WO1996006245A1 - Building construction material - Google Patents
Building construction material Download PDFInfo
- Publication number
- WO1996006245A1 WO1996006245A1 PCT/NZ1995/000072 NZ9500072W WO9606245A1 WO 1996006245 A1 WO1996006245 A1 WO 1996006245A1 NZ 9500072 W NZ9500072 W NZ 9500072W WO 9606245 A1 WO9606245 A1 WO 9606245A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- planar sheet
- construction material
- perforations
- sheet
- planar
- Prior art date
Links
- 239000004035 construction material Substances 0.000 title claims abstract description 24
- 238000009435 building construction Methods 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 54
- 229920002367 Polyisobutene Polymers 0.000 claims abstract description 15
- 238000004078 waterproofing Methods 0.000 claims abstract description 12
- 239000004411 aluminium Substances 0.000 claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 230000001464 adherent effect Effects 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 238000000576 coating method Methods 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 210000004872 soft tissue Anatomy 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/14—Junctions of roof sheathings to chimneys or other parts extending above the roof
- E04D13/147—Junctions of roof sheathings to chimneys or other parts extending above the roof specially adapted for inclined roofs
- E04D13/1478—Junctions to walls extending above the roof
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/17—Ventilation of roof coverings not otherwise provided for
- E04D13/174—Ventilation of roof coverings not otherwise provided for on the ridge of the roof
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/40—Slabs or sheets locally modified for auxiliary purposes, e.g. for resting on walls, for serving as guttering; Elements for particular purposes, e.g. ridge elements, specially designed for use in conjunction with slabs or sheets
Definitions
- the invention relates to construction material and/ or a method of manufacture and, in particular, a weather proofing material, such as a roof flashing and the like.
- roof flashing In conventional roofing construction a roof flashing is often used at the juncture between the ridge portion or abutting wall and the roofing material extending from beneath the ridge or wall. Such roof flashings have traditionally been made from lead so that the malleable properties of the lead can be used to form the roof flashing into the corrugations and other deformations in the roofing material.
- roofing manufacturers have sometimes applied coatings to their roofing materials. Such coatings have included both aluminium and zinc which may be incompatible with the lead roof flashings and can cause or promote corrosion.
- aluminium sheet As a result, some manufacturers have resorted to the use of aluminium sheet as a roof flashing.
- aluminium sheet is not very malleable and does not allow the expansion necessary for it deforming into the corrugations without shortening in length or it at least requires a substantial effort to enable deforming to occur, making installation difficult.
- the invention may broadly be said to consist in construction material comprising: a substantially planar sheet of material; a plurality of substantially transverse deformations or perforations provided in said sheet to increase the malleability and expandability of said planar sheet such that, in use, said planar sheet may be expanded longitudinally to conform with a non-planar surface against which said construction material is required to fit; an expandable waterproofing layer being provided at least on one side of said planar sheet, which said one side would in use be positioned against said non-planar surface.
- said deformations or perforations comprise a plurality of substantially transverse perforations extending through the planar sheet.
- said perforations comprise lines of spaced apart perforations over the whole area or a substantial portion of the area of said planar sheet and wherein said lines of perforations themselves are substantially parallel and spaced apart.
- said waterproofing layer comprises a material containing bitumen or synthetic rubber.
- said waterproofing layer comprises polyisobutylene.
- said construction material may include a layer of polyethylene soft paper, expandable woven fabric, or other non-adhering material.
- said planar sheet of material is a planar sheet of aluminium.
- the invention may broadly be said to consist in a method of manufacturing construction material comprising the steps of: providing a substantially planar sheet of material; forming a plurality of substantially transverse deformations or perforations in said planar sheet of material to increase the longitudinal malleability and expandability of said planar sheet, and further including the step of providing an expandable waterproofing layer for at least one side of said planar sheet .
- said step of forming a plurality of deformations or perforations comprises the step of providing a plurality of spaced apart substantially parallel lines of spaced apart perforations over at least a substantial portion of the area of said planar sheet .
- Figure 1 is a plan, very diagrammatic, view of one embodiment of a construction material
- Figure 2 is a cross section through an embodiment of the invention in accordance with Figure 1;
- Figure 3 is a very diagrammatic cross section through a roof showing the embodiment of Figure 1 in use.
- Figure 4 is a very diagrammatic plan view of an embodiment of the present invention in use on a roof .
