WO1993001230A1 - Foamed polyester sheet and production thereof - Google Patents

Foamed polyester sheet and production thereof Download PDF

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Publication number
WO1993001230A1
WO1993001230A1 PCT/JP1992/000884 JP9200884W WO9301230A1 WO 1993001230 A1 WO1993001230 A1 WO 1993001230A1 JP 9200884 W JP9200884 W JP 9200884W WO 9301230 A1 WO9301230 A1 WO 9301230A1
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WIPO (PCT)
Prior art keywords
weight
parts
salts
sheet
amorphous polyester
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PCT/JP1992/000884
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French (fr)
Japanese (ja)
Inventor
Masayuki Kawabe
Masaki Yamamoto
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Kanebo, Ltd.
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Application filed by Kanebo, Ltd. filed Critical Kanebo, Ltd.
Priority to JP05502159A priority Critical patent/JP3107569B2/en
Publication of WO1993001230A1 publication Critical patent/WO1993001230A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent

Definitions

  • the present invention relates to a foamed polyester sheet and a method for producing the same. More specifically, the present invention relates to a foamed polyester sheet in which polyester is foamed at a high expansion ratio by uniform fine cells and which has excellent high-temperature stability, and a method for easily producing the same.
  • thermoplastic resin foams such as polyolefin, polyurethane, and polyamide foams have been widely used as heat insulating agents, buffering agents, and packaging materials.
  • Such thermoplastic resin foams are usually produced by a method of mixing air bubbles, a method of using a decomposition gas of a foaming agent, a solvent diffusion method, a method of generating gas by a chemical reaction, and the like.
  • aromatic polyesters especially polyethylene terephthalate (hereinafter referred to as PET), have excellent mechanical properties, heat resistance, chemical resistance, dimensional stability, etc. Used for goods.
  • thermoplastic polyesters In recent years, various foaming agents have been added to these thermoplastic polyesters to form them by foaming (see Japanese Patent Application Laid-Open No. 52-43871), or uniform mixing of PET with polycarbonate or inorganic carbonate. Heating the product to a temperature of 250-350 e C, keeping it at that heating temperature until CO 2 is liberated, and then expanding the reaction mixture (Japanese Patent Publication No. 47-38). Japanese Patent Application Laid-Open No. 875/75 and Japanese Patent Application Laid-Open No. 50-41966 / 1990) have been proposed.
  • the former method has disadvantages such as coloring caused by the foaming agent, spots of foaming, and a decrease in mechanical properties.
  • the latter method requires a long reaction time at a high temperature, and the reaction mixture is colored and has poor mechanical properties. There is a drawback that decline is inevitable.
  • PET containing polyolefin is heated and melted, and the molten resin composition is mixed with an inert gas to generate gas.
  • a method for producing a foam molded article (see Japanese Patent Application Laid-Open No. 2-2866725) has also been proposed. With this method using crystalline PET, uniform and fine bubbles cannot be obtained, and the expansion ratio is as low as 3 times or less.
  • An object of the present invention is to provide a foamed polyester sheet. Another object of the present invention is to provide a foamed polyester sheet which is foamed at a high foaming ratio by uniform and fine cells.
  • Still another object of the present invention is to provide a foamed polyester sheet which is lightweight and exhibits excellent mechanical performance.
  • Still another object of the present invention is to provide a foamed polyester sheet having excellent high-temperature stability and suitable for use as, for example, a container for an electronic range.
  • Still another object of the present invention is to provide a production method capable of industrially easily producing the above-mentioned expanded polyester sheet of the present invention.
  • a foamed polyester sheet (hereinafter, referred to as a first foamed polyester sheet) characterized by comprising a resin composition (hereinafter, referred to as a first resin composition).
  • the amorphous polyester copolymer (a) used in the present invention is obtained by polycondensation of a dicarboxylic acid component and a glycol component by a known method, and a dicarboxylic acid used as an acid component. Means that more than 55 mol% of it is occupied by one kind of aromatic dicarboxylic acid.
  • the main component of the dicarboxylic acid is terephthalic acid.
  • Other dicarboxylic acids besides terephthalic acid can be used, but these are preferably kept to less than 45 mol% of the acid component.
  • Such other dicarboxylic acids include, for example, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 27-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 14-cyclohexanedicarboxylic acid, diphenic acid 2,4'-dicarboxylic acid, 3,3,1-dimethyldiphenyl 4,4'-dicarboxylic acid, dimeric acid and the like. These other dicarboxylic acids may be used alone or in combination of two or more.
  • the daricol component is preferably occupied by one kind of joule
  • the diol as the main component is more preferably ethylene glycol.
  • Other diol components can be used, but it is preferable to keep these to less than 45 mol% of the diol component.
  • Such other diols include, for example, diethylene glycol, triethylene glycol, neoventil glycol, hexamethylene glycol, bisphenol A, bis-1-hydroxyethoxybisphenol A, cyclohexanedimethanol, bis One example is S-hydroxyethoxybisphenol S. These other diols may be used alone or in combination of two or more.
  • the amorphous polyester copolymer used in the present invention is generally a polyester copolymer having a crystallinity of 10% or more, and preferably 5% or less. Preferred examples thereof include terephthalic acid and ethylene glycol.
  • an amorphous polyester resin obtained by copolymerizing a dicarboxylic acid and / or a diol component in an amount of 30 to 50 mol% as a third component is exemplified. Excellent in color and color.
  • Particularly used third components are isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, Dicarboxylic acids such as dimer monoacid, 1,4-cyclohexanedimethanol, neopentyl glycol, diethylene glycol, bis-S-hydroxyethoxy ethoxybisphenol A, bis-1- / 5-hydroxyethoxy ethoxy bisphenol S, Diols such as bisphenol A are preferred.
  • the amorphous polyester copolymer (a) used in the present invention preferably has a melt viscosity at the flow start temperature of 8,000 or more, more preferably 20,000 or more. If the melt viscosity is less than 8,000 voids, the size and distribution of the bubbles are difficult to be uniform, and sometimes the gas separates from the molten resin and escapes.
  • the flow start temperature was determined by using the equipment described in JISK-7210-1976, when the load was 500 kgf and the rate of temperature rise was 1 (TCZmin.). The temperature was measured.
  • the intrinsic viscosity of the amorphous polyester copolymer is preferably 0.6 or more, more preferably 0.7 to 1.0. If the intrinsic viscosity is less than 0.6, the size and distribution of the bubbles are difficult to be uniform, and sometimes the gas separates from the molten resin and may escape.
  • the foam nucleating agent (b) used in the present invention is glass, tanolek, silica and mica. These are lighter in weight than metals, are inexpensive because they are mass-produced, and are readily available in quality and uniform quality. These nucleating agents may be used alone or in combination of two or more.
  • the addition ratio of the foam nucleating agent is 0.01 to 5 parts by weight per 100 parts by weight of the amorphous polyester copolymer.
  • Foaming nucleating agent (b) If the force is less than 0.01 parts by weight, the polyester cannot be substantially foamed, while if it exceeds 5 parts by weight, the effect as a nucleating agent is saturated.
  • the first resin composition of the present invention may optionally contain a specific foaming aid (e).
  • foaming aid By containing the specific foaming aid (e), the foaming effect can be further enhanced.
  • foaming aids (e) include organic acids, organic acids Ca salt, Zn salt, Mg salt, Ba salt, A1 salt, syrup salt and! ⁇ ! ! From salts and esters of organic acids The selected compound is preferred. Two or more of these foaming aids may be used in combination. If the amount of the foaming aid is less than 0.01 part by weight, the effect of containing the foaming aid is small, while if it is more than 5 parts by weight, the physical properties of the obtained foamed molded article tend to deteriorate.
  • First foamed polyester sheet of the present invention preferably is properly preferred over 0.0 1 ⁇ 1.5 g / cm 3 N 0.03 ⁇ : are provided as a density in the range of L .3 gZcm 3.
  • First foamed polyester sheet of the present invention a feature that is also provided as being foamed Ri by the uniform fine bubbles foamed and high expansion ratio (for example, density in the range of 0.03 to 0.4 cm s) Yes
  • a foamed polyester sheet having higher temperature stability than the first foamed polyester sheet.
  • Such a foamed polyester sheet further contains a polycarbonate resin or a polyacrylate resin.
  • a foamed polyester sheet containing a polycarbonate resin (hereinafter referred to as a second foamed polyester sheet)
  • Polycarbonate resin 20 or more characterized by comprising a resin composition containing L00 parts by weight (hereinafter, referred to as a second resin composition).
  • a foamed polyester sheet containing a polyarylate resin (hereinafter, referred to as a third foamed polyester sheet)
  • foam nucleating agent selected from the group consisting of glass, talc, silica and mica 0.01 to 5 parts by weight as well as
  • the above-mentioned first foamed polyester sheet has been described. The same ones are used.
  • the polycarbonate resin (c) constituting the second expanded polyester sheet a resin obtained by a phosgene method or a ester exchange method using bisphenol as a main raw material is preferably used.
