Classifications

• • E—FIXED CONSTRUCTIONS
  • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
  • E02B—HYDRAULIC ENGINEERING
  • E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
  • E02B17/02—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto
  • E02B17/027—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor placed by lowering the supporting construction to the bottom, e.g. with subsequent fixing thereto steel structures

Definitions

• the present invention relates to an improved design for deepwater offshore platforms. More particularly, the present invention relates to an improved deepwater tower design.
• Compliant towers were developed as one alternative to provide bottom-founded structures in deeper water which are designed to
• a tensioned riser deepwater platform for support of hydrocarbon wells of an offshore prospect, comprising: a foundation secured to an ocean floor; a topside facility above an ocean surface; a vertically extending tower jacket secured to the foundation, supporting the topside facility, and defining a riser suspension corridor therebetween; at least one substantially vertically extending production riser suspended in the riser suspension corridor and providing fluid communication between the wells and the topside facility; and a riser support assembly supporting the risers near their upper ends to provide the principal load transfer between the riser and the tower jacket and thereby supporting the risers in tension.
• the riser support provides the principal load transfer between the riser and the tower jacket, and the conventional conductor guides and attendant horizontal bracing can thus be substantially eliminated from the design.
• This invention is particularly applicable to compliant tower designs.
• Fig. 1 is an isometric view of a tensioned riser deepwater tower constructed in accordance with the present invention.
• Fig. 1A is a side elevation view of the upper end of the tensioned riser deepwater tower of Fig. 1.
• Fig. IB is a close-up of a riser support in an embodiment of the present invention in accordance with Fig. 1A.
• Fig. 1C is a cross section of the tensioned riser deepwater tower of Fig. 1 taken along line 1C-1C in Fig. 1.
• Fig. ID is a cross section of the tensioned riser deepwater tower of Fig. 1 taken along line ID-ID in Fig. 1A.
• Fig. IE is a partially cross sectioned view of a dual concentric string high pressure drilling riser which facilitates the practice of the present invention.
• Fig. IF is an end plan view of the embodiment of Fig. 1G in transport.
• Fig. 1G is a horizontal cross section of the compliant framework of an alternate embodiment of the present invention.
• Fig. 2 is a perspective view of a compliant tower design not benefiting from the present invention.
• Fig. 2A is a cross section of the compliant tower of Fig. 2 taken at line 2A-2A in that figure.
• Fig. 3A is a schematic illustration of the sway mode response for a compliant tower.
• Fig. 3B is a schematic illustration of the whipping mode response for a compliant tower.
• Fig. 3C is a schematic illustration of the sway mode response for a compliant tower having multiple top-tensioned, rigidly secured. risers.
• Fig. 4A is a graphical representation of wave frequency distribution in storm and non-storm situations.
• Fig. 4B is a graphical representation of the dynamic response characteristic of preliminary designs for three different deepwater structures.
• Fig. 4C is a graphical representation of the fatigue characteristics for two different compliant towers.
• Fig. 5 is a side elevation view of an alternate embodiment of the present invention is which a semisubmersible vessel conducts drilling operations adjacent the compliant tower;
• Fig. 5A is a side elevational view of the compliant tower of Fig. 5 after drilling operations are completed.
• Fig. 1 illustrates one embodiment of a tensioned riser deepwater tower 10 constructed in accordance with the present invention.
• the risers and topside facilities have been omitted from this figure for the sake of simplicity.
• This illustration is based on a preliminary design for thirty wells in 3000 feet of water, with a topside payload of 22,605 tons which includes 6000 tons of riser tension.
• This example deploys a lightweight, wide body stance compliant framework for the illustrated embodiment of tensioned riser deepwater tower 10. Further, particular benefits of this embodiment will also be discussed in further detail below.
• a compliant framework 12 of tower 10 is provided in the form of a compliant piled tower in which piles or pilings 14 not only provide foundation 16 secured to ocean floor 22, but also extend a substantial distance above the mudline 24, along a substantial length of the compliant framework and thereby contribute significantly to both the righting moment and dynamic response of the overall compliant framework.
