WO1993021671A1 - Manufacture of grating structures - Google Patents
Manufacture of grating structures Download PDFInfo
- Publication number
- WO1993021671A1 WO1993021671A1 PCT/GB1993/000750 GB9300750W WO9321671A1 WO 1993021671 A1 WO1993021671 A1 WO 1993021671A1 GB 9300750 W GB9300750 W GB 9300750W WO 9321671 A1 WO9321671 A1 WO 9321671A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- relief
- portions
- grating structure
- etching
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/003—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/10—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
- H01S5/12—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region the resonator having a periodic structure, e.g. in distributed feedback [DFB] lasers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/122—Basic optical elements, e.g. light-guiding paths
- G02B6/124—Geodesic lenses or integrated gratings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/308—Chemical or electrical treatment, e.g. electrolytic etching using masks
- H01L21/3083—Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
- H01L21/3086—Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/021—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
- B29C2043/023—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves
- B29C2043/025—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves forming a microstructure, i.e. fine patterning
Definitions
- This invention relates to the making of grating structures in the surfaces of bodies, particularly, but not necessarily exclusively, the making of optical grating structures in semiconductor bodies such as for instance is called for in the manufacture of distributed feedback (DFB) lasers and distributed Bragg reflector (DBR) lasers.
- DFB distributed feedback
- DBR distributed Bragg reflector
- a first order grating for an InGaAsP DFB laser operating at a wavelength of 1330 nm typically has a pitch of about 195 nm, while that of one operating at a wavelength of 1550 nm typically has a pitch of about 230 nm. Additional constraints are clearly required if the system is to be capable of creating phase-shifted gratings.
- DFB lasers are being produced commercially whose gratings have been produced using e-beam lithography, or using photolithography.
- photolithography a number of different interferometric techniques have been devised for achieving the requisite resolution in the face of difficulties presented by the resolution limit set by classical diffraction theory.
- a principal problem with e-beam lithography is that the process is essentially a serial one in which each line of each DFB laser has to be separately written. (Typically a period of several hours may be required to write a single two-inch wafer).
- the present invention is directed to a method of grating structure manufacture which does not necessitate the use of interferometric techniques and thus can avoid the limitations imposed by such use, and which allows repeated use of a tool thereby affording the possibility of a considerable reduction in processing time when engaged in mass production.
- a method of providing a grating structure in a surface of a body which method includes the steps of:- provid ⁇ ng a relief structure embossing tool, applying a layer of a curable material to said surface of the body, advancing said embossing tool into said layer to generate therein a complementary relief pattern, curing the relief patterned layer, eroding the cured relief patterned layer to expose portions of the underlying body in regions thereof registering with the thinner portions of the cured relief patterned layer and leaving residual other portions of the cured relief patterned layer, and etching said exposed portions of the underlying body, using said residual other portions of the layer as mask material for said etching.
- the present invention may be applied to a semiconductor manufacturing process that involves forming an embossed optical grating in a layer of resin resist deposited upon a semiconductor substrate, processing this resist layer to convert its embossed pattern into an apertured pattern which is then used as a mask for etching a corresponding pattern into the surface of the underlying semiconductor substrate.
- the invention also provides a method of making a DFB or DBR semiconductor laser in which a DFB or DBR optical grating structure is formed in a surface of a semiconductor body by etching using an etch mask patterned by embossing.
- the embossing tool can for instance be made by an e-beam lithographic process similar to that used for e-beam lithography of a grating direct upon a semiconductor wafer. Alternatively it could be made by one of the other lithographic techniques currently used for DFB laser manufacture.
- the manufacture of the embossing tool by e- beam lithography is liable to take as much time as the writing of the same lines on an equivalent area of semiconductor slice, and so there is no saving of time here.
- An overall saving of time comes from the fact that the embossing time is short compared with the line writing time, and the same embossing tool can be used many times over.
- the embossing does not need to be performed in vacuo, thus avoiding the tedious loading time and effort associated with e- beam writing of semiconductor slices which, of course, does necessarily require a vacuum.
- FIGS 1 to 4 schematically depict successive stages in the manufacture of an embossing tool
- Figures 5 to 8 schematically depict successive stages in the making of an optical grating structure surface on a semiconductor body with the aid of that tool.
- a low expansion UV transmissive optical flat for instance of fused quartz, is provided with a mask layer 11, for instance of chromium, and then a layer of e-beam resist 12.
- An electron beam machine (not shown) is then used to write an optical grating structure into the resist layer 12.
