WO1995035433A1 - Engine assembly comprising an internal combustion engine and a steam engine - Google Patents

Engine assembly comprising an internal combustion engine and a steam engine Download PDF

Info

Publication number
WO1995035433A1
WO1995035433A1 PCT/SE1995/000754 SE9500754W WO9535433A1 WO 1995035433 A1 WO1995035433 A1 WO 1995035433A1 SE 9500754 W SE9500754 W SE 9500754W WO 9535433 A1 WO9535433 A1 WO 9535433A1
Authority
WO
WIPO (PCT)
Prior art keywords
engine
steam
internal combustion
designed
assembly
Prior art date
Application number
PCT/SE1995/000754
Other languages
French (fr)
Inventor
Ove Platell
Original Assignee
Ranotor Utvecklings Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ranotor Utvecklings Ab filed Critical Ranotor Utvecklings Ab
Priority to US08/750,834 priority Critical patent/US5896746A/en
Priority to DE69512662T priority patent/DE69512662T2/en
Priority to JP8502070A priority patent/JP2904931B2/en
Priority to EP95923643A priority patent/EP0766779B1/en
Priority to AU28124/95A priority patent/AU2812495A/en
Publication of WO1995035433A1 publication Critical patent/WO1995035433A1/en

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K3/00—Plants characterised by the use of steam or heat accumulators, or intermediate steam heaters, therein
    • F01K3/08—Use of accumulators and the plant being specially adapted for a specific use
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K23/00—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids
    • F01K23/02—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled
    • F01K23/06—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
    • F01K23/065—Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle the combustion taking place in an internal combustion piston engine, e.g. a diesel engine
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

Definitions

  • Engine Assembly comprising an internal combustion engine and a steam engine.
  • the present invention refers to an engine assembly comprising an internal combustion engine and a steam engine connected to a driving assembly e.g. by a common driving axle, and a heat exchanger by which the heat losses, as exhaust gases and/or cooling water, from the internal combustion engine is utilized for generation of steam to the steam engine.
  • the object of the invention is to accomplish an engine assembly of the introductorily mentioned type, with essentially smaller dimensions and weight and which optimizes the flex ⁇ ibility which is built-in in a rational steam engine system.
  • the invention is based on the utilization of a steam buffer of that type which is described in detail in an application filed together with this application, called “Steam buffer for a steam engine plant ", to which is referred regarding details about the steam buffer.
  • This steam buffer is equipped with a high temperature connection for steam, preferably with the temperature 500 °C and the pressure 250 bar, and a low temperature connection for feed water and therebe ⁇ tween a solid heat exchanging material with a large number of pressure resistant flow channels with a hydraulic diameter less than 0.5 mm for the steam and feed water between the two con ⁇ nections.
  • the engine assembly according to the invention is specially suitable for propulsion of heavy vehicles like trucks and long freight trains or boats, and especially boats that require high power output for short periods of time in order to obtain planing velocity rapidly.
  • the steam engine 7 is by a transmission 22 connected to a driving shaft 23, which is connected with the crankshaft of the engine 1.
  • the diesel engine 1 is dimensioned to operate at full load at normal driving cycles and drive the drive shaft 23, to which even the steam engine 7 is connected.
  • the steam engine is dimensioned to operate at low loads at normal driving cycles. Both engines will then operate at almost their optimum efficiency.
  • the steam to the steam engine 7 is generated in the heat exchanger 4 in an amount that is slightly larger than what is required at normal driving cycles.
  • the excess steam is fed to the steam buffer 20, and the feed water in the steam buffer is pressed back to the pipe 14 and then further to the pressure vessel 21, where the gas cushion is compressed.
  • a control valve 24 will be opened in the pipe 6 to the steam engine 7 from a position corresponding to low load to a position corresponding to full load. Steam will then flow from the steam buffer 20 to the steam engine 7 with the highest or a required power capacity.
  • the diesel engine be designed to give 70 kW at 100 % load and the steam engine to give 30 kW at 5 % load.
  • both engines will work at almost optimal effi ⁇ ciency and simultaneously a continuous charging of the steam buffer will take place if not fully charged.
  • the engine assembly can, if the steam buffer is charged, give 670 kW instantaneously. For how long time it is possible to obtain this power depends of course on the size of the steam buffer, which as mentioned can have an energy density of 500 kJ/kg.
  • the invention is of course not restricted to this shown and described example but can be modified in several ways within the scope of the inventive idea defined by the claims.
  • the two engines can for instance be connected to different drive shafts of some kind of driving assem ⁇ bly.
  • a small steam generator can of course be connected to the steam pipe 6 for gener ⁇ ation of steam as complement to the heat exchanger 4, if required , e.g. to keep the steam system warm when there is freezing hazard.
  • the steam buffer has a very high energy density of 500 kJ kg , and with a proper heat insulation there will be possibilities to store heat energy for long time periods.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)