• Pilings 14 are slidingly received within sleeves 18 along legs 20 at the corners of compliant framework 12.
• tops of the pilings may be fixedly secured to the legs at pile receiving seats 27 by grouting or a hydraulically actuated interference fit.
• Minimal relative motions from non-storm conditions may be accommodated with an elastomeric grommet or bearing at the intersection of the pilings and sleeves. Larger motions are accommodated by the sliding connection.
• topside facilities 30 which are supported above ocean surface 26.
• Topside facilities may be as minimal as, e.g., a riser grid supporting Christmastrees or may include additional facilities, up to and including, comprehensive drilling facilities and processing facilities to separate and prepare produced fluids for transport.
• Legs 20 converge in a tapered section 32 which is provided in this embodiment because the topside facilities do not require the full wide body stance which is otherwise useful in contributing to the dynamic response characteristics of compliant framework 12.
• a platform base 34 joins the topside facilities to the top of the tapered section.
• platform base 34 not only supports a drilling deck 36 and other operations decks in the topside facilities, but it also retains boat decks 38 at its corners and includes a pyramid truss arrangement 40 through which the loads of the risers (not shown) are supported in tension from riser grid 42 or from the deck and directed to legs 20.
• Fig. IB is a close-up of an embodiment deploying a way of supporting a riser 44 through an intermediate tension relief connection 106 at riser grid 42.
• the support system establishes a tension relieved backspan 108 in riser 44 which increases the flexibility of the riser as taught in U.S. patent application Serial Number 057,076 filed by Peter W. Marshall on May 3, 1993 for a Backspan Stress Joint, the disclosure of which is hereby incorporated herein by reference and made a part hereof.
• Riser 44 extends from a subsea wellhead 116 at sea floor 24 to riser grid 42 through a running span 118. The riser load is substantially transferred to riser grid 42 at intermediate tension relief connection 106.
• the riser grid comprises a grid of beams 120 and spanning plates 122 which is supported at the top of framework 12 by pyramid truss arrangement 40.
• Plate inserts 124 support the intermediate tension relief connection, here comprising a semispherical elastomeric bearing 126, joining the riser and the insert plates.
• the intermediate tension relief connection separates the full tension running span 118 of riser 44 from tension relieved backspan 108.
• the distal end of the backspan of the riser is substantially fixed at a restrained termination 110 adjacent surface wellhead 112.
• This arrangement allows flexure of highly tensioned, highly pressurized riser 44 between well guide or subsea wellhead 116 and surface wellhead 112 and isolates the required flexure from the restrained termination adjacent the surface wellhead thereby facilitating use of a fixed wellhead within a compliant tower.
• This riser support system carries the load of risers 44 in tension at or near the top of the risers.
• well riser loads in offshore towers are traditionally carried in compression in the form of production casing or production tubing inside a relatively larger tube called a conductor or drivepipe, which is driven into the seabed and thus acts as an independent pile which is supported within the framework of the tower by conductor guides which are spaced at frequent intervals along the height of the tower.
• conductor guides are necessary in the traditional support of riser loads to provide lateral support for conductors in order to prevent buckling and collapse.
• the drivepipes/conductors of the conventional practice have a much larger diameter than necessary for the suspended production risers in ordinary applications of the present invention., e.g. traditionally these diameters have been on the order of 18-48 inches as opposed to 9 5/8 inches or smaller for the later production risers. In part this diameter is needed in the conductors because the conductors of traditional design are set in place and used for both drilling and production operations.
• Fig. 1C is a cross section of the compliant framework of the tower of Fig. 1, but includes risers 44 passing through a riser suspension corridor 56 of compliant framework 12.
• the riser suspension corridor is provided by a large, open interior of the compliant framework without the conventional support at regular intervals. This allows a possibility for greater relative motion between the risers and riser interference must be considered.
• this wide body stance accommodates a clearance between risers 44 that avoids interference without having to provide the conventional supports at regular intervals.
