Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
  • B29C66/922—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools
  • B29C66/9221—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power
  • B29C66/92211—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power with special measurement means or methods
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
  • B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
  • B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
  • B29C65/3432—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding comprising several wires, e.g. in the form of several independent windings
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
  • B29C65/3436—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising independent continuous fibre-reinforcements
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
  • B29C65/344—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint being a woven or non-woven fabric or being a mesh
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
  • B29C65/3444—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint being a ribbon, band or strip
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/01—General aspects dealing with the joint area or with the area to be joined
  • B29C66/05—Particular design of joint configurations
  • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
  • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
  • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
  • B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/01—General aspects dealing with the joint area or with the area to be joined
  • B29C66/345—Progressively making the joint, e.g. starting from the middle
  • B29C66/3452—Making complete joints by combining partial joints
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
  • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
  • B29C66/52—Joining tubular articles, bars or profiled elements
  • B29C66/522—Joining tubular articles
  • B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
  • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
  • B29C66/52—Joining tubular articles, bars or profiled elements
  • B29C66/522—Joining tubular articles
  • B29C66/5229—Joining tubular articles involving the use of a socket
  • B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
  • B29C66/52292—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
  • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
  • B29C66/52—Joining tubular articles, bars or profiled elements
  • B29C66/522—Joining tubular articles
  • B29C66/5229—Joining tubular articles involving the use of a socket
  • B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
  • B29C66/52294—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being heated
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
  • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
  • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
  • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
  • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
  • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
  • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
  • B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
  • B29C66/91212—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods involving measurement means being part of the welding jaws, e.g. integrated in the welding jaws
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
  • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
  • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
  • B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
  • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
  • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
  • B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
  • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
  • B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
  • B29C66/91431—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
  • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
  • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
  • B29C66/91651—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
  • B29C66/91655—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating by controlling or regulating the current intensity
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3468—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
  • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
  • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
  • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
  • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
  • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
  • B29C65/348—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic with a polymer coating
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/003—Protecting areas of the parts to be joined from overheating
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/01—General aspects dealing with the joint area or with the area to be joined
  • B29C66/347—General aspects dealing with the joint area or with the area to be joined using particular temperature distributions or gradients; using particular heat distributions or gradients
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
  • B29C66/63—Internally supporting the article during joining
  • B29C66/634—Internally supporting the article during joining using an inflatable core
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
  • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
  • B29C66/00—General aspects of processes or apparatus for joining preformed parts
  • B29C66/90—Measuring or controlling the joining process
  • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
  • B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value

Definitions

• the present invention is directed to welding elements of thermoplastic materials. Elements particularly suitable for joining pipes and butt-joined sections are also discussed.
• thermoplastic materials have become relatively common with many construction elements being constructed of materials amenable to welding using thermoplastic welding techniques. While solvent welding is still commonly used (typically for non-critical joins) greater strength and reliability may often be achieved by welding techniques - especially for butt- joined members.
• solvent welding is not practical due to its inertness with respect to most solvents. Accordingly some often used plastics must rely on non-solvent welding techniques.
• Early thermoplastic welding techniques were analogues of traditional metal welding techniques and relied upon a heat source or element, and a plastic welding rod. In some instances the welding or filling rod is not required and the welder merely fuses adjacent areas of thermoplastic materials from the two members together.
• 5410131 partially addresses this problem by providing a 3-dimensional mesh.
• this invention relies upon the mesh embedding itself into the plastic of the pipes being joined, and requiring the pipes to continue being forced together during the welding process as the mesh imbeds itself within the ends of same.
• air pockets it is possible for air pockets to form, resulting in a joint prone to failure should jointing be performed under less than ideal conditions. Due also to the porous nature of the mesh prior to welding, it may be difficult to keep foreign matter from entering same when joining is performed on site.
• a further solution of the art was to coat a wire or strip in a thick layer of thermoplastic material though, due to the thickness of the thermoplastic material of the rod which surrounds the wire, it could be difficult to adequately soften the outer surface regions (ie. the surfaces which form the weld) of the rod without burning the plastic surrounding the wire or strip.