  • the raw material bisphenol include 2,2-bis (4-hydroxyphenyl) propane (described as bisphenol A) and 2,2-bis (4-hydroxyphenyl) ether (described as bisphenol Z). Is done.
  • the average molecular weight of the polycarbonate resin (c) is preferably from 1,000 to: L00,000, more preferably from 10,000 to 100,000.
  • the amount used is 20 to 100 parts by weight, preferably 20 to 50 parts by weight, per 100 parts by weight of the amorphous polyester copolymer (a). If the amount is less than 20 parts by weight, sufficient high-temperature stability cannot be obtained, and if the amount is more than 100 parts by weight, the inherent characteristics of polyester, such as aroma retention and chemical resistance, are impaired.
  • polyarylate resin (d) constituting the third foamed polyester sheet, for example, the following formula
  • X is 1 0-, 1 S—, 1 SO: —, 1 C 0—, Alkyre A down group or a cycloalkylidene group, and scale 1 ⁇ ! ⁇ 8 is the same or different and is a hydrogen atom, a halogen atom or a hydrocarbon group,
  • bisphenols examples include 4,4'-dihydroxydiphenyl ether, bis (4-hydroxy-12-methylphenyl) ether, bis (4-hydroxy-3-cyclophenyl) ether, bis (4 -Hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3-methylphenyl) methane, bis (4-hydroxy-3, 5-dichlorophenyl) methane, bis (4-hydroxy3,5-dibromophenyl) methane, bis (4-hydroxy3,5-difluorophenyl) methane, 1,1-bis (4- Hydroxy phenyl, 2,2-bis (4-hydroxyphenyl 3-methylphenyl) bronokun, 2,2-bis (4-hydroxy) 3-chlorophenyl) propane, 2,2-bis (4-hydroxy-1,3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3,5-dibromopheny
  • a mixture of said bisphenols or bisphenols and small amounts of other divalent compounds for example dihydroxynaphthalene, hydroquinone such as 2.2-dihydroxydiphenyl, 2,6-dihydroxynaphthalene, hydroquinone, Mixtures of resorcinol, 2,6-dihydroxycyclomouth benzene, 2,6-dihydroxytoluene, 3,6-dihydroxytoluene and the like can be used.
  • the intrinsic viscosity of the polyarylate resin is preferably 0.4 or more, more preferably 0.6 to 1.0.
  • the intrinsic viscosity is less than 0.4, the size and distribution of bubbles are difficult to be uniform, and sometimes the gas is separated from the molten resin and may escape.
  • various physical, mechanical, and chemical properties such as heat resistance, which is a characteristic of the polyarylate resin, tend to be inferior.
  • the amount of the polyarylate resin (d) used in the present invention is 15 to 100 parts by weight, and 20 to 50 parts by weight per 100 parts by weight of the amorphous polyester copolymer. Is particularly preferred. If the amount is less than 15 parts by weight, sufficient high-temperature stability cannot be obtained, and if the amount is more than 100 parts by weight, the inherent characteristics of polyester, such as fragrance retention and chemical resistance, will be impaired.
  • the foamed polyester sheet of the present invention has sufficient mechanical strength, but optionally further contains glass fiber as a reinforcing material in an amount of 25 parts by weight or less per 100 parts by weight of the amorphous polyester copolymer (a). be able to.
  • the foamed polyester sheet of the present invention comprises:
  • the first foamed polyester sheet is produced from the combination of the above (A) by the above method, and similarly, the second foamed polyester sheet is produced from the combination of the above (B), and the first foamed polyester sheet is produced from the combination of the above (C).
  • a foamed polyester sheet of No. 3 is produced.
  • step (1) a combination of any of (A), (B) and (C) is supplied to a melt extruder and melt-mixed.
  • step (2) an inert gas is mixed into the resulting molten mixture while in a melt extruder.
  • step (3) a foamed polyester sheet is produced by extruding from a sheet forming die.
  • the method comprising the steps (1), (2) and (3) can be carried out by a plasticizing extruder or a melt extruder.
  • screw extruders extrude a molten thermoplastic resin composition containing air bubbles in which an inert gas is uniformly dispersed from a metal die, and continuously form the sheet into a desired shape. In most cases, single screw extruders are used. Force, and in some cases it is desirable to use a twin-screw extruder or a twin-screw extruder that performs essentially the same function.)
  • thermoplastic resin composition supplied to the extruder hose is mixed and heated in the solid transfer zone and transferred to the melting zone.
  • Melting zone The melt is kept at a temperature sufficiently higher than the melting point of the molten resin, and melting, suction and discharge and mixing occur simultaneously.
  • the molten resin is conveyed to the melt transfer zone.
  • an inert gas is injected into the molten resin, and sufficient stirring is applied so that bubbles of the inert gas are uniformly dispersed throughout the molten resin.
  • the resin entering the melt transfer zone from the melt zone is set at a slightly lower temperature and has a higher melt viscosity. This prevents the inert gas from backmixing through the extruder and escaping from the solid phase transfer zone via the hopper.
  • the inert gas may be any gas that does not chemically react with the thermoplastic resin composition at the required elevated processing temperature. It may be liquefied during filling. Some typical examples that can be used include freon gas, nitrogen, carbon dioxide, propane, butane, pentane, hexane, helium, neon, argon and krypton. Nitrogen is usually used as an inert gas for cost saving purposes.
  • the molten thermoplastic resin composition in the melt transfer zone is usually fed to a metering pump and finally extruded from a sheet forming die.
  • the metering pump and sheet forming die are kept at a temperature lower than the temperature of the barrel surrounding the melt transfer zone to minimize bubble breakage and diffusion of the inert gas in the thermoplastic. Have been.
  • the sheet extrudate Upon exiting the sheet forming die, the sheet extrudate expands to a level that depends on the temperature of the melt, the ratio of die length to opening, and the shear stress at the die wall. In some cases, it may be desirable to use a circular die to extrude a slit oven and a tube that can be thermoformed.
  • the produced expanded polyester sheet is cooled without stretching by air cooling or water cooling or passing through a chill roll.
  • the foamed polyester sheet thus produced is generally amorphous.
  • the foam nucleating agent and the foam nucleating agent used in some cases are not supplied directly to the step (1), but are melt-mixed with the amorphous polyester copolymer in advance to obtain the amorphous polyester. Copolymerization It can also be dispersed uniformly in the body and beretized for use.
  • the expanded polyester sheet can be thermoformed into a heat-set thin article using a conventional thermoforming device.
  • thermoforming methods include:
  • the intrinsic viscosity of the polyester resin is 20 in a mixed solvent of phenol Z tetrachloroethane-1Z1. C, measured under the conditions of l.Og / lOOcc.
  • the melt viscosity of the resin is a value measured with a nozzle diameter lmm and a load of 100 kggZcm2 using Shimadzu Corporation FLOWTE STER (model CFT-500).
  • the thermal deformation onset temperature was measured in a compression mode of Rigaku TMA (Thermal Mechanical Analyser; TAS-100).
  • TMA Thermal Mechanical Analyser
  • a foamed sheet having a thermal deformation initiation temperature of 100 C or more is suitable as having excellent heat resistance.
  • Polyethylene terephthalate resin copolymerized with 1,4-cyclohexanedimethanol at 30 mol% (Intrinsic viscosity of resin 0.7, Flow start temperature 150. Melt viscosity at C 25.000 Voids) 100 parts by weight, talc 0.6 parts by weight Parts and stearyl acid Zn 0.4 parts by weight Was done.
  • the prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and a screw LZD of 30. Extruder The rotation speed was set to 100 rpm, the temperature of the melting zone was set to 210 ° C, and the temperature of the die was set to 190.
  • the melt viscosity of the resin in the melting zone is 8,300 vise.
  • a foamed sheet was produced in the same manner as in Example 1 except that the temperature of the melting zone was 19 (TC and the temperature of the die portion was 160). At this time, the melt viscosity of the resin in the melting zone was 25 , 0 00 Boyes a. density of the manufactured foamed sheet is 0.25 cm 5 (expansion ratio 5.2 times), the thickness Hiroyoshi 0.5 mm, the size of the bubbles was 60 to 1 5 0 m.
  • the prepared dry blend composition was extruded using an extruder having a screw size of 65 mm and a screw LZD of 30. The extruder rpm to 1 00 rpm, the temperature of the molten zone 1 8 0 ° C, the temperature of the die portion kept at 1 60 C, pressed with nitrogen gas from the vent of the melting zone 40 k gZc m 2 did.
  • the melt viscosity of the resin in the melting zone is 14,000 vise.
  • the density of the manufactured foam sheet was 0.40 gZ cm: '(expansion ratio 3.3 times), the thickness was 0.5 mm, and the bubble size was 60 to 200 / m.
  • Polyethylene terephthalate resin (Intrinsic viscosity of resin 0.7, Flow open The melt viscosity 2, 000 Boyes) 1 00 parts by weight of the starting temperature 2 35 e C, drove Trend a low density polyethylene and 3 parts by weight.