• a “wide-bodied stance” is a relative relation between the height of the tower and the spacing of the legs.
• the area of the tower cross section is a function of this spacing and, for conventional geometries, a preferred range of "wide-bodiness” provides that the ratio of the total height ("L") of the compliant framework to the square root of the overall plan area of a cross section ("A") of the compliant framework be less than 12:1.
• this embodiment need not maintain this relation over the entire length of the compliant tower to achieve these benefits and a preferred range may be defined as meeting the relation of over at least 70% of the length of the compliant framework. It is also desired to minimize the horizontal bracing while maximizing the relative size of the substantially open riser suspension corridor.
• This "openness" can be expressed as a function of the area of the substantially open riser suspension corridor in relation to the total area of the cross section of the compliant framework at that same horizontal level.
• a preferred degree of openness is achieved with the riser suspension corridor having a cross sectional area at least 22% that of the compliant framework along the entire length of the tower.
• the illustrated embodiment also provides a method for reducing the environmental loading for the compliant tower.
• the compliant framework is installed having a plurality of legs, a minimum of horizontal bracing between the legs and a substantially open interior.
• the small diameter production risers are freely suspended in a top tensioned relation through the substantially open interior of the compliant framework. This construction enhances the transparency of the compliant tower to wave action and attendant environmental loading. This benefits foundation design by reducing the shear and moment requirements for the design sea states.
• Fig. IE illustrates a dual string concentric high pressure riser 140 that facilitates drilling operations through a suspended drilling riser system in the practice of an embodiment of the present invention.
• a lightweight outer riser 142A extends from above ocean surface 26 where it is supported by deck 36A of a deepwater platform to the vicinity of ocean floor 22 where it sealingly engages a subsea wellhead or well guide 116A.
• a high pressure inner riser 142B extends downwardly, concentrically through the outer riser to communicate with the well, preferably through a sealing engagement at subsurface wellhead 116A. Installation of the outer riser can be facilitated with a guide system 148.
• a surface blow out preventer (“BOP") 144 at the drilling facilities provides well control at the top of dual string high pressure riser 140.
• This system permits use of lightweight outer riser 142A alone for drilling initial intervals where it is necessary to run large diameter drilling assemblies and casing and any pressure kick that could be encountered would be, at worst, moderate. Then, for subsequent intervals at which greater subterranean pressures might be encountered, high pressure inner riser 142B is installed and drilling continues therethrough. The inner riser has reduced diameter requirements since these subsequent intervals are constrained to proceed through the innermost of one or more previously set casings 146 of ever sequentially diminishing diameter. Further, outer riser 142A remains in place and is available to provide positive well control for retrieval and replacement of inner riser 142B should excessive wear occur in the inner riser.
• Fig. IE also illustrates an alternative for the stress relieved backspan of Fig. IB with tensioning system 150 supporting production riser 44 from a tree deck 36B.
• this tensioning system results in a moving surface wellhead 152 connected to facilities through flexible hoses and is not conducive to hard-piped connections that are suitable for a fixed surface wellhead.
• Figs. 2 and 2A illustrate another design for a compliant tower 10A, also in the form of a wide body stance compliant piled tower.
• compliant tower 10A does not employ the present invention and is constrained to provide risers passing through conductor guides and horizontal framing at frequent intervals.
• This design was examined for a water depth on the order of 3000 feet and a set of conductor guides were provided at intervals of about every 60 to 80 feet along this length.
• Fig. 2A is a cross sectional view taken at one of these conductor guide levels, showing the need for additional horizontal bracing 58 in support of conductor guides 60 within which conductors or drivepipes 44A are laterally constrained. Although these are not otherwise identical, a direct comparison of Figs.
• 1C and 2A does provide a rough indication of the material savings in steel afforded, directly and indirectly, by the present invention, e.g., preliminary estimates of 66,000 tons as opposed to close to 100,000 tons of steel, respectively, in these preliminary tower designs for similar water depths. Each of these estimates excluded the steel in the foundations.
