WO1997044595A1 - Core for electromagnetic clutch - Google Patents

Core for electromagnetic clutch Download PDF

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Publication number
WO1997044595A1
WO1997044595A1 PCT/JP1997/001648 JP9701648W WO9744595A1 WO 1997044595 A1 WO1997044595 A1 WO 1997044595A1 JP 9701648 W JP9701648 W JP 9701648W WO 9744595 A1 WO9744595 A1 WO 9744595A1
Authority
WO
WIPO (PCT)
Prior art keywords
bottom plate
core member
peripheral wall
outer peripheral
core
Prior art date
Application number
PCT/JP1997/001648
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshiharu Matsui
Original Assignee
Yuugenkaisha Matsuikougyou
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP8123624A external-priority patent/JPH09303425A/en
Priority claimed from JP9122671A external-priority patent/JPH10311351A/en
Application filed by Yuugenkaisha Matsuikougyou filed Critical Yuugenkaisha Matsuikougyou
Publication of WO1997044595A1 publication Critical patent/WO1997044595A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D27/00Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
    • F16D27/10Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings
    • F16D27/108Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings with axially movable clutching members
    • F16D27/112Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings with axially movable clutching members with flat friction surfaces, e.g. discs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D27/00Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
    • F16D27/14Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/081Magnetic constructions

