WO1997027143A1 - Production of high purity silicon metal, aluminium, their alloys, silicon carbide and aluminium oxide from alkali alkaline earth alumino silicates - Google Patents
Production of high purity silicon metal, aluminium, their alloys, silicon carbide and aluminium oxide from alkali alkaline earth alumino silicates Download PDFInfo
- Publication number
- WO1997027143A1 WO1997027143A1 PCT/NO1997/000016 NO9700016W WO9727143A1 WO 1997027143 A1 WO1997027143 A1 WO 1997027143A1 NO 9700016 W NO9700016 W NO 9700016W WO 9727143 A1 WO9727143 A1 WO 9727143A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cryolite
- high purity
- alloys
- aluminium
- production
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/02—Silicon
- C01B33/021—Preparation
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B5/00—General methods of reducing to metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B61/00—Obtaining metals not elsewhere provided for in this subclass
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/33—Silicon
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention concerns a series of refining steps for producing high purity silicon (Si) metal, Al 2 O 3 , hydrogen gas and high purity aluminium (Al), AISi alloys of all compositions, and silicon carbide (SiC), after the required conditions in a electrolysis bath, preferably using feldspars ((Na,Ca,K)Al,. 2 Si 3 . 2 O g ) or feldspar containing rocks dissolved in fluorides, preferably cryolite (Na 3 AlF 6 ).
- the high grade Si is produced, deposited together with Al 2 O 3 and Na 2 O dissolved in cryolite in a cathode layer in an electrolysis process (1) (Fig. 1).
- the species in the cathode layer are refined by water (2) with formation of a sodium hydoxide (NaOH) solution, H 2 gas, and an aluminium hydroxide (AI(OH) 3 ) precipitate (Figs. 2 and 3).
- the fines, containing Si and graphite (C) floats to the top, and are decanted with the NaOH solution and filtered (Fig. 3) and heated above 1410 °C to produce SiC (1-9) (Fig. 2).
- the residual precipitate, containing Si, Al 2 O 3 and cryolite is milled, stirred washed and separated with water, all species are treated with HCl and/or H 2 SO 4 and at different temperatures (2-4), The fines, containing cryolite, are decanted, washed, filtered and separated from the Si/AI 2 O 3 deposits, which is then separated in a jig.
- the enriched Si fraction is melted above 1410 °C, treated with CO 2 and crystallized when cooled (5-6).
- the Al 2 O 3 enriched fraction (1-4) is treated with Al-metal to remove residual Si (11) (Figs. 2 and 3).
- the high grade Si alloyed with high grade Al gives high purity AlSi-alloys (ll).
- step I Fig. 1
- step II Fig. 2
- Fig. 1 Fig. 1
- step I The cathode, containing Si deposited in a residual electrolyte is taken out of the bath and placed in water/HCl/H 2 SO 4 mixtures and separated from the crushed electrolyte with organic heavy liquids.
- the AlSi-alloys are produced by alumino thermal reduction in step II (Fig. 1) at about 1000°C in WO 95/33870 and Al metal is produced in step III (Fig. 1 ).
- SiAl-alloys are produced today by adding Si to AlSi-alloys or Al at 680 to 1410°C.
- SiC is produced, today, from carbothermal reduction of quartz at high temperature.
- Al 2 O 3 is produced from the well known Bayer process, using bauxite as an raw material.
- Al(OH) 3 is an intermediate product formed in this process. NaOH and H 2 are produced from the well known alkali/Cl 2 electrolysis processes containing saturated NaCl in the cell.
- Na 2 CO 3 and NaHCO 3 are produced by the well known Solvay process from CO 2 , NH 3 and saturated NaCl.
- the present invention produces high purity Si and Al 2 O 3 .
- Si and Al 2 O 3 are deposited with the compound Na 2 O dissolved in cryolite in a layer deposited at the cathode surface in an electrolysis bath (step I) (Fig. 1), which is the refinement step (1) (Figs. 1 and 2). (The equations are not balanced.)
