WO1993023477A1 - Production of a lignin solution or gel, of a binder and of a wood composite - Google Patents
Production of a lignin solution or gel, of a binder and of a wood composite Download PDFInfo
- Publication number
- WO1993023477A1 WO1993023477A1 PCT/DK1993/000167 DK9300167W WO9323477A1 WO 1993023477 A1 WO1993023477 A1 WO 1993023477A1 DK 9300167 W DK9300167 W DK 9300167W WO 9323477 A1 WO9323477 A1 WO 9323477A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lignin
- gel
- binder
- solution
- production
- Prior art date
Links
- 229920005610 lignin Polymers 0.000 title claims abstract description 36
- 239000011230 binding agent Substances 0.000 title claims abstract description 20
- 239000002023 wood Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000002131 composite material Substances 0.000 title claims description 7
- 102000004190 Enzymes Human genes 0.000 claims abstract description 13
- 108090000790 Enzymes Proteins 0.000 claims abstract description 13
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000001590 oxidative effect Effects 0.000 claims abstract description 6
- 239000007787 solid Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 13
- 229920002522 Wood fibre Polymers 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- ZMWAXVAETNTVAT-UHFFFAOYSA-N 7-n,8-n,5-triphenylphenazin-5-ium-2,3,7,8-tetramine;chloride Chemical compound [Cl-].C=1C=CC=CC=1NC=1C=C2[N+](C=3C=CC=CC=3)=C3C=C(N)C(N)=CC3=NC2=CC=1NC1=CC=CC=C1 ZMWAXVAETNTVAT-UHFFFAOYSA-N 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 102000003992 Peroxidases Human genes 0.000 abstract description 8
- 108040007629 peroxidase activity proteins Proteins 0.000 abstract description 7
- 108010029541 Laccase Proteins 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 239000000499 gel Substances 0.000 description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 238000010979 pH adjustment Methods 0.000 description 3
- 108010031396 Catechol oxidase Proteins 0.000 description 2
- 102000030523 Catechol oxidase Human genes 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000193830 Bacillus <bacterium> Species 0.000 description 1
- 241000061931 Camponotus cinereus Species 0.000 description 1
- 241000222511 Coprinus Species 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 102000004316 Oxidoreductases Human genes 0.000 description 1
- 108090000854 Oxidoreductases Proteins 0.000 description 1
- 241000222640 Polyporus Species 0.000 description 1
- 241000222354 Trametes Species 0.000 description 1
- 241000222355 Trametes versicolor Species 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J197/00—Adhesives based on lignin-containing materials
- C09J197/005—Lignin
Definitions
- This invention relates to a method of preparing a solution or gel of lignin at high concentration, to a method of preparing a binder using said solution or gel, and to a method of producing a wood composite using said binder.
- the binder e.g. by spraying
- the invention provides a method of preparing a solution or gel of lignin, characterized by comprising: a) treatment of the lignin above pH 8, followed by b) lowering the pH below 7. Further, the invention also provides a method for producing an active binder for wood products from lignin, characterized by comprising preparation of a lignin solution or gel according to any preceding claim, and treating said solution or gel with a phenol oxidizing enzyme system. Finally, the invention provides a method of producing a wood composite from wood fibre material, characterized by comprising production of a binder according to claim 6, coating the wood fibre material with said binder, followed by pressing and heating.
- Lignin The invention is applicable to any quality of lignin , particularly non- sulfonated Ifgnin such as indulin which results in a strong binder when treated with a phenol-oxidizing system, but has a low solubility in water at weakly acidic to neutral pH where these enzymes are mostly active.
- Step b) is conveniently conducted by holding at pH 5-7 for 5-30 minutes at 10-50°C.
- a lignin solution can be obtained by conducting step a) at pH 8-9.5 for
- a lignin gel can be obtained by conducting step a) at pH 9.5-10.5 for
- pH tends to drop during step a) and to rise during step b).