Abstract

The invention relates to an engine assembly comprising an internal combustion engine (1) and a steam engine (7) connected to a driving assembly (23), and a heat exchanger (4), by which the heat losses from the internal combustion engine (1) is utilized for generation of steam to the steam engine (7). In order to obtain an engine assembly with small weight and size and small environmental harmful emission, but still being able to give high power output when required, the steam engine (7) is of displacement type, and excessive steam from the heat exchanger (4) which is not required for driving the steam engine (7) is arranged to be fed to a steam buffer (20), which is designed to emit a heavy flow of steam for short time periods, when required, to the steam engine (7).

Description

Engine Assembly comprising an internal combustion engine and a steam engine.
The present invention refers to an engine assembly comprising an internal combustion engine and a steam engine connected to a driving assembly e.g. by a common driving axle, and a heat exchanger by which the heat losses, as exhaust gases and/or cooling water, from the internal combustion engine is utilized for generation of steam to the steam engine.
Since long time ago it is known to utilize the combustion gases from the internal com¬ bustion engine in order to improve the efficiency, and here internal combustion engine refers to otto- and diesel engines. The most common device today is an exhaust driven turbo turbine driving a turbo compressor for supercharging of the combustion air, which will give an improvement at high shaft speeds of the engine. In large ships it is also customary to use steam turbines in order to utilize the heat from the exhaust gases of diesel engines. It also has been discussed to use exhaust gas heat from an internal combustion engine in a Rankine cycle proc¬ ess with the purpose to increase the engine efficiency. However, with conventional steam tech¬ nology the steam engine with its auxiliary system will be too bulky and heavy. Therefore it has not been considered as a realistic alternative in vehicles where weight and space demands are of great importance.
From a thermodynamic point of view a piston steam engine would be a possible solution to utilize the heat losses in an internal combustion engine. However, in that case the weight and space demand must be considerably more reduced compared to present steam technology.
The object of the invention is to accomplish an engine assembly of the introductorily mentioned type, with essentially smaller dimensions and weight and which optimizes the flex¬ ibility which is built-in in a rational steam engine system.
This has been obtained according to the invention by the fact that the steam engine is of displacement type with built-in engine braking capacity, that excess steam from the heat exchanger which is not required for driving the steam engine is fed to a steam buffer, which is designed to supply steam for short periods to the steam engine with high power density.
The invention is based on the utilization of a steam buffer of that type which is described in detail in an application filed together with this application, called "Steam buffer for a steam engine plant ", to which is referred regarding details about the steam buffer. This steam buffer is equipped with a high temperature connection for steam, preferably with the temperature 500 °C and the pressure 250 bar, and a low temperature connection for feed water and therebe¬ tween a solid heat exchanging material with a large number of pressure resistant flow channels with a hydraulic diameter less than 0.5 mm for the steam and feed water between the two con¬ nections. It has been shown that an energy density of not less than 500 kJ kg and a power den¬ sity of 100 kW/kg is possible with this design, which can be compared with a lead-acid battery with the energy density of 100 U kg and power density of only 100 W/kg. Almost all vehicle engines are used at very low power output compared to the maximum power output, which has to be available in some situations and in that case mostly during short periods of time. The fuel consumption for a vehicle will therefore be determined by the effi¬ ciency at low loads. The invention is also based on the knowledge that an internal combustion engine has its highest efficiency at high loads whereas a steam engine of displacement type has the highest efficiency at low loads. A diesel engine with an efficiency of 45 % at these conditions will get an additional efficiency of 10-15 percentage units from the steam engine, and hence the total efficiency can be increased to approximately 55-60 %. The diesel engine shall be designed so small that it will operate at full load in normal driving cycles. The steam engine will be designed such that it will operate at very low load when it uses the energy from the diesel exhaust gases, and the' total driving system operates in normal driving cycles. Short requirements of high power output can be supplied overwhelmingly by the steam buffer, which can immediately increase the power output from the steam engine e.g. from 30 kW at 5 % load at normal driving to 600 kW at 100 % load.