• a further problem with much of the existing art is that it is very difficult to produce a continuous circular weld for butt jointing ends of pipe.
• Using welding rods, such as the helical filament welding rod comprises forming a loop from the rod.
• each end of the loop must be angled pe ⁇ endicularly outwardly to allow subsequent connection of an electrical supply.
• sleeves also has drawbacks. For instance, they are much more expensive to manufacture than non-sleeve type devices. They also rely on a significant area of the outer surface of the pipes being satisfactorily cleaned prior to use - which may be difficult in an outside environment. Furthermore, they are especially sensitive to variations in the outside diameters of the pipes which they join. If one of the pipes is of a slightly different outside diameter, which may for instance result from a different supplier or batch, then a sleeve may not be able to be used unless the complex adaptor arrangement of NZ247195 is relied upon. In summary there are a number of problems associated with the art.
• At least one of the problems is that many of the prior art welding rods and elements do not evenly heat the thermoplastic material of the rod, or adversely affect the thermoplastic members being joined. Another problem is that the many of the welding elements are not of the ideal shape for welding flat surfaces and may not evenly fuse with flat sections to be joined. A further problem is that existing thermoplastic welding elements are, as a whole, unable to provide an ideal closed or circular element for joining pipe sections.
• an article whose body portion includes an annular or arcuate modified weld interface comprising a contact face for contacting a second surface to which said article is to be welded, the weld interface comprising a thermoplastic material including at least one filament arrangement in turn comprising one or more filaments aligned substantially lengthwise with respect to the weld interface, and wherein the filaments of the filament arrangement are substantially parallel to the contact face of the weld interface; and wherein said filaments terminate at terminal portions not forming part of the weld to said second surface.
• an article comprising a welding element for the end-to-end joining of pipe sections, said welding element comprising an annular or part annular body portion of a thermoplastic material positionable between the ends of said pipe sections; there being distributed along substantially the entire length of said body portion at least one substantially planar filament arrangement comprising one or more filaments aligned substantially lengthwise with respect to said body portion; and wherein the end of a provided filament or filaments terminate at terminal portions directed inwardly or outwardly of said body portion.
• a welding element substantially as described above in which the two pipe contacting faces of the body portion are substantially parallel to each other.
• a welding element substantially as described above wherein there are at least two provided filament arrangements, one each at or near a said pipe contacting face.
• a welding element substantially as described above which comprises filaments starting at a terminal portion for the first said filament arrangement, and which then extend along said first filament arrangement, then cross to said second filament arrangement, extend along same to a terminal portion associated with second filament arrangement.
• a welding element substantially as described above in which when viewed in frontal projection, the filament tracks of the said two filament arrangements as they divert to their terminal portion, appear to cross over, or overlap.
• a welding element substantially as described above in which the filament tracks of a particular filament arrangement are arranged such that when viewed in frontal projection, any radial line extending outwardly from the annular centre will either intersect at a plurality of tracks, or pass a filament track within a distance of half the average separation distance of said filament tracks along the annular body.
• a welding element substantially as described above in which a filament arrangement comprises more than one set of filaments, each set being part of a different electric circuit.
• thermoplastic articles comprising the use of at least one article including an annular or arcuate modified weld interface comprising a contact face for contacting a surface of the second surface to be welded, the weld interface comprising a thermoplastic material including at least one filament arrangement in turn comprising one or more filaments aligned substantially lengthwise with respect to the weld interface, and wherein the filaments of the filament arrangement are substantially parallel to the contact face of the weld interface; and wherein said filaments terminate at terminal portions not forming part of the weld to said second surface, and wherein electricity or an RF field is applied to cause said filaments to heat thereby softening surrounding thermoplastic material to an extent sufficient for welding of the articles.
• an intermediate welding element is employed for the end-to-end joining of pipe sections, said welding element comprising an annular or part annular body portion of a thermoplastic material positionable between the ends of said pipe sections; there being distributed along substantially the entire length of said body portion at least one substantially planar filament arrangement comprising one or more filaments aligned substantially lengthwise with respect to said body portion; and wherein the end of a provided filament or filaments terminate at terminal portions directed inwardly or outwardly of said body portion; and wherein said welding element is positioned between the ends of pipe sections to be joined.