Definitions

  • the present invention relates to a core for an electromagnetic clutch used in automobiles, power industrial machines and the like. Background art
  • Electromagnetic clutches are used in various machines to transmit power intermittently. For example, they are used in compressors for air conditioners of automobiles and automatic transmissions of automobiles.
  • Fig. 13 is a cross-sectional view showing an example of an electromagnetic clutch used for a compressor of an automotive air conditioner.
  • the electromagnetic clutch includes an electromagnetic coil 7 wound in a ring shape, a circular core 20 having a ring groove-shaped coil housing portion 8 for housing the same, a coil housing 20 and an outer peripheral surface of the core 20.
  • a rotatable rotor 11 that is shaped so as to cover the opening surface of the part 8 but is not in contact with the core 20, and is located close to the friction surface 12 of the rotor 11
  • a rotatable armature 13 is provided.
  • a burry 14 is attached to the outer periphery of the rotor 11, and the pulley 14 is rotated by a V-belt 15 connected to the engine.
  • the rotating shaft 17 of the compressor 16 is driven when the armature 13 is rotated.
  • the power supply to the electromagnetic coil 7 is controlled to be ON / OFF by the controller of the air conditioner.When the engine is started and the switch of the air conditioner is turned on while the engine is running around 11 minutes, A current flows from the controller to the electromagnetic coil 7 to drive the rotating shaft 17 of the compressor 16.
  • the rotating shaft 1 ⁇ of the compressor 16 rotates and stops intermittently in response to this, and the air blown into the vehicle Is maintained at a predetermined temperature.
  • the core 20 used in the electromagnetic clutch shown in FIG. 13 has conventionally been manufactured by a manufacturing process as shown in FIGS. 15 (a) to 15 (g).
  • the steel plate 24 is pressed by cold forging to form a ring groove-shaped coil housing 8 as shown in FIGS. 15 (b) and (c), and other members (the inner wall 1 of the rotor 11 of FIG. 13). 1a, a bearing 19, etc.) are formed into a circular core 20 having an accommodation space 9 capable of accommodating the same.
  • the core 20 is subjected to an annealing process (annealing process) to reduce residual strain left on the core 20 after pressing.
  • annealing process annealing process
  • the opening end face 28 of the core 20 is cut and smoothed, and the interval between the core 11 and the rotor 11 (Fig. 13) arranged opposite to the core 2 () is reduced. Avoid contact with the mouth. Thus, the core 20 is completed.
  • the core 20 has mounting hardware to attach it to the compressor 16 (It is usually called a flange.) It is distributed in the state of the core assembly shown in Fig. 4 with 10 attached. Therefore, in this case, a separately press-formed flange 1 () is attached to the back side of the core 20 by welding as shown in FIGS. 15 (e) and (T).
  • the flange 10 is provided with a screw hole 10a for screwing to the compressor 16 and a protrusion 10b for positioning at the time of mounting.
  • an electromagnetic coil 7 is set in a coil accommodating portion 8 of the core 20 as shown in Fig. 15 (g).
  • a coiled part with a substantially U-shaped cross-section must be formed by a single cold forging press on a round piece of steel.
  • a bond process is required to perform deep narrowing, and large strain is accumulated and remains in the core after performing the narrowing process. Therefore, an annealing process (to eliminate or reduce the strain) is performed. Annealing treatment) was required. For this reason, there was a problem that it took a long time to manufacture the core and the cost of the core was increased. Disclosure of the invention
  • An object of the present invention is to provide a low-cost electromagnetic clutch core that is easy to manufacture.
  • the electromagnetic clutch core of the present invention has the following configuration to achieve this object.
  • the first electromagnetic clutch core has a ring-shaped second bottom plate outside the cylindrical inner peripheral wall, inside the outer core member having a ring-shaped first bottom plate integrally provided inside the cylindrical outer peripheral wall.
  • An inner core member provided on a bottom plate is combined with an outer peripheral wall and an inner peripheral wall so that the outer peripheral wall and the inner peripheral wall face each other and the first bottom plate and the second bottom plate are overlapped.
  • a groove-shaped coil accommodating portion capable of accommodating an electromagnetic coil is formed between the first bottom plate and the second bottom plate, and an accommodating space capable of accommodating other members is formed inside the inner peripheral wall. .
  • the second electromagnetic clutch core has a ring-shaped first bottom plate provided inside a cylindrical outer peripheral wall.
  • the inner core member provided on the ring-shaped second bottom plate outside the inner peripheral wall is provided on the inner side of the outer core member having a flange integrally provided therein and the outer peripheral wall and the inner peripheral wall.
  • a groove-shaped coil housing portion is formed, and a housing space portion provided inside the inner peripheral wall and capable of housing other members is formed.
  • an inner insulating member is provided outside an inner peripheral wall of an inner core member in which a ring-shaped second bottom plate is integrally provided outside a cylindrical inner peripheral wall.
  • An electromagnetic coil is wound around the outer periphery, the outside of the electromagnetic coil is covered with an outer insulating member, and a ring-shaped first bottom plate is integrally formed outside the inner core member inside the cylindrical outer peripheral wall.
  • a first bottom plate and a second bottom plate are overlapped with an outer core member, and an electromagnetic coil is surrounded by the first bottom plate and the second bottom plate overlapped with the outer peripheral wall and the inner peripheral wall.
  • the fourth electromagnetic clutch core is provided with an inner insulating member outside the inner peripheral wall of the inner core member in which a ring-shaped second bottom plate is integrally provided outside the cylindrical inner peripheral wall.
  • An electromagnetic coil was wound around the outer periphery, the outside of the electromagnetic coil was covered with an outer insulating member, and a first bottom plate and a flange were formed inside the cylindrical outer peripheral wall outside the inner core member.
  • a first bottom plate and a second bottom plate are overlapped with an outer core member, and an electromagnetic coil is surrounded by the first bottom plate and the second bottom plate overlapped with the outer peripheral wall and the inner peripheral wall.
  • the fifth electromagnetic clutch core has a ring-shaped second bottom plate inside the outer core member provided with a ring-shaped first bottom plate inside the lower part of the cylindrical outer peripheral wall, and a ring-shaped second bottom plate outside the cylindrical inner peripheral wall.
  • the outer peripheral surface of the second bottom plate is formed so that the outer peripheral surface force is not tightly contacted when the inner core member is press-fitted, and the outer peripheral surface of the lower inner peripheral surface of the outer peripheral wall is closely contacted when the inner core member is press-fitted. It is formed in a size that can be touched.
  • the sixth electromagnetic clutch core has a first bottom plate provided inside a lower portion of a cylindrical outer peripheral wall.
  • a cylindrical inner core member in which a ring-shaped second bottom plate is provided outside the cylindrical inner peripheral wall inside the outer core member having a flange provided inside the outer core member, and an inner peripheral wall inside the outer peripheral wall.
  • a first bottom plate and a second bottom plate are pressed together so that the first bottom plate and the second bottom plate overlap with each other.
  • the inner peripheral surface of the upper part of the outer peripheral wall is outside the second bottom plate when the second bottom plate is press-fitted.
  • the outer peripheral wall is formed so as not to be in close contact with the outer peripheral wall, and the inner peripheral surface at the lower portion of the outer peripheral wall is formed in such a size that the outer peripheral surface is in close contact when the second bottom plate is pressed.
  • a seventh electromagnetic clutch core is formed by pressing each of the outer core member and the inner core member by pressing a metal plate in each of the above-described electromagnetic clutch cores.
  • the eighth electromagnetic clutch core is obtained by press-fitting the inner core member into the outer core member in each of the above-described electromagnetic clutch cores.
  • the first bottom plate of the outer core member and the second bottom plate of the inner core member are fixed by any fixing means. It becomes.
  • a convex portion is formed on at least one of the first bottom plate of the outer core sound material and the second bottom plate of the inner core member, Is pressed to form one or both of the first bottom plate and the second bottom plate into a thick wall.
  • FIG. 1 (a) is a perspective view showing an example of an inner core member used for the electromagnetic clutch core of the present invention
  • FIG. 1 (b) is an XX cross-sectional view of (a).
  • FIG. 2 (a) is a perspective view showing an example of an inner insulating member used for the electromagnetic clutch core of the present invention
  • FIG. 2 (b) is a diagram in which the inner insulating member of (a) is disposed outside the inner core member. Partial sectional view of a state.
  • Fig. 3 is a partial vertical cross-sectional view of a state where an electromagnetic coil is wound around the outside of the inner insulator.
  • FIG. 4 (a) is a partial vertical cross-sectional view of the electromagnetic coil wound around the outer side of the inner insulating member with the outer insulating member arranged
  • Fig. 4 (b) is a perspective view showing an example of the outer insulating member.
  • Fig. 5 (a) shows the electromagnetic clamp of the present invention.
  • FIG. 5 (b) is a perspective view showing an example of an outer core member used for the latch core.
  • FIG. 6 (a) is a perspective view of another example of the outer core member
  • FIG. 6 (b) is an X_X cross-sectional view of (a)
  • FIG. 6 (c) is a partial vertical cross-section showing an example of the electromagnetic clutch core of the present invention.
  • FIG. 7 (a) is a partial cross-sectional view showing the state where the inner insulating member is arranged outside the inner core member
  • Fig. 7 (b) is a perspective view showing another example of the inner insulating member
  • Fig. 7 (c) is the inner side.
  • Fig. 7 (d) is a partial cross-sectional view of the electromagnetic coil wound around the outside of the insulator
  • Fig. 7 (e) is a partial cross-sectional view of the outer coil with the outer insulator covered.
  • FIG. 7F is a perspective view showing another example
  • FIG. 7F is a partial cross-sectional view showing another example of the electromagnetic clutch core of the present invention.
  • FIGS. 8 (a) is a partial sectional view of another example of the inner core member, and (b) (()) is a partial sectional view showing a different example of the outer core member.
  • FIGS. 3A and 3B are diagrams of another example of the electromagnetic clutch core, in which FIG.
  • FIG. 3A is a perspective view of an inner core member
  • FIG. 3B is a cross-sectional view taken along line X-X of FIG.
  • (D) is a cross-sectional view of (j) taken along line X-X
  • (e) is a partial cross-sectional view of the electromagnetic clutch core
  • (a) and (b) are other examples of the electromagnetic clutch core of the present invention.
  • (A) shows an inner core member having a protrusion protruding from the upper surface of the second bottom plate inside the outer core member.
  • (B) is a plan view of the inner core member of (a), and Figures 12 (a) to (e) are different press-fit states of the inner core member of the electromagnetic clutch core of the present invention.
  • FIG. 13 is a partial cross-sectional view showing an example of a conventional electromagnetic clutch
  • Fig. 14 (a) is a perspective view showing an example of a conventional electromagnetic clutch core
  • Fig. 14 (b) is an X-axis of (a).
  • Fig. 15 (a) to (g) are explanatory views showing a method of manufacturing a conventional electromagnetic clutch core by cold forging.
  • BEST MODE FOR CARRYING OUT THE INVENTION A first example of an embodiment of an electromagnetic clutch core of the present invention will be described below.
  • This electromagnetic clutch core includes two parts, an outer core member 3 shown in FIG. 5 (a, b) and an inner core member 6 shown in FIG. 1 (a, b). In the outer core member 3 shown in FIGS.
  • a ring-shaped first bottom plate 2 is formed all around the lower end of the cylindrical outer peripheral wall 1.
  • the inner core member 6 of (a, b) has a ring-shaped second bottom plate 5 formed around the entire outer periphery of the lower end of the cylindrical inner peripheral wall 4 having a smaller diameter than the outer peripheral wall 1.
  • An accommodation space 9 capable of accommodating other components is formed inside.
  • an inner insulating member 40 is provided on the inner peripheral wall 4 of the inner core member 6 and the outer side of the second bottom plate 5 in FIG. 1 (a, b). Electromagnetic coil 7 is wound as shown in Fig. 3 (a).
  • the inner peripheral member 40 is disposed on the cylindrical peripheral wall clearance 41 disposed outside the inner peripheral wall 4 of the inner core member 6 and on the second bottom plate 5.
  • a ring-shaped bottom plate insulating portion 42 and a ring-shaped upper plate insulating portion 43 provided above and opposed to the ring-shaped bottom plate insulating portion 42 are integrally formed of resin, and are formed from above the inner core member 6.
  • the outer peripheral wall insulating portion 41 is disposed outside the inner peripheral wall 4, the bottom plate insulating portion 42 is disposed on the second bottom plate 5 of the inner core member 6, and the electromagnetic coil 7 is wound around the outer periphery of the peripheral wall insulating portion 41. It is.
  • the outer insulating member 60 is disposed on the outer side of the electromagnetic coil 7 wound around the inner insulating member 40, as shown in FIG.
  • the outer insulating member 60 is formed into a cylindrical shape with a resin, and a part of the outer insulating member 60 in the radial direction is cut at a cutting portion 54, and is opened by hand from the cutting portion 54 by hand.
  • the ⁇ is expanded, it is placed outside the electromagnetic coil 7 as shown in Fig. 4 (a). It is so close.
  • the outer side of the inner core member 6 where the outer insulating member 6 ⁇ is arranged is provided inside the cylindrical outer peripheral wall 1 as shown in FIG. 5 (a, b).
  • the bottom plate 2 protrudes from the body
  • the outer core member 3 is covered with the first bottom plate 2 and the second bottom plate 5, and the outer side of the electromagnetic coil 7 is formed by the first bottom plate 2 and the second bottom plate 5 laid on the outer peripheral wall 1 and the inner peripheral wall 4. It is enclosed.
  • a flange cover is attached below the first bottom plate 2 in FIG.
  • the electromagnetic coil 7 is protected by placing a ring-shaped lid on the upper plate insulating portion 43 of the inner insulating member 40.
  • Other members for example, the inner wall 11a of the rotor 11 and the bearing 19 as shown in FIG. 13 are accommodated in the accommodation space 9 inside the inner peripheral wall 4 in FIG. 5 (a).
  • the lead wire (not shown) of the electromagnetic coil 7 shown in FIG. 5A is drawn out from the outlet passing through the first bottom plate 2 and the second bottom plate 5.
  • the electromagnetic coil 7 wound as shown in FIG. 3 (a) may be solidified with an insulating agent such as resin.
  • an insulating agent such as resin.
  • the filling of the insulator can be performed after the outer insulating member 60 is disposed outside the electromagnetic coil 7 or after the outer core member 3 is covered.
  • an insulating agent is filled from a gap between the electromagnetic coil 7 and the outer insulating member 60. If there is no gap, a hole for filling may be formed in the outer insulating member 6 ⁇ or the outer core member 3 or the like, and filling may be performed from there.
  • the core for an electromagnetic clutch of the present invention can also be as shown in FIGS.
  • a first bottom plate 2 is formed inside a cylindrical outer peripheral wall 1 and a flange 10 is formed in a body inside the first bottom plate 2, and a central portion inside the inside is formed.
  • the through hole 21 is open.
  • FIG. 7 (a, b) What is shown in FIG. 7 (a, b) is the inner fastener 40. This is formed integrally with resin so that the bottom plate insulating portion 42 protrudes in a ring shape outside the lower portion of the cylindrical peripheral wall insulating portion 41.
  • the inner insulating member 40 is placed on the outer side of the inner core member 6, and a peripheral wall insulating portion 41 is arranged outside the inner peripheral wall 4 of the inner core member 6.
  • a bottom plate clear part 42 is arranged on the second bottom plate 5 of 6, a bottom plate clear part 42 is arranged.
  • Outer wall insulation 4 1 An electromagnetic coil 7 is wound around the side, and the outside is covered with an outside insulation G0.
  • the j-side insulation 60 is made of resin by separating the outer peripheral insulation 6 1 placed outside the electromagnetic coil 7 and the upper insulation 6 2 placed on the upper surface of the electromagnetic coil 7. It is formed in one piece.
  • a ring-shaped first bottom plate 2 is provided inside the ring-shaped outer peripheral wall 1.
  • the electromagnetic coil 7 is surrounded by the first bottom plate 2 and the second bottom plate 5 which are placed so that the first bottom plate 2 and the second bottom plate 5 overlap each other, and are overlapped with the outer peripheral wall 1 and the inner peripheral wall 4.
  • the inner insulating member 40 and the outer insulating member 60 may be formed of a material other than resin, for example, rubber, cloth, leather, or the like as long as they are insulating agents.
  • a material other than resin for example, rubber, cloth, leather, or the like as long as they are insulating agents.
  • an insulating tape, a sheet made of glass fiber, or the like may be used.
  • a material obtained by applying a thick insulating material and curing the same may be used.
  • the outer peripheral wall 1 of the outer core member 3 and the inner peripheral wall 4 of the inner core member 6 shown in FIGS. 5 and 6 have the first bottom plate 2 and the second bottom plate 5 thicker than the upper end side, and the electromagnetic coil 7 Although the magnetism generated from is easily passed through the first bottom plate 2 and the second bottom plate 5, the thickness of the outer peripheral wall 1 and the inner peripheral wall 4 may be uniform from top to bottom. In any case, it is desirable from the viewpoint of the passage of the force magnetism that the total thickness of the first bottom plate 2 and the second bottom plate 5 is 5 mm or more. Further, in FIGS.
  • the outer core member 3 shown in FIG. 5 (a, b) and FIG. 6 (a, b) and the inner core member 6 shown in FIG. 1 (a, b) can be manufactured as follows.
  • the disk When manufacturing the outer core member 3 of FIG. 6 (a, b), the disk is pressed to form an outer core member 3 having a disk 22 inside the outer peripheral wall 1, and this circle is formed.
  • the outer peripheral portion of the plate 22 is a first bottom plate 2 and the inside thereof is a flange 10 for attaching to a compressor or the like.
  • the flange 10 is formed one step lower than the first bottom plate 2, and has a through hole 21 in the center.
  • the flange 10 can be provided with screw holes or protrusions for fixing to the compressor.
  • the inner core member 6 having a substantially inverted L-shaped cross section and a ring shape is formed as shown in Fig. 1 (a, b).
  • the inner core member 6 has a raised portion as the inner peripheral wall 4 and a lateral portion as the second bottom plate 5.
  • the dimensions of the second bottom plate 5 are such that when the inner core member 6 and the outer core member 3 are assembled as shown in FIG. 5 (a), the outer peripheral edge 5a of the second bottom plate 5 is tightly closed to the inner peripheral surface 1a of the outer peripheral wall 1.
  • the inner core member 6 is fixed to the inside of the outer core member 3 simply by being pressed in while being pressed (press-fitted) while being in contact with the inner core member 6.
  • the inner core member 6 is press-fitted and fixed inside the outer core member 3, the inner core member 6 is not pressed into the outer core member 3, but the two members 3 and 6 are loosely fitted. From the first bottom plate 2 and the second bottom plate 5 by spot welding, It may be fixed by any fixing means such as fixing, riveting, and caulking.
  • the electromagnetic coil ffl core of the present invention when the total thickness of the superimposed first bottom plate 2 of the outer core member 3 and the second bottom plate 5 of the inner core member 6 is larger, magnetism is more easily passed.
  • a thick metal plate As shown in FIG. 8, the first bottom plate 2 of the outer core member 3, Both the second bottom plate 5 of the inner core member 6 is pressed and squeezed to form a convex portion 30, and the convex portion 30 is crushed to form the first bottom plate 2 and the second bottom plate 5 into a thick wall. You may do.
  • the protrusion 30 may be formed on only one of the first bottom plate 2 and the second bottom plate 5.
  • This electromagnetic clutch core is assembled by press-fitting the inner core member 6 of FIG. 9 (a, b) inside the outer core member 3 of FIG. 9 (c, d) as shown in FIG. 1 (e). It is a thing.
  • the inner core member 6 is formed with a cylindrical inner peripheral wall 4 having a smaller outer diameter than the cylindrical outer peripheral wall 1 of the outer core member 3, and the inner peripheral wall 4 has a draft so as to taper inward.
  • a ring-shaped second bottom plate 5 is provided on the entire outer periphery of the lower end of the inner peripheral wall 4.
  • the outer core member 3 has a ring-shaped first bottom plate 2 formed on the entire inner circumference at the lower end of a cylindrical outer peripheral wall 1 (FIGS. 9 c and d).
  • the outer peripheral wall 1 is formed so that the upper part 50 is gradually turned upward, and the outer peripheral wall 1 is formed so as to extend outward from a perpendicular line 0— ⁇ to the first bottom plate 2 in FIG. 9 (d), and the inner peripheral surface 1 a of the upper part 50 is formed.
  • the inner diameter of the inner core member 6 is set such that the outer peripheral surface 5a of the inner core member 6 does not come into close contact with the inner peripheral surface 1a when the second bottom plate 5 is press-fitted.
  • the lower part 51 of the outer peripheral wall 1 is vertical or almost vertical in the vertical direction (a taper that spreads outward slightly upward by the draft angle of the mold).
  • the inner diameter of the inner peripheral surface 1b is set such that the outer peripheral surface 5a is in close contact with the inner peripheral surface 1a when the second bottom plate 5 is press-fitted.
  • the outer peripheral wall 1 of the outer core member 3 As shown in FIG.
  • the outer peripheral surface 5a of the second bottom plate 5 is pushed smoothly up to halfway without closely contacting the inner peripheral surface 1a of the upper part 5 ⁇ of the outer peripheral wall 1.
  • the outer peripheral surface 5a of the second bottom plate comes into close contact with the inner peripheral surface 1b when approaching the lower portion 51 of the outer peripheral wall 1, and is press-fitted and fixed.
  • the depth L (Fig. 9f) of the lower part 51 which is vertical or almost vertical, is 1 to 1.5 times the thickness of the second bottom plate 5, the force that can easily press-fit the second bottom plate 5 and securely fix it It can be deeper or shallower.
  • the outer peripheral wall 1 and the inner peripheral wall 4 inside the outer peripheral wall 1 face each other by press-fitting and fixing the second bottom plate 5, and the second bottom plate 5 is superimposed on the inner side (upper) of the first bottom plate 2, and the outer peripheral wall 1 and the inner peripheral wall
  • the coil housing portion 8 is formed so as to be surrounded by the first bottom plate 2 and the second bottom plate 5 which are overlapped with the bottom plate 4.
  • the coil accommodating portion 8 has a substantially U-shaped groove shape in cross section, and is formed in a ring shape around the entire outer peripheral wall 1 and the inner peripheral wall 4 to accommodate the donut-shaped electromagnetic coil 7. It is possible.
  • a housing space 9 is formed inside the inner peripheral wall 4, and other members, for example, the inner wall 11 a of the opening 11 shown in FIG. It can accommodate 9 mag.
  • the inner core member 6 of FIG. 10 (a, b) is press-fitted inside the outer core member 3 of FIG. 10 (c, d) as shown in FIG. 10 (e). Can be assembled.
  • the inner core member 6 in FIG. 10 (a, b) has the same shape as the inner core member 6 in FIG. 9 (a, b).
  • the outer core member 3 in FIGS. 10 (c) and 10 (d) has a disk 22 integrally formed on the entire inner circumference at the lower end of the outer peripheral wall 1.
  • the disk 22 has a flange 10 formed in a body inside the first bottom plate 2, and a through hole 21 opened in the center of the flange 10.
  • the outer peripheral wall 1 is formed so that the upper part 50 is gradually expanded outward with the upper part 50 facing upward, and the inner diameter of the inner peripheral surface 1 a of the upper part 50 is changed to the inner peripheral surface 1 a when the second bottom plate 5 is press-fitted.
  • the lower part 51 of the outer peripheral wall 1 is made vertical or almost vertical in the vertical direction (a reverse taper that spreads slightly outward by the draft angle of the mold). 5 out of 1
  • the inner peripheral surface 1b has such a size that the outer peripheral surface 5a is in close contact with the inner peripheral surface 1b when the second bottom plate 5 is press-fitted.
  • the outer peripheral wall 1 and the inner peripheral wall 4 inside thereof are opposed to each other, the second bottom plate 5 is superimposed on the inner side (upper) of the first bottom plate 2, and the outer peripheral wall ⁇ and the inner peripheral wall 4 are superimposed.
  • a coil housing portion 8 formed by the first bottom plate 2 and the second bottom plate 5 is formed.
  • the coil accommodating portion 8 has a substantially U-shaped groove shape in cross section, and is formed in a ring shape by being surrounded by the entire outer peripheral wall 1 and the inner peripheral wall 4 to form a donut-shaped electromagnetic coil 7. Can be accommodated.
  • a housing space 9 is formed inside the inner peripheral wall 4, and other members, for example, the inner wall 11 of the mouth 11 shown in FIG. 13 are formed there. a, Bearings 19 and so on can be accommodated.
  • the outer wall 1 and the inner wall 4 are used.
  • the first bottom plate 2 and the second bottom plate 5 can be made thick.
  • the first bottom plate 2 of the outer core member 3 and the second bottom plate of the inner core member 6 are formed in the same manner as in FIGS. 8 (a) to 8 (c).
  • Protrusions 30 are formed on each of the bottom plates 5, and the first and second bottom plates 2 and 5 can be made thick by crushing the protrusions 30 by pressure. In this case, it is preferable from the working surface that the pressing of the convex portion 30 is performed before, for example, the inner core member 6 is pressed into the outer core member 3.
  • the inner core member 6 is shown in FIG. 11 (a, b), and the protrusion 31 protruding upward on the upper surface of the second bottom plate 5 as shown in FIG. 11 (a) is shown in FIG. 11 (b).
  • the inner core member 6 is press-fitted inside the outer core member 3 at intervals in the circumferential direction of the second bottom plate 5 as shown in FIG. Before, during or after press-fitting, the protrusion 31 is pressurized and crushed, and the second bottom plate 5 is moved outward by the amount of the crushed protrusion 31 (left side of FIG. 11a: lower portion 5 of the outer core member 3).
  • the inner core member 6 shown in FIG. 12 (a) is also provided with a plurality of downwardly projecting protrusions 31 at the bottom surface of the second bottom plate 5 at intervals in the circumferential direction.
  • the core member 6 is press-fitted inside the outer core member 3 and the second bottom plate 5 is pressed at the time of or after press-fitting to crush the protrusion 31, and the second bottom plate 5 is moved outward by an amount corresponding to the crush of the protrusion 31.
  • (Left side of Fig. 13a: inner peripheral surface 1b1 rule of lower part 51 of outer core member 3) and extends to outer peripheral surface 5a of second bottom plate 5 and inner peripheral surface of lower part 51 of outer core member 3.
  • the contact between the second bottom plate 5 and the first bottom plate 2 is also deepened, and the press-fitting of both bottom plates 2 and 5 is ensured, and the magnetic flow through both bottom plates 2 and 5 is reduced. It is intended to be more dense.
  • the inner core member 6 shown in FIG. 12 (b) is provided with a plurality of downwardly projecting protrusions 32 on the bottom surface of the second bottom plate 5 in two rows and spaced apart in the circumferential direction, and the inner core member 6 is provided on the side.
  • the core member 6 is pressed into the inside of the outer core member 3, and at or after the press-fitting, the second bottom plate 5 is pressed to crush both rows of the projections 32, and the second Bottom plate 5 force ⁇ Extends to the outside (left side of Fig.
  • the inner core member 6 shown in FIG. 12 (c) has a plurality of arc-shaped depressions 33 provided at the bottom surface of the second bottom plate 5 at intervals in the circumferential direction, and the inner core member 6 has the first bottom plate 2 of the outer core member 3.
  • a plurality of protrusions 34 protruding upward on the upper surface are provided at intervals in the circumferential direction of the first bottom plate 2, and the inner core member 6 is recessed into this side when the inner core member 6 is pressed into the outer core member 3. Align the projections 3 and 4 to fit them closely together, and then deepen the close contact between the second bottom plate 5 and the first bottom plate 2 to The force of the magnetic flow through the plates 2 and 5 is more dense.
  • a bead 35 projecting upward is provided on the upper surface of the first bottom plate 2 in a ring shape in the circumferential direction of the first bottom plate 2, and the inner core member 6 is provided on this side.
  • the beads 35 are pressed into the inside of the outer core member 3, the beads 35 are pressed and crushed to deepen the close contact between the second bottom plate 5 and the first bottom plate 2, so that the magnetic flow passing through both bottom plates 2 and 5 is further increased. It is made to become.
  • the outer core member 3 shown in FIG. 12 (e) is provided with a plurality of protrusions 36 projecting upward on the upper surface of the first bottom plate 2 at intervals in the circumferential direction of the first bottom plate 2, and A plurality of downwardly projecting protrusions 37 are provided on the bottom surface of the second bottom plate 5 at a position shifted from the protrusions 36 in the circumferential direction of the second bottom plate 5, and the inner core member 6 is provided inside the outer core member 3.
  • both the protrusions 36 and 37 are pressurized and crushed, and the second bottom plate 5 extends outward by an amount corresponding to the crushed protrusion 37, and is outside the outer peripheral surface 5a of the second bottom plate 5.
  • the close contact with the lower part 51 of the core member 3 is deepened, and the close contact between the second bottom plate 5 and the first bottom plate 2 is also increased by the degree that the two protrusions 36, 37 are crushed, so that the press-fitting of the both bottom plates 2, 5 is ensured. And the magnetic flow through both bottom plates 2 and 5 is further increased.
  • a bead is provided in a ring shape in the circumferential direction of the second bottom plate 5, and when the inner core member 6 is press-fitted inside the outer core member 3 or after the press-fitting, the bead is pressed and crushed, and the protrusions 31, 32, The same effect as when 34 is crushed can be obtained.
  • the upper part 50 of the outer peripheral wall 1 of the outer core member 3 may be made to expand rapidly outward from the force of the continuous part 53 (FIG. 9) with the lower part 51.
  • Outer core member 3 in Fig. 9 (c, d), outer core member 3 in Fig. 10 (c, d), inner core member 6 in Fig. 9 (a, b), outer core member in Fig. 10 (a, b) 6 can be manufactured as follows.
  • Production of outer core member 3. (1) Punch a metal plate for press to make a disk, and then punch a hole in the center of the disk. The punching of the disc and the drilling of the disc can also be performed simultaneously in a single press.
  • the disk is pressed to form a substantially L-shaped cross section, the upper part 50 is open outward, and the lower part 51 is vertical.
  • the cylindrical outer peripheral wall 1 and the first bottom plate 2, which are substantially vertical (the outer taper is expanded outward by the draft angle of the mold at the time of molding), and the first bottom plate 2 are integrally formed. In this case, use a press die such that the upper part 50 is opened outward.
  • the dimensions of the first bottom plate 2 are as follows. It is sized to be pushed in without touching the inner peripheral surface 1a of the upper part 5 ().
  • the disc When manufacturing the outer core member 3 shown in FIG. 10 (c, d), the disc is pressed to form a substantially L-shaped cross-section, the upper part 50 is open outward, and the lower part 51 force ⁇
  • Form 3 In this case, use a press die that opens the upper part out of 50 forces.
  • the outer side of the disk 22 is the first bottom plate 2, the inner side thereof is the flange 10 for attaching to a compressor or the like, and the flange 10 is formed one step lower than the first bottom plate 2 so as to be lower than the first bottom plate 2. 2 1 is open.
  • the flange 10 can be provided with screw holes or protrusions for fixing to the compressor.
  • the dimensions of the first bottom plate 2 are such that when the inner core member 6 is assembled inside the outer core member 3 as shown in FIG. 9 (e), the outer peripheral edge 5 a of the second bottom plate 5 is located above the outer peripheral wall 1 of the outer core member 3. The size is such that it can be pushed in without touching the inner peripheral surface 1a of 50.
  • the above-mentioned disc is pressed to form the inner core member 6 having a substantially inverted L-shaped cross section and a ring shape.
  • the inner core member 6 has a ring-shaped second bottom plate 5 integrally formed outside the lower end of the cylindrical inner peripheral wall 4.
  • the dimensions of the second bottom plate 5 are such that when the inner core member 6 is pressed into the outer core member 3 as shown in FIG. 9 (e), the outer peripheral edge 5 a of the second bottom plate 5
  • the inner core member 6 is fixed to the inside of the outer core member 3 simply by press-fitting.
  • the inner core member 6 of FIG. 10 (a, b) is manufactured in the same manner as the inner core member 6 of FIG. 9 (a, b).
  • the inner core member 6 is press-fitted inside the outer core member 3 processed as described above, and The inner peripheral wall 4 of the inner core member 6 is opposed to the second bottom plate 5 of the inner core member 6 on the first bottom plate 2 of the outer core member 3 for assembly.
  • the outer core member 3 and the inner core member 6 are fixed by the press-fitting, but if necessary, a friction welding method may be employed, or the first bottom plate 2 and the second bottom plate 5 may be spotted after the press-fitting. It can be fixed by any fixing means such as welding, projection welding, brazing, riveting, caulking or the like.
  • a core 20 is obtained, and between the opposed outer peripheral wall 1, the inner peripheral wall 4, and the second bottom plate 5, a coil having a substantially U-shaped cross section capable of accommodating a donut-shaped electromagnetic coil 7 is accommodated.
  • the part 8 is formed in a ring shape.
  • a housing space portion 9 capable of housing other members, for example, the inner wall 1 la of the rotor 11 and the bearing 19 as shown in FIG.
  • the outer peripheral surface of the electromagnetic coil 7 accommodated in the coil accommodating portion 8 is defined by the outer peripheral wall 1 constituting the coil accommodating portion 8, the inner peripheral surface is defined by the inner peripheral wall 4 constituting the coil accommodating portion 8, and the bottom surface is defined by the coil accommodating portion 8. Each of them is covered by the second bottom plate 5 constituting the same. At this time, since the lower part 51 of the outer peripheral wall 1 is vertical or almost vertical, the outer peripheral surface of the electromagnetic coil 7 is held between the vertical part and the peripheral wall 4 to be displaced or inadvertently provided from the coil housing 8. It does not come off.
  • insulating material is filled in the coil housing portion 8 in which the electromagnetic coil 7 is housed, and the electromagnetic coil 7 is fixed in the coil housing portion 8. Thereafter, if necessary, a ring-shaped lid (not shown) is placed over the opening of the coil housing 8 from above the electromagnetic coil 7 housed in the coil housing 8 to protect the electromagnetic coil 7. .
  • a lead wire (not shown) of the electromagnetic coil 7 housed and fixed in the coil housing part 8 is drawn out of the coil housing part 8 from an outlet penetrating the first bottom plate 2 and the second bottom plate 5.
  • the core for an electromagnetic clutch described above is an example of a core used for a compressor of an air conditioner for an automobile, but the core for an electromagnetic clutch of the present invention may be used as a core for an electromagnetic clutch used in other industrial machines. it can.
  • magnetic powder is disposed between the rotor 11 and the armature 13 shown in FIG. 5, but the electromagnetic clutch core of the present invention is also applicable to such an electromagnetic clutch. Can be used. Industrial applicability
  • the first core for an electromagnetic clutch of the present invention is formed by combining the outer core member 3 and the inner core member 6, the outer core member 3 and the inner core member 6 are formed by pressing a metal plate instead of cold forging. Can be formed by ordinary press working, The strike is also reduced.
  • the first bottom plate 2 not only the first bottom plate 2 but also the flange 10 are attached to the outer core member 3, so that the first bottom plate of the outer core member 3 is provided. There is no need to attach a separately formed flange 10 to the bottom of 2, so that there is no need to manufacture the core assembly.
  • an inner insulating member 40 is provided outside the inner peripheral wall 4 of the inner core member 6, and an electromagnetic coil 7 is wound around the outer periphery of the inner insulating member 40.
  • the outer side is covered with an outer insulating member 60, the outer core member 3 having an outer peripheral wall 1 is covered on the outer side thereof, and the first bottom plate 2 and the second bottom plate 5 are overlapped to form an outer peripheral wall 1 and an inner peripheral wall 4. Since the electromagnetic coil 7 is surrounded by the first bottom plate 2 and the second bottom plate 5 which are superimposed on each other, the electromagnetic coil 7 is separated from the inner core member 6 and the outer core member 3 in a conventional manner. It has good workability and can be manufactured at low cost.
  • the fifth electromagnetic clutch core of the present invention has a size such that the outer peripheral surface 5 a does not come into close contact with the inner peripheral surface 1 a of the upper part 50 of the outer peripheral wall 1 of the outer core member 3 when the second bottom plate 5 is pressed. Since the inner peripheral surface 1b of the lower portion 51 is sized to be in close contact with the outer peripheral surface 5a of the second bottom plate 5, the inner core member 6 is pressed into the outer peripheral wall 1 of the outer core member 3. At this time, the outer peripheral surface 5a of the second bottom plate 5 of the inner core member 6 does not contact the inner peripheral surface 1a of the upper part 50 of the outer peripheral wall 1 and smoothly enters the inner peripheral part of the lower part 51 of the outer peripheral wall 1.
  • the inner core member 6 is easily press-fitted into only the surface 1b, and the inner core member 6 is easily pressed into the upper portion 50 of the outer peripheral wall 1 of the outer core member 3. Since the press-fitted inner core member 6 is securely held at the lower part 51 of the outer peripheral wall 1 of the outer core member 3, the inner core member 6 can be loosened inside the outer core member 3, It does not come off the core member 3. Further, since the upper part 50 of the outer peripheral wall 1 of the outer core member 3 is open outward, the electromagnetic coil 7 can be easily housed in the coil housing part 8.
  • the seventh electromagnetic clutch core of the present invention can be manufactured because each of the outer core member 3 and the inner core member 6 can be formed by normal press working of pressing a metal plate instead of cold forging. It is easier and lowers manufacturing costs.
  • the inner core member 6 is press-fitted inside the outer core member 3, so that the assembling of both core members 3 and 6 is facilitated.
  • the first bottom plate 2 of the superposed outer core member 3 and the second bottom plate 5 of the inner core member 6 are fixed by any means, so that the two bottom plates 2 and 5 are connected. And the magnetism passes through both bottom plates 2 and 5 easily.
  • the tenth electromagnetic clutch core of the present invention has a projection 30 formed on at least one of the first bottom plate 2 of the outer core member 3 and the second bottom plate 5 of the inner core member 6.
  • the bottom of the electromagnetic clutch core can be easily made thicker, and a core with a large excitation force can be obtained because both or one of the two bottom plates 2 and 5 are formed by crushing When this core is used, the performance is good and an electromagnetic clutch can be obtained.