  • the prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and a screw L and D of 30. The extruder rotation speed was 0.100 rpm, the melting zone temperature was 280 ° C, and the die temperature was 260. C, and nitrogen gas was injected at 4 O kg / cm 2 from the vent of the melting zone. At this time, the melt viscosity of the resin in the melting zone is 2,900 vise. Density of the produced foam sheet is 0.85 gZc m s (expansion ratio 1.6 times), thickness 0.5 mm, the size of the bubbles was filed in 1 0 to 300 m.
  • 100 parts by weight of a polyethylene naphthalate resin (intrinsic viscosity of the resin 0.7) copolymerized with 30 mol% of 1,4-cyclohexanedimethanol is 100 parts by weight of a polycarbonate resin having an average molecular weight of 20,000.
  • 0.6 parts by weight of talc and 0.4 parts by weight of zinc stearate were dry blended.
  • the prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and a screw LZD of 30.
  • the extruder rpm in l OO r pm, the temperature of the molten zone 2 10 ° C, keeping the temperature of the die portion 190 e C, pressed with nitrogen gas at 4 0 k gZcm 2 from venting section of the melting zone did.
  • the melt viscosity of the resin in the melting zone is 9,300 boise.
  • the thickness of the manufactured foamed polyester sheet is 0.5 mm, the size of the cells is 60 ⁇ ; L 50 m, the density is 0.35 g / cm- ⁇
  • the expansion ratio is 3.7 times, and the thermal deformation starting temperature is 14 It was 0 ° C.
  • a foamed polyester sheet was produced in the same manner as in Example 4, except that the blend amount of the polycarbonate resin was changed to 50 parts by weight. At this time, the melt viscosity of the resin in the melting zone is 10,000 vise.
  • the thickness of the produced foam sheet is 0.5 mm, and the size of the bubbles is 60 to 15 0 zm, density 0 .40 gZ cm expansion ratio is 4.2 times, the thermal deformation starting temperature was 1 2 O e C.
  • Polyethylene naphthalate resin obtained by copolymerizing 1,4-cyclohexanedimethanol at 30 mol% (intrinsic viscosity of resin 0.7) 100 parts by weight of 2,2-bis (4-hydroxyphenyl) 100 parts by weight of a polyarylate resin, 0.6 part by weight of talc, and 0.4 part by weight of zinc stearate obtained from brono, ozone, isophthalic acid and terephthalic acid (50 mol% each) Dry blended.
  • the prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and an LZD of 30 for the screw.
  • the extruder rotation speed was kept at 100 rpm, the temperature of the melting zone was kept at 210 ° C, the temperature of the die was kept at 190 ° C, and nitrogen gas was fed from the melting zone vent at 40 kgZcm. Pressed in with 2 .
  • the melt viscosity of the resin in the melt zone is 9.300 voids.
  • the thickness of the produced foam sheet is 0.5 mm, the size of the bubbles is 60 ⁇ : L 50 m, the density is 0.35 g / cm : ⁇
  • the expansion ratio is 3.7 times, heat
  • the deformation starting temperature was 190 ° C.
  • a foamed sheet was produced in the same manner as in Example 6, except that the amount of the polyarylate resin was changed to 50 parts by weight. At this time, the melt viscosity of the resin in the melting zone is 100,000 voids.
  • the thickness of the manufactured foam sheet is 0.5 mm, the size of the bubbles is 60 ⁇ : L50 / zm, the density is 0.40 g / cmK, the expansion ratio is 4.2 times, and the thermal deformation starting temperature is 1 The temperature was 20 ° C.

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Abstract

A foamed polyester sheet having uniform microcells and a high foaming ratio. In particular, one containing a polycarbonate or polyarylate resin is excellent in high-temperature stability. The sheet is suitable for applications where high-temperature stability is required, such as a vessel used in a microwave oven.

Description

明 細 書 発泡ポリエステルシー ト及びその製造法 技術分野  Description Foamed polyester sheet and its manufacturing method
本発明は発泡ポリエステルシー ト及びその製造法に関する。 さら に詳しく は、 ポリエステルが均一微細な気泡により高い発泡倍率で 発泡せしめられ、 しかも高温安定性に優れた発泡ポリエステルシー ト及びそれを容易に製造し得る方法に関する。  The present invention relates to a foamed polyester sheet and a method for producing the same. More specifically, the present invention relates to a foamed polyester sheet in which polyester is foamed at a high expansion ratio by uniform fine cells and which has excellent high-temperature stability, and a method for easily producing the same.
背景分野  Background fields
従来より、 熱可塑性樹脂発泡体、 例えばポリオレフイ ン、 ポリウ レタ ン及びポリアミ ドの発泡体は、 断熱剤、 緩衝剤、 包装材料とし て広く用いられている。 かかる熱可塑性樹脂発泡体は通常気泡を混 入せしめる方法、 発泡剤の分解ガスを利用する方法、 溶剤気散法、 化学反応によりガスを発生せしめる方法等により製造されている。 —方、 芳香族ポリエステル、 特にポリエチレンテレフタ レー ト (以下、 P E Tと記す) は、 機械的特性、 耐熱性、 耐薬品性、 寸法 安定性等が優れているために、 繊維、 フィルム、 射出成形品等に用 いられている。 近年これらの熱可塑性ポリエステルに種々の発泡剤 を加え、 発泡成形せしめる方法 (特開昭 5 2 - 4 3 8 7 1号公報参 照) や P E Tとポリカーボネー ト或いは無機炭酸塩との均一な混合 物を 2 5 0〜 3 5 0 eCの温度に加熱して、 反応させ、 C O 2が遊離す るまでその加熱温度に保ち、 その後に反応混合物を膨張させる方法 (特公昭 4 7— 3 8 8 7 5号公報、 特開昭 5 0— 4 1 9 6 6号公報 参照) が提案されている。 しかし、 前者の方法は発泡剤に起因する 着色、 発泡斑、 機械的特性の低下等の欠点があり、 後者の方法は高 温での長い反応時間を必要とし、 反応混合物着色、 機械的特性の低 下が避けられない欠点がある。 またポリオレフィ ンを配合した P E Tを加熱溶融し、 溶融状態の樹脂組成物に不活性ガスを混入して発 泡成形体を製造する方法 (特開平 2— 2 8 6 7 2 5号公報参照) も 提案されている。 結晶性の P E Tを使用するこの方法では均一微細 な気泡は得られず、 発泡倍率も 3倍以下と低い。 BACKGROUND ART Conventionally, thermoplastic resin foams such as polyolefin, polyurethane, and polyamide foams have been widely used as heat insulating agents, buffering agents, and packaging materials. Such thermoplastic resin foams are usually produced by a method of mixing air bubbles, a method of using a decomposition gas of a foaming agent, a solvent diffusion method, a method of generating gas by a chemical reaction, and the like. On the other hand, aromatic polyesters, especially polyethylene terephthalate (hereinafter referred to as PET), have excellent mechanical properties, heat resistance, chemical resistance, dimensional stability, etc. Used for goods. In recent years, various foaming agents have been added to these thermoplastic polyesters to form them by foaming (see Japanese Patent Application Laid-Open No. 52-43871), or uniform mixing of PET with polycarbonate or inorganic carbonate. Heating the product to a temperature of 250-350 e C, keeping it at that heating temperature until CO 2 is liberated, and then expanding the reaction mixture (Japanese Patent Publication No. 47-38). Japanese Patent Application Laid-Open No. 875/75 and Japanese Patent Application Laid-Open No. 50-41966 / 1990) have been proposed. However, the former method has disadvantages such as coloring caused by the foaming agent, spots of foaming, and a decrease in mechanical properties.The latter method requires a long reaction time at a high temperature, and the reaction mixture is colored and has poor mechanical properties. There is a drawback that decline is inevitable. In addition, PET containing polyolefin is heated and melted, and the molten resin composition is mixed with an inert gas to generate gas. A method for producing a foam molded article (see Japanese Patent Application Laid-Open No. 2-2866725) has also been proposed. With this method using crystalline PET, uniform and fine bubbles cannot be obtained, and the expansion ratio is as low as 3 times or less.
発明の開示  Disclosure of the invention
本発明の目的は、 発泡ポリエステルシー トを提供することにある。 本発明の他の目的は、 均一微細な気泡により高い発泡倍率で発泡 せしめられた発泡ボリエステルシ一 トを提供することにある。  An object of the present invention is to provide a foamed polyester sheet. Another object of the present invention is to provide a foamed polyester sheet which is foamed at a high foaming ratio by uniform and fine cells.
本発明のさらに他の目的は、 軽量で優れた機械的性能を示す発泡 ポリエステルシー トを提供することにある。  Still another object of the present invention is to provide a foamed polyester sheet which is lightweight and exhibits excellent mechanical performance.
本発明のさらに他の目的は、 高温安定性に優れ、 例えば電子レン ジ用容器として使用するに好適な発泡ポリエステルシー トを提供す る とにある。  Still another object of the present invention is to provide a foamed polyester sheet having excellent high-temperature stability and suitable for use as, for example, a container for an electronic range.
本発明のさらに他の目的は、 本発明の上記の如き発泡ポリエステ ルシ一 トを工業的に容易に製造することができる製造方法を提供す ることにある。  Still another object of the present invention is to provide a production method capable of industrially easily producing the above-mentioned expanded polyester sheet of the present invention.