• An article suitable for fusion welding may take a number of forms.
• the article will include at least one filament arrangement (see later) embedded or adjacent a thermoplastic material at a weld interface - this is generally a face for contacting another article to which it is to be welded.
• the article may comprise a length of pipe or a fitting therefor, with an end being modified to include a preferred filament arrangement at the weld interface.
• the article may be a shorter intermediate item, termed a 'weld element', with typically a weld interface at each end.
• a 'weld element' typically a weld interface at each end.
• the same principles apply to both the larger, end modified articles and the (normally) shorter weld elements. There may be little difference other than the nature of the article to which the weld interface and its associated body portion is attached - eg it may a pipe length, or it may be only the body portion itself (in a weld interface).
• a welding element (or the weld forming portion of an article) of the present invention can generally be characterised into two main portions - the body and terminal portions.
• the body portion can be generally characterised as that portion forming the active part of the welding element involved in joining the members being welded.
• the terminal portion, of which there may be one or more, are typically regions to which a power supply may be connected, or RF field applied, for activating the heating filaments. These are usually positioned in a manner allowing the ready access of a power supply, but without interfering with the weld.
• terminal portion(s) will be typically (but not necessarily) be provided at the end of the welding element.
• terminal regions are generally, but not necessarily, provided in a manner extending inwardly and/or outwardly from the loop.
• welding interface which shall refer to surface and near- surface portions of the welding element which contact, or are meant to contact, members to be joined. The welding interface will fuse with parts of the members being welded that it contacts.
• the term 'filament' shall generally refer to a conducting element, typically a heating filament which will heat when subjected to an electrical current or RF field (RF generation techniques to induce heating are well known and shall not be described further herein).
• the filament may comprise a single wire strand, a strip, or in some instances several strands which are typically braided, woven or twisted.
• the term "thermoplastic” shall be used in its normal sense and refers to a material which softens upon heating though will return to its original state upon cooling. Typical thermoplastic materials which are used in welding elements of the present invention will comprise plastics materials though other types of thermoplastics materials may also be employed.
• the term "filament track" shall refer to the path that a filament follows. In some examples the term shall be used to describe the path that a filament shall follow in the finished product. For instance, in some methods of manufacturing various embodiments, a track may be formed into the body portion into which a filament is subsequently inserted.
• filament arrangement will refer to a filament track, or set of tracks, which lie substantially within a single plane. More than one filament arrangement may be provided in the body portion, and will often be positioned at or near the weld interface.
• the welding portion according to the present invention will comprise a combination of thermoplastic material and filaments, wherein the filaments are disposed such that when activated they substantially evenly heat the thermoplastic material.
• this should be without localised overheating to the extent that holes or burning of thermoplastic material occurs. The exception would be remote, non-critical points such as the terminals for connection to a power source.
• any cold spots in regions which could interfere with the integrity of any formed weld may be acceptable to merely provide substantially even heating, at least in the body portion, in at least one of the following manners: throughout the cross-sectional area of the body portion; on a face of the body portion; across the entire surface of the body portion; - through the weld forming portion of the body portion, and across the weld interface of the welding element.
• the welding element can be further characterised by comprising at least one filament set in turn comprising a plurality of conducting elements or tracks which are substantially parallel to each other, and which lie (at least in the body portion) in a filament arrangement substantially within a single plane.
• a welding element may comprise one or more filament arrangements and may comprise any number of filaments in addition to provide more even heating of the thermoplastic material in the body portion. These may be electrically conducting and appropriately connected. Thermally conducting filaments and elements may be provided to distribute heat generated from the main filament arrangements. Where the body of the welding element has a relatively simple cross-section (eg. rectangular), then additional filaments may not be required. For more complex shapes, additional filaments may be needed. In more complex embodiments, such as the flanged elements to be described later, sets of filaments may be provided in the flanged or other depending portions. In preferred embodiments of the present invention the body portion is generally created from a thermoplastic material formed to the desired shape.
• the body portion When joining pipe sections in an end to end manner, the body portion will generally comprise a loop or ring corresponding to the cross section of the pipe sections.