Abstract

A core for an electromagnetic clutch includes an outer core member (3) provided with a ring-shaped first bottom (2) inside a tubular outer wall (1) and an inner core member (6) provided with a ring-shaped second bottom (5) outside a tubular inner wall (4). The inner core member (6) is fitted into the inside of the outer core member (3) in such a way that the inner wall (4) and the outer wall (1) are opposed to each other and the first bottom and the second bottom (5) are superposed on each other, thereby forming a coil housing portion (8) among the outer wall, the inner wall and the portions of the first and second bottoms defined between both walls, and forming a housing space (9) inside the inner wall (4). An inside insulator (40) is provided outside the inner wall of the inner core member integrally provided with the ring-shaped second bottom outside the tubular inner wall. An electromagnetic coil is wound around the periphery of this inner insulator, and the outside of the solenoid coil is covered with an outside insulator (60). This inner core member is arranged inside the tubular outer wall of the outer core member from which the first bottom projects inward, and the first bottom and the second bottom are superposed on each other, and the solenoid coil is surrounded by the outer wall, the inner wall and the superposed first and second bottoms. An inner surface (1a) of an upper portion (50) of the outer wall has a size such that the inner surface (1a) is not in close contact with an outer surface (5a) of the second bottom when the inner core member is press-fitted, while an inner surface (1b) of a lower portion (51) of the same outer wall has a size such that the inner surface (1b) is in close contact with the outer surface when the inner core member is press-fitted. Each of the outer and inner core members is formed by pressing a metal plate.

