WO1994007621A1 - Method of forming welded pipe and forming stand therefor - Google Patents
Method of forming welded pipe and forming stand therefor Download PDFInfo
- Publication number
- WO1994007621A1 WO1994007621A1 PCT/JP1993/001265 JP9301265W WO9407621A1 WO 1994007621 A1 WO1994007621 A1 WO 1994007621A1 JP 9301265 W JP9301265 W JP 9301265W WO 9407621 A1 WO9407621 A1 WO 9407621A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- roll
- forming
- metal
- metal band
- rolls
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
- B21D5/12—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
Definitions
- the present invention provides a method for continuously forming and welding a metal band having a predetermined width by an electric resistance welding method or other welding methods.
- the present invention relates to a molding method for molding a pipe and a molding stand. Conventional technology
- a metal strip having a predetermined width is continuously formed into a forming roll group including a plurality of break-down rolls, side rolls, and fin pass rolls. Supplied and then manufactured by welding such as high frequency welding with squeeze rolls.
- Japanese Patent Application Laid-Open No. 1-44217 discloses that a pilot hole horizontal roll of a forming stand for edge forming is composed of two rolls, and that the roll is inclined in a direction in which the metal strip advances. A method is described in which the angle can be adjusted so that the edge portion can be sufficiently formed in both thick and thin materials.
- the objectives are to reduce roll costs by reducing the number of hand-held rolls, and to improve the line operation rate by reducing the frequency of changing sockets.
- a molding port that can be used for rolls for metal strips having different pipe diameters.
- a roll as disclosed in JP-A-62-166027 has been devised and put into practical use.
- break down rolls that perform edge forming in the conventional forming method have a problem of poor shape, especially when trying to form thin-walled tubes, thick-walled tubes, or high-tensile tubes. .
- the wall thickness 1 of the edge as shown in Fig. 1 becomes large. This is a factor that hinders dimensional accuracy.
- the edge portion can be bent more than in the conventional method because the bending force of the edge portion can be sufficiently ensured.
- the upper roll and the material to be formed are in local contact, so that indentations 2 as shown in Fig. 2 are likely to occur. This is a factor that hinders wall thickness accuracy.
- this method cannot fundamentally solve the shape defect when forming a thick-walled tube or a thin-walled tube that is larger or smaller than the designed thickness of the upper roll 3 to some extent. As a result, the range of common use of molding thickness has not been expanded.
- the roll disclosed in Japanese Patent Application Laid-Open No. 62-66027 has a roll-sharing property in a wide range of tube outer diameters, and since the roll curvature changes continuously, the contact between the metal band and the roll is localized. It is not suitable for forming thick-walled pipes because it tends to be a target and has problems such as poor shape. Disclosure of the invention
- the present invention has been made in order to solve such problems of the prior art, and it is possible to form a welded pipe having good dimensional accuracy in a welded pipe manufacturing line.
- the purpose of the present invention is to provide a molding method and a molding stand capable of accurately bending a steel sheet, and the gist is as follows.
- a u the angle formed by the metal band width direction axis and the roll axis of the horizontal upper roll
- a d the angle formed by the metal band width direction axis and the roll of the horizontal lower roll is set within the range described in (1). Forming method for welded steel pipe.
- the upper roll is directed to the edge side of the metal band at the entrance side of the mouth and the center side of the metal band at the exit side of the roll stand.
- each of the upper horizontal rolls divided in the metal band width direction is turned vertically.
- a method for forming a welded steel pipe comprising forming a metal strip while rotating as a shaft-fixed.
- the turning angle is set so that the entrance side of the roll stand faces the edge side of the metal band, and the exit side of the roll stand faces the center side of the metal band.
- a pair of upper and lower horizontal rolls, each of which is bisected in the metal band width direction, is formed by a metal band.
- Manufacturing line for welding pipes for forming and welding metal In the initial forming roll group, a pair of upper and lower horizontal rolls for bending at the end of the metal band are divided into two in the width direction of the metal band, and each of the upper and lower rolls on both sides has a vertical axis as a pivot axis.
- a welding stand for forming a welded steel pipe characterized in that it is possible to adjust the roll position and adjust the position in the sheet width direction.
- FIG. 1 is a cross-sectional view of a metal strip showing an example of an edge thickening that deteriorates dimensional accuracy.