- the pH can be kept in the indicated ranges by continuous or repeated pH adjustment or by use of a buffer at a sufficiently high concentration (e.g. above 0.4 M).
- Lignin can be used in an amount of 25-250 g/l, and solutions or gels containing above 100 g/l of lignin can be obtained.
- the enzyme system used in the invention consists of a suitable oxidase together with 0 2 or a suitable peroxidase together with H 2 0 2 .
- Suitable enzymes are those which oxidize and polymerize aromatic compounds such as phenols and lignin.
- Suitable enzymes are catechol oxidase (EC 1.10.3.1), laccase (EC 1.10.3.2) and peroxidase (EC 1.11.1.7).
- Some preferred enzymes are peroxidase derived from a strain of Coprinus, e.g. C. cinereus or C. macrorhiz ⁇ s, peroxidase from Bacillus, e.g. B. p ⁇ mil ⁇ s and laccase from Trametes, e.g. T. versicolor (previously called Polyporus). It may be preferable to use two different phenol oxidizing enzymes together.
- the amount of enzyme should generally be in the range 10-10,000 PODU or laccase units per g of lignin solid (activity units defined below).
- H 2 O z Molecular oxygen from the atmosphere will usually be present in sufficient quantity.
- a suitable amount of H 2 O z will usually be in the range 0.01 -10 mM, particularly 1-10 mM.
- Suitable conditions for the enzymatic treatment of lignin to produce binder are known in the art. Typical conditions are 20-60°C and pH 5-6 for laccase, and 20-60°C and pH 7-8 for peroxidase.
- binder to wood fibre material and pressing under heat to produce a wood composite can be done by methods known in the art.
- a typical example is production of particle board from wood particles.
- the binder is applied by spraying in an amount of 40-100 g/kg of wood fibre material, and pressing is typically done by compressing for 2-4 minutes at a pressure of 20-40 kg/cm 2 (2-4 Pa) with temperature rising form 35 to 190°C in 20 seconds.
- the samples pretreated at pH 8 and 9 were solutions from which undissolved lignin could be removed by centrifugation.
- the samples pretreated at pH 10 were gels, and the results shown above are for the remaining solution after removal of gelled lignin by centrifugation. These gels were suitable as such for production of binder, reacting morte rapidly with peroxidase and giving a stronger binder than untreated lignin.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Biochemistry (AREA)
- Wood Science & Technology (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK63992A DK63992D0 (enrdf_load_stackoverflow) | 1992-05-18 | 1992-05-18 | |
DK639/92 | 1992-05-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993023477A1 true WO1993023477A1 (en) | 1993-11-25 |
Family
ID=8095865
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DK1993/000167 WO1993023477A1 (en) | 1992-05-18 | 1993-05-18 | Production of a lignin solution or gel, of a binder and of a wood composite |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU4308893A (enrdf_load_stackoverflow) |
DK (1) | DK63992D0 (enrdf_load_stackoverflow) |
WO (1) | WO1993023477A1 (enrdf_load_stackoverflow) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998031728A1 (de) * | 1997-01-14 | 1998-07-23 | Stockhausen Gmbh & Co Kg | Zwischenprodukt für die herstellung von ligninpolymerisaten und dessen verwendung für die herstellung von reagentien für herstellung von verbundwerkstoffen aus pflanzlichen fasern, wasserfesten papieren und pappen sowie duroplasten aus ligninderivaten |