- the material 1 comprises a planar sheet 2 of material, suitably a metal.
- a metal suitably a metal.
- a preferred embodiment of this invention uses aluminium.
- the metal of sheet 2 should be non- reactive and compatible with any coatings or other materials with which it may be used.
- the malleability and expandability of the sheet ' of material 2 is increased in its longitudinal direction through the provision of a plurality of transverse deformations or perforations 3 suitably throughout the sheet. Again, a number of varying sizes and/or directions of perforations or deformations could be used. However, with the material 1 being used as a roof flashing over corrugations and the like in roofing steel, an ability for longitudinal expansion is desired and, therefore, the preferred form of this invention provides a plurality of transverse perforations 3.
- the perforations 3 may be arranged in substantial parallel lines of perforations .
- the principal direction in which expansion is required is longitudinally. Therefore, an arrangement of substantially transverse perforations is preferred to allow the expansion in the longitudinal direction.
- expansion may be required transverse of the sheet of material and the perforations may be redirected substantially longitudinally accordingly.
- the preferred form of this invention arranges the perforations at substantially right angles to the desired direction of expansion.
- expansion or malleability can be achieved when the perforations are at an angle of less than 90° to the required direction for the expansion or malleability.
- the polyisobutylene 4 itself is somewhat adherent in its natural state. Therefore, the layer of polyisobutylene 4 will adhere to the sheet of aluminium or similar metal 2.
- a further layer 5 of non adherent material or coating such as polyethylene, soft tissue paper, expandible woven fabric or any other non-adherent but expandable and resilient material, may be provided on an opposite side of the polyisobutylene 4 from the metal sheet 2.
- the layer or coating 5 may be redundant particularly if a non or less adherent substance used as a waterproof material for the layer 4.
- FIG. 2 Also shown in Figure 2 is a portion 6 of the sheet 2 which is formed and turned into the conventional edge used to engage the ridge of a conventional roof. This may not always be necessary in other weather proofing products using the same invention.
- the waterproof layer of polyisobutylene or other material 4 and the layer or coating 5 could run the entire width of the sheet 2 including the turned edge 6.
- FIG 3 shows a roof having a ridge portion 7, rafters 8, purlins 9 and roofing material 10 in accordance with a conventional roof.
- the weather proofing material 1 may be provided as a flashing, to engage an edge 11 of the ridge member 7 and seal against the roofing material 10.
- the flashing 1 must be deformed to correspond with the corrugations at least adjacent to its edge distant from the ridge member 7 to stop the driving of water or other materials or wind into the roof cavity in the hollows of the corrugations.
- the metal sheet 2 may be formed using, for example, 0.3mm aluminium sheet. This itself may be primed or painted or not depending on the customer's requirements.
- the deformations or perforations 3 may be formed through pressing or the use of a die cut process or rolled into the material.
- the polyisobutylene 4 can be extruded directly onto the metal sheet 2 or can be obtained in coils including a release paper and the release paper can be removed as the polyisobutylene is layered onto the metal sheet 2.
- the non-adherent layer 5 may, if required, then be applied to complete the composite material 1. Of course, this may be done in an alternative arrangement of the steps .
- the waterproof coating or material 4 is polyisobutylene or a similar such material, this may be sensitive to ultra violet light. Therefore, the provision of the metal sheet 2 over the waterproof coating 4 allows for protection against the ultra violet light while the expandable waterproof coating or material itself protects against the passage of water or other materials through the small apertures of the deformations or perforations 3 formed in the sheet 2.
- aluminium or soft zinc sheets or suitable alloys are all possible suitable materials.
- the metal sheet 2 is shown providing a roof flashing extending downwardly from a roof edge 11 and over a roofing profile 10 having a profile for corrugation 13.
- the perforations of the metal sheet 2 are shown enabling the metal sheet to expand in a longitudinal direction forming the expanded area 12 with its plurality of opened out apertures 3A formed from the perforations'.
- the expanded perforations 3A are able to extend over a distance "X" corresponding with the width of the profile 10 from an unexpanded longitudinal width of metal "Y" .