本発明のさらに他の目的及び利点は、 以下の説明から明らかとな ろう。  Still other objects and advantages of the present invention will be apparent from the following description.
本発明によれば、 本発明の上記目的及び利点は、 第 1に、  According to the present invention, the above objects and advantages of the present invention are:
( a ) 非晶質ポリエステル共重合体 1 0 0重量部  (a) 100 parts by weight of an amorphous polyester copolymer
及び as well as
( b ) ガラス、 シリカ、 タルク及び雲母よりなる群から選ばれる少 なく とも 1種の発泡核剤 0 . 0 1〜 5重量部  (b) at least one foam nucleating agent selected from the group consisting of glass, silica, talc and mica;
を含有する樹脂組成物 (以下、 第 1の樹脂組成物という) からなる ことを特徵とする発泡ポリエステルシー ト (以下、 第 1の発泡ポリ エステルシー トという) によって達成される。 This is achieved by a foamed polyester sheet (hereinafter, referred to as a first foamed polyester sheet) characterized by comprising a resin composition (hereinafter, referred to as a first resin composition).
本発明において用いられる非晶質ポリエステル共重合体 ( a ) は、 ジ力ルポン酸成分とグリコール成分とを公知の方法によつて重縮合 せしめて得られるものであり、 酸成分として用いられるジカルボン 酸は、 その 5 5モル%以上が 1種類の芳香族ジカルボン酸で占めら れることが好ましく、 且つ主成分のジカルボン酸はテレフタル酸で あることがより好ましい。 テレフタル酸以外の他のジカルボン酸も 用いることが出来るが、 これらはなるべく酸成分の 4 5モル%未満 にとどめるの好ま しい。 このような他のジカルボン酸としては、 例 えばイソフタル酸、 フタル酸、 2 , 6—ナフタレンジカルボン酸、 2 7—ナフタレンジカルボン酸、 1 , 5—ナフタレンジカルボン酸、 1 4ーシクロへキサンジカルボン酸、 ジフエ二ルー 4 , 4 ' —ジカルボ ン酸、 3 , 3, 一ジメチルジフエ二ルー 4 , 4 ' —ジカルボン酸、 ダ イマ一酸等が例示される。 これらの他のジカルボン酸は 1種のみを 用いても 2種以上を併用してもよい。 The amorphous polyester copolymer (a) used in the present invention is obtained by polycondensation of a dicarboxylic acid component and a glycol component by a known method, and a dicarboxylic acid used as an acid component. Means that more than 55 mol% of it is occupied by one kind of aromatic dicarboxylic acid. Preferably, the main component of the dicarboxylic acid is terephthalic acid. Other dicarboxylic acids besides terephthalic acid can be used, but these are preferably kept to less than 45 mol% of the acid component. Such other dicarboxylic acids include, for example, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 27-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 14-cyclohexanedicarboxylic acid, diphenic acid 2,4'-dicarboxylic acid, 3,3,1-dimethyldiphenyl 4,4'-dicarboxylic acid, dimeric acid and the like. These other dicarboxylic acids may be used alone or in combination of two or more.
又、 ダリコール成分も同様にその 5 5モル%以上が 1種類のジォ ールで占められることが好ましく、 且つ主成分のジオールはェチレ ングリコールであることがより好ま しい。 他のジオール成分も用い ることが出来るが、 これらはなるべく ジオール成分の 4 5モル%未 満にとどめるの好ましい。 このような他のジオールとしては、 例え ばジエチレングリ コール、 トリエチレングリ コール、 ネオベンチル グリコール、 へキサメチレングリコール、 ビスフエノール A、 ビス 一 —ヒ ドロキシエトキシビスフエノール A、 シクロへキサンジメ 夕ノール、 ビス一 S—ヒ ドロキシエトキシビスフエノール S等が例 示される。 これらの他のジオールは 1種のみを用いても 2種以上を 併用してもよい。  Similarly, 55% by mol or more of the daricol component is preferably occupied by one kind of joule, and the diol as the main component is more preferably ethylene glycol. Other diol components can be used, but it is preferable to keep these to less than 45 mol% of the diol component. Such other diols include, for example, diethylene glycol, triethylene glycol, neoventil glycol, hexamethylene glycol, bisphenol A, bis-1-hydroxyethoxybisphenol A, cyclohexanedimethanol, bis One example is S-hydroxyethoxybisphenol S. These other diols may be used alone or in combination of two or more.
本発明で用いられる非晶質ポリエステル共重合体は、 通常結晶化 度が 1 0 %以上、 好ま しくは 5 %以下のポリエステル共重合体であ つて、 好適な例としては、 テレフタル酸とエチレングリコールを公 知の方法によって重縮合せしめるに際し、 第 3成分と してジカルボ ン酸及び 又はジオール成分を 3 0〜5 0モル%共重合させた非晶 質ポリエステル樹脂が挙げられ、 成形性、 耐薬品性、 色調において 優れている。 特に用いられる第 3成分としては、 イソフタル酸、 2 , 6—ナフタレンジカルボン酸、 1 , 4ーシクロへキサンジカルボン酸、 ダイマ一酸等のジカルボン酸、 1 , 4—シクロへキサンジメ タノール、 ネオペンチルグリ コール、 ジエチレングリ コール、 ビス一 S—ヒ ド ロキシエ トキシビスフエノール A、 ビス一 /5—ヒ ドロキシエ トキシ ビスフエノール S、 ビスフエノール A等のジオールが好ま しい。 The amorphous polyester copolymer used in the present invention is generally a polyester copolymer having a crystallinity of 10% or more, and preferably 5% or less. Preferred examples thereof include terephthalic acid and ethylene glycol. When polycondensation is carried out by a known method, an amorphous polyester resin obtained by copolymerizing a dicarboxylic acid and / or a diol component in an amount of 30 to 50 mol% as a third component is exemplified. Excellent in color and color. Particularly used third components are isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, Dicarboxylic acids such as dimer monoacid, 1,4-cyclohexanedimethanol, neopentyl glycol, diethylene glycol, bis-S-hydroxyethoxy ethoxybisphenol A, bis-1- / 5-hydroxyethoxy ethoxy bisphenol S, Diols such as bisphenol A are preferred.
本発明で用いられる非晶質ポリエステル共重合体 (a) は流動開 始温度における溶融粘度が 8 , 000ボイズ以上であることが好まし く、 20 , 000ボイズ以上であることが更に好ま しい。 溶融粘度が 8 ,000ボイズ未満では、 気泡の大きさや分布が均一になり難く、 時にはガスが溶融樹脂から分離し抜けてしまうことがある。 なお、 流動開始温度は、 J I S K— 7210— 1 976に記載の装置を 用いて、 荷重 500 k g f、 昇温速度 1 (TCZm i n .で等速等温試 験を行った時にビス ト ンの変位が始まる温度を測定した。  The amorphous polyester copolymer (a) used in the present invention preferably has a melt viscosity at the flow start temperature of 8,000 or more, more preferably 20,000 or more. If the melt viscosity is less than 8,000 voids, the size and distribution of the bubbles are difficult to be uniform, and sometimes the gas separates from the molten resin and escapes. The flow start temperature was determined by using the equipment described in JISK-7210-1976, when the load was 500 kgf and the rate of temperature rise was 1 (TCZmin.). The temperature was measured.
又、 非晶質ポリエステル共重合体の極限粘度は 0.6以上であるこ とが好ま しく、 0.7〜1.0であることが更に好ましい。 極限粘度 が 0.6未満では、 気泡の大きさや分布が均一になり難く、 時にはガ スが溶融樹脂から分離し抜けてしまうことがある。  The intrinsic viscosity of the amorphous polyester copolymer is preferably 0.6 or more, more preferably 0.7 to 1.0. If the intrinsic viscosity is less than 0.6, the size and distribution of the bubbles are difficult to be uniform, and sometimes the gas separates from the molten resin and may escape.