- the species in the cathode layer are then separated from the CO, flushed and refined graphite cathode (1) by picking, milling and grinding to a fine powder so that the largest parts of the Si grains with purity above 99.7 % Si are almost free from Al metal, Na metal, Al 2 O 3 crystals and of Na 2 O dissolved in cryolite.
- High applied voltage or high current density favour formation of a separate layer at the cathode of Si metal in the inner part of the layer instead of deposited Al 2 O 3 .
- the purity of the separated Si ( >99.7 % Si) grains deposited as solids is not influenced by the voltage applied and formation of Al and Na formed, because they do not form any alloy.
- step (2) water is added to the powder, the mixture is kept at room temperature or tempered and NaOH, Al(OH) 3 and H 2 -gas starts to form.
- Graphite containing small Si grains floats to the top and is removed by decanting.
- Al(OH) 3 precipitates as a gel and is separated together with the NaOH solution from the solid precipitated cathode species (Si, cryolite and Al 2 O 3 ) by stirring, decanting and filtering operation.
- the impurities as Na, K and Ca alloyed with Si reacts with water and dissolve (eq.2).
- the NaOH which is formed has a concentration below 0.1 M.
- Na 2 O forms partly from electrolysis, where Na metal formed, oxidate in air to form Na 2 O, and is formed by partly released alkali oxides (Na 2 O and K 2 O) from electrolysed and dissolved feldspars in cryolite (eq. l).
- Ca or Ca 2+ forms CaF 2 in the electrolysis bath (step I) (Fig. 1).
- Na 2 CO 3 and NaHCO 3 can be produced by adding self-produced CO 2 from the anodes (steps I and III) (Fig. 1 ) to the solution of NaOH (2).
- Either the whole fraction containing Si, Al 2 O 3 and cryolite could be added HCl (3) or just any ofthe enriched fractions with HCl (3) in various concentrations (Figs. 2 and 3).
- Either the whole fraction containing Si, Al 2 O 3 and cryolite could be added H 2 SO 4 (4) or just any of the enriched fractions with H 2 SO 4 (4) in various concentrations.
- Especially high concentrated H 2 SO 4 reacts at high temperature with residual cryolite to produce fluoric acid (HF) (eq.5), which is very active to remove foreign elements in Si.
- H 2 SO 4 should be added before (4) and after the melting/freezing process of Si and then be washed with water to remove the salt from the Si metal.
- Either the whole fraction could be added a mixture of HCl and H 2 SO 4 (3-4) or just any of the enriched fractions with H 2 SO 4 (3-4) with various concentrations and temperature.
- cryolite/Al 2 O 3 rich fractions By adding the pure Al metal (10) to the Si containing cryolite/Al 2 O 3 rich fractions by stirring and at the temperature about 1000 °C , the cryolite/Al 2 O 3 rich fractions are free from impurities as Fe and Si, which are removed .
- the purified cryolite/ A1 2 0 3 mixture can be used for production of super pure Al metal by electrolysis (10).
- the Si crystals deposited in the cathode layer is milled and treated with water at different temperature (2).
- a high grade Si with a purity around 99.99 % Si is obtained.
- the Si crystals mixed with a portion of cryolite are melted above 1410 °C (5).
- a high grade Si crystallised with purity in the range 99.999 - 99.99999 % Si is obtained.
- Example 3 The Si crystals mixed with cathode carbons in the fines are treated with water and in addition acids at different temperatures (2) and heated above 1410 °C (7). High grade SiC of purity in the range 99.99-99.999 % SiC is obtained.
- Example 4 The milled and crushed cathode layer is added water. After a time NaOH, Al(OH) 3 and H 2 are formed (12). NaOH is dissolved in the water. Al(OH) 3 forms a gelatinous precipitate, which is decanted from the cathode layer compounds, containing Si, Al 2 O 3 and cryolite.