WO1998031761A1 (en) * | 1997-01-14 | 1998-07-23 | Neste Chemicals Oy | Adhesives for fiber boards and a process for the preparation thereof |
WO1998031762A1 (en) * | 1997-01-14 | 1998-07-23 | Neste Chemicals Oy | A new adhesive for fiber boards |
WO1998031729A1 (de) * | 1997-01-14 | 1998-07-23 | Pfleiderer Unternehmensverwaltung Gmbh & Co. Kg | Zwischenprodukt für die herstellung von ligninpolymerisaten und dessen verwendung zur herstellung von holzwerkstoffen |
US6072015A (en) * | 1998-12-08 | 2000-06-06 | Genencor International, Inc. | Lignin based paint |
US6217942B1 (en) | 1998-12-08 | 2001-04-17 | Genencor International, Inc. | Lignin based coating |
CN102817286A (zh) * | 2012-05-24 | 2012-12-12 | 湖北工业大学 | 一种无甲醛秸秆纤维板的制造方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4357454A (en) * | 1980-09-02 | 1982-11-02 | Eka Ab | Binder |
US4432921A (en) * | 1980-10-08 | 1984-02-21 | Gesellschaft Fur Biotechnologische Forschung | Process for producing a binder for wood materials |
DE3644397C1 (de) * | 1986-12-24 | 1988-05-05 | Pfleiderer Fa G A | Emissionsarmes Bindemittel fuer holz- und cellulosehaltige Werkstoffe |
-
1992
- 1992-05-18 DK DK63992A patent/DK63992D0/da unknown
-
1993
- 1993-05-18 AU AU43088/93A patent/AU4308893A/en not_active Abandoned
- 1993-05-18 WO PCT/DK1993/000167 patent/WO1993023477A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4357454A (en) * | 1980-09-02 | 1982-11-02 | Eka Ab | Binder |
US4432921A (en) * | 1980-10-08 | 1984-02-21 | Gesellschaft Fur Biotechnologische Forschung | Process for producing a binder for wood materials |
DE3644397C1 (de) * | 1986-12-24 | 1988-05-05 | Pfleiderer Fa G A | Emissionsarmes Bindemittel fuer holz- und cellulosehaltige Werkstoffe |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998031728A1 (de) * | 1997-01-14 | 1998-07-23 | Stockhausen Gmbh & Co Kg | Zwischenprodukt für die herstellung von ligninpolymerisaten und dessen verwendung für die herstellung von reagentien für herstellung von verbundwerkstoffen aus pflanzlichen fasern, wasserfesten papieren und pappen sowie duroplasten aus ligninderivaten |
WO1998031761A1 (en) * | 1997-01-14 | 1998-07-23 | Neste Chemicals Oy | Adhesives for fiber boards and a process for the preparation thereof |
WO1998031762A1 (en) * | 1997-01-14 | 1998-07-23 | Neste Chemicals Oy | A new adhesive for fiber boards |
WO1998031729A1 (de) * | 1997-01-14 | 1998-07-23 | Pfleiderer Unternehmensverwaltung Gmbh & Co. Kg | Zwischenprodukt für die herstellung von ligninpolymerisaten und dessen verwendung zur herstellung von holzwerkstoffen |
AU731726B2 (en) * | 1997-01-14 | 2001-04-05 | Neste Chemicals Oy | A new adhesive for fiber boards |
AU735443B2 (en) * | 1997-01-14 | 2001-07-05 | Stockhausen Gmbh & Co. Kg | Intermediate for the production of lignin polymers and their use in the production of reagents for the production of composite materials from plant fibers, waterproof papers and cardboards as well as duroplastics from lignin derivatives |
US6287708B1 (en) | 1997-01-14 | 2001-09-11 | Neste Chemicals Oy | Adhesive for fiber boards |
US6072015A (en) * | 1998-12-08 | 2000-06-06 | Genencor International, Inc. | Lignin based paint |
US6217942B1 (en) | 1998-12-08 | 2001-04-17 | Genencor International, Inc. | Lignin based coating |
CN102817286A (zh) * | 2012-05-24 | 2012-12-12 | 湖北工业大学 | 一种无甲醛秸秆纤维板的制造方法 |
Also Published As
Publication number | Publication date |
---|---|
DK63992D0 (enrdf_load_stackoverflow) | 1992-05-18 |
AU4308893A (en) | 1993-12-13 |
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