本発明で用いられる発泡核剤 (b) はガラス、 タノレク、 シリカ及 び雲母である。 これらは金属に比べ比重が軽く、 大量に商業生産さ れているため安価であり、 均一粒径など品質的に安定したものが入 手しやすい。 又、 これらの核剤は 1種のみを用いても 2種以上を併 用してもよい。 発泡核剤の添加割合は非晶質ポリエステル共重合体 100重量部当り 0.01〜 5重量部である。 発泡核剤 (b) 力《 0. 01重量部より少ないとポリエステルを実質上発泡せしめることが できず、 一方 5重量部より も多いと核剤としての効果が飽和する。 本発明における第 1の樹脂組成物は、 場合により、 特定の発泡助 剤 (e) を含有することができる。 特定の発泡助剤 (e) を含有す ることにより、 発泡効果を更に上げることができる。 このような発 泡助剤 (e) としては、 有機酸、 有機酸 C a塩、 Z n塩、 M g塩、 B a塩、 A 1塩、 卩 塩及び!^!!塩、 並びに有機酸のエステルより 選ばれた化合物が好ま しい。 これらの発泡助剤は 2種以上を併用し てもよい。 発泡助剤が 0.01重量部より少ないと発泡助剤を含有す ることによる効果が少なく、 一方 5重量部よりも多いと得られた発 泡成形品の物性が低下する傾向がある。 The foam nucleating agent (b) used in the present invention is glass, tanolek, silica and mica. These are lighter in weight than metals, are inexpensive because they are mass-produced, and are readily available in quality and uniform quality. These nucleating agents may be used alone or in combination of two or more. The addition ratio of the foam nucleating agent is 0.01 to 5 parts by weight per 100 parts by weight of the amorphous polyester copolymer. Foaming nucleating agent (b) If the force is less than 0.01 parts by weight, the polyester cannot be substantially foamed, while if it exceeds 5 parts by weight, the effect as a nucleating agent is saturated. The first resin composition of the present invention may optionally contain a specific foaming aid (e). By containing the specific foaming aid (e), the foaming effect can be further enhanced. Examples of such foaming aids (e) include organic acids, organic acids Ca salt, Zn salt, Mg salt, Ba salt, A1 salt, syrup salt and! ^! ! From salts and esters of organic acids The selected compound is preferred. Two or more of these foaming aids may be used in combination. If the amount of the foaming aid is less than 0.01 part by weight, the effect of containing the foaming aid is small, while if it is more than 5 parts by weight, the physical properties of the obtained foamed molded article tend to deteriorate.
本発明の第 1の発泡ポリエステルシー トは、 好ましくは 0.0 1〜 1.5 g / c m3 N より好ま しくは 0.03〜: L .3 gZcm3の範囲に ある密度のものとして提供される。 First foamed polyester sheet of the present invention preferably is properly preferred over 0.0 1~ 1.5 g / cm 3 N 0.03~: are provided as a density in the range of L .3 gZcm 3.
本発明の第 1の発泡ポリエステルシー トは、 均一微細な気泡によ り発泡されそして高い発泡倍率 (例えば 0.03〜 0.4 c msの 範囲の密度) で発泡されたものとしても提供されるという特長を有First foamed polyester sheet of the present invention, a feature that is also provided as being foamed Ri by the uniform fine bubbles foamed and high expansion ratio (for example, density in the range of 0.03 to 0.4 cm s) Yes
~i る。 ~ i
本発明によれば、 更に、 第 1の発泡ポリエステルシートより も高 温安定性を有する発泡ポリエステルシー 卜が提供される。  According to the present invention, there is further provided a foamed polyester sheet having higher temperature stability than the first foamed polyester sheet.
かかる発泡ポリエステルシー トは、 ボリカーボネー ト樹脂又はポ リアリ レート樹脂を更に含有する。  Such a foamed polyester sheet further contains a polycarbonate resin or a polyacrylate resin.
すなわち、 ポリカーボネート樹脂を含む発泡ポリエステルシー ト (以下、 第 2の発泡ボリエステルシートという) は、  That is, a foamed polyester sheet containing a polycarbonate resin (hereinafter referred to as a second foamed polyester sheet)
(a) 非晶質ポリエステル共重合体 100重量部、  (a) 100 parts by weight of an amorphous polyester copolymer,
(b) ガラス、 タルク、 シリカ及び雲母よりなる群から選ばれる少 なく とも 1種の発泡核剤 0.01〜5重量部  (b) at least one foam nucleating agent selected from the group consisting of glass, talc, silica and mica 0.01 to 5 parts by weight
及び as well as
(c) ポリカーボネー ト樹脂 20〜: L 00重量部 を含有する樹脂組成物 (以下、 第 2の樹脂組成物という) からなる ことを特徴とする。  (c) Polycarbonate resin 20 or more: characterized by comprising a resin composition containing L00 parts by weight (hereinafter, referred to as a second resin composition).
又、. ポリアリ レート樹脂を含む発泡ポリエステルシート (以下、 第 3の発泡ポリエステルシートという) は、  In addition, a foamed polyester sheet containing a polyarylate resin (hereinafter, referred to as a third foamed polyester sheet)
(a) 非晶質ポリエステル共重合体 100重量部、  (a) 100 parts by weight of an amorphous polyester copolymer,
(b ) ガラス、 タルク、 シリカ及び雲母よりなる群から選ばれる少 なく とも 1種の発泡核剤 0.01〜 5重量部 及び (b) at least one foam nucleating agent selected from the group consisting of glass, talc, silica and mica 0.01 to 5 parts by weight as well as
(d) ポリアリ レート樹脂 15〜; L 00重量部  (d) Polyarylate resin 15-; L 00 parts by weight
を含有する樹脂組成物 (以下、 第 3の樹脂組成物という) からなる ことを特徵とする。  (Hereinafter referred to as a third resin composition).
本発明の第 2及び第 3の発泡ポリエステルシ一 トを構成する非晶 質ポリエステル共重合体 (a) 及び発泡核剤 (b) と しては、 上記 第 1の発泡ポリエスデルシ一トについて記述したものと同じものが 使用される。  As the amorphous polyester copolymer (a) and the foam nucleating agent (b) constituting the second and third foamed polyester sheets of the present invention, the above-mentioned first foamed polyester sheet has been described. The same ones are used.
第 2の発泡ポリエステルシー トを構成するポリカーボネー ト樹脂 (c) としては、 ビスフヱノールを主原料としてホスゲン法又はェ ステル交換法により得られるものが好ましく用いられる。 原料ビス フエノールとしては、 例えば 2 , 2—ビス (4ーヒ ドロキシフエニル) プロバン (ビスフエノール Aと記す) や 2 , 2—ビス (4ーヒ ドロキ シフヱニル) エーテル (ビスフエノール Zと記す) 等が例示される。 ポリカーボネー ト樹脂 ( c) の平均分子量は 1 ,000〜: L 00 , 000のものが好ましく、 10 , 000〜 100 , 000のものが更 に好ましい。 又、 使用量は、 非晶質ポリエステル共重合体 (a) 1 00重量部当り 20〜 100重量部であり、 20〜50重量部であ ることが好ましい。 20重量部未満では、 十分な高温安定性が得ら れず、 100重量部を超えるとポリエステルの本来の特徴である保 香性、 耐薬品性が損なわれるためである。  As the polycarbonate resin (c) constituting the second expanded polyester sheet, a resin obtained by a phosgene method or a ester exchange method using bisphenol as a main raw material is preferably used. Examples of the raw material bisphenol include 2,2-bis (4-hydroxyphenyl) propane (described as bisphenol A) and 2,2-bis (4-hydroxyphenyl) ether (described as bisphenol Z). Is done. The average molecular weight of the polycarbonate resin (c) is preferably from 1,000 to: L00,000, more preferably from 10,000 to 100,000. The amount used is 20 to 100 parts by weight, preferably 20 to 50 parts by weight, per 100 parts by weight of the amorphous polyester copolymer (a). If the amount is less than 20 parts by weight, sufficient high-temperature stability cannot be obtained, and if the amount is more than 100 parts by weight, the inherent characteristics of polyester, such as aroma retention and chemical resistance, are impaired.
第 3の発泡ポリエステルシー トを構成するポリアリ レー 卜樹脂 (d) としては、 例えば下記式  As the polyarylate resin (d) constituting the third foamed polyester sheet, for example, the following formula
Figure imgf000008_0001
ここで、 Xは一 0-、 一 S—、 一 S O:—、 一 C 0—、 アルキレ ン基又はシクロアルキリデン基であり、 そして尺 1〜!^8は、 同 一もしく は異なり、 水素原子、 ハロゲン原子又は炭化水素基で ある、
Figure imgf000008_0001
Where X is 1 0-, 1 S—, 1 SO: —, 1 C 0—, Alkyre A down group or a cycloalkylidene group, and scale 1 ~! ^ 8 is the same or different and is a hydrogen atom, a halogen atom or a hydrocarbon group,
で表わされるビスフヱノール類と、 ィソフタル酸及び Z又はテレフ タル酸あるいはそれらの誘導体とから得られるものが好ま しく用い れる 0 Those obtained from bisphenols represented by the following formulas and isophtalic acid and Z or terephthalic acid or a derivative thereof are preferably used.