- the invention provides a roofing material and/or a method of manufacture of same which in a roof flashing allows for the substitution of existing lead flashings with other materials which are less malleable or expandable in their natural state. This allows for the use of suitable materials to coincide with a variety of varying roofing materials, some of which may not be compatible with lead due to potential corrosion or other problems.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Rod-Shaped Construction Members (AREA)
- Building Environments (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU31232/95A AU698272B2 (en) | 1994-08-24 | 1995-08-10 | Building construction material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ26430194 | 1994-08-24 | ||
NZ264301 | 1994-08-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996006245A1 true WO1996006245A1 (en) | 1996-02-29 |
Family
ID=19924910
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NZ1995/000072 WO1996006245A1 (en) | 1994-08-24 | 1995-08-10 | Building construction material |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU698272B2 (en) |
WO (1) | WO1996006245A1 (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19906460A1 (en) * | 1999-02-16 | 2000-09-07 | Hausprofi Bausysteme Gmbh | Ridge or ridge ventilation element and method for its production |
EP1072732A1 (en) * | 1999-07-23 | 2001-01-31 | Röttger, Wilhelm | Plastically deformable web |
WO2001023686A1 (en) * | 1999-09-30 | 2001-04-05 | Andrew Leo Haynes | Roof flashing |
DE19959076A1 (en) * | 1999-12-07 | 2001-06-13 | Wilhelm Roettger | Rollable sealing strip for hip and ridge joints of pantiled roofs takes the form of a thin foil material with edge sections which are provided with staggered slits, and are reinforced to increase their tearing strength |
EP1152099A1 (en) * | 2000-05-04 | 2001-11-07 | Verwaltungsgesellschaft Bleiindustrie GmbH & Co. KG vorm. Jung + Lindig | Roof ridge or hip capping strip |
WO2002027115A1 (en) * | 2000-09-29 | 2002-04-04 | Andrew Leo Haynes | Tile trim flashings |
WO2002028635A1 (en) * | 2000-09-13 | 2002-04-11 | Meier Poul Ernst | Plate-shaped cover material |
EP1260650A2 (en) * | 2001-05-19 | 2002-11-27 | Lafarge Roof System Components GmbH & Co. KG | Roof ridge sealing strip |
DE202008013677U1 (en) | 2008-10-15 | 2009-02-19 | Röttger, Wilhelm, Dipl.-Ing. | Plastically deformable material web |
DE102008051728A1 (en) | 2008-10-15 | 2010-04-22 | Röttger, Wilhelm, Dipl.-Ing. | Plastic deformable material web useful in an external area of buildings, comprises an elastic carrier element, which is formed as finest wave, consists of aluminum and/or plastic foils and contains non-woven and fabric, and closed surfaces |
DE10036730B4 (en) * | 2000-07-27 | 2021-03-25 | Bosig Gmbh | Safekeeping for rising components |
US11929704B1 (en) | 2023-09-27 | 2024-03-12 | Sunmodo Corporation | Method and system for securing a solar panel to a tile roof |
EP4407113A1 (en) * | 2023-01-25 | 2024-07-31 | Ubbink B.V. | Sheet of covering material, use of said sheet, building structure comprising said sheet and method for manufac-turing said sheet |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1573707A (en) * | 1977-07-27 | 1980-08-28 | Mcalpine & Co Ltd | Roof weathering slate |
WO1987003323A1 (en) * | 1985-11-22 | 1987-06-04 | Montgal Nominees Pty. Ltd. | Improvements relating to flashing for buildings |
GB2184685A (en) * | 1985-12-19 | 1987-07-01 | Braas & Co Gmbh | Plastically deformable sheet material |
NL8902798A (en) * | 1989-11-13 | 1991-06-03 | Ubbink Nederland Bv | Distorting sealing material - comprises reinforcing layer with distorting waterproof cladding |
EP0341343B1 (en) * | 1988-05-10 | 1992-01-22 | BRAAS GmbH | Water-tight strip for ridge or roof edge coverings |
WO1993006318A1 (en) * | 1991-09-26 | 1993-04-01 | V. Kann Rasmussen Industri A/S | Leadfree roof flasching material |