Description

明細書 発明の名称 電磁クラッチ用コア 技術分  Description Title of Invention Core for Electromagnetic Clutch Technology
本発明は自動車と力 産業用機械器具等に使用される電磁クラッチ用のコア 関するものである。 背景技術  The present invention relates to a core for an electromagnetic clutch used in automobiles, power industrial machines and the like. Background art
電磁クラッチは各種機械において動力を断続可能に伝達するものとして使用さ れており、 例えば自動車のエアコン用コンプレッサー、 自動車の自動変速機にお いて使用されている。  Electromagnetic clutches are used in various machines to transmit power intermittently. For example, they are used in compressors for air conditioners of automobiles and automatic transmissions of automobiles.
図 1 3は自動車用エアコンのコンプレッサに使用されている電磁クラッチの一 例を断面図で示したものである。 この電磁クラッチはリング状に巻かれた電磁コ ィル 7と、 それを収容するリング溝状のコィル収容部 8が形成された円形のコァ 2 0と、 同コア 2 0の外周面とコィル収容部 8の開口面を覆うような形状ではあ るがコア 2 0とは非接触なるように配置された回転自在なロータ 1 1 と、 同ロー タ 1 1の摩擦面 1 2に近接して配置された回転自在なアマチュア 1 3を備えてい る。 この電磁クラッチでは前記ロータ 1 1の回転中に電磁コイル 7に電流を流す とロータ 1 1が励磁され、 それに近接するアマチュア 1 3がロータ 1 1の摩擦面 1 2に吸引されて接触し、 口一夕 1 1と共にアマチュア 1 3が回転する。 電磁コ ィル 7への給電を停止するとロータ 1 1の励磁が解除され、 それまでロータ 1 1 に吸引されていたアマチュア 1 3が引戻し体 1 8によりロー夕 1 1から離されて アマチュア 1 3の回転が停止する。 即ち、 電磁コイル 7への給電の O N /0 F F でロータ 1 1の回転がアマチュア 1 3に断続して伝達されるようにしてある。 図 1 3の電磁クラッチでは、 ロータ 1 1の外周にブーリ 1 4が取り付けられ、 同プーリ 14がエンジンとつながる Vベルト 1 5で回転されるようになっており 、 一方、 アマチュア 13はコンプレッサ 16の回転軸 17に連結されており、 ァ マチュア 13が回転されるとコンプレッサ 16の回転軸 17が駆動されるように なっている。 また、 電磁コイル 7への給電はエアコンのコントローラにより ON /0 F F制御されるようになつており、 ェンジンが始動されてロー夕 1 1カ徊転 している状態でェアコンのスイツチが入ると、 コントローラから電磁コイル 7に 電流が流れてコンプレッサ 16の回転軸 17が駆動される。 また、 エアコン動作 中でもコントローラが車内の温度に応じて電磁コイル 7への給電を ONZO F F 制御するとそれに応じてコンプレッサ 16の回転軸 1 Ίが断続的に回転、 停止し て、 車内に吹き出される空気の温度が所定温度に保持されるようになっている。 図 13の電磁クラッチに使用されるコア 20は従来は図 15 (a) 〜 (g) に 示すような製造工程で造られていた。 Fig. 13 is a cross-sectional view showing an example of an electromagnetic clutch used for a compressor of an automotive air conditioner. The electromagnetic clutch includes an electromagnetic coil 7 wound in a ring shape, a circular core 20 having a ring groove-shaped coil housing portion 8 for housing the same, a coil housing 20 and an outer peripheral surface of the core 20. A rotatable rotor 11 that is shaped so as to cover the opening surface of the part 8 but is not in contact with the core 20, and is located close to the friction surface 12 of the rotor 11 A rotatable armature 13 is provided. In this electromagnetic clutch, when a current is applied to the electromagnetic coil 7 while the rotor 11 is rotating, the rotor 11 is excited, and the armature 13 adjacent thereto is attracted to the friction surface 12 of the rotor 11 and comes into contact with the rotor 11. Amateur 1 3 rotates with 1 1 overnight. When the power supply to the electromagnetic coil 7 is stopped, the excitation of the rotor 11 is released, and the amateur 13 attracted by the rotor 11 is separated from the row 11 by the retraction body 18 and the amateur 13 Rotation stops. That is, the rotation of the rotor 11 is intermittently transmitted to the amateur 13 when the power supply to the electromagnetic coil 7 is ON / 0FF. In the electromagnetic clutch shown in FIG. 13, a burry 14 is attached to the outer periphery of the rotor 11, and the pulley 14 is rotated by a V-belt 15 connected to the engine. The rotating shaft 17 of the compressor 16 is driven when the armature 13 is rotated. In addition, the power supply to the electromagnetic coil 7 is controlled to be ON / OFF by the controller of the air conditioner.When the engine is started and the switch of the air conditioner is turned on while the engine is running around 11 minutes, A current flows from the controller to the electromagnetic coil 7 to drive the rotating shaft 17 of the compressor 16. In addition, even when the air conditioner is operating, when the controller controls the power supply to the electromagnetic coil 7 to ONZO FF according to the temperature inside the vehicle, the rotating shaft 1Ί of the compressor 16 rotates and stops intermittently in response to this, and the air blown into the vehicle Is maintained at a predetermined temperature. The core 20 used in the electromagnetic clutch shown in FIG. 13 has conventionally been manufactured by a manufacturing process as shown in FIGS. 15 (a) to 15 (g).
1. 図 15 (a) に示すように肉厚のリング状の鋼鈑 24を用意する。 この鋼 鈑 24はボンデ処理 (ボンデライ 卜処理) 力施されており、 プレス加工時の加工 性が高められている。  1. Prepare a thick ring-shaped steel plate 24 as shown in Fig. 15 (a). The steel sheet 24 is subjected to a bond treatment (bond light treatment) to enhance workability in press working.
2. 前記鋼鈑 24を冷間鍛造によるプレス加工にて図 15 (b) 、 (c) のよ うなリング溝状のコイル収容部 8と、 他の部材 (図 13のロータ 1 1の内壁 1 1 a、 ベアリング 19等) を収容可能な収容空間部 9が形成された円形のコア 20 を成形する。  2. The steel plate 24 is pressed by cold forging to form a ring groove-shaped coil housing 8 as shown in FIGS. 15 (b) and (c), and other members (the inner wall 1 of the rotor 11 of FIG. 13). 1a, a bearing 19, etc.) are formed into a circular core 20 having an accommodation space 9 capable of accommodating the same.
3. 前記コア 20を焼鈍処理 (焼きなまし処理) して、 プレス後のコア 20に 残された残留歪みを低減する。  3. The core 20 is subjected to an annealing process (annealing process) to reduce residual strain left on the core 20 after pressing.
4. 図 15 (d) のようにコア 20の開口端面 28を切削して平滑にし、 同コ ァ 2 ()に対向して配置されるロータ 1 1 (図 13 ) との間の間隔が狭くても口一 夕 1 1と接触しないようにする。 これでコア 20が完成される。  4. As shown in Fig. 15 (d), the opening end face 28 of the core 20 is cut and smoothed, and the interval between the core 11 and the rotor 11 (Fig. 13) arranged opposite to the core 2 () is reduced. Avoid contact with the mouth. Thus, the core 20 is completed.
5. 通常、 コア 20は、 それをコンプレッサ 16に取付けるための取付け金具 (通常、 フランジと呼ばれている) 1 0が取り付けられた図】 4のコア ·ァセン ブリ一の状態で流通するようになつている。 このため、 この場合は図 1 5 ( e ) 、 ( T ) のようにコア 2 0の裏側に別にプレス成形したフランジ 1 ()を溶接によ り取り付ける。 このフランジ 1 0にはコンプレッサ 1 6に螺子止めするための螺 子穴 1 0 aや、 取付け時に位置決めするための突子 1 0 bが設けられている。 5. Usually the core 20 has mounting hardware to attach it to the compressor 16 (It is usually called a flange.) It is distributed in the state of the core assembly shown in Fig. 4 with 10 attached. Therefore, in this case, a separately press-formed flange 1 () is attached to the back side of the core 20 by welding as shown in FIGS. 15 (e) and (T). The flange 10 is provided with a screw hole 10a for screwing to the compressor 16 and a protrusion 10b for positioning at the time of mounting.
6 . 通常、 前記コア 'アセンブリーには図 1 5 ( g ) のように、 コア 2 0のコ ィル収容部 8内に電磁コイル 7がセッ 卜されている。  6. Usually, in the core 'assembly, an electromagnetic coil 7 is set in a coil accommodating portion 8 of the core 20 as shown in Fig. 15 (g).
図 1 5に示したコア製造方法では、 円形の鋼飯を一回の冷間鍛造によるプレス で断面略 U字形のコイル収容部を形成しなければならないため、 コアの作成には 深い絞り込みのプレスが必要であった。 しかし、 そのためには深い絞り込みを行 なうためにボンデ処理が必要になり、 絞り込みを行なつた後にコアに大きな歪み が蓄積されて残るため、 その歪みを解消、 或いは低減するための焼鈍処理 (焼き なまし処理) が必要であった。 このよ όなことからコアの製造に時間がかかり、 コアがコスト高になるという課題があった。 発明の開示  In the core manufacturing method shown in Fig. 15, a coiled part with a substantially U-shaped cross-section must be formed by a single cold forging press on a round piece of steel. Was needed. However, for that purpose, a bond process is required to perform deep narrowing, and large strain is accumulated and remains in the core after performing the narrowing process. Therefore, an annealing process (to eliminate or reduce the strain) is performed. Annealing treatment) was required. For this reason, there was a problem that it took a long time to manufacture the core and the cost of the core was increased. Disclosure of the invention
本発明の目的は製造が容易で、 低コストの電磁クラッチ用コアを提供すること にある。 本発明の電磁クラッチ用コアはこの目的を達成するため次のような構成 にしてある。  An object of the present invention is to provide a low-cost electromagnetic clutch core that is easy to manufacture. The electromagnetic clutch core of the present invention has the following configuration to achieve this object.
第 1の電磁クラッチ用コアは、 筒状の外周壁の内側にリング状の第 1底板が一 体に設けられた外コア部材の内側に、 筒状の内周壁の外側にリング状の第 2底板 がー体に設けられた内コァ部材を外周壁と内周壁とが対向し且つ第 1底板と第 2 底板とが重ね合さるように組合わせて、 その外周壁と内周壁と両周壁間の第 1底 板及び第 2底板との間に電磁コィルを収容可能な溝状のコィル収容部を形成し、 内周壁の内側に他の部材を収容可能な収容空間部を形成したものである。  The first electromagnetic clutch core has a ring-shaped second bottom plate outside the cylindrical inner peripheral wall, inside the outer core member having a ring-shaped first bottom plate integrally provided inside the cylindrical outer peripheral wall. An inner core member provided on a bottom plate is combined with an outer peripheral wall and an inner peripheral wall so that the outer peripheral wall and the inner peripheral wall face each other and the first bottom plate and the second bottom plate are overlapped. A groove-shaped coil accommodating portion capable of accommodating an electromagnetic coil is formed between the first bottom plate and the second bottom plate, and an accommodating space capable of accommodating other members is formed inside the inner peripheral wall. .
第 2の電磁クラッチ用コアは、 筒状の外周壁の内側にリング状の第 1底板が設 けられその内側にフランジが一体に設けられてなる外コア部材の内側に、 内周壁 の外側にリング状の第 2底板力 s—体に設けられた内コァ部材を外周壁と内周壁と が対向し且つ第 1底板と第 2底板と力重ね合さるように組合わせて、 その外周壁 と内周壁と両周壁間の第 1底板及び第 2底板の間に電磁コイルを II乂容可能な溝状 のコィル収容部を形成し、 内周壁の内側に設け他の部材を収容可能な収容空間部 を形成したものである。 The second electromagnetic clutch core has a ring-shaped first bottom plate provided inside a cylindrical outer peripheral wall. The inner core member provided on the ring-shaped second bottom plate outside the inner peripheral wall is provided on the inner side of the outer core member having a flange integrally provided therein and the outer peripheral wall and the inner peripheral wall. Combines the first and second bottom plates facing each other so as to be overlapped with each other so that the electromagnetic coil can be mounted between the first and second bottom plates between the outer peripheral wall, the inner peripheral wall, and both peripheral walls. A groove-shaped coil housing portion is formed, and a housing space portion provided inside the inner peripheral wall and capable of housing other members is formed.
第 3の電磁クラッチ用コアは、 筒状の内周壁の外側にリング状の第 2底板が一 体に設けられた内コァ部材の内周壁の外側に内側絶縁具を設け、 この内側絶緣具 の外周に電磁コイルを巻き、 その電磁コイルの外側を外側絶緣具で被覆し、 この 内コア部材の外側に筒状の外周壁の内方にリング状の第 1底板が一体に突設され てなる外コァ部材を被せて第 1底板と第 2底板を重ね合せ、 前記外周壁と内周壁 と重ね合された第 1底板及び第 2底板とにより電磁コイルを囲んだものである。 第 4の電磁クラッチ用コアは、 筒状の内周壁の外側にリング状の第 2底板が一 体に設けられた内コア部材の内周壁の外側に内側絶縁具を設け、 この内側絶縁具 の外周に電磁コイルを巻き、 その電磁コイルの外側を外側絶縁具で被覆し、 この 内コァ部材の外側に筒状の外周壁の内方に第 1底板とフランジとがー体に形成さ れた外コァ部材を被せて第 1底板と第 2底板を重ね合せ、 前記外周壁と内周壁と 重ね合された第 1底板及び第 2底板により電磁コイルを囲んだものである。 第 5の電磁クラッチ用コアは、 筒状の外周壁の下部内側にリング状の第 1底板 が設けられた外コア部材の内側に、 筒状の内周壁の外側にリング状の第 2底板が 設けられた内コア部材を外周壁とその内側の内周壁とが対向し且つ第 1底板と第 2底板とが重ね合さるように圧入する電磁クラツチ用コアであり、 前記外周壁の 上部の内周面を内コア部材の圧入時に第 2底板の外周面力 s密に接触しない大きさ に形成し、 同外周壁の下部の内周面を内コア部材の圧入時にその外周面が密に接 触する大きさに形成したものである。  In the third electromagnetic clutch core, an inner insulating member is provided outside an inner peripheral wall of an inner core member in which a ring-shaped second bottom plate is integrally provided outside a cylindrical inner peripheral wall. An electromagnetic coil is wound around the outer periphery, the outside of the electromagnetic coil is covered with an outer insulating member, and a ring-shaped first bottom plate is integrally formed outside the inner core member inside the cylindrical outer peripheral wall. A first bottom plate and a second bottom plate are overlapped with an outer core member, and an electromagnetic coil is surrounded by the first bottom plate and the second bottom plate overlapped with the outer peripheral wall and the inner peripheral wall. The fourth electromagnetic clutch core is provided with an inner insulating member outside the inner peripheral wall of the inner core member in which a ring-shaped second bottom plate is integrally provided outside the cylindrical inner peripheral wall. An electromagnetic coil was wound around the outer periphery, the outside of the electromagnetic coil was covered with an outer insulating member, and a first bottom plate and a flange were formed inside the cylindrical outer peripheral wall outside the inner core member. A first bottom plate and a second bottom plate are overlapped with an outer core member, and an electromagnetic coil is surrounded by the first bottom plate and the second bottom plate overlapped with the outer peripheral wall and the inner peripheral wall. The fifth electromagnetic clutch core has a ring-shaped second bottom plate inside the outer core member provided with a ring-shaped first bottom plate inside the lower part of the cylindrical outer peripheral wall, and a ring-shaped second bottom plate outside the cylindrical inner peripheral wall. An electromagnetic clutch core for press-fitting the provided inner core member so that the outer peripheral wall and the inner peripheral wall inside thereof face each other and the first bottom plate and the second bottom plate are overlapped with each other. The outer peripheral surface of the second bottom plate is formed so that the outer peripheral surface force is not tightly contacted when the inner core member is press-fitted, and the outer peripheral surface of the lower inner peripheral surface of the outer peripheral wall is closely contacted when the inner core member is press-fitted. It is formed in a size that can be touched.
第 6の電磁クラッチ用コアは、 筒状の外周壁の下部内側に第 1底板が設けられ その内側にフランジが設けられてなる外コア部材の内側に、 筒状の内周壁の外側 にリング状の第 2底板が設けられた筒状の内コア部材を外周壁とその内側の内周 壁とが対向し且つ第 1底板と第 2底板とが重ね合さるように圧入する電磁クラッ チ用コアであり、 前記外周壁の上部の内周面は第 2底板の圧入時に第 2底板の外 周面が密に接触しない大きさに形成し、 同外周壁の下部の内周面は第 2底板の圧 入時にその外周面が密に接触する大きさに形成したものである。 The sixth electromagnetic clutch core has a first bottom plate provided inside a lower portion of a cylindrical outer peripheral wall. A cylindrical inner core member in which a ring-shaped second bottom plate is provided outside the cylindrical inner peripheral wall inside the outer core member having a flange provided inside the outer core member, and an inner peripheral wall inside the outer peripheral wall. And a first bottom plate and a second bottom plate are pressed together so that the first bottom plate and the second bottom plate overlap with each other. The inner peripheral surface of the upper part of the outer peripheral wall is outside the second bottom plate when the second bottom plate is press-fitted. The outer peripheral wall is formed so as not to be in close contact with the outer peripheral wall, and the inner peripheral surface at the lower portion of the outer peripheral wall is formed in such a size that the outer peripheral surface is in close contact when the second bottom plate is pressed.
第 7の電磁クラッチ用コアは、 前記の夫々の電磁クラッチ用コアにおいて、 外 コア部材と内コア部材の夫々を金属板をプレス加工して成形したものである。 第 8の電磁クラッチ用コアは、 前記の夫々の電磁クラッチ用コアにおいて、 内 コア部材を外コア部材の内側に圧入したものである。  A seventh electromagnetic clutch core is formed by pressing each of the outer core member and the inner core member by pressing a metal plate in each of the above-described electromagnetic clutch cores. The eighth electromagnetic clutch core is obtained by press-fitting the inner core member into the outer core member in each of the above-described electromagnetic clutch cores.
第 9の電磁クラッチ用コアは、 前記の夫々の電磁クラッチ用コアにおいて、 重 ね合された外コァ部材の第 1底板と内コァ部材の第 2底板とを、 任意の固定手段 により固定してなるものである。  In a ninth electromagnetic clutch core, the first bottom plate of the outer core member and the second bottom plate of the inner core member are fixed by any fixing means. It becomes.
第 1 0の電磁クラッチ用コアは、 前記の夫々の電磁クラッチ用コアにおいて、 外コア音材の第 1底板と内コア部材の第 2底板の双方又は一方に凸部を形成し、 その凸部を押し潰して第 1底板と第 2底板の双方又は一方を肉厚に成形したもの である。 図面の簡単な説明  In the tenth electromagnetic clutch core, in each of the aforementioned electromagnetic clutch cores, a convex portion is formed on at least one of the first bottom plate of the outer core sound material and the second bottom plate of the inner core member, Is pressed to form one or both of the first bottom plate and the second bottom plate into a thick wall. BRIEF DESCRIPTION OF THE FIGURES
