 (en) * 2003-06-09 2004-12-15 Goodrich Control Systems Ltd Aeronautical generator
FR2934431A1 (en) * 2008-07-22 2010-01-29 Linde Material Handling Gmbh ELECTROHYDRAULIC DRIVE DEVICE
WO2010050824A1 (en) * 2008-10-27 2010-05-06 Framo Engineering As Electric machine
CN103486024A (en) * 2012-06-05 2014-01-01 哈米尔顿森德斯特兰德公司 Flow and pressure ripple reduction with advance dual gear and bearing face cut
WO2017055134A1 (en) * 2015-10-02 2017-04-06 Robert Bosch Gmbh Drive unit and aggregate with cooling
RU2802119C1 (en) * 2022-12-28 2023-08-22 Публичное акционерное общество "Объединенная авиастроительная корпорация" (ПАО "ОАК") Autonomous aircraft hydraulic pump station

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000015457A1 (en) * 1998-09-10 2000-03-23 Elfstroem Svein Driving means
NL1013472C2 (en) * 1998-11-04 2001-03-26 Toyoda Automatic Loom Works Motor-driven pumping device.
EP1211784A1 (en) * 1999-08-31 2002-06-05 Ebara Corporation Motor frame and motor using the motor frame and motor pump
EP1211784A4 (en) * 1999-08-31 2003-05-28 Ebara Corp Motor frame and motor using the motor frame and motor pump
WO2002081913A2 (en) * 2001-04-06 2002-10-17 Bosch Rexroth Ag Hydraulic pump unit
WO2002081913A3 (en) * 2001-04-06 2004-09-30 Bosch Rexroth Ag Hydraulic pump unit
EP1486675A1 (en) * 2003-06-09 2004-12-15 Goodrich Control Systems Ltd Aeronautical generator
FR2934431A1 (en) * 2008-07-22 2010-01-29 Linde Material Handling Gmbh ELECTROHYDRAULIC DRIVE DEVICE
WO2010050824A1 (en) * 2008-10-27 2010-05-06 Framo Engineering As Electric machine
CN103486024A (en) * 2012-06-05 2014-01-01 哈米尔顿森德斯特兰德公司 Flow and pressure ripple reduction with advance dual gear and bearing face cut
CN103486024B (en) * 2012-06-05 2017-04-12 哈米尔顿森德斯特兰德公司 Main gear pump, servo gear pump and aircraft using main gear pump and servo gear pump
WO2017055134A1 (en) * 2015-10-02 2017-04-06 Robert Bosch Gmbh Drive unit and aggregate with cooling
CN108141110A (en) * 2015-10-02 2018-06-08 罗伯特·博世有限公司 Driving unit and the unit with cooler
CN108141110B (en) * 2015-10-02 2022-04-19 罗伯特·博世有限公司 Drive unit and unit with cooler
RU2802119C1 (en) * 2022-12-28 2023-08-22 Публичное акционерное общество "Объединенная авиастроительная корпорация" (ПАО "ОАК") Autonomous aircraft hydraulic pump station

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EP0904491A2 (en) 1999-03-31
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