- Example 5 High grade Al metal is produced by electrolysis (10) in a cryolite and Al 2 O 3 purified fraction, where iron is removed from the mixture by treating it with HCl and/or H 2 SO 4 . Silicon is removed after treating the cryolite/Al 2 O 3 mixture with Al at about 1000 °C .
- Example 6 A mixture of high grade Si and of Al gives a high purity AlSi-alloys and SiAl-alloys (11) with low Fe content, when heated at about 580 to 1410°C and crystallised.
- the dissolved NaOH is added CO 2 , produced at the anodes, to form Na 2 CO 3 and NaHCO 3 by addition of equivalent amounts of CO 2 .
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electrochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU15600/97A AU1560097A (en) | 1996-01-22 | 1997-01-21 | Production of high purity silicon metal, aluminium, their alloys, silicon carbide and aluminium oxide from alkali alkaline earth alumino silicates |
NO19983324A NO313750B1 (en) | 1996-01-22 | 1998-07-17 | Process for the preparation of highly pure silicon metal and Al2O3, and other valuable substances from a cathode layer formed in an electrolytic bath |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO960249 | 1996-01-22 | ||
NO960249A NO960249L (en) | 1996-01-22 | 1996-01-22 | Preparation of highly pure silicon metal from alkali aluminum-silicate minerals - separation of silicon from electrolyte |
NO960383A NO960383L (en) | 1996-01-30 | 1996-01-30 | Formation of alumina by cathodic production of silicon - '' metal '' from alkali aluminum-silicate minerals.- Separation Methods |
NO960383 | 1996-01-30 | ||
NO960422 | 1996-02-01 | ||
NO960422A NO960422L (en) | 1996-02-01 | 1996-02-01 | Formation of sodium oxide by cathodic production of silicon "metal" from alkali aluminum-silicate minerals. - Manufacture of products from sodium oxide |
NO961088A NO961088D0 (en) | 1996-03-18 | 1996-03-18 | Preparation of highly pure silicon carbide from silicates. - Manufacture of products such as alumina and sodium hydroxide from alkali aluminum silicates |
NO961088 | 1996-03-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997027143A1 true WO1997027143A1 (en) | 1997-07-31 |
Family
ID=27484219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO1997/000016 WO1997027143A1 (en) | 1996-01-22 | 1997-01-21 | Production of high purity silicon metal, aluminium, their alloys, silicon carbide and aluminium oxide from alkali alkaline earth alumino silicates |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU1560097A (en) |
WO (1) | WO1997027143A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002068719A1 (en) * | 2001-02-26 | 2002-09-06 | Norwegian Silicon Refinery As | Process for preparing silicon by electrolysis and crystallization, and preparing low-alloyed and high-alloyed aluminum silicon alloys |
WO2002072920A1 (en) * | 2001-02-26 | 2002-09-19 | Norwegian Silicon Refinery As | Process for preparing silicon carbide and optionally aluminum and silumin (aluminum-silicon alloy) |
WO2002099166A1 (en) * | 2001-06-05 | 2002-12-12 | Sintef | Electrolyte and method for manufacturing and/or refining of silicon |
US6974534B2 (en) | 2001-02-26 | 2005-12-13 | Norwegian Silicon Refinery As | Process for preparing silicon and optionally aluminum and silumin (aluminum-silicon alloy) |
WO2007139023A1 (en) * | 2006-05-26 | 2007-12-06 | Sumitomo Chemical Company, Limited | Method for producing silicon |
CN104593828A (en) * | 2014-12-18 | 2015-05-06 | 东北大学 | Preparation method of low-boron-phosphorus metallurgical grade silicon |