- the layer is then processed using conventional lithographic techniques to develop the lines and produce a structure as depicted in Figure 2 in which windows are opened between adjacent stripes 12a of residual e-beam resist. These stripes 12a are employed as a mask for wet or dry etching the underlying chromium layer 11.
- the resulting residual stripes 11a ( Figure 3) of chromium are, in their turn, employed as a mask for reactive ion etching of the underlying silica, using for instance carbon tetrafluoride as the etchant. Finally the residual chromium stripes 11a are removed by etching to leave the completed embossing tool 40 as depicted in Figure 4.
- a semiconductor slice 50 is provided with a resin layer 51 which is to be embossed with the embossing tool 40 of Figure 4.
- the semiconductor slice has an InP substrate upon which have been grown a number of InGaAsP layers (not shown) by vapour phase epitaxy as the first stage of a 2-stage epitaxial growth process employed in the manufacture of DFB lasers.
- a suitable UV-curing resin with appropriate release properties and dimensional stability for use as the layer 51 of Figure 5 is a resin supplied by E.I. du Pont de Nemours & Company.
- a preferred class of resin for this purpose is the class of UV-curing resin in which differential partial UV-i ⁇ duced polymerisation causes a depression of a monomer content of the resin which, in its turn, induces a diffusion of monomer from the initially less-exposed (or initially unexposed) regions into the initially more exposed regions, thereby creating an enhanced molecular concentration in these regions that were initially more exposed.
- Such a monomer may for instance be N-vinyl carbazole.
- a feature of such a resin is that its photo-induced monomer flow provides a way of achieving, at relatively low embossing pressures, relatively high quality reproduction in the resin of relatively highly re-entrant and high resolution profile features of the embossing surface of the embossing tool. This is particularly useful when attempting to emboss a resin layer supported upon a relatively brittle substrate, such as one substrate, such as one made of single crystal indium phosphide.
- an embossing tool designed to entrance the photo-induced monomer flow by augmenting the differential UV exposure between those portions of the resin registering with troughs in the embossing tool and these portions registering with protrusions. This augmenting may be achieved by providing the tool surface of the embossing tool with an optically absorbing or optically reflective surface layer (not shown) in some regions but not others so as to form a pattern conforming to the relief pattern of the tool.
- the embossing tool 40 of Figure 4 is advanced into the uncured resin layer 51, as depicted in Figure 6. Ultra-violet light is then directed through the embossing tool 40 and into the resin layer to cure it before removing the tool to leave exposed the resin layer 51 in its embossed form as depicted in Figure 7.
- the embossing tool may now be moved to another location (not shown) to emboss another part of the resin layer under which there is to be formed the grating structure of a second DFB laser, and this location is also irradiated with ultra-violet light through the embossing tool to produce localised curing of the underlying resin.
- this embossing and localised curing procedure may be repeated to produce as many localised embossed regions as are required to be formed in the semiconductor slice.
- the embossing tool has been constructed to be large enough to provide the grating structure for only a single laser at a time, but it will be apparent that the tool can be made larger so as to emboss the grating structures of a single compact group of lasers at a time.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9407025A GB2276034B (en) | 1992-04-08 | 1993-04-08 | Manufacture of grating structures |
JP5518106A JPH07508593A (en) | 1992-04-08 | 1993-04-08 | Manufacturing of grating structures |
EP93908017A EP0635168A1 (en) | 1992-04-08 | 1993-04-08 | Manufacture of grating structures |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9207627.2 | 1992-04-08 | ||
GB929207627A GB9207627D0 (en) | 1992-04-08 | 1992-04-08 | Manufacture of optical grating structures |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993021671A1 true WO1993021671A1 (en) | 1993-10-28 |
Family
ID=10713627
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1993/000750 WO1993021671A1 (en) | 1992-04-08 | 1993-04-08 | Manufacture of grating structures |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0635168A1 (en) |