• FIG. 1C another steel saving design technique is illustrated in the preferred embodiment.
• the launch truss includes bracing 58A and rails 64 and provides select reinforcement as an alternative to strengthening the overall structure to accommodate these temporary loads when the compliant framework is supported horizontally.
• This support function is somewhat complicated in that rails 64 may be set inboard, rather than vertically aligned with the corner legs during transport.
• This narrowed rail spacing supports horizontal transport of a wide body stance platform having sides exceeding the beam of available class transport barges.
• this structural reinforcement offers continued benefit by installing the tower into an orientation such that launch truss 62 will reinforce the compliant tower in the direction of the critical environmental loads historically prevalent at the site of the prospect.
• Figs. IF and 1G illustrate another alternate embodiment of the present invention.
• Fig. 1G is a cross section of a compliant tower 10 in which legs 20 are arranged for a trapezoidal tower cross section having minimal horizontal bracing 58 and defining a substantially open triangular riser suspension corridor 56 through which risers 44 can run.
• This establishes an alternate integral launch truss arrangement 62 with launch skids 64 which is also directional in its structural reinforcement and can be oriented on installation such that it reinforces the compliant tower in the direction of the prevalent critical environmental loads, referenced here as E j ⁇ .
• Fig. 1G illustrates the compliant tower of Fig. IF in barge transport for installation.
• the trapezoidal cross section provides an inclined launch truss which facilitates the deployment of wider bodied towers with an existing fleet of relatively narrow barges 154.
• Preliminary analysis for this type of embodiment suggests suitable stability for the loaded and ballasted barge based on the alignment of the centers of buoyancy 160, gravity 158 and metacenter 156 with the centre of gravity 156 sufficiently below the metacenter 156.
• Figs. 3A and 3B illustrate schematically the principle harmonic modes for a compliant framework 12 that are of critical design interest, higher order modes being far removed from driving frequencies that might be produced by wind, wave and current. Such forces are typically encountered at periods of 7 to 16 seconds in the Gulf of Mexico and designs strive for natural periods less than about 6 seconds or greater than about 22 seconds.
• a wave period distribution typical for portions of the Gulf of Mexico is graphically illustrated in Fig. 4A. Region 70 is that normally occurring and region 72 illustrates the shift in distribution for extreme storm events.
• Fig. 3A schematically illustrates the first mode, also called the fundamental, rigid body, or sway mode motion for a compliant tower 10.
• a given compliant tower will have a characteristic natural frequency for such ' motions.
• a structure with non symmetrical response may have more than one sway mode harmonic frequency.
• the embodiment of Fig. 1, as analyzed in the preliminary design for a specific offshore prospect has a representative sway mode period of 41 seconds. This is considerably longer than the driving forces to be encountered in nature as is conventional in compliant tower design.
• Fig. 3C illustrates schematically the effect of motion in the compliant framework 12 of a compliant tower upon a plurality of risers 44.
• motion of the compliant tower will tend to slacken some risers 44A while simultaneously increasing the tension in other risers 44C and leaving other risers 44B without a substantial change.
• the clearance provided the risers must accommodate this motion and accommodate dynamic response.
• variations in the riser tension will alter the dynamic response of respective risers, substantially complicating this analysis.
• Another aspect observable in this exaggerated drawing is angular deflection in the riser terminations.
• Fig. 3B illustrates the first flexural mode motion, also called the second, bow-shaped or whipping mode response for a compliant tower 10. Again, non-symmetry may result in a plurality of harmonic frequencies for this whipping mode response. Avoiding the natural harmonic frequency of this response is often more of an engineering challenge than achieving a desirable sway mode.