EP3643680A1 (en) * | 2018-10-23 | 2020-04-29 | SiQAl UG (haftungsbeschränkt) | Coupled production of high purity silicon and alumina |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2866701A (en) * | 1956-05-10 | 1958-12-30 | Vanadium Corp Of America | Method of purifying silicon and ferrosilicon |
DE2933164A1 (en) * | 1979-08-16 | 1981-02-26 | Consortium Elektrochem Ind | METHOD FOR CLEANING RAW SILICON |
US4292145A (en) * | 1980-05-14 | 1981-09-29 | The Board Of Trustees Of Leland Stanford Junior University | Electrodeposition of molten silicon |
WO1995033870A1 (en) * | 1994-06-07 | 1995-12-14 | Jan Stubergh | Method for the production of silicium metal, silumin and aluminium metal |
-
1997
- 1997-01-21 WO PCT/NO1997/000016 patent/WO1997027143A1/en active Application Filing
- 1997-01-21 AU AU15600/97A patent/AU1560097A/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2866701A (en) * | 1956-05-10 | 1958-12-30 | Vanadium Corp Of America | Method of purifying silicon and ferrosilicon |
DE2933164A1 (en) * | 1979-08-16 | 1981-02-26 | Consortium Elektrochem Ind | METHOD FOR CLEANING RAW SILICON |
US4292145A (en) * | 1980-05-14 | 1981-09-29 | The Board Of Trustees Of Leland Stanford Junior University | Electrodeposition of molten silicon |
WO1995033870A1 (en) * | 1994-06-07 | 1995-12-14 | Jan Stubergh | Method for the production of silicium metal, silumin and aluminium metal |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002068719A1 (en) * | 2001-02-26 | 2002-09-06 | Norwegian Silicon Refinery As | Process for preparing silicon by electrolysis and crystallization, and preparing low-alloyed and high-alloyed aluminum silicon alloys |
WO2002072920A1 (en) * | 2001-02-26 | 2002-09-19 | Norwegian Silicon Refinery As | Process for preparing silicon carbide and optionally aluminum and silumin (aluminum-silicon alloy) |
US6974534B2 (en) | 2001-02-26 | 2005-12-13 | Norwegian Silicon Refinery As | Process for preparing silicon and optionally aluminum and silumin (aluminum-silicon alloy) |
AU2002236369B2 (en) * | 2001-02-26 | 2006-08-10 | Norwegian Silicon Refinery As | Process for preparing silicon carbide and optionally aluminum and silumin (aluminum-silicon alloy) |
US7101470B2 (en) | 2001-02-26 | 2006-09-05 | Norwegian Silicon Refinery As | Process for preparing silicon by electrolysis and crystallization and preparing low-alloyed and high-alloyed aluminum silicon alloys |
CN1320166C (en) * | 2001-02-26 | 2007-06-06 | 挪威硅精炼厂股份有限公司 | Process for preparing silicon carbide and optionally aluminum and silumin (Aluminum-silicon alloy ) |
WO2002099166A1 (en) * | 2001-06-05 | 2002-12-12 | Sintef | Electrolyte and method for manufacturing and/or refining of silicon |
WO2007139023A1 (en) * | 2006-05-26 | 2007-12-06 | Sumitomo Chemical Company, Limited | Method for producing silicon |
US8303796B2 (en) | 2006-05-26 | 2012-11-06 | Sumitomo Chemical Company, Limited | Method for producing silicon |
CN104593828A (en) * | 2014-12-18 | 2015-05-06 | 东北大学 | Preparation method of low-boron-phosphorus metallurgical grade silicon |
EP3643680A1 (en) * | 2018-10-23 | 2020-04-29 | SiQAl UG (haftungsbeschränkt) | Coupled production of high purity silicon and alumina |
WO2020084015A1 (en) * | 2018-10-23 | 2020-04-30 | Siqal Ug (Haftungsbeschränkt) | Coupled production of high purity silicon and alumina |
Also Published As
Publication number | Publication date |
---|---|
AU1560097A (en) | 1997-08-20 |
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