• the present invention also includes body portions which comprise an arc and which may be assembled to form an annular ring or loop. This variation will typically be used for larger pipe diameters where it is difficult to manufacture or transport large diameter rings.
• the weld interface will generally be distributed along the pipe contacting faces of the body portion. It is at, or near, these faces that there will be a filament arrangement capable of heating the thermoplastic material of the body portion. To a certain extent, these filaments will also heat the end sections of the pipe sections, or other articles to be joined.
• each filament arrangement will be substantially parallel to the weld face that it is near.
• the end sections of each pipe is substantially planar, so too will the filament arrangements in preferred embodiments of the present invention.
• two filament arrangements are provided, one being at or near each pipe contacting face of the body portion. Additional filament arrangements may be provided, typically intermediate between the outer two filament arrangements. These may be part of the same electrical circuit, or separate thereto.
• each filament arrangement may not necessarily be planar, though will typically be parallel to the contacting surface of the body portion where a weld is to be formed.
• the present description shall be restricted to loop and annular embodiments for joining pipes - the same principles may be applied to other configurations.
• each filament arrangement comprises a single electric circuit, and it is possible that different filament arrangements may also form part of the one circuit.
• each filament arrangement may comprise several sets of filaments, each of which may belong to a different electric circuit.
• adjacent parallel filament tracks may belong to different circuits, while in another arrangement the length of the welding element may be divided into several segments, each of which may comprise a different set of filaments and tracks.
• the filaments, or tracks of a filament arrangement will generally follow, or be parallel to, the length of the body portion.
• the body portion is linear, it can be said that the filament tracks of the set are parallel to the longitudinal axis of the body portion.
• the tracks of the filament set are substantially concentric with the annular body - it can also be seen to be substantially parallel to the length of the body portion, which in this case would be a ring.
• the filaments or tracks of the filament set should maintain their relative disposition throughout a substantial proportion of the body length, occasional deviations from the preferred arrangement may be tolerable in some situations, such as the welding of complex shapes. It is also considered that deviations, when present, are likely to occur within the terminal portions, or within the body portions which approach these terminal portions.
• the filaments are generally oriented to become exposed or to contact terminals to which an electrical power source may be connected. The orientation of the filaments in these portions is primarily one of function to enable a power source to be connected.
• the transition from body portion to terminal portion should not be such that weld integrity in those regions is significantly compromised - this was a problem with loops formed from rods in the prior art.
• any welding problems can generally be overcome by ensuring that the transition portion to the terminal portion does not form part of the weld.
• this is not practical for closed loops where the transition region is still involved in forming a weld.
• the general criteria for the filaments in the body portion are also generally applied to this region so as not to overly compromise the weld in this portion.
• the filament tracks preferably form substantially concentric rings about the centre of the annular body (in an alternative cylindrical body arrangement the filaments may be co-axial).
• the terminal portions comprise one or more extensions which typically extend inwardly or outwardly of the ring. The manner by which they extend from the annular body portion may vary though radially outward extensions will often be employed.
• One such manner is to extend the filament tracks substantially tangentially (or at a slight angle there to) outwardly to the terminal portions. Travelling in a direction about the ring which begins at the angled lead-in, leading from a terminal portion, any track will eventually re-encounter the side of the lead-in where it, or another member of the parallel set of tracks, has entered the ring. At this point the filaments may be altered in direction to travel inwardly and parallel to the lead-in filaments or, outwardly and parallel to the lead-in filaments. The filaments could then be directed to terminal regions, and/or bridged to provide a return path for the electrical current.
• a single filament can be wound spirally about the ring to provide a number of parallel and substantially concentric tracks. Each end of the filament may be directed to the appropriate terminal. A plurality of spirally wound filaments may also be provided.
• filament tracks are provided.
• the filament track may divert to the edge of the body portion.
• the tracks then divert and travel deeper into the body portion. They may at this stage connect to another parallel filament arrangement (which may be the arrangement present on the opposite pipe or article contacting face of the body portion near the tangential filament tracks for that particular filament arrangement) - or to a terminal portion.