- FIG. 2 is a cross-sectional view showing an example of a bending indentation that deteriorates dimensional accuracy.
- FIG. 3 is a view showing the progress of metal band forming immediately below the roll.
- Fig. 4 shows examples of upper and lower roll gaps set according to the respective molding curvatures and wall thicknesses of the present invention.
- A In the case of thin wall,
- B In the case of small bending curvature (large diameter size),
- C Thick wall;
- FIG. 5 shows the roll direction
- (a) is an example of an inward molding die in the present invention
- (b) is an example of an outward molding die in the present invention.
- FIG. 6 is a view showing a thruster direction in the inward molding die of the present invention.
- FIG. 7 shows an example in which the upper roll deflects in the outward molding die according to the present invention.
- FIG. 8 is a (a) front view and (b) a plan view of an example of a roll to which the present invention is applied.
- FIG. 9 is a view showing an example of a molding apparatus to which the present invention is applied.
- FIG. 10 is a diagram showing an example of a curvature and a thickness distribution after single-stand molding when the present invention is applied and when it is not applied.
- FIG. 11 is a diagram showing an example of a curvature and a wall thickness distribution indicating roll sharability when the present invention is applied.
- FIG. 12 is (a) a front view and (b) a plan view of a roll example to which the present invention is applied.
- FIG. 13 is a view showing an example of a molding apparatus to which the present invention is applied.
- a break-down stand for edge forming is divided into two in the width direction of a metal to be formed and arranged on both sides.
- a pair of upper and lower forming horizontal rolls, each for edge forming, are vertically intersected with the vertical axis as the axis of rotation. It is possible to mold with high accuracy. This is because, as shown in FIG. 3, by crossing a pair of upper and lower forming horizontal rolls 3 and 4, the upper and lower rolls 3 and 4 are located on both sides of the bent portion of the metal band 5 to be formed in the vicinity immediately below the rolls. This is because the contact is formed more continuously so that local contact does not occur in the molding process as in the conventional method. Also, as shown in Fig.
- the turning angle of the upper roll is determined by the hole shape of the upper roll, the forming outer diameter of the metal, the thickness of the metal strip, the diameter of the upper roll, and the like. It is determined by the shape of the hole, the outer diameter of the metal band, the diameter of the lower roll, etc.
- the second invention of the present invention in order to maximize the effect of the present invention, was limited as follows.
- the range of common use of the forming outer diameter of the metal strip is widened.However, an excessive turning angle causes the same problem as described above. Since the range is limited by the interference of the metal strip, the upper limit of the turning angle is set to 30 ° in consideration of the common range of the forming outer diameter of the metal strip. As a result, about 1.5 to 2 times the outer diameter commonality is obtained. be able to.
- the upper and lower rolls are arranged at different positions in the metal band forming direction, so that the bending of one end of the metal band is started and then the bending of the other end.
- the interval between the upper and lower rolls on both sides in the metal band forming direction is determined by the upper and lower roll diameters and the design rotation angle range.
- the upper horizontal forming roll which is divided into two parts in the width direction of the metal strip as the material to be formed and arranged on both sides, is used for edge forming.
- edge forming By forming the metal strip in the closed state, it is possible to form thin and thick pipes with good dimensional accuracy. This is because, as shown in Fig. 3, by turning the upper forming horizontal roll, the upper roll 3 comes into continuous contact from both sides of the bent portion of the metal band to be formed in the vicinity immediately below the roll. The reason for this is that local contact does not occur during the molding process as in the conventional method. Also, as shown in FIGS.
- the gap history can be configured according to the thickness of the metal strip as the forming material, and it is possible to form the material with high precision in the thickness range from the thin material to the thick material.
- the turning angle of the upper roll is determined by the hole shape of the upper roll, the forming outer diameter of the metal strip, the thickness of the metal strip, the diameter of the upper roll, and the like.
- the turning angle direction of the upper roll is limited as follows. It is necessary to increase the turning angle of the upper roll as the forming thickness of the metal strip becomes thinner.However, if the turning angle is excessive, the slip between the upper roll and the metal strip becomes excessive, resulting in forming scratches, roll seizure, The upper limit of the swivel angle was set to 45 ° in consideration of the common range of the thickness of the metal strip, as this may cause a reduction in roll life.
- the roll direction will be described.