図 1 ( a ) は本発明の電磁クラッチ用コアに使用される内コア部材の一例を示 す斜視図、 図〗 (b ) は (a ) の X— X断面図。 図 2 ( a ) は本発明の電磁クラ ツチ用コアに使用される内側絶縁具の一例を示す斜視図、 図 2 ( b ) は (a ) の 内側絶縁具を内コァ部材の外側に配置した状態の部分断面図。 図 3は内側絶縁具 の外側に電磁コイルを巻き付けた状態の部分縦断面図。 図 4 ( a ) は内側絶縁具 の外側に巻き付けた電磁コィルの外側に外側絶縁具を配置した状態の部分縦断面 図、 図 4 ( b ) は外側絶 i 具の一例を示す斜視図。 図 5 ( a ) は本発明の電磁ク ラッチ用コアの一例を示す部分縦断面図、 図 5 (b) は同コアに使用される外コ ァ部材の一例を示す斜視図。 図 6 (a) は外コア部材の他例の斜視図、 図 6 (b ) は (a) の X_X断面図、 図 6 (c) は本発明の電磁クラッチ用コアの一例を 示す部分縦断面図。 図 7 (a) は内側絶縁具を内コア部材の外側に配置した状態 を示す部分断面図、 図 7 (b) は内側絶縁具の他の例を示す斜視図、 図 7 (c) は内側絶緣具の外側に電磁コイルを巻き付けた状態の部分断面図、 図 7 (d) は 電磁コイルの外側に外側絶縁具を被せた状態の部分断面図、 図 7 (e) は外側絶 緣具の他の例を示す斜視図、 図 7 (f ) は本発明の電磁クラッチ用コアの他例を 示す部分断面図。 図 8 (a) は内コア部材の他例の部分断面図、 (b) ((〕) は 外コア部材の異なる例を示す部分断面図である。 図 9 (a) 〜 (ί) は本発明の 電磁クラッチ用コアの他例の図であり、 (a) は内コア部材の斜視図、 (b) は (a) の X - X断面図、 (o) は外コア部材の斜視図、 (d) は (c) の X - X 断面図、 (e) は電磁クラッチ用コアの部分断面図、 (f ) は外コア部材の詳細 図。 図 10 (a) 〜 (e) は本発明の電磁クラッチ用コアの他例の図であり、 ( a) は内コア部材の斜視図、 (b) は (a) の X— X断面図、 (c) は外コア部 材の斜視図、 (d) は (じ) の X— X断面図、 (e) は電磁クラッチ用コアの部 分断面図。 図 1 1 (a) 、 (b) は、 本発明の電磁クラッチ用コアの他例の図で あり、 ( a ) は第 2底板の上面に突子を突設した内コァ部材を外コア部材の内側 に圧入する状態の部分断面図、 (b) は (a) の内コア部材の平面図。 図 1 2 ( a) 〜 (e) は本発明の電磁クラッチ用コアの内コア部材の異なる圧入状態の部 分断面図。 図 13は従来の電磁クラッチの一例を示す部分断面図。 図 14 (a) は従来の電磁クラッチ用コアの一例を示す斜視図、 (b) は (a) の X— X断面 図。 図 1 5 (a) 〜 (g) は従来の冷間鍛造による電磁クラッチ用コアの製造方 法を示した説明図。 発明を実施するための最良の形態 本発明の電磁クラッチ用コァの実施の形態の第 1の例を以下に説明する。 この 電磁クラッチ用コアは図 5 (a、 b) に示されている外コア部材 3と、 図 1 (a 、 b) の内コア部材 6との 2つの部品を備えている。 図 5 (a、 b) の外コア部 材 3は筒状の外周壁 1の下端の内側全周にリング状の第 1底板 2が形成されてい る。 図】 (a、 b) の内コア部材 6は外周壁 1よりも径の小さな筒状の内周壁 4 の下端の外側全周にリング状の第 2底板 5力 ^形成され、 内周壁 4の内側に他の部 材を収容可能な収容空間部 9が形成されている。 FIG. 1 (a) is a perspective view showing an example of an inner core member used for the electromagnetic clutch core of the present invention, and FIG. 1 (b) is an XX cross-sectional view of (a). FIG. 2 (a) is a perspective view showing an example of an inner insulating member used for the electromagnetic clutch core of the present invention, and FIG. 2 (b) is a diagram in which the inner insulating member of (a) is disposed outside the inner core member. Partial sectional view of a state. Fig. 3 is a partial vertical cross-sectional view of a state where an electromagnetic coil is wound around the outside of the inner insulator. Fig. 4 (a) is a partial vertical cross-sectional view of the electromagnetic coil wound around the outer side of the inner insulating member with the outer insulating member arranged, and Fig. 4 (b) is a perspective view showing an example of the outer insulating member. Fig. 5 (a) shows the electromagnetic clamp of the present invention. FIG. 5 (b) is a perspective view showing an example of an outer core member used for the latch core. FIG. 6 (a) is a perspective view of another example of the outer core member, FIG. 6 (b) is an X_X cross-sectional view of (a), and FIG. 6 (c) is a partial vertical cross-section showing an example of the electromagnetic clutch core of the present invention. FIG. Fig. 7 (a) is a partial cross-sectional view showing the state where the inner insulating member is arranged outside the inner core member, Fig. 7 (b) is a perspective view showing another example of the inner insulating member, and Fig. 7 (c) is the inner side. Fig. 7 (d) is a partial cross-sectional view of the electromagnetic coil wound around the outside of the insulator, and Fig. 7 (e) is a partial cross-sectional view of the outer coil with the outer insulator covered. FIG. 7F is a perspective view showing another example, and FIG. 7F is a partial cross-sectional view showing another example of the electromagnetic clutch core of the present invention. Fig. 8 (a) is a partial sectional view of another example of the inner core member, and (b) (()) is a partial sectional view showing a different example of the outer core member. It is a figure of other examples of the core for electromagnetic clutches of the invention, (a) is a perspective view of an inner core member, (b) is a XX sectional view of (a), (o) is a perspective view of an outer core member, (D) is a cross-sectional view taken along the line X-X of (c), (e) is a partial cross-sectional view of the electromagnetic clutch core, (f) is a detailed view of the outer core member, and FIGS. FIGS. 3A and 3B are diagrams of another example of the electromagnetic clutch core, in which FIG. 3A is a perspective view of an inner core member, FIG. 3B is a cross-sectional view taken along line X-X of FIG. (D) is a cross-sectional view of (j) taken along line X-X, (e) is a partial cross-sectional view of the electromagnetic clutch core, and (a) and (b) are other examples of the electromagnetic clutch core of the present invention. (A) shows an inner core member having a protrusion protruding from the upper surface of the second bottom plate inside the outer core member. (B) is a plan view of the inner core member of (a), and Figures 12 (a) to (e) are different press-fit states of the inner core member of the electromagnetic clutch core of the present invention. Fig. 13 is a partial cross-sectional view showing an example of a conventional electromagnetic clutch, Fig. 14 (a) is a perspective view showing an example of a conventional electromagnetic clutch core, and Fig. 14 (b) is an X-axis of (a). Fig. 15 (a) to (g) are explanatory views showing a method of manufacturing a conventional electromagnetic clutch core by cold forging. BEST MODE FOR CARRYING OUT THE INVENTION A first example of an embodiment of an electromagnetic clutch core of the present invention will be described below. This electromagnetic clutch core includes two parts, an outer core member 3 shown in FIG. 5 (a, b) and an inner core member 6 shown in FIG. 1 (a, b). In the outer core member 3 shown in FIGS. 5A and 5B, a ring-shaped first bottom plate 2 is formed all around the lower end of the cylindrical outer peripheral wall 1. The inner core member 6 of (a, b) has a ring-shaped second bottom plate 5 formed around the entire outer periphery of the lower end of the cylindrical inner peripheral wall 4 having a smaller diameter than the outer peripheral wall 1. An accommodation space 9 capable of accommodating other components is formed inside.
図 1 (a、 b) の内コア部材 6の内周壁 4と第 2底板 5の外側には、 図 2 (b ) に示す様に内側絶縁具 40を設け、 同絶縁具 40の外周に図 3 (a) の様に電 磁コイル 7を巻き付けてある。 この場合、 内側絶縁具 40として図 2 (b) に示 す様に、 内コア部材 6の内周壁 4の外側に配置する筒状の周壁絶緣部 41と、 第 2底板 5の上に配置するリング状の底板絶縁部 42と、 その上方にそれと対向す るように設けたリング状の上板絶緣部 43とを樹脂により一体成形したものを使 用し、 それを内コア部材 6の上から被せてその内周壁 4の外側に周壁絶縁部 41 を配置し、 底板絶縁部 42を内コア部材 6の第 2底板 5の上に配置し、 その周壁 絶縁部 41の外周に電磁コイル 7を巻き付けてある。  As shown in FIG. 2 (b), an inner insulating member 40 is provided on the inner peripheral wall 4 of the inner core member 6 and the outer side of the second bottom plate 5 in FIG. 1 (a, b). Electromagnetic coil 7 is wound as shown in Fig. 3 (a). In this case, as shown in FIG. 2 (b), the inner peripheral member 40 is disposed on the cylindrical peripheral wall clearance 41 disposed outside the inner peripheral wall 4 of the inner core member 6 and on the second bottom plate 5. A ring-shaped bottom plate insulating portion 42 and a ring-shaped upper plate insulating portion 43 provided above and opposed to the ring-shaped bottom plate insulating portion 42 are integrally formed of resin, and are formed from above the inner core member 6. The outer peripheral wall insulating portion 41 is disposed outside the inner peripheral wall 4, the bottom plate insulating portion 42 is disposed on the second bottom plate 5 of the inner core member 6, and the electromagnetic coil 7 is wound around the outer periphery of the peripheral wall insulating portion 41. It is.
内側絶緣具 40の外側に巻力れた電磁コイル 7の外側には図 4 (a) の様に外 側絶縁具 60力 s配置されている。 この外側絶縁具 60は図 4 (b) に示す様に樹 脂により円筒状に成形され、 その径方向の一部を切断部 54で切断して、 切断部 54から外側に手で開いて怪を拡げることができるようにしてあり、 ί圣を拡げた 状態で図 4 (a) のように電磁コイル 7の外側に配置し、 その後に拡怪を解除す ると電磁コイル 7の外周面に密接するようにしてある。  As shown in FIG. 4 (a), the outer insulating member 60 is disposed on the outer side of the electromagnetic coil 7 wound around the inner insulating member 40, as shown in FIG. As shown in FIG. 4 (b), the outer insulating member 60 is formed into a cylindrical shape with a resin, and a part of the outer insulating member 60 in the radial direction is cut at a cutting portion 54, and is opened by hand from the cutting portion 54 by hand. When the 配置 is expanded, it is placed outside the electromagnetic coil 7 as shown in Fig. 4 (a). It is so close.
図 4 (a) の様に外側絶縁具 6◦を配置した内コア部材 6の外側には、 図 5 ( a、 b) の様に筒状の外周壁 1の内方にリング状の第 1底板 2がー体に突設され てなる外コア部材 3を被せて第 1底板 2と第 2底板 5を重ね合せ、 外周壁 1と内 周壁 4と重ね合せた第 1底板 2及び第 2底板 5とにより電磁コイル 7の外側を囲 んである。 As shown in FIG. 4 (a), the outer side of the inner core member 6 where the outer insulating member 6◦ is arranged is provided inside the cylindrical outer peripheral wall 1 as shown in FIG. 5 (a, b). The bottom plate 2 protrudes from the body The outer core member 3 is covered with the first bottom plate 2 and the second bottom plate 5, and the outer side of the electromagnetic coil 7 is formed by the first bottom plate 2 and the second bottom plate 5 laid on the outer peripheral wall 1 and the inner peripheral wall 4. It is enclosed.
図 5 ( a ) の第 1底板 2の下にはフランジカ ^取付けられる。 内側絶縁具 4 0の 上板絶縁部 4 3の上にはリング状の蓋を被せるなどして電磁コイル 7を保護する 。 図 5 ( a ) の内周壁 4の内側の収容空間部 9内には他の部材、 例えば図 1 3に 示すようなロータ 1 1の内壁 1 1 a、 ベアリング 1 9等が収容される。 図 5 ( a ) の電磁コイル 7のリード線 (図示されていない) は、 第 1底板 2と第 2底板 5 を貫通した導出口から外部に引き出す。  A flange cover is attached below the first bottom plate 2 in FIG. The electromagnetic coil 7 is protected by placing a ring-shaped lid on the upper plate insulating portion 43 of the inner insulating member 40. Other members, for example, the inner wall 11a of the rotor 11 and the bearing 19 as shown in FIG. 13 are accommodated in the accommodation space 9 inside the inner peripheral wall 4 in FIG. 5 (a). The lead wire (not shown) of the electromagnetic coil 7 shown in FIG. 5A is drawn out from the outlet passing through the first bottom plate 2 and the second bottom plate 5.
図 3 ( a ) の様に巻いた電磁コイル 7は樹脂等の絶緣剤で固めるようにしても よい。 この場合は、 電磁コイル 7の巻き層の空間に絶縁剤を充填して電磁コイル 7を固めてから、 電磁コイル 7の外側に外側絶縁具 6 0を配置するのがよい。 絶 緣剤の充填は電磁コイル 7の外側に外側絶縁具 6 0を配置してから行うことも、 外コア部材 3を被せてから行うこともできる。 これらの場合は電磁コイル 7と外 側絶縁具 6 0との間の隙間から絶縁剤を充填する。 隙間が無い場合は外側絶縁具 6〇とか外コア部材 3等に充填用の孔を開けて、 そこから充填するようにしても よい。  The electromagnetic coil 7 wound as shown in FIG. 3 (a) may be solidified with an insulating agent such as resin. In this case, it is preferable to fill the space of the winding layer of the electromagnetic coil 7 with an insulating material to solidify the electromagnetic coil 7, and then arrange the outer insulating member 60 outside the electromagnetic coil 7. The filling of the insulator can be performed after the outer insulating member 60 is disposed outside the electromagnetic coil 7 or after the outer core member 3 is covered. In these cases, an insulating agent is filled from a gap between the electromagnetic coil 7 and the outer insulating member 60. If there is no gap, a hole for filling may be formed in the outer insulating member 6〇 or the outer core member 3 or the like, and filling may be performed from there.
本発明の電磁クラッチ用コアは図 6、 図 7の様にすることもできる。 図 6 ( a 、 b ) の外コア部材 3は筒状の外周壁 1の内側に第 1底板 2が形成され、 その内 側にフランジ 1 0がー体に形成され、 その内側の中央部に通孔 2 1が開口されて いる。  The core for an electromagnetic clutch of the present invention can also be as shown in FIGS. In the outer core member 3 in FIG. 6 (a, b), a first bottom plate 2 is formed inside a cylindrical outer peripheral wall 1 and a flange 10 is formed in a body inside the first bottom plate 2, and a central portion inside the inside is formed. The through hole 21 is open.
図 7 ( a、 b ) に示すものは内側絶緣具 4 0である。 これは円筒状の周壁絶縁 部 4 1の下部より外側に底板絶縁部 4 2がリング状に突出するように樹脂で一体 成形されている。 この内側絶縁具 4 0は図 7 ( a ) に示す様に内コア部材 6の外 側に被せて、 内コア部材 6の内周壁 4の外側に周壁絶緣部 4 1を配置し、 内コア 部材 6の第 2底板 5の上に底板絶緣部 4 2を配置してある。 周壁絶縁部 4 1の外 側には電磁コイル 7を巻き付け、 その外側を外側絶緣具 G 0で被覆してある。 夕 j« 側絶縁具 6 0は図 7 ( e、 f ) に示す様に、 電磁コイル 7の外側に配置する外周 絶緣部 6 1と電磁コイル 7の上面に被せる上面絶縁部 6 2とを樹脂により一体成 形してある。 What is shown in FIG. 7 (a, b) is the inner fastener 40. This is formed integrally with resin so that the bottom plate insulating portion 42 protrudes in a ring shape outside the lower portion of the cylindrical peripheral wall insulating portion 41. As shown in FIG. 7 (a), the inner insulating member 40 is placed on the outer side of the inner core member 6, and a peripheral wall insulating portion 41 is arranged outside the inner peripheral wall 4 of the inner core member 6. On the second bottom plate 5 of 6, a bottom plate clear part 42 is arranged. Outer wall insulation 4 1 An electromagnetic coil 7 is wound around the side, and the outside is covered with an outside insulation G0. As shown in Fig. 7 (e, f), the j-side insulation 60 is made of resin by separating the outer peripheral insulation 6 1 placed outside the electromagnetic coil 7 and the upper insulation 6 2 placed on the upper surface of the electromagnetic coil 7. It is formed in one piece.
前記の様に電磁コイル 7が巻き付けられた内コア部材 6の外側には、 リング状 の外周壁 1の内側にリング状の第 1底板 2力一体に突設された外コア部材 3を、 第 1底板 2と第 2底板 5が重ね合うように被せて、 前記外周壁 1と内周壁 4と重 ね合せた第 1底板 2及び第 2底板 5とにより電磁コイル 7を囲んである。  On the outer side of the inner core member 6 around which the electromagnetic coil 7 is wound as described above, a ring-shaped first bottom plate 2 is provided inside the ring-shaped outer peripheral wall 1. The electromagnetic coil 7 is surrounded by the first bottom plate 2 and the second bottom plate 5 which are placed so that the first bottom plate 2 and the second bottom plate 5 overlap each other, and are overlapped with the outer peripheral wall 1 and the inner peripheral wall 4.
内側絶縁具 4 0、 外側絶縁具 6 0は絶緣剤であれば樹脂以外の材質、 例えばゴ ム、 布、 皮等で成形してもよく、 また、 形状も図示したものに限らず他の形状で もよく、 例えば絶縁テープ、 ガラスファイバー製のシート等でもよい。 更には、 絶緣材を厚めに塗布して硬化させたもの等であってもよい。  The inner insulating member 40 and the outer insulating member 60 may be formed of a material other than resin, for example, rubber, cloth, leather, or the like as long as they are insulating agents. For example, an insulating tape, a sheet made of glass fiber, or the like may be used. Further, a material obtained by applying a thick insulating material and curing the same may be used.
図 5、 図 6に示した外コァ部材 3の外周壁 1と内コァ部材 6の内周壁 4は、 上 端側よりも第 1底板 2、 第 2底板 5を肉厚にして、 電磁コイル 7から発生される 磁気が第 1底板 2及び第 2底板 5内を通過し易くしてあるが、 外周壁 1、 内周壁 4の肉厚は上から下まで均一-でもよい。 いずれの場合も、 第 1底板 2の肉厚と第 2底板 5の肉厚を合計した肉厚が 5 m m以上となるようにするの力磁気の通過の 面から望ましい。 また、 図 5 ( a ) 、 図 6 ( c ) では外コア部材 3の内側に内コ ァ部材 6を圧入したので、 外コア部材 3の外周壁 1の内周面 1 aと内コア部材 6 の第 2底板 5の外周面 5 aと力 ^密に接触して両者間に隙間ができないが、 その内 周面 1 aと外周面 5 aとの間に僅かな隙間ができても、 外コア部材 3の第 1底板 2と内コァ部材 6の第 2底板 5とが重ね合されているので磁気の通過に格別の支 障はない。  The outer peripheral wall 1 of the outer core member 3 and the inner peripheral wall 4 of the inner core member 6 shown in FIGS. 5 and 6 have the first bottom plate 2 and the second bottom plate 5 thicker than the upper end side, and the electromagnetic coil 7 Although the magnetism generated from is easily passed through the first bottom plate 2 and the second bottom plate 5, the thickness of the outer peripheral wall 1 and the inner peripheral wall 4 may be uniform from top to bottom. In any case, it is desirable from the viewpoint of the passage of the force magnetism that the total thickness of the first bottom plate 2 and the second bottom plate 5 is 5 mm or more. Further, in FIGS. 5 (a) and 6 (c), since the inner core member 6 is press-fitted inside the outer core member 3, the inner peripheral surface 1a of the outer peripheral wall 1 of the outer core member 3 and the inner core member 6 The outer peripheral surface 5a of the second bottom plate 5 is in close contact with the outer peripheral surface 5a, so that there is no gap between them, but even if there is a slight gap between the inner peripheral surface 1a and the outer peripheral surface 5a, Since the first bottom plate 2 of the core member 3 and the second bottom plate 5 of the inner core member 6 are overlapped, there is no particular obstacle to the passage of magnetism.
図 5 ( a、 b ) 、 図 6 ( a、 b ) の外コア部材 3、 図 1 ( a、 b ) に示す内コ ァ部材 6は次の様にして製作することができる。  The outer core member 3 shown in FIG. 5 (a, b) and FIG. 6 (a, b) and the inner core member 6 shown in FIG. 1 (a, b) can be manufactured as follows.
1 . 外コア部材 3の製作。 ① . プレス用金属板を打ち抜いて円板を作成し、 次いで同円板の中央部を打ち 抜いて穴を開ける。 この円板の打ち抜きと円板への穴開けとは 1回のプレス作業 で同時に行うこともできる。 1. Production of outer core member 3. ①. Punch a metal plate for stamping to make a disk, and then punch a hole in the center of the disk. The punching of the disc and the drilling of the disc can also be performed simultaneously in a single press.
② . 図 5 ( a、 b ) の外コア部材 3を製作するときは、 前記円板をプレス加工 により、 断面形状が略 L字形で且つ円筒状になるように成形し、 立ち上がった円 筒状の部分を外周壁 1とし、 橫になった部分を第 1底板 2とする。  ②. To manufacture the outer core member 3 shown in Fig. 5 (a, b), press the above disk to form a substantially L-shaped and cylindrical cross-section, and then raise the cylinder. This portion is defined as the outer peripheral wall 1, and the portion marked with 橫 is defined as the first bottom plate 2.
図 6 ( a、 b ) の外コア部材 3を製作するときは、 前記円板をプレス加工して 、 外周壁 1の内側に円板 2 2を備えた外コア部材 3を形成し、 この円板 2 2の外 周部分を第 1底板 2、 その内側をコンプレツサ等に取り付けるためのフランジ 1 0とする。 フランジ 1 0は第 1底板 2より一段低く形成され、 中央部に通孔 2 1 が開口されている。 フランジ 1 0にはコンプレッサに固定するための螺子穴や突 子を設けることができる。  When manufacturing the outer core member 3 of FIG. 6 (a, b), the disk is pressed to form an outer core member 3 having a disk 22 inside the outer peripheral wall 1, and this circle is formed. The outer peripheral portion of the plate 22 is a first bottom plate 2 and the inside thereof is a flange 10 for attaching to a compressor or the like. The flange 10 is formed one step lower than the first bottom plate 2, and has a through hole 21 in the center. The flange 10 can be provided with screw holes or protrusions for fixing to the compressor.
2 . 内コア部材 6の作成。  2. Create inner core member 6.
① . ブレス用金属板を打ち抜いて円板を作成し、 次いで同円板の中心を打ち抜 いて円板に穴を開ける。 この円板の打ち抜きと円板への穴開けとは 1回のプレス 作業で同時に行うこともできる。  ①. Create a disk by punching a metal plate for breath, then punch out the center of the disk and make holes in the disk. The punching of the disc and the drilling of the disc can be performed simultaneously in one press operation.
② . この円板をプレス加工により図 1 ( a、 b ) に示すように断面形状が略逆 L字形で且つリング状である内コア部材 6を成形する。 この内コア部材 6は立ち 上がった部分を内周壁 4とし、 横になつた部分を第 2底板 5としてある。 第 2底 板 5の寸法は内コア部材 6と外コア部材 3を図 5 ( a ) のように組立てる時に、 第 2底板 5の外周縁 5 aが外周壁 1の内周面 1 aに密に接触しながら押し込まれ る (圧入される) ように選択して、 圧入するだけで内コア部材 6が外コア部材 3 の内側に固定されるようにしてある。  (2) By pressing this disc, the inner core member 6 having a substantially inverted L-shaped cross section and a ring shape is formed as shown in Fig. 1 (a, b). The inner core member 6 has a raised portion as the inner peripheral wall 4 and a lateral portion as the second bottom plate 5. The dimensions of the second bottom plate 5 are such that when the inner core member 6 and the outer core member 3 are assembled as shown in FIG. 5 (a), the outer peripheral edge 5a of the second bottom plate 5 is tightly closed to the inner peripheral surface 1a of the outer peripheral wall 1. The inner core member 6 is fixed to the inside of the outer core member 3 simply by being pressed in while being pressed (press-fitted) while being in contact with the inner core member 6.
前記した内コァ部材 6は外コァ部材 3の内側に圧入して固定してあるが、 内コ ァ部材 6を外コア部材 3に圧入するのではなく、 両部材 3、 6を緩く嵌め合わせ てから、 第 1底板 2と第 2底板 5とをスポッ ト熔接、 プロジヱクシヨン溶接、 口 ゥ付け、 リベッ 卜止.め、 カシメ等の任意の固定手段により固定するようにしても よい。 Although the inner core member 6 is press-fitted and fixed inside the outer core member 3, the inner core member 6 is not pressed into the outer core member 3, but the two members 3 and 6 are loosely fitted. From the first bottom plate 2 and the second bottom plate 5 by spot welding, It may be fixed by any fixing means such as fixing, riveting, and caulking.