-
1995
- 1995-08-10 WO PCT/NZ1995/000072 patent/WO1996006245A1/en active Search and Examination
- 1995-08-10 AU AU31232/95A patent/AU698272B2/en not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1573707A (en) * | 1977-07-27 | 1980-08-28 | Mcalpine & Co Ltd | Roof weathering slate |
WO1987003323A1 (en) * | 1985-11-22 | 1987-06-04 | Montgal Nominees Pty. Ltd. | Improvements relating to flashing for buildings |
GB2184685A (en) * | 1985-12-19 | 1987-07-01 | Braas & Co Gmbh | Plastically deformable sheet material |
EP0341343B1 (en) * | 1988-05-10 | 1992-01-22 | BRAAS GmbH | Water-tight strip for ridge or roof edge coverings |
NL8902798A (en) * | 1989-11-13 | 1991-06-03 | Ubbink Nederland Bv | Distorting sealing material - comprises reinforcing layer with distorting waterproof cladding |
WO1993006318A1 (en) * | 1991-09-26 | 1993-04-01 | V. Kann Rasmussen Industri A/S | Leadfree roof flasching material |
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19906460A1 (en) * | 1999-02-16 | 2000-09-07 | Hausprofi Bausysteme Gmbh | Ridge or ridge ventilation element and method for its production |
EP1072732A1 (en) * | 1999-07-23 | 2001-01-31 | Röttger, Wilhelm | Plastically deformable web |
WO2001023686A1 (en) * | 1999-09-30 | 2001-04-05 | Andrew Leo Haynes | Roof flashing |
AU782847B2 (en) * | 1999-09-30 | 2005-09-01 | Andrew Leo Haynes | Roof flashing |
DE19959076B4 (en) * | 1999-12-07 | 2006-06-14 | Lafarge Roof System Components Gmbh & Co. Kg | Rollable sealing tape for ladle roofs |
DE19959076A1 (en) * | 1999-12-07 | 2001-06-13 | Wilhelm Roettger | Rollable sealing strip for hip and ridge joints of pantiled roofs takes the form of a thin foil material with edge sections which are provided with staggered slits, and are reinforced to increase their tearing strength |
EP1152099A1 (en) * | 2000-05-04 | 2001-11-07 | Verwaltungsgesellschaft Bleiindustrie GmbH & Co. KG vorm. Jung + Lindig | Roof ridge or hip capping strip |
DE10036730B4 (en) * | 2000-07-27 | 2021-03-25 | Bosig Gmbh | Safekeeping for rising components |
WO2002028635A1 (en) * | 2000-09-13 | 2002-04-11 | Meier Poul Ernst | Plate-shaped cover material |
US7971403B2 (en) | 2000-09-13 | 2011-07-05 | Poul-Ernst Meier | Plate-shaped cover material |
WO2002027115A1 (en) * | 2000-09-29 | 2002-04-04 | Andrew Leo Haynes | Tile trim flashings |
AU2002212840B2 (en) * | 2000-09-29 | 2006-03-02 | Andrew Leo Haynes | Tile trim flashings |
EP1260650A3 (en) * | 2001-05-19 | 2003-03-05 | Lafarge Roof System Components GmbH & Co. KG | Roof ridge sealing strip |
EP1260650A2 (en) * | 2001-05-19 | 2002-11-27 | Lafarge Roof System Components GmbH & Co. KG | Roof ridge sealing strip |
DE202008013677U1 (en) | 2008-10-15 | 2009-02-19 | Röttger, Wilhelm, Dipl.-Ing. | Plastically deformable material web |
EP2177686A2 (en) | 2008-10-15 | 2010-04-21 | Röttger, Wilhelm | Plastically deformable web |
DE102008051728A1 (en) | 2008-10-15 | 2010-04-22 | Röttger, Wilhelm, Dipl.-Ing. | Plastic deformable material web useful in an external area of buildings, comprises an elastic carrier element, which is formed as finest wave, consists of aluminum and/or plastic foils and contains non-woven and fabric, and closed surfaces |
EP4407113A1 (en) * | 2023-01-25 | 2024-07-31 | Ubbink B.V. | Sheet of covering material, use of said sheet, building structure comprising said sheet and method for manufac-turing said sheet |
WO2024158278A1 (en) * | 2023-01-25 | 2024-08-02 | Ubbink B.V. | Sheet of covering material, use of said sheet, building structure comprising said sheet and method for manufacturing said sheet |
US11929704B1 (en) | 2023-09-27 | 2024-03-12 | Sunmodo Corporation | Method and system for securing a solar panel to a tile roof |
Also Published As
Publication number | Publication date |
---|---|
AU3123295A (en) | 1996-03-14 |
AU698272B2 (en) | 1998-10-29 |
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