- a force may be applied to the rolls in the width direction of the metal due to the slip between the rolls and the metal band, causing runout.
- the upper roll is set so that the entry side of the roll stand points to the edge of the metal strip and the exit side faces the center side of the metal strip, and the lower roll sets the turning direction.
- the upper and lower rolls cross each other by setting the reverse direction (in this case, the contact point of the upper roll shifts from the edge of the metal band to the inside, so hereafter it is referred to as the inward forming die) In this case, however, as shown in Fig.
- an inward thrust is generated on the upper roll and an outward thrust is generated on the lower roll.
- the upper roll generates an outward deflection in the width direction
- the lower roll generates an inward deflection in the width direction.
- the upper roll is set so that the entry side of the roll stand faces the center side of the metal band and the exit side faces the edge side of the metal band, and the lower roll is the turning direction.
- the upper roll has a widthwise inward deflection and the lower roll has a widthwise outward deflection.
- the outward molding die the upper roll does not come into contact with the outermost edge, so that the edge portion is insufficiently bent, and when the present invention is applied to the W-bend method, it is accompanied by runout. There may be cases such as local wall thinning due to the narrowing of the gap.
- the inward molding die there is no concern about the above-mentioned problems, and the run-out force of the upper and lower rolls acts in a direction advantageous for edge forming, and advantages such as reduction of the rolling force of the upper and lower rolls can be expected. Therefore, it is desirable to use an inward molding die especially for a stand where run-out is likely to occur due to the rigidity of the stand and the like.
- FIG. 8 shows (a) a front view and (b) a plan view of an example of a roll to which the present invention is applied.
- the lower roll 4 depending on the molding curvature of the edge portion 13 of the metal strip 5 that will be formed, the turning angle QT d is determined.
- the position in the width direction of the upper and lower rolls on both sides is determined according to the plate width and the bending length of the metal strip.
- the turning angle a u of the upper opening 3 is determined according to the thickness of the metal 5.
- FIG. 9 is a front view of an example of an edge bend stand to which the present invention is applied.
- the roll support beam members 14 and 15 vertically hold the upper and lower roll bearing members 17 and 18, respectively, and the upper roll support beam member 14 can be moved and fixed in the vertical direction by the screw down screw shaft 16. It has a simple structure.
- the upper and lower roll supports 19, 20 are rotated by screw shafts (not shown) or rails (not shown) installed in the beam members 14, 15, respectively. It has a structure that can be moved and fixed in the width direction by sliding the light bracket. Further, the upper and lower roll supports 19, 20 have a structure capable of turning and fixing around a vertical axis by a method such as gear driving not shown.
- FIG. 10 shows the case where the present invention is applied and the case where the present invention is not applied to the edge forming of a band equivalent to a yield stress of 294 NZ mm 2 , ⁇ 50.8 ⁇ t 2 and 10 mm, respectively.
- This figure shows the curvature distribution and wall thickness distribution after single-stand molding in this case.
- This example shows an example in which an inward molding die is applied. In the conventional method, insufficient bending occurs in a thin material, and an indentation occurs in a bent portion in a thick material. However, a very good shape is obtained by applying the present invention.
- Fig. 11 shows the edge forging of the same material with a band equivalent to 34.0 Xt 5 mm by adjusting the turning angle using the same roll as above.
- the curvature and wall thickness distribution are shown later. It is molded almost according to the set curvature, and has good shape. It can be seen that by applying the present invention, the roll outer diameter is shared.
- Table 1 shows the curvature and thickness reduction when molding was performed using the same roll and changing the turning angle of the upper and lower rolls for various forming outer diameters and wall thicknesses. It shows the performance of the generation. It can be seen that by applying the present invention, an improvement in edge formability, a reduction in wall thickness reduction, and a common use of a roll outer diameter are obtained. Further, it is understood that the effects of the present invention can be maximized by applying the second and third inventions of the present invention to the turning angle setting condition.
- FIG. 12 shows (a) a front view and (b) a plan view of an example of a roll to which the present invention is applied.
- the position of the lower roll 4 in the upper and lower roll width directions on both sides is determined according to the sheet width and the bending length of the metal member 5 to be formed.
- the turning angle ctu of the upper roll 3 is determined according to the thickness of the metal strip 5.
- 7 shows the center of the metal strip.
- FIG. 13 shows a front view of an example of an edge bend stand to which the present finding is applied.