• the tracks from the other parallel filament arrangement may then parallel these angled tracks before performing a concentric path about the annular portion to become the angled tracks leading to a second terminal portion.
• the tangential filament tracks may then jump to yet another filament arrangement provided within the body portion.
• a single electric circuit may comprise more than one filament arrangement.
• annular embodiments such as described above are particularly significant.
• the filaments tracks of the provided arrangements appear, as they divert to their terminal portions, to cross over or to overlap.
• the rods of straight welding elements formed into a loop there is no point along the length of the loop which has a less dense distribution of filaments, as is the case for prior art where the rod must be bent at a right angle inwardly or outwardly to a terminal portion.
• Most welding elements of the present invention can be characterised such that when the ring is viewed in plan, any radially extending ray from the centre of the ring, in any direction, will pass through at least one filament track.
• at least one ray extending from the annular centre and between the terminal portions of prior art welding elements will cross the ring without encountering any tracks - this being where the rod is diverted to form the terminals or where a double, concentric loop is used.
• a variation of the preceding annular examples is to have the filament tracks to divert substantially pe ⁇ endicularly outwardly (or inwardly) to the terminal portions.
• Figure 1 is a perspective diagrammatic cut-away view of a portion of a possible flat, linear embodiment of the present invention
• Figure 2 is a perspective diagrammatic cut-away view of a portion of a another possible flat, linear embodiment of the present invention
• Figure 3 is a perspective diagrammatic cut-away view of a portion of a possible L- shaped embodiment of the present invention
• Figure 4 is a perspective diagrammatic cut-away view of a portion of a an alternative to the complex shaped embodiment of Figure 4;
• Figure 5 is a perspective diagrammatic cut-away view of a portion of a planar annular welding element
• Figure 6 is a perspective diagrammatic cut-away view of a portion of a possible embodiment of an annular welding element with flanges
• Figure 7 is a perspective diagrammatic cut-away view of a portion of an alternative embodiment of an annular welding element with flanges;
• Figure 8 is a front diagrammatic view of an embodiment of an annular welding element;
• Figure 9 and 10 a front diagrammatic views of multiple filament set embodiments of the present invention as having filament sets which contribute to more than one filament arrangement;
• Figure 1 1 is a front diagrammatic view of a further embodiment having a single filament set filament arrangement
• Figure 12 through 14 are embodiments of single and multiple filament set embodiments characterised in that the terminal portions for each filament set are on the same face of the body, said body comprising a length of pipe;
• Figures 15 and 16 are front diagrammatic views of arcuate segments which can be used to form closed loop assemblies;
• Figure 17 is a perspective diagrammatic view of the embodiment of Figure 10.
• Figure 18 is a side cross sectional view of two pipe lengths being joined, one of which lengths has been modified to include a weld interface such as in the embodiments of Figures 12 to 14, and
• Figure 19 is a side cross sectional view of two standard pipe sections which are being joined through the use of an intermediate welding element, such as in the embodiment of Figure 8. REST MODES FOR CARRYING OUT THE INVENTION
• a welding element (generally indicated by arrow 1) comprising at least one filament arrangement 2, in turn comprising a plurality of conducting elements 3 which are substantially parallel to each other, and (at least for other than at or near the terminal regions) substantially within a single plane, which are embedded within a thermoplastic material 4.
• Figure 1 illustrates a portion of a linear welding element which is substantially rectangular in cross-section.
• a plurality of filaments 3 are provided which lie within a single plane and make up the filament arrangement 2. While a variety of materials may be used for the filaments, it is envisaged that they will comprise a stainless steel wire.
• the filaments 3 are spaced substantially equidistantly and substantially parallel to the length of the body portion of the welding element.
• FIG. 1 illustrates an alternative embodiment of the welding element of Figure 1. In this embodiment there are intersecting cross filaments also provided. It is not envisaged that these cross filaments 5 will make electrical contact with the conducting elements 3 though this is a possibility.