Due to the high contribution from the steam engine to the power performance, but small contribution to the total weight and space demand, a very high power density of the total engine assembly is achieved.
One of the reasons that the steam engine should be of displacement type is that such a steam engine can be designed to give an effective engine brake capacity, which is of great importance in many vehicles. The braking energy can also be regenerated in the steam buffer.
The very high braking capacity of the displacement steam engine will save or maybe replace the conventional brakes in applications were overheating problems exist.
The engine assembly according to the invention is specially suitable for propulsion of heavy vehicles like trucks and long freight trains or boats, and especially boats that require high power output for short periods of time in order to obtain planing velocity rapidly.
The invention is described in more detail in the following with reference to the attached drawing, which schematically illustrates an example of an embodiment of the engine assem¬ bly for a heavy vehicle application according to the invention.
The drawing illustrates an internal combustion engine 1 of diesel type ( can also be a Otto type which has larger exhaust heat losses to regenerate) with an exhaust pipe 2, which is connected to the exhaust pipe 3 via a heat exchanger 4. The heat from the cooling water can also be utilized especially if the water is pressurized. For a marine application , where the feed water shall be heated from approximately 20 °C the cooling water can be used for preheating the feed water to about 80 - 100 °C, and after that the exhaust gases can be used. The illus¬ trated heat exchanger has a heat absorbing part 5 forming a part of a pipe for steam 6, which is dimensioned for high pressure as 250 bar and a steam temperature of 500 °C and leads to a steam engine 7 of axial piston type. From the outlet of the steam engine leads a pipe 8 to a condenser 9, which is connected to a cooler 10 by the pipes 11. From condenser 9 there is a pipe 12 arranged to a feed water pump 13, which pressurizes the water to 250 bar in a pipe 14 to a circulation pump 15, from which a pipe 16 leads the feed water to the heat absorbing part 5 of the heat exchanger 4, where the feed water is vaporized and heated to 500 °C by the heat exhaust gases from the pipe 2. Between the pipe 6 with the steam temperature 500 °C and the pipe 14 with the feed water temperature of approximately 80 °C is the above mentioned steambuffer 20 connected, and to the pipe 14 is further a pressure vessel 21 connected contain¬ ing feed water and a gas cushion. The steam engine 7 is by a transmission 22 connected to a driving shaft 23, which is connected with the crankshaft of the engine 1.
The diesel engine 1 is dimensioned to operate at full load at normal driving cycles and drive the drive shaft 23, to which even the steam engine 7 is connected. The steam engine is dimensioned to operate at low loads at normal driving cycles. Both engines will then operate at almost their optimum efficiency. The steam to the steam engine 7 is generated in the heat exchanger 4 in an amount that is slightly larger than what is required at normal driving cycles. The excess steam is fed to the steam buffer 20, and the feed water in the steam buffer is pressed back to the pipe 14 and then further to the pressure vessel 21, where the gas cushion is compressed. When a high power output is required, e.g. at overtaking or at a strong upward slope, a control valve 24 will be opened in the pipe 6 to the steam engine 7 from a position corresponding to low load to a position corresponding to full load. Steam will then flow from the steam buffer 20 to the steam engine 7 with the highest or a required power capacity. For an application as a heavy truck where the average power at normal driving is about 80 kW would e.g. the diesel engine be designed to give 70 kW at 100 % load and the steam engine to give 30 kW at 5 % load. At normal driving - 80 kW - both engines will work at almost optimal effi¬ ciency and simultaneously a continuous charging of the steam buffer will take place if not fully charged. Since the steam engine has a maximum power output of 600 kW, the engine assembly can, if the steam buffer is charged, give 670 kW instantaneously. For how long time it is possible to obtain this power depends of course on the size of the steam buffer, which as mentioned can have an energy density of 500 kJ/kg.
The invention is of course not restricted to this shown and described example but can be modified in several ways within the scope of the inventive idea defined by the claims. The two engines can for instance be connected to different drive shafts of some kind of driving assem¬ bly. Further, a small steam generator can of course be connected to the steam pipe 6 for gener¬ ation of steam as complement to the heat exchanger 4, if required , e.g. to keep the steam system warm when there is freezing hazard. As already mentioned the steam buffer has a very high energy density of 500 kJ kg , and with a proper heat insulation there will be possibilities to store heat energy for long time periods. Hence, there are possibilities to run the engine assembly for a limited time period without running the internal combustion engine, i.e. with¬ out emission of exhaust gases.