上記ビスフエノール類としては、 例えば 4 , 4' ージヒ ドロキシー ジフエ二ルェ一テル、 ビス (4—ヒ ドロキシ一 2—メチルフエニル) エーテル、 ビス ( 4—ヒ ドロキシー 3—クロ口フエニル) エーテル、 ビス (4ーヒ ドロキシフエニル) サルファイ ド、 ビス (4ーヒ ドロ キシフエ二ル) ケ トン、 ビス ( 4ーヒ ドロキシフエニル) メタン、 ビス (4ーヒ ドロキシー 3—メチルフエニル) メ タン、 ビス (4一 ヒ ドロキシー 3 , 5—ジクロロフエニル) メタン、 ビス (4ーヒ ドロ キシー 3 , 5—ジブロモフエニル) メ タン、 ビス (4ーヒ ドロキシー 3 , 5—ジフルオロフェニル) メ タン、 1 ,1—ビス (4ーヒ ドロキ シフエニル) ェタン、 2 , 2—ビス (4ーヒ ドロキシー 3—メチルフ ェニル) ブロノくン、 2 , 2—ビス ( 4ーヒ ドロキシー 3—クロ口フエ ニル) プロパン、 2 , 2—ビス ( 4ーヒ ドロキシ一 3 , 5—ジクロ口 フエニル) プロパン、 2 , 2—ビス ( 4ーヒ ドロキシー 3 , 5—ジブ ロモフエニル) プロパン、 1 , 1一ビス ( 4ーヒ ドロキシフエニル) ブタ ン、 ビス ( 4—ヒ ドロキシフエニル) フエニルメ タ ン、 ビス ( 4ーヒ ドロキシフエニル) ジフエニルメタン、 ビス ( 4ーヒ ドロ キシフエニル) 一 4' 一メチルフエニルメ タン、 1 , 1—ビス (4— ヒ ドロキシフエニル) 一 2,2 ,2—トリ クロロェタン、 ビス (4一 ヒ ドロキシフエニル) 一 (4' 一クロ口フエニル) メ タン、 1 , 1— ビス (4ーヒ ドロキシフエニル) シク口へキサン、 ビス ( 4ーヒ ド ロキシフエニル) シクロへキシルメ タン、 2 , 2— (4ーヒ ドロキシ n—プチル) プロパン等が挙げられる。 最もよく用いられる代表的 なものは、 2 , 2—ビス ( 4ーヒ ドロキシフエニル) プロパン、 すな わちビスフヱノール Aと呼ばれているものである。 Examples of the bisphenols include 4,4'-dihydroxydiphenyl ether, bis (4-hydroxy-12-methylphenyl) ether, bis (4-hydroxy-3-cyclophenyl) ether, bis (4 -Hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3-methylphenyl) methane, bis (4-hydroxy-3, 5-dichlorophenyl) methane, bis (4-hydroxy3,5-dibromophenyl) methane, bis (4-hydroxy3,5-difluorophenyl) methane, 1,1-bis (4- Hydroxy phenyl, 2,2-bis (4-hydroxyphenyl 3-methylphenyl) bronokun, 2,2-bis (4-hydroxy) 3-chlorophenyl) propane, 2,2-bis (4-hydroxy-1,3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 1 1,1-bis (4-hydroxyphenyl) butane, bis (4-hydroxyphenyl) phenylmethane, bis (4-hydroxyphenyl) diphenylmethane, bis (4-hydroxyphenyl) 1-4'-methylphenylmethane, 1, 1-bis (4-hydroxyphenyl) 1,2,2,2-trichloroethane, bis (4-hydroxyphenyl) 1 (4'-chlorophenyl) methane, 1,1-bis (4-hydroxyphenyl) Mouth hexane, bis (4-hydroxyphenyl) cyclohexylmethane, 2,2- (4-hydroxyn-butyl) propane and the like. The most frequently used representative is 2,2-bis (4-hydroxyphenyl) propane, This is what is called bisphenol A.
もし、 必要ならば、 前記ビスフヱノール類の混合物あるいはビス フエノール類と少量の他の 2価の化合物、 例えば 2.2—ジヒ ドロキ シジフエニル、 2 , 6—ジヒ ドロキシナフタレンの如きジヒ ドロキシ ナフタレン、 ヒ ドロキノ ン、 レゾルシノール、 2 , 6—ジヒ ドロキシ クロ口ベンゼン、 2 , 6—ジヒ ドロキシトルエン、 3 , 6—ジヒ ドロ キシトルエン等の混合物を使用できる。  If necessary, a mixture of said bisphenols or bisphenols and small amounts of other divalent compounds, for example dihydroxynaphthalene, hydroquinone such as 2.2-dihydroxydiphenyl, 2,6-dihydroxynaphthalene, hydroquinone, Mixtures of resorcinol, 2,6-dihydroxycyclomouth benzene, 2,6-dihydroxytoluene, 3,6-dihydroxytoluene and the like can be used.
又、 ポリアリ レート樹脂の極限粘度は 0.4以上であることが好ま しく、 0.6〜1.0であることが更に好ましい。 極限粘度が 0.4未 満では、 気泡の大きさや分布が均一になりにく く、 時にはガスが溶 融樹脂から分離し抜けけてしまうことがある。 又、 極限粘度が 0.4 未満では、 ポリアリ レー 卜樹脂の特長である耐熱性を始めとする各 種の物理的、 機械的、 化学的特性が劣る傾向がある。  The intrinsic viscosity of the polyarylate resin is preferably 0.4 or more, more preferably 0.6 to 1.0. When the intrinsic viscosity is less than 0.4, the size and distribution of bubbles are difficult to be uniform, and sometimes the gas is separated from the molten resin and may escape. When the intrinsic viscosity is less than 0.4, various physical, mechanical, and chemical properties such as heat resistance, which is a characteristic of the polyarylate resin, tend to be inferior.
本発明で用いられるポリアリーレート樹脂 (d) の使用量は、 非 晶質ポリエステル共重合体 100重量部当り 15〜1 00重量部で あることが肝要であり、 20〜50重量部であることが特に好まし い。 15重量部以下では、 十分な高温安定性が得られず、 100重 量部以上ではボリエステルの本来の特長である保香性、 耐薬品性が 損なわれるためである。  It is important that the amount of the polyarylate resin (d) used in the present invention is 15 to 100 parts by weight, and 20 to 50 parts by weight per 100 parts by weight of the amorphous polyester copolymer. Is particularly preferred. If the amount is less than 15 parts by weight, sufficient high-temperature stability cannot be obtained, and if the amount is more than 100 parts by weight, the inherent characteristics of polyester, such as fragrance retention and chemical resistance, will be impaired.
本発明の発泡ポリエステルシートは十分な機械的強度を備えてい るが、 場合により強化材としてのガラス繊維を非晶質ポリエステル 共重合体 (a) 1 00重量部当り 25重量部以下で更に含有するこ とができる。  The foamed polyester sheet of the present invention has sufficient mechanical strength, but optionally further contains glass fiber as a reinforcing material in an amount of 25 parts by weight or less per 100 parts by weight of the amorphous polyester copolymer (a). be able to.
本発明によれば、 本発明の発泡ポリエステルシー トは、  According to the present invention, the foamed polyester sheet of the present invention comprises:
(1) (A) 非晶質ボリエステル共重合体 1 00重量部、 並びにガ ラス、 タルク、 シリカ及び雲母よりなる群から選ばれ る少なく とも 1種の発泡核剤 0.01〜5重量部の組合 せ、  (1) (A) A combination of 100 parts by weight of an amorphous polyester copolymer and 0.01 to 5 parts by weight of at least one foam nucleating agent selected from the group consisting of glass, talc, silica and mica. ,
(B) 上記 (A) の組合せに更にポリカーボネート樹脂 20 〜 1 00重量部を組合せた組合せ、 (B) Add polycarbonate resin 20 to the combination of (A) above. ~ 100 parts by weight,
又は  Or
(C) 上記 (A) の組合せに更にポリアリ レー ト樹脂 1 5〜 100重量部を組合せた組合せ、  (C) a combination of the above (A) and 15 to 100 parts by weight of a polyarylate resin,
を溶融押出機に供給して溶融混合し、  To a melt extruder to melt and mix
(2) 生成する溶融状態の混合物に溶融押出機中にある間に不活性 ガスを混入し、 そして  (2) mixing the resulting molten mixture with an inert gas while in the melt extruder; and
(3) シート成形ダイから押出して発泡ポリエステルシー トを生成 する、  (3) Extrusion from a sheet forming die to produce a foamed polyester sheet,
ことを特徴とする方法によって製造することができる。 It can be manufactured by a method characterized by the above.
上記 (A) の組合せから上記方法により上記第 1の発泡ポリエス テルシー トが製造され、 同様に上記 (B) の組合せから上記第 2の 発泡ポリエステルシー ト、 そして上記 (C) の組合せから上記第 3 の発泡ポリエステルシー 卜が製造される。  The first foamed polyester sheet is produced from the combination of the above (A) by the above method, and similarly, the second foamed polyester sheet is produced from the combination of the above (B), and the first foamed polyester sheet is produced from the combination of the above (C). A foamed polyester sheet of No. 3 is produced.
上記方法において、 工程 (1 ) において、 (A) 、 (B) 及び (C) のいずれかの組合せを溶融押出機に供給して溶融混合する。 工程 (2) において、 生成する溶融状態の混合物に溶融押出機中に ある間に不活性ガスを混入する。 そして工程 (3) において、 シ一 ト成形ダイから押出して発泡ポリエステルシートを生成する。  In the above method, in step (1), a combination of any of (A), (B) and (C) is supplied to a melt extruder and melt-mixed. In step (2), an inert gas is mixed into the resulting molten mixture while in a melt extruder. Then, in step (3), a foamed polyester sheet is produced by extruding from a sheet forming die.
工程 (1) (2) 及び (3) からなる方法は、 可塑化押出機か溶 融押出機により実施することかできる。  The method comprising the steps (1), (2) and (3) can be carried out by a plasticizing extruder or a melt extruder.