• the cross filaments 5 can be used to add additional strength to the weld region (ie. acting as a reinforcing element) though may also serve the pu ⁇ ose of conducting heat through the thermoplastic material to aid heat transfer and thus even heating. In this latter instance they may be acting more as a thermal conductor rather than an electrical conductor. While there may be advantage in their being electrically connected to conducting elements 3 and acting as further heating filaments, the electrical connection and inclusion of these cross-wire connectors introduces other problems. Accordingly it is preferable that electrically heated filaments are restricted primarily to those extending lengthwise with respect to the body portion.
• Figure 3 illustrates an L-shaped embodiment of the present invention which may be used in a number of different types of joins.
• cross filaments 5 have been included though these may be absent in other embodiments of this general configuration.
• Figure 4 illustrates a further complex shaped element which may be used for various types of connections.
• Figure 5 through 7 illustrate some annular embodiments of a welding element.
• Figure 5 illustrates a substantially planar annular embodiment 7, though for clarity only a cut away portion is shown.
• the embodiment 7 of Figure 5 is very similar to the embodiment 1 of Figure 1 , though has been formed into an annular ring.
• the filaments 3 remain substantially parallel and concentric with the annular centre.
• the body portion is relatively thin so that the filaments are new each welding face 15 (contacting each end of a pipe section).
• Figure 6 illustrates a further embodiment 8 of an annular welding element though with outwardly extending flanges 9.
• This type of embodiment 8 is also envisaged for use in joining sections of pipes, with the flange providing additional reinforcing and sealing for the joined pipe sections.
• Figure 7 illustrates a similar embodiment but wherein a second filament set 2 is provided for heating material in the flange. This is more likely to be used where the pipe sections are of thermoplastic materials, or have thermoplastic coatings with which the flanges can interact.
• Figure 8 illustrates from a frontal view, an annular embodiment of a welding element such as those of Figures 5 through 7.
• the outwardly extending terminal portion 1 1 has fittings 12 for the connection of an electrical supply. In electrical contact with these fittings 12 are the filaments which enter the annular body portion tangentially (or at an angle approximating same) and follow concentric filament tracks 13 about the annular portion.
• FIG. 19 illustrates the use of an annular welding element 80 for joining two lengths of pipe or fittings 81, 82.
• the two filament arrangements 83, 84 can be seen, as well as some of the crossover wires 85. Also visible is the terminal portion 86 and contacts 87.
• Optional covers 88 are provided to act at least partially as a heat sink due to the greater concentration of filaments in this area.
• one of the terminal covers houses a thermocouple device 89 which can be externally monitored to provide an indication of the temperature at the weld interface (or at least a value which is proportional thereto). This may also be inco ⁇ orated in equipment controlling the electrical supply for contacts 87, to ensure that a preferred temperature range is maintained during a welding operation.
• a piezo electronic pressure device 90 which can be used to provide an indication of the applied pressure at or near a weld interface. This can be used to ensure that adequate pressure is applied during a welding operation.
• Figures 9 and 10 illustrate annular embodiments which comprise more than one set of filament tracks.
• the filaments of set 30 begin at terminal contact 32, travel halfway around the length of the body portion until near terminal post 33. At that point the tracks divert substantially tangentially inwardly and cross to the alternate face of the body portion. At that point they complete the return portion of their path underneath the top filament tracks (in the illustration) of filament set 31 until near contact 32. At that point they divert substantially tangentially outwardly and connect to terminal contact 32a, on the opposite hidden face of the body portion (shown in outline only).
• the filament of the second filament set 31 performs substantially the same path but beginning at terminal contact 33 and terminating at terminal contact 33a. The result is that each filament arrangement (of each pipe contacting face) comprises approximately 50% of the filament tracks of each filament set 30, 31.
• Figure 10 is another multiple filament set embodiment, but with three terminal portions shown.
• the terminal contacts have been numbered to indicate the beginning and end points of each filament set e.g. 35 and 35a are the contacts for a first filament set, 36 and 36a are the contacts for a second filament set, and 37 and 37a the contacts for the third filament set.
• the suffix a indicates (for these figures) that the contact is on the rear, hidden face, of the illustrated device.
• the use of multiple circuits can reduce the current required for long filament paths.
• the welds can be performed simultaneously or individually.