本発明の電磁コイル fflコァでは、 重ね合せた外コァ部材 3の第 1底板 2と内コ ァ部材 6の第 2底板 5との合計肉厚が厚い方が磁気が通り易くなる。 第 1底板 2 、 第 2底板 5の肉厚を厚くするためにはプレス加工する金属板として厚いものを 使用することも考えられる力 図 8に示す様に外コア部材 3の第 1底板 2、 内コ ァ部材 6の第 2底板 5の双方をプレスして絞り込んで凸部 3 0を形成し、 その凸 部 3 0を押潰して第 1底板 2、 第 2底板 5を肉厚に成形する様にしても良い。 凸 部 3 0は第 1底板 2と第 2底板 5の一方にだけ形成することもできる。  In the electromagnetic coil ffl core of the present invention, when the total thickness of the superimposed first bottom plate 2 of the outer core member 3 and the second bottom plate 5 of the inner core member 6 is larger, magnetism is more easily passed. In order to increase the wall thickness of the first bottom plate 2 and the second bottom plate 5, it is conceivable to use a thick metal plate to be pressed. As shown in FIG. 8, the first bottom plate 2 of the outer core member 3, Both the second bottom plate 5 of the inner core member 6 is pressed and squeezed to form a convex portion 30, and the convex portion 30 is crushed to form the first bottom plate 2 and the second bottom plate 5 into a thick wall. You may do. The protrusion 30 may be formed on only one of the first bottom plate 2 and the second bottom plate 5.
本発明の電磁クラッチ用コァの他の実施の形態を図 9〜図 1 2に基づいて説明 する。 この電磁クラッチ用コアは図 9 ( c、 d ) の外コア部材 3の内側に、 図 9 ( a、 b ) の内コア部材 6を図 1 ( e ) に示すように圧入して組み立ててなるも のである。  Another embodiment of the electromagnetic clutch core of the present invention will be described with reference to FIGS. This electromagnetic clutch core is assembled by press-fitting the inner core member 6 of FIG. 9 (a, b) inside the outer core member 3 of FIG. 9 (c, d) as shown in FIG. 1 (e). It is a thing.
内コア部材 6には外コア部材 3の筒状の外周壁 1よりも外径が小さい筒状の内 周壁 4が形成されており、 この内周壁 4は内側に先細になるように抜き勾配が付 けられており、 同内周壁 4の下端外側全周にリング状の第 2底板 5を設けてある 。 外コア部材 3は筒状の外周壁 1 (図 9 c、 d ) の下端内側全周にリング状の第 1底板 2を形成してある。  The inner core member 6 is formed with a cylindrical inner peripheral wall 4 having a smaller outer diameter than the cylindrical outer peripheral wall 1 of the outer core member 3, and the inner peripheral wall 4 has a draft so as to taper inward. A ring-shaped second bottom plate 5 is provided on the entire outer periphery of the lower end of the inner peripheral wall 4. The outer core member 3 has a ring-shaped first bottom plate 2 formed on the entire inner circumference at the lower end of a cylindrical outer peripheral wall 1 (FIGS. 9 c and d).
外周壁 1は上部 5 0を上方に向けて次第に、 図 9 ( d ) の第 1底板 2に対する 垂線 0—◦より外側に広がる外開きに形成して、 同上部 5 0の内周面 1 aの内径 を、 内コア部材 6の第 2底板 5の圧入時に同底板 5の外周面 5 aが同内周面 1 a に密接しない大きさにしてある。 また、 外周壁 1の下部 5 1は縦方向に垂直又は ほぼ垂直 (型の抜き勾配分だけ僅かに上方に向けて外側広がりの逆テ一パになつ ている) にして、 同下部 5 1の内周面 1 bの内径を、 第 2底板 5の圧入時にその 外周面 5 aが同内周面 1 aに密接する大きさにしてある。  The outer peripheral wall 1 is formed so that the upper part 50 is gradually turned upward, and the outer peripheral wall 1 is formed so as to extend outward from a perpendicular line 0—◦ to the first bottom plate 2 in FIG. 9 (d), and the inner peripheral surface 1 a of the upper part 50 is formed. The inner diameter of the inner core member 6 is set such that the outer peripheral surface 5a of the inner core member 6 does not come into close contact with the inner peripheral surface 1a when the second bottom plate 5 is press-fitted. The lower part 51 of the outer peripheral wall 1 is vertical or almost vertical in the vertical direction (a taper that spreads outward slightly upward by the draft angle of the mold). The inner diameter of the inner peripheral surface 1b is set such that the outer peripheral surface 5a is in close contact with the inner peripheral surface 1a when the second bottom plate 5 is press-fitted.
このような構造にすることにより、 図 9 ( e ) の様に外コア部材 3の外周壁 1 の内側に内コァ部材 6を圧人するときに、 第 2底板 5の外周面 5 aは途中までは 外周壁 1の上部 5◦の内周面 1 aに密に接触せずにスムースに押込まれ、 外周壁 1の下部 51に差し掛かるとその内周面 1 bに第 2底板「)の外周面 5 aが密に接 触して圧入固定されるようにしてある。 By adopting such a structure, the outer peripheral wall 1 of the outer core member 3 as shown in FIG. When pressing the inner core member 6 inside the inner wall, the outer peripheral surface 5a of the second bottom plate 5 is pushed smoothly up to halfway without closely contacting the inner peripheral surface 1a of the upper part 5◦ of the outer peripheral wall 1. In rare cases, the outer peripheral surface 5a of the second bottom plate ") comes into close contact with the inner peripheral surface 1b when approaching the lower portion 51 of the outer peripheral wall 1, and is press-fitted and fixed.
垂直又はほぼ垂直である下部 51の深さ L (図 9 f ) は、 第 2底板 5の厚さの 1〜1. 5倍にすると第 2底板 5を圧入し易く且つ確実に固定できる力 それよ りも深くても浅くてもよし、。  When the depth L (Fig. 9f) of the lower part 51, which is vertical or almost vertical, is 1 to 1.5 times the thickness of the second bottom plate 5, the force that can easily press-fit the second bottom plate 5 and securely fix it It can be deeper or shallower.
また、 第 2底板 5の圧入固定により外周壁 1とその内側の内周壁 4とが対向し 、 第 1底板 2の内側 (上) に第 2底板 5が重ね合わされて、 外周壁 1と内周壁 4 と重ね合わされた第 1底板 2及び第 2底板 5とにより囲まれたコィル収容部 8が 形成されるようにしてある。 コィル収容部 8は断面形状がほぼ U字形の溝状であ り、 しかも外周壁 1と内周壁 4との全周に囲まれてリング状に形成されて、 ドー ナツ形状の電磁コイル 7を収容可能としてある。 また、 図 9 (e) の様に内周壁 4の内側に収容空間部 9が形成されて、 そこに他の部材、 例えば図 1 3に示す口 —タ 1 1の内壁 1 1 a、 ベアリング 1 9等を収容できるようにしてある。  Also, the outer peripheral wall 1 and the inner peripheral wall 4 inside the outer peripheral wall 1 face each other by press-fitting and fixing the second bottom plate 5, and the second bottom plate 5 is superimposed on the inner side (upper) of the first bottom plate 2, and the outer peripheral wall 1 and the inner peripheral wall The coil housing portion 8 is formed so as to be surrounded by the first bottom plate 2 and the second bottom plate 5 which are overlapped with the bottom plate 4. The coil accommodating portion 8 has a substantially U-shaped groove shape in cross section, and is formed in a ring shape around the entire outer peripheral wall 1 and the inner peripheral wall 4 to accommodate the donut-shaped electromagnetic coil 7. It is possible. As shown in FIG. 9 (e), a housing space 9 is formed inside the inner peripheral wall 4, and other members, for example, the inner wall 11 a of the opening 11 shown in FIG. It can accommodate 9 mag.
本発明の電磁クラッチ用コアは図 10 (a、 b) の内コア部材 6を、 図 1 0 ( c、 d) の外コア部材 3の内側に、 図 10 (e) の様に圧入して組み立てること もできる。 図 1 0 (a、 b) の内コア部材 6は図 9 (a、 b) の内コア部材 6と 同じ形状である。  In the core for an electromagnetic clutch of the present invention, the inner core member 6 of FIG. 10 (a, b) is press-fitted inside the outer core member 3 of FIG. 10 (c, d) as shown in FIG. 10 (e). Can be assembled. The inner core member 6 in FIG. 10 (a, b) has the same shape as the inner core member 6 in FIG. 9 (a, b).
図 10 (c) (d) の外コア部材 3は外周壁 1の下端内側全周に円板 22を一 体に形成してある。 この円板 22は第 1底板 2の内側にフランジ 10がー体に形 成され、 フランジ 1 0の中央部に通孔 2 1が開口されたものである。 外周壁 1は 上部 50を上方に向けて次第に外側広がりに形成して、 同上部 50の内周面 1 a の内径を、 第 2底板 5の圧入時にその外周面 5 aが内周面 1 aに密に接触しない 大きさに形成し、 同外周壁 1の下部 51は縦方向に垂直又はほぼ垂直 (型の抜き 勾配分だけ僅かに外側広がりの逆テーパになっている) にして、 同下部 5 1の内 周面 1 bの内怪を、 第 2底板 5の圧入時にその外周面 5 aが内周面 1 bに密に接 触する大きさにしてある。 The outer core member 3 in FIGS. 10 (c) and 10 (d) has a disk 22 integrally formed on the entire inner circumference at the lower end of the outer peripheral wall 1. The disk 22 has a flange 10 formed in a body inside the first bottom plate 2, and a through hole 21 opened in the center of the flange 10. The outer peripheral wall 1 is formed so that the upper part 50 is gradually expanded outward with the upper part 50 facing upward, and the inner diameter of the inner peripheral surface 1 a of the upper part 50 is changed to the inner peripheral surface 1 a when the second bottom plate 5 is press-fitted. The lower part 51 of the outer peripheral wall 1 is made vertical or almost vertical in the vertical direction (a reverse taper that spreads slightly outward by the draft angle of the mold). 5 out of 1 The inner peripheral surface 1b has such a size that the outer peripheral surface 5a is in close contact with the inner peripheral surface 1b when the second bottom plate 5 is press-fitted.
このような構造にすることにより、 図 1 0 ( e ) に示されるように外コア部材 3の外周壁】の内側に内コア部材 6を圧入するときに、 第 2底板 5の外周面 5 a は途中までは外周壁 1の上部 5 0の内周面 1 aに密に接触せずにスムースに押込 まれ、 外周壁 1の下部 5 1に差し掛かるとその内周面 1 bに第 2底板 5の外周面 5 aが密に接触して圧入固定されるようにしてある。  With such a structure, when the inner core member 6 is press-fitted inside the outer peripheral wall of the outer core member 3 as shown in FIG. 10 (e), the outer peripheral surface 5a of the second bottom plate 5 Is pressed smoothly without contacting the inner peripheral surface 1a of the upper part 50 of the outer peripheral wall 1 halfway, and when it reaches the lower part 51 of the outer peripheral wall 1, the second bottom plate is attached to its inner peripheral surface 1b. The outer peripheral surface 5a of 5 is tightly contacted and press-fitted and fixed.
この圧入固定により外周壁 1とその内側の内周壁 4とが対向し、 第 1底板 2の 内側 (上) に第 2底板 5が重ね合わされて、 外周壁〗 と内周壁 4と重ね合わされ た第 1底板 2及び第 2底板 5とにより囲まれたコィル収容部 8力 ^形成される。 コ ィル収容部 8は断面形状がほぼ U字形の溝状であり、 しかも外周壁 1と内周壁 4 との全周に囲まれてリング状に形成されて、 ド一ナツ形状の電磁コイル 7を収容 可能としてある。 また、 図 1 0 ( e ) に示されるように内周壁 4の内側に収容空 間部 9が形成されて、 そこに他の部材、 例えば図 1 3に示す口一夕 1 1の内壁 1 1 a、 ベアリング 1 9等を収容できるようにしてある。  By this press-fitting and fixing, the outer peripheral wall 1 and the inner peripheral wall 4 inside thereof are opposed to each other, the second bottom plate 5 is superimposed on the inner side (upper) of the first bottom plate 2, and the outer peripheral wall〗 and the inner peripheral wall 4 are superimposed. A coil housing portion 8 formed by the first bottom plate 2 and the second bottom plate 5 is formed. The coil accommodating portion 8 has a substantially U-shaped groove shape in cross section, and is formed in a ring shape by being surrounded by the entire outer peripheral wall 1 and the inner peripheral wall 4 to form a donut-shaped electromagnetic coil 7. Can be accommodated. As shown in FIG. 10 (e), a housing space 9 is formed inside the inner peripheral wall 4, and other members, for example, the inner wall 11 of the mouth 11 shown in FIG. 13 are formed there. a, Bearings 19 and so on can be accommodated.
この実施の形態の場合も、 電磁コイル 7 (図 1 4 ) 力 ら発生される磁気が第 1 底板 2及び第 2底板 5内を通過し易くするために、 外周壁 1及び内周壁 4よりも 第 1底板 2、 第 2底板 5を肉厚にすることができる。 第 1底板 2、 第 2底板 5の 肉厚を厚くするためには図 8 ( a ) 〜 (c ) と同じ様に、 外コア部材 3の第 1底 板 2と内コア部材 6の第 2底板 5の夫々に凸部 3 0を形成し、 この凸部 3 0を加 圧により潰して第 1底板 2、 第 2底板 5を肉厚にすることができる。 この場合の 凸部 3 0の加圧は、 例えば、 内コア部材 6を外コア部材 3の内側に圧入する前に 行なうのが作業面から好ましい。  Also in the case of this embodiment, in order to make it easier for the magnetism generated from the electromagnetic coil 7 (FIG. 14) to pass through the first bottom plate 2 and the second bottom plate 5, the outer wall 1 and the inner wall 4 are used. The first bottom plate 2 and the second bottom plate 5 can be made thick. In order to increase the thickness of the first bottom plate 2 and the second bottom plate 5, the first bottom plate 2 of the outer core member 3 and the second bottom plate of the inner core member 6 are formed in the same manner as in FIGS. 8 (a) to 8 (c). Protrusions 30 are formed on each of the bottom plates 5, and the first and second bottom plates 2 and 5 can be made thick by crushing the protrusions 30 by pressure. In this case, it is preferable from the working surface that the pressing of the convex portion 30 is performed before, for example, the inner core member 6 is pressed into the outer core member 3.
図 1 1 ( a、 b ) に示すものは内コア部材 6であり、 図 1 1 ( a ) の様に第 2 底板 5の上面に上方に突出する突子 3 1を図 1 1 ( b ) の様に第 2底板 5の周方 向に間隔をあけて複数個設け、 この内コァ部材 6を外コァ部材 3の内側に圧入し 、 その圧入前又は圧入時又は圧入後に突子 3 1を加圧して潰し、 突子 3 1が潰れ た分だけ第 2底板 5が外側 (図 1 1 aの左側:外コァ部材 3の下部 5 】の内周面 1 b側) に延びて、 第 2底板 5の外周面 5 aと外コァ部材 3の下部 5 1の内周面 l bとの密着が深まり、 両底板 2、 5の圧入固定が確実になると共に、 両底板 2 、 5を通る磁気の流れ力一層密になるようにしたものである。 The inner core member 6 is shown in FIG. 11 (a, b), and the protrusion 31 protruding upward on the upper surface of the second bottom plate 5 as shown in FIG. 11 (a) is shown in FIG. 11 (b). The inner core member 6 is press-fitted inside the outer core member 3 at intervals in the circumferential direction of the second bottom plate 5 as shown in FIG. Before, during or after press-fitting, the protrusion 31 is pressurized and crushed, and the second bottom plate 5 is moved outward by the amount of the crushed protrusion 31 (left side of FIG. 11a: lower portion 5 of the outer core member 3). ], The outer peripheral surface 5a of the second bottom plate 5 and the inner peripheral surface lb of the lower portion 51 of the outer core member 3 are deeply adhered to each other, and the bottom plates 2, 5 are press-fitted and fixed. As a result, the force of magnetic flow through the bottom plates 2 and 5 is further increased.
図 1 2 ( a ) に示すものも内コア部材 6であり、 これは第 2底板 5の底面に下 方に突出する突子 3 1をその周方向に間隔をあけて複数個設け、 この内コア部材 6を外コア部材 3の内側に圧入し、 その圧入時又は圧入後に第 2底板 5を加圧し て突子 3 1を潰し、 突子 3 1が潰れた分だけ第 2底板 5が外側 (図 1 3 aの左側 :外コア部材 3の下部 5 1の内周面 1 b i則) に延びて、 第 2底板 5の外周面 5 a と外コア部材 3の下部 5 1の内周面 1 bとの密着が深まると共に、 第 2底板 5と 第 1底板 2との密着も深まって、 両底板 2、 5の圧入固定が確実になると共に、 両底板 2、 5を通る磁気の流れが一層密になるようにしたものである。  The inner core member 6 shown in FIG. 12 (a) is also provided with a plurality of downwardly projecting protrusions 31 at the bottom surface of the second bottom plate 5 at intervals in the circumferential direction. The core member 6 is press-fitted inside the outer core member 3 and the second bottom plate 5 is pressed at the time of or after press-fitting to crush the protrusion 31, and the second bottom plate 5 is moved outward by an amount corresponding to the crush of the protrusion 31. (Left side of Fig. 13a: inner peripheral surface 1b1 rule of lower part 51 of outer core member 3) and extends to outer peripheral surface 5a of second bottom plate 5 and inner peripheral surface of lower part 51 of outer core member 3. As the contact with 1b is deepened, the contact between the second bottom plate 5 and the first bottom plate 2 is also deepened, and the press-fitting of both bottom plates 2 and 5 is ensured, and the magnetic flow through both bottom plates 2 and 5 is reduced. It is intended to be more dense.
図 1 2 ( b ) に示す内コア部材 6は、 第 2底板 5の底面に下方に突出する突子 3 2を 2列にして且つ周方向に間隔をあけて複数個設け、 その側に内コア部材 6 を外コァ部材 3の内側に圧入し、 その圧入時又は圧入後に第 2底板 5を加圧して 両列の突子 3 2を潰し、 両突子 3 2が潰れた分だけ第 2底板 5力 ^外側 (図 1 2 b の左側:外コア部材 3の下部 5 1の内周面 1 b側) に延びて、 第 2底板 5の外周 面 5 aと外コア部材 3の下部 5 1の内周面 1 bとの密着が深まり、 第 2底板 5と 第 1底板 2との密着も深まって、 両底板 2、 5の圧入固定が確実になると共に、 両底板 2、 5を通る磁気の流れが一層密になるようにしたものである。  The inner core member 6 shown in FIG. 12 (b) is provided with a plurality of downwardly projecting protrusions 32 on the bottom surface of the second bottom plate 5 in two rows and spaced apart in the circumferential direction, and the inner core member 6 is provided on the side. The core member 6 is pressed into the inside of the outer core member 3, and at or after the press-fitting, the second bottom plate 5 is pressed to crush both rows of the projections 32, and the second Bottom plate 5 force ^ Extends to the outside (left side of Fig. 12b: inner peripheral surface 1b side of lower part 51 of outer core member 3), and outer peripheral surface 5a of second bottom plate 5 and lower part 5 of outer core member 3 The contact between the inner peripheral surface 1b of 1 and the second bottom plate 5 and the first bottom plate 2 is also deepened, and the press-fitting of the both bottom plates 2 and 5 is ensured, while passing through both the bottom plates 2 and 5. This is to make the magnetic flow more dense.
図 1 2 ( c ) に示す内コア部材 6は、 第 2底板 5の底面に円弧状の窪み 3 3を その周方向に間隔をあけて複数個設け、 外コア部材 3の第 1底板 2の上面に上方 に突出する突子 3 4を第 1底板 2の周方向に間隔をあけて複数個設け、 この側に 内コァ部材 6を外コァ部材 3の内側に圧入するときに窪み 3 3に突子 3 4を位置 合わせして両者を密に嵌合させ、 第 2底板 5と第 1底板 2との密着を深めて両底 板 2、 5を通る磁気の流れ力 ^一層密になるようにしたものである。 The inner core member 6 shown in FIG. 12 (c) has a plurality of arc-shaped depressions 33 provided at the bottom surface of the second bottom plate 5 at intervals in the circumferential direction, and the inner core member 6 has the first bottom plate 2 of the outer core member 3. A plurality of protrusions 34 protruding upward on the upper surface are provided at intervals in the circumferential direction of the first bottom plate 2, and the inner core member 6 is recessed into this side when the inner core member 6 is pressed into the outer core member 3. Align the projections 3 and 4 to fit them closely together, and then deepen the close contact between the second bottom plate 5 and the first bottom plate 2 to The force of the magnetic flow through the plates 2 and 5 is more dense.
図 1 2 (d) に示す外コア部材 3は、 第 1底板 2の上面に上方に突出するビー ド 35を第 1底板 2の周方向にリング状に設け、 この側に内コア部材 6を外コア 部材 3の内側に圧入するときに同ビード 35を加圧して潰して、 第 2底板 5と第 1底板 2との密着を深めて、 両底板 2、 5を通る磁気の流れが一層密になるよう にしたものである。  In the outer core member 3 shown in FIG. 12D, a bead 35 projecting upward is provided on the upper surface of the first bottom plate 2 in a ring shape in the circumferential direction of the first bottom plate 2, and the inner core member 6 is provided on this side. When the beads 35 are pressed into the inside of the outer core member 3, the beads 35 are pressed and crushed to deepen the close contact between the second bottom plate 5 and the first bottom plate 2, so that the magnetic flow passing through both bottom plates 2 and 5 is further increased. It is made to become.
図 1 2 (e) に示す外コア部材 3は、 の第 1底板 2の上面に上方に突出する突 子 36を第 1底板 2の周方向に間隔をあけて複数個設け、 第 2底板 5の底面に下 方に突出する突子 37を前記突子 36と位置をずらして第 2底板 5の周方向に間 隔をあけて複数個設け、 外コア部材 3の内側に内コア部材 6を圧入し、 その圧入 時又は圧入後に両突子 36、 37を加圧して潰して、 突子 37が潰れた分だけ第 2底板 5が外側に延びて第 2底板 5の外周面 5 aと外コァ部材 3の下部 51との 密着が深まると共に、 両突子 36、 37が潰れた分だけ第 2底板 5と第 1底板 2 との密着も深まって、 両底板 2、 5の圧入固定が確実になると共に両底板 2、 5 を通る磁気の流れが一層密になるようにしたものである。  The outer core member 3 shown in FIG. 12 (e) is provided with a plurality of protrusions 36 projecting upward on the upper surface of the first bottom plate 2 at intervals in the circumferential direction of the first bottom plate 2, and A plurality of downwardly projecting protrusions 37 are provided on the bottom surface of the second bottom plate 5 at a position shifted from the protrusions 36 in the circumferential direction of the second bottom plate 5, and the inner core member 6 is provided inside the outer core member 3. At the time of or after the press-fitting, both the protrusions 36 and 37 are pressurized and crushed, and the second bottom plate 5 extends outward by an amount corresponding to the crushed protrusion 37, and is outside the outer peripheral surface 5a of the second bottom plate 5. The close contact with the lower part 51 of the core member 3 is deepened, and the close contact between the second bottom plate 5 and the first bottom plate 2 is also increased by the degree that the two protrusions 36, 37 are crushed, so that the press-fitting of the both bottom plates 2, 5 is ensured. And the magnetic flow through both bottom plates 2 and 5 is further increased.