JP (1) | JPH07508593A (en) |
GB (2) | GB9207627D0 (en) |
WO (1) | WO1993021671A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0867735A2 (en) * | 1997-03-26 | 1998-09-30 | C.S.E.M. Centre Suisse D'electronique Et De Microtechnique Sa | Method for manufacturing of integrated optical components |
FR2775355A1 (en) * | 1998-02-26 | 1999-08-27 | Alsthom Cge Alcatel | SEMICONDUCTOR OPTICAL REFLECTOR AND MANUFACTURING METHOD |
US7114938B2 (en) | 1995-11-15 | 2006-10-03 | Regents Of The University Of Minnesota | Lithographic apparatus for molding ultrafine features |
US7211214B2 (en) | 2000-07-18 | 2007-05-01 | Princeton University | Laser assisted direct imprint lithography |
FR2935842A1 (en) * | 2008-09-05 | 2010-03-12 | Commissariat Energie Atomique | Textured zone forming method for solar cell substrate, involves forming mask in film by applying pressure using mold, and etching mask and substrate till mask is entirely removed, where mask has patterns complementary to that of substrate |
US7758794B2 (en) | 2001-10-29 | 2010-07-20 | Princeton University | Method of making an article comprising nanoscale patterns with reduced edge roughness |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2079536A (en) * | 1980-07-03 | 1982-01-20 | Commissariat Energie Atomique | Process for producing an optical network |
EP0175460A1 (en) * | 1984-08-08 | 1986-03-26 | Dr. Johannes Heidenhain GmbH | Manufacture of diffraction gratings |
US4810547A (en) * | 1986-03-26 | 1989-03-07 | Nippon Sheet Glass Co., Ltd. | Substrate with fine grooves and method for manufacturing the same |
-
1992
- 1992-04-08 GB GB929207627A patent/GB9207627D0/en active Pending
-
1993
- 1993-04-08 WO PCT/GB1993/000750 patent/WO1993021671A1/en not_active Application Discontinuation
- 1993-04-08 GB GB9407025A patent/GB2276034B/en not_active Expired - Fee Related
- 1993-04-08 EP EP93908017A patent/EP0635168A1/en not_active Withdrawn
- 1993-04-08 JP JP5518106A patent/JPH07508593A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2079536A (en) * | 1980-07-03 | 1982-01-20 | Commissariat Energie Atomique | Process for producing an optical network |
EP0175460A1 (en) * | 1984-08-08 | 1986-03-26 | Dr. Johannes Heidenhain GmbH | Manufacture of diffraction gratings |
US4810547A (en) * | 1986-03-26 | 1989-03-07 | Nippon Sheet Glass Co., Ltd. | Substrate with fine grooves and method for manufacturing the same |
Non-Patent Citations (2)
Title |
---|
APPLIED PHYSICS LETTERS. vol. 55, no. 5, 31 July 1989, NEW YORK US pages 415 - 417 M OKAI ET AL 'Novel method to fabricate corrugation for a lambda/4 shifted dfb lasee using a grating photomask' cited in the application * |
JOURNAL OF VACUUM SCIENCE AND TECHNOLOGY: PART B vol. 10, no. 1, February 1992, NEW YORK US pages 114 - 117 K-H SCHLERETH 'Embossed grating lead chalcogenide distributed feedback lasers' * |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7114938B2 (en) | 1995-11-15 | 2006-10-03 | Regents Of The University Of Minnesota | Lithographic apparatus for molding ultrafine features |
EP0867735A2 (en) * | 1997-03-26 | 1998-09-30 | C.S.E.M. Centre Suisse D'electronique Et De Microtechnique Sa | Method for manufacturing of integrated optical components |
EP0867735A3 (en) * | 1997-03-26 | 1999-08-04 | C.S.E.M. Centre Suisse D'electronique Et De Microtechnique Sa | Method for manufacturing of integrated optical components |
FR2775355A1 (en) * | 1998-02-26 | 1999-08-27 | Alsthom Cge Alcatel | SEMICONDUCTOR OPTICAL REFLECTOR AND MANUFACTURING METHOD |
EP0939324A1 (en) * | 1998-02-26 | 1999-09-01 | Alcatel | Optical semiconductor reflector und fabrication process thereof |
US6064685A (en) * | 1998-02-26 | 2000-05-16 | Alcatel | Semiconductor optical reflector and a method of manufacturing the same |
US7211214B2 (en) | 2000-07-18 | 2007-05-01 | Princeton University | Laser assisted direct imprint lithography |
US7758794B2 (en) | 2001-10-29 | 2010-07-20 | Princeton University | Method of making an article comprising nanoscale patterns with reduced edge roughness |
FR2935842A1 (en) * | 2008-09-05 | 2010-03-12 | Commissariat Energie Atomique | Textured zone forming method for solar cell substrate, involves forming mask in film by applying pressure using mold, and etching mask and substrate till mask is entirely removed, where mask has patterns complementary to that of substrate |
Also Published As
Publication number | Publication date |
---|---|
GB9207627D0 (en) | 1992-05-27 |
GB9407025D0 (en) | 1994-06-29 |
JPH07508593A (en) | 1995-09-21 |
GB2276034B (en) | 1995-11-22 |
EP0635168A1 (en) | 1995-01-25 |
GB2276034A (en) | 1994-09-14 |
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