これらのタイプのスク リユー押出機は不活性ガスが均一に分散した 気泡を含有する溶融熱可塑性樹脂組成物を金属ダイから押出し、 シ ートを目的の形状に連続的に造形する。 ほとんどの場合、 一軸スク リュー押出機が用いられる。 し力、し、 場合によっては、 本質的に同 じ機能を果たす二軸押出機又は他軸押出機を用いることが望ま しい と )ある 0  These types of screw extruders extrude a molten thermoplastic resin composition containing air bubbles in which an inert gas is uniformly dispersed from a metal die, and continuously form the sheet into a desired shape. In most cases, single screw extruders are used. Force, and in some cases it is desirable to use a twin-screw extruder or a twin-screw extruder that performs essentially the same function.)
押出機のホツバ一に供給された熱可塑性樹脂組成物は、 固体移送 ゾーンにおいて混合、 加熱され、 溶融ゾーンに移送される。 溶融ゾ ーンは、 溶融樹脂の融点より十分高い温度に保たれ、 溶融、 吸引排 出及び混合が同時に起こる。 溶融した樹脂は、 溶融物移送ゾーンに 運ばれる。 溶融物移送ゾーンでは、 溶融樹脂に不活性ガスが圧入さ れ、 不活性ガスの気泡が溶融樹脂全体に均一に分散されるように十 分な攪拌を与える。 溶融ゾーン.から溶融物移送ゾーンに入る樹脂は、 若干低い温度に設定されるため溶融粘度はより高い。 このことで不 活性ガスが押出機を通してバック混合し、 固相移送ゾーンからホッ パ一を経由して逃散することが阻止される。 不活性ガスは、 必要と される昇温された加工温度で熱可塑性樹脂組成物と化学反応しない ものであればどのような気体であってもよい。 充塡時に液化してい てもよい。 使用可能な幾つかの代表的な例にフレオンガス、 窒素、 二酸化炭素、 プロパン、 ブタン、 ベンタン、 へキサン、 ヘリ ウム、 ネオン、 アルゴン及びクリプトンがある。 コストを節約する目的か ら窒素が不活性ガスとして通常使用される。 The thermoplastic resin composition supplied to the extruder hose is mixed and heated in the solid transfer zone and transferred to the melting zone. Melting zone The melt is kept at a temperature sufficiently higher than the melting point of the molten resin, and melting, suction and discharge and mixing occur simultaneously. The molten resin is conveyed to the melt transfer zone. In the melt transfer zone, an inert gas is injected into the molten resin, and sufficient stirring is applied so that bubbles of the inert gas are uniformly dispersed throughout the molten resin. The resin entering the melt transfer zone from the melt zone is set at a slightly lower temperature and has a higher melt viscosity. This prevents the inert gas from backmixing through the extruder and escaping from the solid phase transfer zone via the hopper. The inert gas may be any gas that does not chemically react with the thermoplastic resin composition at the required elevated processing temperature. It may be liquefied during filling. Some typical examples that can be used include freon gas, nitrogen, carbon dioxide, propane, butane, pentane, hexane, helium, neon, argon and krypton. Nitrogen is usually used as an inert gas for cost saving purposes.
溶融物移送ゾーン中の溶融熱可塑性樹脂組成物は通常計量ポンブ に給送され、 最後にシート成形ダイから押出される。 計量ポンプと シ一 ト成形ダイは溶融移送ゾーンを包囲しているバレルの温度より も低い温度に保たれ、 熱可塑性樹脂中の不活性ガスの気泡破壊と拡 散が最小限に抑えられるようにされている。 シー ト成形ダイを出る と、 シー ト状押出物は溶融物の温度、 ダイの長さ対開口比及びダイ 壁における剪断応力に依存する水準まで膨張する。 場合によっては、 円形ダイを使用し、 スリ ッ トオーブン及び熱成形を行うことができ るチューブを押出すことが望ましい。 製造された発泡ポリエステル シ一 トは空冷又は水冷又はチルドロールを通過させることで延伸す ること無しに冷却される。 こう して製造された発泡ポリエステルシ 一卜は一般的に非晶である。  The molten thermoplastic resin composition in the melt transfer zone is usually fed to a metering pump and finally extruded from a sheet forming die. The metering pump and sheet forming die are kept at a temperature lower than the temperature of the barrel surrounding the melt transfer zone to minimize bubble breakage and diffusion of the inert gas in the thermoplastic. Have been. Upon exiting the sheet forming die, the sheet extrudate expands to a level that depends on the temperature of the melt, the ratio of die length to opening, and the shear stress at the die wall. In some cases, it may be desirable to use a circular die to extrude a slit oven and a tube that can be thermoformed. The produced expanded polyester sheet is cooled without stretching by air cooling or water cooling or passing through a chill roll. The foamed polyester sheet thus produced is generally amorphous.
なお、 上記方法において、 発泡核剤及び場合により用いられる発 泡核剤は、 工程 ( 1 ) にそのまま供給するのではなく、 予め非晶質 ポリエステル共重合体と溶融混合して、 非晶質ポリエステル共重合 体中に均一に分散させてベレツ ト化して用いることもできる。 In the above method, the foam nucleating agent and the foam nucleating agent used in some cases are not supplied directly to the step (1), but are melt-mixed with the amorphous polyester copolymer in advance to obtain the amorphous polyester. Copolymerization It can also be dispersed uniformly in the body and beretized for use.
発泡ポリエステルシー トは常用の熱成形装置を用いてヒー トセッ トされた薄肉物品に熱成形することが出来る。 このような熱成形法 には、  The expanded polyester sheet can be thermoformed into a heat-set thin article using a conventional thermoforming device. Such thermoforming methods include:
1. 発泡ポリエステルシー トをそれが钦化するまで予熱し、 モール ドに位置決めする工程、  1. pre-heating the foamed polyester sheet until it is degraded and positioning it in the mold,
2. 予熱されたシートを加熱されたモールド表面に圧伸する工程、 2. drawing the preheated sheet onto the heated mold surface,
3. シー トを加熱されたモールドに対して部分的に結晶化させるの に十分な時間接触させておく ことで成形されたシートをヒート セッ トする工程、 3. heat setting the formed sheet by leaving the sheet in contact with the heated mold for a time sufficient to partially crystallize;
4. 成形品をモールドのキヤビティ一から取り出す工程が含まれる c 実施例  4. Including the step of removing the molded product from the mold cavity c Example
以下、 実施例により本発明を詳述する。  Hereinafter, the present invention will be described in detail with reference to examples.
なお、 ポリエステル樹脂の極限粘度とは、 フエノール Zテトラク ロロエタン - 1Z1の混合溶媒中 20。C、 l .O g/l O O c cの条 件で測定したものである。  The intrinsic viscosity of the polyester resin is 20 in a mixed solvent of phenol Z tetrachloroethane-1Z1. C, measured under the conditions of l.Og / lOOcc.
樹脂の溶融粘度は、 島津製作所製 F L OWTE S T ER (型式 C FT— 500) を用いて、 ノズル径 lmm、 荷重 1 00 k gZcm 二で測定した値である。  The melt viscosity of the resin is a value measured with a nozzle diameter lmm and a load of 100 kggZcm2 using Shimadzu Corporation FLOWTE STER (model CFT-500).
熱変形開始温度は、 理学社製 TMA (Thermal Mechanical Analy ser; T A S— 100) の圧縮モードにて測定した。 本発明において は、 100 C以上の熱変形開始温度を有する発泡シー トが耐熱性に 優れたものとして好適である。  The thermal deformation onset temperature was measured in a compression mode of Rigaku TMA (Thermal Mechanical Analyser; TAS-100). In the present invention, a foamed sheet having a thermal deformation initiation temperature of 100 C or more is suitable as having excellent heat resistance.
実施例 1 Example 1
1 ,4ーシクロへキサンジメタノールを 30モル%共重合させたポ リエチレンテレフタレー ト樹脂 (樹脂の極限粘度 0.7、 流動開始温 度 150。Cにおける溶融粘度 25.000ボイズ) 100重量部に、 タルク 0.6重量部及びステアリ ン酸 Z n 0.4重量部をドライブレ ンドした。 調製されたドライブレンド組成物をスク リ ュ一径 6 5 m m、 スク リューの LZDが 30の押出機を用いて押出した。 押出機 回転数を 1 0 0 r pmに、 溶融ゾーンの温度を 2 1 0°Cに、 ダイ部 の温度を 1 9 0。Cに保ち、 溶融ゾーンのベン ト部から窒素ガスを 4 0 k gZ c m2で圧入した。 この時、 溶融ゾーンにおける樹脂の溶融 粘度は 8 , 30 0ボイズである。 製造された発泡シ一 トの密度は 0 - 35 g / c m 5 (発泡倍率 3.7倍) 、 厚み (マイクロメータで測定 した) は 0.5 mm、 気泡の大きさは 60〜 1 50 m、 熱変形開始 温度は 8 0°Cであつた。 Polyethylene terephthalate resin copolymerized with 1,4-cyclohexanedimethanol at 30 mol% (Intrinsic viscosity of resin 0.7, Flow start temperature 150. Melt viscosity at C 25.000 Voids) 100 parts by weight, talc 0.6 parts by weight Parts and stearyl acid Zn 0.4 parts by weight Was done. The prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and a screw LZD of 30. Extruder The rotation speed was set to 100 rpm, the temperature of the melting zone was set to 210 ° C, and the temperature of the die was set to 190. C, and nitrogen gas was injected at a pressure of 40 kgZcm 2 from the vent of the melting zone. At this time, the melt viscosity of the resin in the melting zone is 8,300 vise. Density of the produced foam sheet one DOO 0 - 35 g / cm 5 (expansion ratio 3.7 times), the thickness (measured by a micrometer) is 0.5 mm, the size of the bubble 60 to 1 50 m, thermal deformation starting The temperature was 80 ° C.