図 1 2 (a) の第 2底板 5の突子 3 1、 図 1 2 (b) の第 2底板 5の突子 32 、 図 1 2 (c) の第 1底板 2の突子 34の代わりにビードを第 2底板 5の周方向 にリング状に設け、 外コア部材 3の内側に内コア部材 6を圧入するとき又は圧入 後に同ビードを加圧して潰して、 前記突子 31、 32、 34を潰した場合と同様 の効果が得られるようにすることもできる。 外コァ部材 3の外周壁 1の上部 50 は下部 51との連続部 53 (図 9) 力 ら急激に外側広がりになるようにすること もできる。  Instead of the protrusion 31 of the second bottom plate 5 in FIG. 12 (a), the protrusion 32 of the second bottom plate 5 in FIG. 12 (b), and the protrusion 34 of the first bottom plate 2 in FIG. 12 (c). A bead is provided in a ring shape in the circumferential direction of the second bottom plate 5, and when the inner core member 6 is press-fitted inside the outer core member 3 or after the press-fitting, the bead is pressed and crushed, and the protrusions 31, 32, The same effect as when 34 is crushed can be obtained. The upper part 50 of the outer peripheral wall 1 of the outer core member 3 may be made to expand rapidly outward from the force of the continuous part 53 (FIG. 9) with the lower part 51.
図 9 (c、 d) の外コア部材 3、 図 10 (c、 d) の外コア部材 3、 図 9 (a 、 b) の内コア部材 6、 図 10 (a、 b) の外コア部材 6は次のようにして製造 することができる。  Outer core member 3 in Fig. 9 (c, d), outer core member 3 in Fig. 10 (c, d), inner core member 6 in Fig. 9 (a, b), outer core member in Fig. 10 (a, b) 6 can be manufactured as follows.
1. 外コア部材 3の製作。 ① . プレス用金厲板を打ち抜いて円板を作成し、 次いで同円板の中央部を打ち 抜いて穴を開ける。 この円板の打ち抜きと円板への穴開けとは 1回のプレス作業 で同時に行うこともできる。 1. Production of outer core member 3. (1) Punch a metal plate for press to make a disk, and then punch a hole in the center of the disk. The punching of the disc and the drilling of the disc can also be performed simultaneously in a single press.
② . 図 9 ( c、 d ) の外コア部材 3を製作するときは、 前記円板をプレス加工 により、 断面形状が略 L字形で且つ上部 5 0が外開きであり、 下部 5 1が垂直又 はほぼ垂直 (成形時の型の抜き勾配の分だけ外側広がりの逆テーパになっている ) である筒状の外周壁 1と第 1底板 2とが一体となるように形成する。 この場合 、 上部 5 0が外開きになるようなプレス金型を使用する。 第 1底板 2の寸法は内 コア部材 6を図 9 ( e ) のように外コア部材 3の内側に組立てる時に、 第 2底板 5の外周緣 5 a力 s外コア部材 3の外周壁 1の上部 5 ()の内周面 1 aに接触せずに 押し込まれる大きさにしてある。  ②. When manufacturing the outer core member 3 shown in Fig. 9 (c, d), the disk is pressed to form a substantially L-shaped cross section, the upper part 50 is open outward, and the lower part 51 is vertical. Alternatively, the cylindrical outer peripheral wall 1 and the first bottom plate 2, which are substantially vertical (the outer taper is expanded outward by the draft angle of the mold at the time of molding), and the first bottom plate 2 are integrally formed. In this case, use a press die such that the upper part 50 is opened outward. When assembling the inner core member 6 inside the outer core member 3 as shown in Fig. 9 (e), the dimensions of the first bottom plate 2 are as follows. It is sized to be pushed in without touching the inner peripheral surface 1a of the upper part 5 ().
図 1 0 ( c、 d ) の外コア部材 3を製作するときは、 前記円板をプレス加工に より、 断面形状が略 L字形で且つ上部 5 0が外開きであり、 下部 5 1力 ^垂直又は ほぼ垂直 (成形時の型の抜き勾配の分だけ外側広がり :逆テ一パになっている) である筒状の外周壁 1の下端内側に、 円板 2 2を備えた外コア部材 3を形成する 。 この場合、 上部 5 0力外開きになるようなプレス金型を使用する。 この円板 2 2は外側を第 1底板 2とし、 その内側をコンプレッサ等に取り付けるためのフラ ンジ 1 0とし、 フランジ 1 0を第 1底板 2より一段下げて低く形成し、 中央部に 通孔 2 1を開口してある。 フランジ 1 0にはコンプレッサに固定するための螺子 穴や突子を設けることができる。 第 1底板 2の寸法は内コア部材 6を図 9 ( e ) のように外コア部材 3の内側に組立てる時に、 第 2底板 5の外周縁 5 aが外コア 部材 3の外周壁 1の上部 5 0の内周面 1 aに接触せずに押し込まれる大きさにし てある。  When manufacturing the outer core member 3 shown in FIG. 10 (c, d), the disc is pressed to form a substantially L-shaped cross-section, the upper part 50 is open outward, and the lower part 51 force ^ An outer core member provided with a disk 22 inside the lower end of a cylindrical outer peripheral wall 1 which is vertical or almost vertical (spreads outward by the draft of the mold at the time of molding: inverted taper). Form 3. In this case, use a press die that opens the upper part out of 50 forces. The outer side of the disk 22 is the first bottom plate 2, the inner side thereof is the flange 10 for attaching to a compressor or the like, and the flange 10 is formed one step lower than the first bottom plate 2 so as to be lower than the first bottom plate 2. 2 1 is open. The flange 10 can be provided with screw holes or protrusions for fixing to the compressor. The dimensions of the first bottom plate 2 are such that when the inner core member 6 is assembled inside the outer core member 3 as shown in FIG. 9 (e), the outer peripheral edge 5 a of the second bottom plate 5 is located above the outer peripheral wall 1 of the outer core member 3. The size is such that it can be pushed in without touching the inner peripheral surface 1a of 50.
2 . 内コア部材 6の製作。  2. Production of inner core member 6.
①. ブレス用金属板を打ち抜いて円板を作成し、 次いで同円板の中心を打ち抜 いて円板に穴を開ける。 この円板の打ち抜きと円板への穴開けとは 1回のプレス 作業で同時に行うこともできる。 ①. Punch a metal plate for breath to make a disk, then punch out the center of the disk and make holes in the disk. The punching of this disc and the drilling of the disc It can be done simultaneously in the work.
②. 図 9 ( a , b ) の内コア部材 6を製作する場合は、 前記円板をプレス加工 により、 断面形状が略逆 L字形で且つリング状である内コア部材 6を成形する。 この内コァ部材 6は筒状の内周壁 4の下端外側にリング状の第 2底板 5を一体に 成形してある。 第 2底板 5の寸法は内コア部材 6を図 9 ( e ) のように外コア部 材 3の内側に圧入するときに、 第 2底板 5の外周縁 5 aが外周壁 1の下部 5 1の 内周面 1 bに Γモ入される大きさにして、 圧入するだけで内コア部材 6が外コア部 材 3の内側に固定されるようにしてある。  ②. When manufacturing the inner core member 6 shown in Fig. 9 (a, b), the above-mentioned disc is pressed to form the inner core member 6 having a substantially inverted L-shaped cross section and a ring shape. The inner core member 6 has a ring-shaped second bottom plate 5 integrally formed outside the lower end of the cylindrical inner peripheral wall 4. The dimensions of the second bottom plate 5 are such that when the inner core member 6 is pressed into the outer core member 3 as shown in FIG. 9 (e), the outer peripheral edge 5 a of the second bottom plate 5 The inner core member 6 is fixed to the inside of the outer core member 3 simply by press-fitting.
図 1 0 ( a、 b ) の内コア部材 6も、 図 9 ( a、 b ) の内コア部材 6と同様に して製作する。  The inner core member 6 of FIG. 10 (a, b) is manufactured in the same manner as the inner core member 6 of FIG. 9 (a, b).
3 . 外コァ部材 3と内コァ部材 6の組み立てによるコア 2 0の製作。  3. Manufacturing core 20 by assembling outer core member 3 and inner core member 6.
① . 前記のように加工された外コア部材 3の内側に図 9 ( e ) 、 図 1 0 ( e ) に示すように内コァ部材 6を圧入して、 外コァ部材 3の外周壁 1と内コァ部材 6 の内周壁 4を対向させ、 内コア部材 6の第 2底板 5を外コア部材 3の第 1底板 2 の上に重ね合せて組立てる。 この場合、 外コア部材 3と内コア部材 6とは前記圧 入により固定されるが、 必要に応じて、 摩擦圧接の工法をとるとか、 圧入後に第 1底板 2と第 2底板 5とをスポッ ト熔接、 プロジヱクシヨン熔接、 ロウ付け、 リ ベッ ト止め、 カシメ等の任意の固定手段により固定することができる。 この組立 てによりコア 2 0が得られ、 対向する外周壁 1と前記内周壁 4と第 2底板 5との 間に、 ドーナツ状の電磁コィル 7を収容可能な断面形状が略 U字形のコィル収容 部 8がリング状に形成される。 また、 内周壁 4の内側に他の部材、 例えば図 1 3 に示すようなロータ 1 1の内壁 1 l a、 ベアリング 1 9等を収容可能な収容空間 部 9が形成される。  ①. As shown in FIGS. 9 (e) and 10 (e), the inner core member 6 is press-fitted inside the outer core member 3 processed as described above, and The inner peripheral wall 4 of the inner core member 6 is opposed to the second bottom plate 5 of the inner core member 6 on the first bottom plate 2 of the outer core member 3 for assembly. In this case, the outer core member 3 and the inner core member 6 are fixed by the press-fitting, but if necessary, a friction welding method may be employed, or the first bottom plate 2 and the second bottom plate 5 may be spotted after the press-fitting. It can be fixed by any fixing means such as welding, projection welding, brazing, riveting, caulking or the like. By this assembling, a core 20 is obtained, and between the opposed outer peripheral wall 1, the inner peripheral wall 4, and the second bottom plate 5, a coil having a substantially U-shaped cross section capable of accommodating a donut-shaped electromagnetic coil 7 is accommodated. The part 8 is formed in a ring shape. Inside the inner peripheral wall 4 is formed a housing space portion 9 capable of housing other members, for example, the inner wall 1 la of the rotor 11 and the bearing 19 as shown in FIG.
② . 前記のように組み立てられた外コア部材 3の外周壁〗の上周端面 1 cと内 コァ部材 6の内周壁 4の上周端面 4 bを切削して、 両上周端面 1 c、 4 bを面-一 で且つ水平になるように揃える。 本発明の電磁クラッチ用コアを使用する場合は、 コィル収容部 8内にドーナツ 型の電磁コイル 7を収容する。 このときコィル収容部 8の上方は外開きに形成さ れているため、 電磁コイル 7をコイル収容部 8に収容し易い。 コイル収容部 8に 収容された電磁コイル 7の外周面はコィル収容部 8を構成する外周壁 1により、 内周面はコィル収容部 8を構成する内周壁 4により、 底面はコィル収容部 8を構 成する前記第 2底板 5により夫々カバーされる。 このとき、 外周壁 1の下部 5 1 は垂直又はほぼ垂直なので電磁コイル 7の外周面はこの垂直部分と內周壁 4との 間に保持されて、 位置ずれしたり、 コイル収容部 8から不用意に外れたりするこ とがない。 ②. The upper peripheral end face 1 c of the outer peripheral wall の of the outer core member 3 assembled as described above and the upper peripheral end face 4 b of the inner peripheral wall 4 of the inner core member 6 are cut, and both upper peripheral end faces 1 c, 4 Align b so that it is flush and horizontal. When the electromagnetic clutch core of the present invention is used, a donut-shaped electromagnetic coil 7 is housed in the coil housing portion 8. At this time, since the upper part of the coil housing part 8 is formed to open outward, the electromagnetic coil 7 can be easily housed in the coil housing part 8. The outer peripheral surface of the electromagnetic coil 7 accommodated in the coil accommodating portion 8 is defined by the outer peripheral wall 1 constituting the coil accommodating portion 8, the inner peripheral surface is defined by the inner peripheral wall 4 constituting the coil accommodating portion 8, and the bottom surface is defined by the coil accommodating portion 8. Each of them is covered by the second bottom plate 5 constituting the same. At this time, since the lower part 51 of the outer peripheral wall 1 is vertical or almost vertical, the outer peripheral surface of the electromagnetic coil 7 is held between the vertical part and the peripheral wall 4 to be displaced or inadvertently provided from the coil housing 8. It does not come off.
次に、 電磁コイル 7を収容したコィル収容部 8内に絶緣材を充填して電磁コィ ル 7をコイル収容部 8内に固定する。 その後、 必要に応じて、 コイル収容部 8内 に収容された電磁コイル 7の上からコイル収容部 8の開口部にリング状の蓋 (図 示されていない) を被せて電磁コイル 7を保護する。 コイル収容部 8内に収容固 定された電磁コイル 7のリード線 (図示されていない) は、 第 1底板 2と第 2底 板 5を貫通した導出口からコイル収容部 8の外に引き出す。  Next, insulating material is filled in the coil housing portion 8 in which the electromagnetic coil 7 is housed, and the electromagnetic coil 7 is fixed in the coil housing portion 8. Thereafter, if necessary, a ring-shaped lid (not shown) is placed over the opening of the coil housing 8 from above the electromagnetic coil 7 housed in the coil housing 8 to protect the electromagnetic coil 7. . A lead wire (not shown) of the electromagnetic coil 7 housed and fixed in the coil housing part 8 is drawn out of the coil housing part 8 from an outlet penetrating the first bottom plate 2 and the second bottom plate 5.
以上説明した電磁クラッチ用コァは自動車用ェアコンのコンプレッザに使用さ れるものの例であるが、 本発明の電磁クラッチ用コアは他の産業用機械において 用いられている電磁クラッチ用コアとして利用することもできる。 なお、 電磁ク ラッチにおいては図 5に示すロータ 1 1とアマチュア 1 3との間に磁性体の粉を 配置してあるものもあるが、 本発明の電磁クラッチ用コアはこのようなものにも 利用することができる。 産業上の利用可能性  The core for an electromagnetic clutch described above is an example of a core used for a compressor of an air conditioner for an automobile, but the core for an electromagnetic clutch of the present invention may be used as a core for an electromagnetic clutch used in other industrial machines. it can. In some electromagnetic clutches, magnetic powder is disposed between the rotor 11 and the armature 13 shown in FIG. 5, but the electromagnetic clutch core of the present invention is also applicable to such an electromagnetic clutch. Can be used. Industrial applicability
本発明の第 1の電磁クラッチ用コアは、 外コァ部材 3と内コァ部材 6とを組合 わせてなるので、 外コア部材 3と内コア部材 6とを冷間鍛造ではなく、 金属板を プレスする通常のプレス加工で成形することができ、 製作が容易になり、 製造コ ストも低減する。 Since the first core for an electromagnetic clutch of the present invention is formed by combining the outer core member 3 and the inner core member 6, the outer core member 3 and the inner core member 6 are formed by pressing a metal plate instead of cold forging. Can be formed by ordinary press working, The strike is also reduced.
本発明の第 2、 第 4、 第 6の電磁クラッチ用コアは、 外コア部材 3に第 1底板 2だけでなく、 フランジ 1 0も取り付けられているので、 外コア部材 3の第 1底 板 2の底に、 別体成形されたフランジ 1 0を取付ける必要がなく、 コア ·ァセン ブリ一を製作するための手間がかからない。  In the second, fourth and sixth electromagnetic clutch cores of the present invention, not only the first bottom plate 2 but also the flange 10 are attached to the outer core member 3, so that the first bottom plate of the outer core member 3 is provided. There is no need to attach a separately formed flange 10 to the bottom of 2, so that there is no need to manufacture the core assembly.
本発明の第 3の電磁クラッチ用コアは、 内コア部材 6の内周壁 4の外側に内側 絶緣具 4 0を設け、 内側絶縁具 4 0の外周に電磁コイル 7を巻き付け、 その電磁 コイル 7の外側を外側絶縁具 6 0で被覆し、 それらの外側に外周壁 1を有する外 コァ部材 3を被せて第 1底板 2と第 2底板 5を重ね合せることにより、 外周壁 1 と内周壁 4と重ね合せた第 1底板 2及び第 2底板 5とにより電磁コイル 7を囲ん でなるので、 従来の様に電磁コィル 7を内コァ部材 6及び外コァ部材 3とは別卷 にする方法に比して、 作業性が良く、 安価に製作できる。  In the third electromagnetic clutch core of the present invention, an inner insulating member 40 is provided outside the inner peripheral wall 4 of the inner core member 6, and an electromagnetic coil 7 is wound around the outer periphery of the inner insulating member 40. The outer side is covered with an outer insulating member 60, the outer core member 3 having an outer peripheral wall 1 is covered on the outer side thereof, and the first bottom plate 2 and the second bottom plate 5 are overlapped to form an outer peripheral wall 1 and an inner peripheral wall 4. Since the electromagnetic coil 7 is surrounded by the first bottom plate 2 and the second bottom plate 5 which are superimposed on each other, the electromagnetic coil 7 is separated from the inner core member 6 and the outer core member 3 in a conventional manner. It has good workability and can be manufactured at low cost.
本発明の第 5の電磁クラッチ闬コアは、 外コア部材 3の外周壁 1の上部 5 0の 内周面 1 aを、 第 2底板 5の圧入時にその外周面 5 aが密に接触しない大きさと し、 下部 5 1の内周面 1 bを第 2底板 5の外周面 5 a力密に接触する大きさとし たので、 外コア部材 3の外周壁 1の内側に内コア部材 6を圧入するときに、 内コ ァ部材 6の第 2底板 5の外周面 5 aが外周壁 1の上部 5 0の内周面 1 aに接触せ ずスムースに入り、 外周壁 1の下部 5 1の内周面 1 bにのみ圧入され、 外コア部 材 3の外周壁 1の上部 5 0の内側に内コア部材 6を圧入し易くなる。 し力 も、 圧 入された内コア部材 6は外コア部材 3の外周壁 1の下部 5 1で確実に保持される ので、 内コア部材 6が外コア部材 3内でガ夕ついたり、 外コア部材 3から抜けた りすることがない。 また、 外コア部材 3の外周壁 1の上部 5 0が外開きであるた め、 コイル収容部 8内への電磁コイル 7の収容も容易になる。 更に、 外コア部材 3の外周壁 1の内側に内コァ部材 6を圧入してから、 外コア部材 3の外周壁 1の 上部 5 0を内側にかしめて、 内コア部材 6力 より一層、 確実に保持されるよう にすることもできる。 本発明の第 7の電磁クラッチ用コアは、 外コア部材 3と内コア部材 6の夫々が 冷間鍛造ではなく、 金属板をプレスする通常のプレス加工で成形することができ るので、 製作が容易になり、 製造コストも低減する。 The fifth electromagnetic clutch core of the present invention has a size such that the outer peripheral surface 5 a does not come into close contact with the inner peripheral surface 1 a of the upper part 50 of the outer peripheral wall 1 of the outer core member 3 when the second bottom plate 5 is pressed. Since the inner peripheral surface 1b of the lower portion 51 is sized to be in close contact with the outer peripheral surface 5a of the second bottom plate 5, the inner core member 6 is pressed into the outer peripheral wall 1 of the outer core member 3. At this time, the outer peripheral surface 5a of the second bottom plate 5 of the inner core member 6 does not contact the inner peripheral surface 1a of the upper part 50 of the outer peripheral wall 1 and smoothly enters the inner peripheral part of the lower part 51 of the outer peripheral wall 1. The inner core member 6 is easily press-fitted into only the surface 1b, and the inner core member 6 is easily pressed into the upper portion 50 of the outer peripheral wall 1 of the outer core member 3. Since the press-fitted inner core member 6 is securely held at the lower part 51 of the outer peripheral wall 1 of the outer core member 3, the inner core member 6 can be loosened inside the outer core member 3, It does not come off the core member 3. Further, since the upper part 50 of the outer peripheral wall 1 of the outer core member 3 is open outward, the electromagnetic coil 7 can be easily housed in the coil housing part 8. Furthermore, after press-fitting the inner core member 6 inside the outer peripheral wall 1 of the outer core member 3, the upper part 50 of the outer peripheral wall 1 of the outer core member 3 is caulked inward to further secure the inner core member 6 force. It can also be kept in The seventh electromagnetic clutch core of the present invention can be manufactured because each of the outer core member 3 and the inner core member 6 can be formed by normal press working of pressing a metal plate instead of cold forging. It is easier and lowers manufacturing costs.
本発明の第 8の電磁クラツチ用コアは、 内コァ部材 6が外コァ部材 3の内側に 圧入されてなるので、 両コア部材 3、 6の組立てが容易になる。  In the eighth core for an electromagnetic clutch of the present invention, the inner core member 6 is press-fitted inside the outer core member 3, so that the assembling of both core members 3 and 6 is facilitated.
本発明の第 9の電磁クラッチ用コアは、 重ねた外コア部材 3の第 1底板 2と内 コア部材 6の第 2底板 5とを任意の手段で固定するので、 両底板 2、 5の連結が 確実になり、 両底板 2、 5を磁気が通り易くなる。  In the ninth electromagnetic clutch core of the present invention, the first bottom plate 2 of the superposed outer core member 3 and the second bottom plate 5 of the inner core member 6 are fixed by any means, so that the two bottom plates 2 and 5 are connected. And the magnetism passes through both bottom plates 2 and 5 easily.
本発明の第 1 0の電磁クラッチ用コァは、 外コァ部材 3の第 1底板 2と内コァ 部材 6の第 2底板 5の双方又は一方に凸部 3 0を形成し、 その凸部 3 0を押し潰 して両底板 2、 5の双方又は一方を肉厚に成形してなるので、 電磁クラッチ用コ ァの底部を手軽に肉厚にすることができ、 励磁力の大きいコアを得ることができ 、 このコアを用いれば性能の良し、電磁クラッチを得ることができる。  The tenth electromagnetic clutch core of the present invention has a projection 30 formed on at least one of the first bottom plate 2 of the outer core member 3 and the second bottom plate 5 of the inner core member 6. The bottom of the electromagnetic clutch core can be easily made thicker, and a core with a large excitation force can be obtained because both or one of the two bottom plates 2 and 5 are formed by crushing When this core is used, the performance is good and an electromagnetic clutch can be obtained.