Claims

Claims
1. An engine assembly comprising an internal combustion engine (1) and a steam engine (7) connected to a driving assembly (23), e.g. a common driving shaft, and a heat exchanger (4), by which the heat losses of the internal combustion engine from exhaust gases and/or cooling water is utilized for generation of steam to the steam engine , characterized in that, the steam engine (7) is of displacement type with built-in engine braking capacity, that excess steam from the heat exchanger (4), which is not required for driving the steam engine is sup¬ plied to a steam buffer (20) , which is designed to supply to the steam engine steam of high power density for short time periods.
2. An engine assembly according to claim 1. characterized in that the internal combus¬ tion engine (1) is a diesel engine and the steam engine (7) is a multi cylinder axial piston engine designed for a steam pressure of 250 bar and a steam temperature of 500 °C.
3. An engine assembly according to claim 1 or 2, characterized in that the internal com¬ bustion engine (1) is designed to operate at full load or close to full load at normal driving cycles and, simultaneously the steam engine (7) is designed to operate at low load.
4. An engine assembly according to claim 3, especially for propulsion of heavy vehicles as trucks, freight trains or boats, characterized in that the internal combustion engine (1) is designed to operate at full load when the steam engine (7) is operated at 5 % load.
PCT/SE1995/000754 1994-06-20 1995-06-19 Engine assembly comprising an internal combustion engine and a steam engine WO1995035433A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US08/750,834 US5896746A (en) 1994-06-20 1995-06-19 Engine assembly comprising an internal combustion engine and a steam engine
DE69512662T DE69512662T2 (en) 1994-06-20 1995-06-19 MACHINE SET CONSISTING OF INTERNAL COMBUSTION ENGINE AND STEAM ENGINE
JP8502070A JP2904931B2 (en) 1994-06-20 1995-06-19 Engine assembly with internal combustion engine and steam engine
EP95923643A EP0766779B1 (en) 1994-06-20 1995-06-19 Engine assembly comprising an internal combustion engine and a steam engine
AU28124/95A AU2812495A (en) 1994-06-20 1995-06-19 Engine assembly comprising an internal combustion engine and a steam engine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE9402180A SE515966C2 (en) 1994-06-20 1994-06-20 Engine assembly comprising an internal combustion engine and a steam engine
SE9402180-5 1994-06-20

Publications (1)

Publication Number Publication Date
WO1995035433A1 true WO1995035433A1 (en) 1995-12-28

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Family Applications (1)

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PCT/SE1995/000754 WO1995035433A1 (en) 1994-06-20 1995-06-19 Engine assembly comprising an internal combustion engine and a steam engine

Country Status (8)

Country Link
US (1) US5896746A (en)
EP (1) EP0766779B1 (en)
JP (1) JP2904931B2 (en)
AT (1) ATE185401T1 (en)
AU (1) AU2812495A (en)
DE (1) DE69512662T2 (en)
SE (1) SE515966C2 (en)
WO (1) WO1995035433A1 (en)