• the number of different filament sets (and circuits) is up to the user and the equipment being used. As a rough guide, there may be up to 8 segments for a 3 metre diameter pipe.
• Figure 11 illustrates an alternative embodiment of a welding element.
• the filament tracks 36 run substantially concentrically with respect to a body until they near a terminal portion 37. At this point the tracks divert substantially pe ⁇ endicularly outwardly to connect to terminals 38 and 38a.
• the innermost track should approach itself by a distance substantially the same as the average distance between the concentric tracks, before diverting perpendicularly outwardly. This avoids any large gaps about the circumference which is not heated to the same extent as the others. It is typical that a similar filament arrangement is provided on the opposite face of the element.
• Figures 12 through 14 illustrate embodiments having similar characteristics to the embodiments of Figures 8 through 10, as well as characteristics of the embodiment of Figure 1 1. These characteristics are that there is a semi-tangential angling of the tracks 40-45 to the terminal contacts 46-52.
• the characteristic of the embodiments of figures 12 through 14 that is shared with that of figure 1 1 is that each filament set remains on the same face of the body portion, and does not cross to the opposite side. In one respect this can be an advantage as the crossing of filaments from one side to the other can create additional heating in this region. As this may, in some instances, be detrimental to the forming of a uniform weld, it is sometimes necessary to rely on positioned heat sinks when using embodiments such as shown in Figures 8 through 10.
• Such heat sinks may be provided through a provision of extra thermoplastic material positioned inwardly of the ring in the vicinity of the cross over, or, perhaps, removable elements which bear against same during a welding operation.
• an inflated neoprene bag within the pipe section is sufficient to act as a heat sink during a welding operation, as well as helping to maintain items in the correct position for welding and joining.
• the embodiments of Figures 1 1 through 14 because they lack cross overs between filament arrangements, do not require such considerations.
• a limitation however of the embodiments of Figures 12 through 14 is that it may be difficult to access the internal contact from the outside of the pipe during a welding operation. Accordingly, such embodiments are typically only used during connection of short sections of pipes bends and other fittings of short length, or at the end of pipe sections.
• the filament arrangements of Figures 11 through 14 may be applied to the end of a pipe section.
• the result is a pipe length, or pipe fitting, having at least one end pre-fitted with an integral weld interface with filament arrangement.
• the result is equivalent to a welding element though with the mid portion of the body of greater thickness.
• Filament arrangements may be provided at each end of the pipe or fitting. Bridging conductors could be provided to link the rearwardly diverted tracks of arrangements similar to the embodiments of Figures 8 through 10, to terminals so as to allow similar filament arrangements to be used on pipe end sections.
• Figure 18 illustrates, from the side, the use of a pipe length or fitting of which at least one end has been modified through the inclusion of a weld interface 70 with a filament arrangement 71.
• the terminal portion 72 is shown extending from the main body portion 73, as is the electrical contract 74 and optional cover 75.
• two pipe sections 76, 77 are brought together, and electricity applied to contacts 74. This softens plastic in the vicinity of a weld interface 70, as well as plastic material at the end of pipe section 76. This is maintained until an adequate weld is formed.
• Figures 15 and 16 illustrate welding elements which are arcuate in configuration. These segments are intended to be joined together to form a complete loop.
• Such segments are typically for use with large diameter pipes where it is impractical to manufacture a single large loop.
• These segments 55, 56 may be assembled prior to use, and may make use of bridging conductor strips to connect terminated filament tracks (e.g. 57-60) to the next segment in the assembly.
• each segment 55, 56 could comprise its own independent electrical circuit (in which case filament tracks near each end of the segment would resemble those (37) at the terminal portion of Figure 1 1) the illustrated embodiments of Figures 15 and 16 still rely on the substantially tangential or outwardly angled filament tracks so that the resulting assembly resembles the embodiments of Figures 8 through 10, or even 12 through 14.
• Figure 17 illustrates, in a perspective diagrammatic manner, the embodiment of Figure 10.
• the cross-over (64-65) of some of the filament sets can be clearly seen.
• a heat sinking material may be positioned during a welding operation, to absorb extra heat from increased density of filaments at these particular points.