- the roll support beam member 14 vertically holds the upper roll ⁇ receiving material ⁇ , and the upper roll support beam member 14 can be moved and fixed in the vertical direction by the screw down screw shaft 16. It has become.
- the upper roll support base 19 can be moved and fixed in the width direction by rotating a screw shaft (not shown) or sliding a slide bracket on a rail (not shown) installed in the beam member 14. It has become. Further, the upper roll support 19 has a structure that can be turned and fixed around a vertical axis by a method such as gear driving not shown.
- the lower roll 4 can be rotated by a lower roll 20 via a lower roll receiving member 18, and furthermore, its position can be changed in the width direction by a screw mechanism or a hydraulic mechanism (not shown). It has a structure that can be fixed.
- Table 2 shows the results of the curvature and the wall thickness reduction when forming was performed using the same roll and changing the turning angle of the upper roll for various forming wall thicknesses. It can be seen that by applying the present invention, improvement in edge formability and reduction in wall thickness reduction are realized. Furthermore, it is understood that the effects of the present invention can be maximized by applying the turning angle setting conditions to the fifth and sixth inventions of the present invention.
- a break-down roll device in an initial forming process for edge forming is used. Edge bending can be performed without impairing the wall thickness accuracy of the material to be formed, and the roll can be used for forming metal strips with different pipe diameters. effective.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE69327045T DE69327045T2 (en) | 1992-09-25 | 1993-09-07 | METHOD FOR PRODUCING WELDED TUBES AND MOLDING DEVICE THEREFOR |
EP93919622A EP0623403B1 (en) | 1992-09-25 | 1993-09-07 | Method of forming welded pipe and forming stand therefor |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25670892 | 1992-09-25 | ||
JP4/256708 | 1992-09-25 | ||
JP5/14282 | 1993-01-29 | ||
JP1428293A JPH05309422A (en) | 1992-03-13 | 1993-01-29 | Formation of welded pipe and formed stand |
JP1428493A JP2642575B2 (en) | 1992-09-25 | 1993-01-29 | Welding tube forming method and forming stand |
JP5/14283 | 1993-01-29 | ||
JP5/14284 | 1993-01-29 | ||
JP5014283A JPH05317979A (en) | 1992-03-25 | 1993-01-29 | Method and stand for forming welded tube |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994007621A1 true WO1994007621A1 (en) | 1994-04-14 |
Family
ID=27456166
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1993/001265 WO1994007621A1 (en) | 1992-09-25 | 1993-09-07 | Method of forming welded pipe and forming stand therefor |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0623403B1 (en) |
DE (1) | DE69327045T2 (en) |
WO (1) | WO1994007621A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104889208A (en) * | 2015-05-28 | 2015-09-09 | 南京皓威机械有限公司 | Multi-degree-of-freedom three-roller pipe manufacturing machine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4935500B1 (en) * | 1970-12-05 | 1974-09-24 | ||
JPH02104419A (en) * | 1988-10-07 | 1990-04-17 | Sumitomo Metal Ind Ltd | Manufacture of welded pipe |
JPH04182034A (en) * | 1990-11-14 | 1992-06-29 | Kawasaki Steel Corp | Strip edge part forming roll of welded steel tube |
-
1993
- 1993-09-07 WO PCT/JP1993/001265 patent/WO1994007621A1/en active IP Right Grant
- 1993-09-07 EP EP93919622A patent/EP0623403B1/en not_active Expired - Lifetime
- 1993-09-07 DE DE69327045T patent/DE69327045T2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4935500B1 (en) * | 1970-12-05 | 1974-09-24 | ||
JPH02104419A (en) * | 1988-10-07 | 1990-04-17 | Sumitomo Metal Ind Ltd | Manufacture of welded pipe |
JPH04182034A (en) * | 1990-11-14 | 1992-06-29 | Kawasaki Steel Corp | Strip edge part forming roll of welded steel tube |
Non-Patent Citations (1)
Title |
---|
See also references of EP0623403A4 * |
Also Published As
Publication number | Publication date |
---|---|
EP0623403A4 (en) | 1995-11-29 |
EP0623403B1 (en) | 1999-11-17 |
EP0623403A1 (en) | 1994-11-09 |
DE69327045T2 (en) | 2000-06-29 |
DE69327045D1 (en) | 1999-12-23 |
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