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WO1999017001A1 (en) * 1997-09-30 1999-04-08 Jianli Li Power output engine
EP1944184A1 (en) * 2007-01-12 2008-07-16 Voith Patent GmbH Hybrid power unit with a combustion engine and a steam motor
EP2055912A2 (en) * 2007-10-30 2009-05-06 Voith Patent GmbH Power transmission, in particular vehicle power transmission
WO2010099941A1 (en) * 2009-03-04 2010-09-10 Voith Patent Gmbh Steam cycle process device
AT509394B1 (en) * 2010-02-05 2012-01-15 Man Nutzfahrzeuge Oesterreich METHOD FOR OPERATING A PISTON EXPRESSOR OF A STEAM MOTOR
WO2012048959A1 (en) * 2010-10-13 2012-04-19 Robert Bosch Gmbh Device and method for the recovery of waste heat of an internal combustion engine
EP2466093A1 (en) * 2010-12-15 2012-06-20 Harald Lück Power machine with combined combustion and steam operation for generating electricity
WO2014154568A1 (en) * 2013-03-25 2014-10-02 Dana Belgium N.V. Waste heat recovery system and a method of controlling the mass flow rate of a positive displacement expander comprised in such a system

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CN1469969A (en) * 2000-10-10 2004-01-21 本田技研工业株式会社 Rankine cycle device of internal combustion engine
US7007473B2 (en) * 2001-09-28 2006-03-07 Honda Giken Kogyo Kabushiki Kaisha Temperature control device of evaporator
SE524223C2 (en) * 2001-10-04 2004-07-13 Cargine Engineering Ab Method for control of internal combustion engine with expansion rate and internal combustion engine
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US6694737B2 (en) * 2002-05-31 2004-02-24 Yeong-Shyeong Tsai Compensation system for an engine of a vehicle
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US7314104B2 (en) * 2004-12-24 2008-01-01 Ketcham John C Steam driven road vehicle
US7181913B1 (en) * 2005-05-06 2007-02-27 Reed Jed A Steam-generating drive system
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US8327654B2 (en) * 2008-03-17 2012-12-11 Denso International America, Inc. Condenser, radiator, and fan module with Rankine cycle fan
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CN103939209B (en) * 2014-04-30 2016-06-15 郭远军 A kind of horizontal opposition type high-low pressure power machine and work method thereof
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CN103912405B (en) * 2014-04-30 2016-04-06 郭远军 A kind of parallel motion thermal power machine and work method thereof
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US9482209B2 (en) * 2014-10-29 2016-11-01 Lai Fan Huang Solar water heater
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DE202015101921U1 (en) 2015-03-26 2015-05-06 Ford Global Technologies, Llc Motor assembly for a motor vehicle
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999017001A1 (en) * 1997-09-30 1999-04-08 Jianli Li Power output engine
EP1944184A1 (en) * 2007-01-12 2008-07-16 Voith Patent GmbH Hybrid power unit with a combustion engine and a steam motor
EP2055912A2 (en) * 2007-10-30 2009-05-06 Voith Patent GmbH Power transmission, in particular vehicle power transmission
EP2055912A3 (en) * 2007-10-30 2014-08-06 Voith Patent GmbH Power transmission, in particular vehicle power transmission
WO2010099941A1 (en) * 2009-03-04 2010-09-10 Voith Patent Gmbh Steam cycle process device
AT509394B1 (en) * 2010-02-05 2012-01-15 Man Nutzfahrzeuge Oesterreich METHOD FOR OPERATING A PISTON EXPRESSOR OF A STEAM MOTOR
WO2012048959A1 (en) * 2010-10-13 2012-04-19 Robert Bosch Gmbh Device and method for the recovery of waste heat of an internal combustion engine
EP2466093A1 (en) * 2010-12-15 2012-06-20 Harald Lück Power machine with combined combustion and steam operation for generating electricity
WO2014154568A1 (en) * 2013-03-25 2014-10-02 Dana Belgium N.V. Waste heat recovery system and a method of controlling the mass flow rate of a positive displacement expander comprised in such a system

Also Published As

Publication number Publication date
SE515966C2 (en) 2001-11-05
DE69512662D1 (en) 1999-11-11
JPH09512879A (en) 1997-12-22
ATE185401T1 (en) 1999-10-15
DE69512662T2 (en) 2000-04-06
SE9402180D0 (en) 1994-06-20
US5896746A (en) 1999-04-27
EP0766779B1 (en) 1999-10-06
SE9402180L (en) 1995-12-21
JP2904931B2 (en) 1999-06-14
EP0766779A1 (en) 1997-04-09
AU2812495A (en) 1996-01-15

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