Claims

請求の範囲 The scope of the claims
1. 1.
筒状の外周壁 ( 1 ) の内側にリング状の第 1底板 (2) カ -体に設けられた外 コア部材 (3) の内側に、 外周壁 ( 1 ) よりも怪の小さな筒状の内周壁 (4) の 外側にリング状の第 2底板 (5) が一体に設けられた内コア部材 (6) を、 外周 壁 ( 1 ) と内周壁 (4) とが対向し且つ第 1底板 (2) と第 2底板 (5) と力種 ね合さるように組合わせて、 その外周壁 ( 1 ) と内周壁 (4) と両周壁 ( 1、 4 ) 間の第 1底板 (2) 及び第 2底板 (5) との間に電磁コイル (7) を収容可能 な溝状のコイル収容部 (8) を形成し、 内周壁 (4) の内側に他の部材を収容可 能な収容空間部 (9) を形成したことを特徴とする電磁クラッチ用コア。  A ring-shaped first bottom plate inside the cylindrical outer wall (1) (2) Inside the outer core member (3) provided on the car body, a tubular shape smaller than the outer wall (1) The inner core member (6), in which a ring-shaped second bottom plate (5) is integrally provided outside the inner peripheral wall (4), is connected to the outer peripheral wall (1) and the inner peripheral wall (4) and the first bottom plate. (2) Combined with the second bottom plate (5) so as to engage with the force type, and the first bottom plate (2) between its outer peripheral wall (1), inner peripheral wall (4) and both peripheral walls (1, 4) A groove-shaped coil housing part (8) capable of accommodating the electromagnetic coil (7) is formed between the inner peripheral wall (4) and the second bottom plate (5), so that other members can be accommodated inside the inner peripheral wall (4). A core for an electromagnetic clutch, wherein a space (9) is formed.
2. 2.
筒状の外周壁 (1 ) の内側にリング状の第 1底板 (2) 力設けられその内側に フランジ ( 10) がー体に設けられてなる外コア部材 (3) の内側に、 外周壁 ( 1 ) よりも怪の小さな筒状の内周壁 (4) の外側にリング状の第 2底板 (5) が 一体に設けられた内コア部材 (6) を、 外周壁 ( 1 ) と内周壁 (4) とが対向し 且つ第 1底板 (2) と第 2底板 (5) と力重ね合さるように組合わせて、 その外 周壁 (1) と內周壁 (4) と両周壁 ( 1、 4) 間の第 1底板 (2) 及び第 2底板 (5) との間に電磁コイル (7) を収容可能な溝状のコイル収容 ¾^ (8) を形成 し、 内周壁 (4) の内側に設け他の部材を収容可能な収容空間部 (9) を形成し たことを特徴とする電磁クラッチ用コア。  A ring-shaped first bottom plate (2) is provided inside a cylindrical outer peripheral wall (1), and a flange (10) is provided inside the outer core member (3). The inner core member (6), in which a ring-shaped second bottom plate (5) is integrally provided on the outside of the cylindrical inner peripheral wall (4), which is smaller than (1), is attached to the outer peripheral wall (1) and the inner peripheral wall. (4) are opposed to each other, and the first bottom plate (2) and the second bottom plate (5) are combined so as to be overlapped with each other, and the outer peripheral wall (1), the outer peripheral wall (4), and both peripheral walls (1, 4) A groove-shaped coil housing ¾ ^ (8) for accommodating the electromagnetic coil (7) is formed between the first bottom plate (2) and the second bottom plate (5) between the first bottom plate (2) and the second bottom plate (5). A core for an electromagnetic clutch, characterized in that a housing space (9) is formed on the inside and capable of housing other members.
3. 3.
筒状の内周壁 (4) の外側にリング状の第 2底板 (5) がー体に設けられた内 コア部材 (6) の内周壁 (4) の外側に内側絶縁具 (40) を設け、 この内側絶 緣具 (40) の外周に電磁コイル ( 7 ) を巻き、 その電磁コイル ( 7 ) の外側を 外側絶縁具 (60) で被覆し、 この内コア部材 (6) を、 筒状の外周壁 ( 1 ) の 内方にリング状の第 1底板 (2) 力;一体に突設されてなる外コア部材 (3) の前 記外周壁 ( 1 ) の内側に配置して第 1底板 (2 ) と第 2底板 (5) を重ね合せ、 外周壁 ( 1 ) と内周壁 (4) と重ね合された第 1底板 (2) 及び第 2底板 (5) とにより電磁コイル (7) を囲んだことを特徴とする電磁クラッチ用コア。 An inner insulating member (40) is provided outside the inner peripheral wall (4) of the inner core member (6), in which a ring-shaped second bottom plate (5) is provided on the outside of the cylindrical inner peripheral wall (4). , This inside An electromagnetic coil (7) is wound around the outer periphery of the tool (40), the outside of the electromagnetic coil (7) is covered with an outer insulating member (60), and the inner core member (6) is covered with a cylindrical outer wall ( A ring-shaped first bottom plate (2) inward of 1); a first bottom plate (2) which is arranged inside the outer peripheral wall (1) of the outer core member (3) integrally projecting therefrom. The electromagnetic coil (7) is surrounded by the first bottom plate (2) and the second bottom plate (5) superposed on the outer peripheral wall (1) and the inner peripheral wall (4). A core for an electromagnetic clutch, characterized in that:
4. Four.
筒状の内周壁 (4) の外側にリング状の第 2底板 (5) がー体に設けられた内 コア部材 (6) の内周壁 (4) の外側に内側絶縁具 (40) を設け、 この内側絶 縁具 (40) の外周に電磁コイル (7) を巻き、 その電磁コイル (7) の外側を 外側絶縁具 (50) で被覆し、 この内コア部材 (G) を、 筒状の外周壁 ( 1 ) の 内方に第 1底板 (2) とフランジ ( 1 0) とカ 体に形成された外コア部材 (3 ) の前記を外周壁 ( 1 ) の内側に配置して第 1底板 (2) と第 2底板 (5) を重 ね合せ、 外周壁 ( 1 ) と内周壁 (4) と重ね合された第 1底板 (2) 及び第 2底 板 (5) により電磁コイル (7) を囲んだことを特徴とする電磁クラッチ闬コア  An inner insulating member (40) is provided outside the inner peripheral wall (4) of the inner core member (6), in which a ring-shaped second bottom plate (5) is provided on the outside of the cylindrical inner peripheral wall (4). An electromagnetic coil (7) is wound around the outer periphery of the inner insulator (40), the outer side of the electromagnetic coil (7) is covered with an outer insulator (50), and the inner core member (G) is formed into a cylindrical shape. The first bottom plate (2), the flange (10), and the outer core member (3) formed on the body are arranged inside the outer peripheral wall (1) inside the outer peripheral wall (1). The 1st bottom plate (2) and the 2nd bottom plate (5) are overlapped, and the electromagnetic coil is formed by the 1st bottom plate (2) and the 2nd bottom plate (5) that are superimposed on the outer peripheral wall (1) and the inner peripheral wall (4). (7) Electromagnetic clutch core, characterized by surrounding
5. Five.
筒状の外周壁 ( 1 ) の下部内側にリング状の第 1底板 (2) が設けられた外コ ァ部材 (3) の内側に、 筒状の内周壁 (4) の外側にリング状の第 2底板 (5) が設けられた内コア部材 (6) を、 外周壁 ( 1 ) とその内側の内周壁 (4) とが 対向し且つ第 1底板 (2) と第 2底板 (5) とが重ね合さるように圧入する電磁 クラッチ用コアであり、 前記外周壁 ( 1 ) の上部 (50) の内周面 ( l a) を内 コア部材 (6) の圧入時に第 2底板 (5) の外周面 (5 a) が密に接触しない大 きさに形成し、 同外周壁 ( 1 ) の下部 (51 ) の内周面 ( 1 b) を内コア部材 ( 6) の圧入時にその外周面 (5 a) 力^に接触する大きさに形成したことを特徴 とする電磁クラッチ用コア。 A ring-shaped first bottom plate (2) is provided inside the lower part of the cylindrical outer peripheral wall (1). An outer core member (3) is provided inside the outer core member (3), and a ring-shaped outer part is provided outside the cylindrical inner peripheral wall (4). The inner core member (6) provided with the second bottom plate (5) is connected to the outer peripheral wall (1) and the inner peripheral wall (4) inside the first core plate (2) and the second bottom plate (5). A core for electromagnetic clutch which is press-fitted so as to overlap with the second bottom plate (5) when the inner peripheral surface (la) of the upper part (50) of the outer peripheral wall (1) is press-fitted with the inner core member (6). The outer peripheral surface (5a) of the outer peripheral wall (5a) is formed so as not to be in intimate contact with the inner core member (1). 6) An electromagnetic clutch core characterized in that it is formed in such a size that it comes into contact with the outer surface (5a) of force during press-fitting of (6).
6. 6.
筒状の外周壁 ( 1 ) の下部内側に第 1底板 (2) が設けられその内側にフラン ジ ( 1 0) が設けられてなる外コア部材 (3) の内側に、 筒状の内周壁 (4) の 外側にリ ング状の第 2底板 (5) 力 s設けられた筒状の内コア部材 (6) を、 外周 壁 ( 1 ) とその内側の内周壁 (4) とが対向し且つ第 1底板 (2) と第 2底板 ( 5) とが重ね合さるように圧入する電磁クラッチ用コアであり、 前記外周壁 ( 1 ) の上部 (50) の内周面 ( l a) を第 2底板 (5) の圧入時に第 2底板 (5) の外周面 (5 a) 力密に接触しない大きさに形成し、 同外周壁 U ) の下部 (5 1 ) の内周面 ( l b) を第 2底板 (5) の圧入時にその外周面 (5 a) が密に接 触する大きさに形成したことを特徴とする電磁クラッチ用コア。  A first bottom plate (2) is provided inside the lower portion of the cylindrical outer peripheral wall (1) and a flange (10) is provided inside the first bottom plate (2). A cylindrical inner peripheral wall is provided inside the outer core member (3). (4) A ring-shaped second bottom plate (5) on the outer side of the cylindrical inner core member (6) provided with a force s is opposed to the outer peripheral wall (1) and the inner peripheral wall (4) inside thereof. And a core for an electromagnetic clutch in which the first bottom plate (2) and the second bottom plate (5) are press-fitted so as to overlap each other, and the inner peripheral surface (la) of the upper portion (50) of the outer peripheral wall (1) is (2) The outer peripheral surface (5a) of the second bottom plate (5) is formed so as not to contact tightly when the bottom plate (5) is press-fitted, and the inner peripheral surface (lb) of the lower part (5 1) of the outer peripheral wall U) An electromagnetic clutch core characterized in that the outer peripheral surface (5a) is formed in such a size that the outer peripheral surface (5a) is in close contact with the second bottom plate (5) when the second bottom plate (5) is press-fitted.
7. 7.
請求の範囲第 1項乃至第 6項記載の夫々の電磁クラッチ用コアにおいて、 外コ ァ部材 (3) と内コア部材 (6) の夫々を金属板をプレス加工して成形したもの であることを特徴とする電磁クラッチ用コァ。  The electromagnetic clutch core according to any one of claims 1 to 6, wherein each of the outer core member (3) and the inner core member (6) is formed by pressing a metal plate. A core for an electromagnetic clutch.
8. 8.
請求の範囲第 1項乃至第 4項記載の夫々の電磁クラッチ用コアにおいて、 内コ ァ部材 (6) を外コア部材 (3) の内側に圧入して組合わせたことを特徴とする 電磁クラッチ用コア。  The electromagnetic clutch according to any one of claims 1 to 4, wherein the inner core member (6) is press-fitted into the outer core member (3) and combined. For core.
9. 9.
請求の範囲第 1項乃至第 6項記載の電磁クラッチ用コアにおいて、 重ね合せた 外コア部材 (3) の第 1底板 (2) と内コア部材 (6) の第 2底板 (5) とを、 任意の固定手段により固定したことを特徴とする電磁クラッチ用コア。 The electromagnetic clutch core according to any one of claims 1 to 6, wherein An electromagnetic clutch core, wherein a first bottom plate (2) of an outer core member (3) and a second bottom plate (5) of an inner core member (6) are fixed by any fixing means.
10. Ten.
請求の範囲第 1項乃至第 6項記載の夫々の電磁クラッチ用コアにおいて、 外コ ァ部材 (3) の第 1底板 (2) と内コア部材 (6) の第 2底板 (5) の双方又は 一方に凸部 (30) を形成し、 その凸咅 [5 (30) を押し潰して第 1底板 (2) と 第 2底板 (5) の双方又は一方を肉厚に成形したことを特徴とする電磁クラッチ 用コア。  7. The electromagnetic clutch core according to claim 1, wherein both the first bottom plate (2) of the outer core member (3) and the second bottom plate (5) of the inner core member (6) are provided. Alternatively, a convex portion (30) is formed on one side, and the convex portion [5 (30) is crushed to form one or both of the first bottom plate (2) and the second bottom plate (5) to be thick. Core for electromagnetic clutch.
PCT/JP1997/001648 1996-05-17 1997-05-16 Core for electromagnetic clutch WO1997044595A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP8/123624 1996-05-17
JP8123624A JPH09303425A (en) 1996-05-17 1996-05-17 Electromagnetic clutch core
JP9/122671 1997-05-13
JP9122671A JPH10311351A (en) 1997-05-13 1997-05-13 Core for electromagnetic clutch

Publications (1)

Publication Number Publication Date
WO1997044595A1 true WO1997044595A1 (en) 1997-11-27

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Application Number Title Priority Date Filing Date
PCT/JP1997/001648 WO1997044595A1 (en) 1996-05-17 1997-05-16 Core for electromagnetic clutch

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Country Link
WO (1) WO1997044595A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3263414A1 (en) * 2016-07-01 2018-01-03 Akebono Brake Industry Co., Ltd. Electric park brake with electromagnetic brake

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Publication number Priority date Publication date Assignee Title
JPS53153160U (en) * 1977-05-09 1978-12-02
JPS61129934U (en) * 1985-02-01 1986-08-14
JPS6286427U (en) * 1985-11-19 1987-06-02
JPH0341224A (en) * 1989-07-06 1991-02-21 Ogura Clutch Co Ltd Electromagnetic coupling device
JPH0359529U (en) * 1989-10-13 1991-06-12
JPH0989008A (en) * 1995-09-25 1997-03-31 Matsui Kogyo:Kk Solenoid clutch core and its manufacture

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53153160U (en) * 1977-05-09 1978-12-02
JPS61129934U (en) * 1985-02-01 1986-08-14
JPS6286427U (en) * 1985-11-19 1987-06-02
JPH0341224A (en) * 1989-07-06 1991-02-21 Ogura Clutch Co Ltd Electromagnetic coupling device
JPH0359529U (en) * 1989-10-13 1991-06-12
JPH0989008A (en) * 1995-09-25 1997-03-31 Matsui Kogyo:Kk Solenoid clutch core and its manufacture

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3263414A1 (en) * 2016-07-01 2018-01-03 Akebono Brake Industry Co., Ltd. Electric park brake with electromagnetic brake
US10518761B2 (en) 2016-07-01 2019-12-31 Akebono Brake Industry Co., Ltd Electric park brake with electromagnetic brake
US11220249B2 (en) 2016-07-01 2022-01-11 Akebono Brake Industry Co., Ltd Electric park brake with electromagnetic brake
US11780419B2 (en) 2016-07-01 2023-10-10 Akebono Brake Industry Co., Ltd Electric park brake with electromagnetic brake

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