• the terminals (35, 35a, and 36 shown) can be clearly seen, as are optional terminal covers 65. These covers also act as heat absorbers and are typically made of the same material as the ring. These absorb additional heat from the filament as they approach the terminals and also act as locating members to help maintain the body 66 in the correct orientation with respect to the pipe ends (not shown).
• various methods of manufacture may be employed.
• the body of thermoplastic material, and the extending terminal portions is formed from a suitable technique, such as injection moulding.
• Filament tracks will typically be included on any mould or die so that they are formed during the injection or casting process. It is possible however that the filament tracks may be formed after moulding such as by a suitable machining or pressing method, or that a combination of the various techniques may be relied upon.
• the filaments are then laid into these provided tracks, optionally being slightly heated so that they partially bond to the thermoplastic material so that they do not become loose during transport of storage
• the terminal portions will generally be provided at the same time as the filaments are fitted
• thermocouple may be inco ⁇ orated into various embodiments to provide an indication of the temperature of the welding element
• Additional filaments may be included to connect a thermocouple(s) to an external monitoring device.
• a pressure sensitive device eg. a piezo device
• a pressure sensitive device may also be included to provide an indication of pressure being applied to the weld during its formation This may be useful where parts being welded are to be forced together during formation of the weld.
• Such devices can be made relatively small or thin and can rely on additional filaments to connect them to external monitoring devices
• Another modification may be in the selection of filament material. Materials whose resistance increases significantly with temperature may be relied upon as the filaments.
• the welding fitting is typically made from the same thermoplastic material that is being welded. Embedded into this welding fitting is a filament wire or wires dependant on the thickness of the weld area required.
• the filament wires may be coated either by extrusion or thin film of the same material that the welding fitting is manufactured from The thickness of this film can alter according to the heat dispersion required to perform a weld on a particular object, ie. if, for example, one was welding very thin film polyethylene such is present on coated steel pipe, there would be a thicker membrane covering the filament wire/wires so that the thin polyethylene film on the steel pipe did not get too hot and burn or distort etc.
• the ideal welding situation is to have the heat dispersion between two or more wires so that the entire welding interface is the same temperature, ie the plastic immediately surrounding the filament wire is the same as the plastic in the middle of the filament wires.
• the filament wires have only a thin film coating the molten plastic at the interface will spread while some of the heat/energy dissipates into the member causing a molten mass which (when a small pressure is applied) becomes one homogenous mass.
• the fusion is completed with the two members being welded and the welding fitting still embedded between them.
• the filament wires do not cross and touch in the area of the actual interface as this usually increases the power requirement to achieve the welding temperature. It can also cause a hot spot where the filament wires touch, although in some situations this does not overly detract from the weld quality and may in some situations of filament design be a necessity. For most filament designs however, the filament wires will run parallel and at no stage touch in the area of the interface.
• the filament wires would ideally need to be the same length. Similarly the gaps between them need to be the same to get the same even heat dispersion across the entire interface. It is possible to achieve the same resultant even temperature spread by having wires of differing lengths and/or diameters and/or wire types and achieve the same results, ie. in a circular filament pattern you could have a smaller diameter wire in the centre of the fitting and a longer, larger diameter on the outside. If the filament has two or more termination points, it is desirable to have these away from the weld interface as these points are a potential source of overheating. It is also desirable to have these termination points covered by material so that any excessive heat build up is dissipated into the material or some other medium.
• the welding fittings may be manufactured in many ways. For example:

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• Engineering & Computer Science (AREA)
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• Thermal Sciences (AREA)
• Textile Engineering (AREA)
• Lining Or Joining Of Plastics Or The Like (AREA)

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• 1996
  • 1996-06-27 CA CA002225479A patent/CA2225479A1/en not_active Abandoned
  • 1996-06-27 WO PCT/NZ1996/000064 patent/WO1997001433A1/en not_active Application Discontinuation
  • 1996-06-27 AU AU63707/96A patent/AU6370796A/en not_active Abandoned
  • 1996-06-27 EP EP96923108A patent/EP0927097A1/en not_active Withdrawn
  • 1996-06-28 ZA ZA9605533A patent/ZA965533B/xx unknown

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