• Fig. 4B is a generalized graph illustrating the applied wave force characteristics of certain tower designs as a plot of an applied wave force transfer function against frequency. This relation is qualitatively represented in Fig. 4B by curve 64 for a fixed tower having a 140-foot wide stance at the waterline, by curve 66 for a compliant tower with a similar waterline geometry and by curve 68 for a 245-foot wide tensioned riser compliant tower in accordance with Fig. 1. Upward trends from low energy "valleys" in these transfer functions are indicated at points 64A, 66A and 68A, respectively, on these response curves. The fatigue requirements for each of these platforms increases rapidly for tower natural periods longer than these points. However, the response of this embodiment of the present invention is characterized by an additional "valley" of reduced relative applied force with respect to a narrower stance compliant tower.
• the whipping mode response of compliant towers is relatively insensitive to variations in the load at the topside facilities and allowing the risers to extend substantially freely through the compliant framework 12 effectively decouples the mass of risers 44 from that which defines the whipping mode response of compliant tower 10.
• FIG. 4C illustrates a hot spot stress analysis of two compliant platforms having similar natural whipping mode periods at approximated 8.50 to 8.75 seconds. Calculations in accordance with API methodology for "Allowable Hot Spot Stress" as a function of base shear and at the natural whipping mode period is used as an indication of relative fatigue life for an offshore platform.
• curve 102 represents a platform design that was preliminarily analyzed which did not enhance wave cancellation through the practice of the present invention.
• the allowable hot spot stress for shear is indicated at the intersection of this curve and the whipping mode period, i.e., at point 102A.
• FIG. 1 Another aspect of the presently preferred embodiment is suggested by a comparison of tensioned riser deepwater tower 10 of Figs. 1 and conventional wide-bodied compliant tower 10A of Figs. 2 and 2A.
• the compliant tower design of Fig. 2 was calculated to have a whipping mode harmonic frequency at 10.1 to 10.6 seconds, depending upon the axis of the structure. This period was judged unacceptable in that natural environmental forces could become amplified in harmonic response.
• the lightweight, wide- bodied compliant tower of Fig. 1 is calculated in an application to have a substantially improved 8.5 second whipping mode period. Although these cases are not otherwise identical, decoupling the risers from the compliant framework provides significant impact in the overall dynamic response of the compared designs.
• the advantages of the tensioned riser deepwater tower of the present invention have been primarily illustrated with a compliant piled tower design. However, a full range of compliant towers, including but not limited to, flextowers, flextowers with trapped mass (water) , and buoyant towers, could benefit from the application of the present invention.
• the present invention is also shown to facilitate other improvements of the preferred embodiment, including the eliminating the conductor or drivepipe guides, economically providing a wide waterline geometry, and decoupling the conductor mass from the distributed mass which participates in the whipping mode. Further, benefits may also be conferred, e.g., reducing steel requirements, to more conventional fixed platforms deployed in water several hundred feet deep and deeper when deployed in the upper depth limits to such designs.
• Figs. 5 and 5B illustrate one embodiment with a tensioned riser compliant tower 10B.
• the compliant tower is adapted to receive support for drilling operations from an auxiliary drilling vessel such as semisubmersible vessel 160 which is temporarily restrained or docked to compliant tower 10B for drilling operations. Drilling then proceeds through a drilling riser 162 supported by the auxiliary vessel.
• riser support 164 is a rocker arm riser tensioner which facilitates riser transfer operations and spaces the production risers 44A from the side of the compliant tower.
• semisubmersible vessel 160 deflecting compliant tower 10B with an exaggerated offset

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• Engineering & Computer Science (AREA)
• General Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Earth Drilling (AREA)
• Filling Or Discharging Of Gas Storage Vessels (AREA)

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Citations (3)

• 1994
  • 1994-12-22 MY MYPI9403471 patent/MY123722A/en unknown
  • 1994-12-29 GB GB9613604A patent/GB2300017B/en not_active Expired - Lifetime
  • 1994-12-29 WO PCT/EP1994/004345 patent/WO1995018268A1/en active Application Filing
• 1996
  • 1996-06-27 NO NO19962719A patent/NO310518B1/no not_active IP Right Cessation
  • 1996-06-27 OA OA60852A patent/OA10366A/en unknown

Patent Citations (3)

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