実施例 2 Example 2
溶融ゾーンの温度を 1 9 (TCに、 ダイ部の温度を 1 60でに保つ 以外実施例 1 と同様にして、 発泡シー トを製造した。 この時、 溶融 ゾーンにおける樹脂の溶融粘度は 2 5 , 0 00ボイズである。 製造さ れた発泡シー トの密度は 0.25 cm5 (発泡倍率 5.2倍) 、 厚 みは 0.5 mm、 気泡の大きさは 60〜 1 5 0 mであった。 A foamed sheet was produced in the same manner as in Example 1 except that the temperature of the melting zone was 19 (TC and the temperature of the die portion was 160). At this time, the melt viscosity of the resin in the melting zone was 25 , 0 00 Boyes a. density of the manufactured foamed sheet is 0.25 cm 5 (expansion ratio 5.2 times), the thickness Hiroyoshi 0.5 mm, the size of the bubbles was 60 to 1 5 0 m.
実施例 3 Example 3
イソフタル酸を 40モル%共重合させたボリエチレンテレフタレ ―ト樹脂 (樹脂の極限粘度 0.7、 流動開始温度 1 5 0°C) 1 0 0重 量部に、 タルク 0.6重量部及びステアリ ン酸 Z n 0.4重量部をド ライブレンドした。 調製された ドライブレン ド組成物をスク リ ユー 怪 6 5 mm、 スク リューの LZDが 30の押出機を用いて押出した。 押出機回転数を 1 00 r p mに、 溶融ゾーンの温度を 1 8 0°Cに、 ダイ部の温度を 1 60 Cに保ち、 溶融ゾーンのベント部から窒素ガ スを 40 k gZc m2で圧入した。 この時、 溶融ゾーンにおける樹脂 の溶融粘度は 1 4 , 00 0ボイズである。 製造された発泡シー トの密 度は 0.40 gZ c m:' (発泡倍率 3.3倍) 、 厚みは 0.5 mm、 気 泡の大きさは 6 0〜2 00 / mであった。 Polyethylene terephthalate resin copolymerized with 40% by mole of isophthalic acid (Intrinsic viscosity of resin 0.7, Flow start temperature 150 ° C) 100 parts by weight, 0.6 parts by weight of talc and stearate Z n 0.4 parts by weight was dry blended. The prepared dry blend composition was extruded using an extruder having a screw size of 65 mm and a screw LZD of 30. The extruder rpm to 1 00 rpm, the temperature of the molten zone 1 8 0 ° C, the temperature of the die portion kept at 1 60 C, pressed with nitrogen gas from the vent of the melting zone 40 k gZc m 2 did. At this time, the melt viscosity of the resin in the melting zone is 14,000 vise. The density of the manufactured foam sheet was 0.40 gZ cm: '(expansion ratio 3.3 times), the thickness was 0.5 mm, and the bubble size was 60 to 200 / m.
比較例 1 Comparative Example 1
ポリエチレンテレフタレート樹脂 (樹脂の極限粘度 0.7、 流動開 始温度 2 35 eCにおける溶融粘度 2 , 000ボイズ) 1 00重量部に、 低密度ポリエチレン 3重量部をドライブレン ドした。 調製されたド ライブレンド組成物をスクリュー径 65m m、 スク リ ューの L,D が 30の押出機を用いて押出した。 押出機回転数を.1 00 r pmに、 溶融ゾーンの温度を 280°Cに、 ダイ部の温度を 260。Cに保ち、 溶融ゾーンのベン ト部から窒素ガスを 4 O k g/ c m 2で圧入した。 この時、 溶融ゾーンにおける樹脂の溶融粘度は 2 , 900ボイズであ る。 製造された発泡シー トの密度は 0.85 gZc ms (発泡倍率 1 . 6倍) 、 厚みは 0.5mm、 気泡の大きさは 1 0〜 300 mであつ た。 Polyethylene terephthalate resin (Intrinsic viscosity of resin 0.7, Flow open The melt viscosity 2, 000 Boyes) 1 00 parts by weight of the starting temperature 2 35 e C, drove Trend a low density polyethylene and 3 parts by weight. The prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and a screw L and D of 30. The extruder rotation speed was 0.100 rpm, the melting zone temperature was 280 ° C, and the die temperature was 260. C, and nitrogen gas was injected at 4 O kg / cm 2 from the vent of the melting zone. At this time, the melt viscosity of the resin in the melting zone is 2,900 vise. Density of the produced foam sheet is 0.85 gZc m s (expansion ratio 1.6 times), thickness 0.5 mm, the size of the bubbles was filed in 1 0 to 300 m.
実施例 4 Example 4
1 ,4—シクロへキサンジメタノールを 30モル%共重合させたポ リエチレンナフタレー ト樹脂 (樹脂の極限粘度 0.7) 100重量部 に、 平均分子量 20 , 000のポリカーボネー ト樹脂 1 00重量部、 タルク 0.6重量部及びステアリ ン酸 Z n 0.4重量部をドライブレ ンドした。 調製された ドライブレン ド組成物をスクリュー径 65 m m、 スク リューの LZDが 30の押出機を用いて押出した。 押出機 回転数を l O O r pmに、 溶融ゾーンの温度を 2 10 °Cに、 ダイ部 の温度を 190eCに保ち、 溶融ゾーンのベン ト部から窒素ガスを 4 0 k gZcm2で圧入した。 この時、 溶融ゾーンにおける樹脂の溶融 粘度は 9 ,300ボイズである。 製造された発泡ポリエステルシ一 ト の厚みは 0.5mm、 気泡の大きさは 60〜; L 50 m、 密度は 0. 35 g/cm-\ 発泡倍率は 3.7倍であり、 熱変形開始温度は 14 0 °Cであつた。 100 parts by weight of a polyethylene naphthalate resin (intrinsic viscosity of the resin 0.7) copolymerized with 30 mol% of 1,4-cyclohexanedimethanol is 100 parts by weight of a polycarbonate resin having an average molecular weight of 20,000. 0.6 parts by weight of talc and 0.4 parts by weight of zinc stearate were dry blended. The prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and a screw LZD of 30. The extruder rpm in l OO r pm, the temperature of the molten zone 2 10 ° C, keeping the temperature of the die portion 190 e C, pressed with nitrogen gas at 4 0 k gZcm 2 from venting section of the melting zone did. At this time, the melt viscosity of the resin in the melting zone is 9,300 boise. The thickness of the manufactured foamed polyester sheet is 0.5 mm, the size of the cells is 60 ~; L 50 m, the density is 0.35 g / cm- \ The expansion ratio is 3.7 times, and the thermal deformation starting temperature is 14 It was 0 ° C.
実施例 5 Example 5
ポリカーボネー ト樹脂のプレンド量を 50重量部にする以外は実 施例 4と同様にして、 発泡ポリエステルシー トを製造した。 この時、 溶融ゾーンにおける樹脂の溶融粘度は 1 0 ,000ボイズである。 製 造された発泡シー 卜の厚みは 0.5mm、 気泡の大きさは 60〜 15 0 z m、 密度は 0 .40 gZ c m 発泡倍率は 4 .2倍であり、 熱変 形開始温度は 1 2 OeCであった。 A foamed polyester sheet was produced in the same manner as in Example 4, except that the blend amount of the polycarbonate resin was changed to 50 parts by weight. At this time, the melt viscosity of the resin in the melting zone is 10,000 vise. The thickness of the produced foam sheet is 0.5 mm, and the size of the bubbles is 60 to 15 0 zm, density 0 .40 gZ cm expansion ratio is 4.2 times, the thermal deformation starting temperature was 1 2 O e C.
実施例 6 Example 6
1 , 4ーシクロへキサンジメタノールを 3 0モル%共重合させたポ リエチレンナフタ レー ト樹脂 (樹脂の極限粘度 0 .7) 1 0 0重量部 に、 2 , 2—ビス ( 4ーヒ ドロキシフエニル) ブロノ、 ·ンとイソフタル 酸及びテレフタル酸 (各 5 0モル%) とから得られたポリアリ レ一 ト樹脂 1 00重量部、 タルク 0 .6重量部及びステアリ ン酸 Z n 0. 4重量部をドライブレンドした。 調製されたドライブレン ド組成物 をスク リュー径 6 5 m m、 スク リューの LZDが 3 0の押出機を用 いて押出した。 押出機回転数を 1 0 0 r p mに、 溶融ゾーンの温度 を 2 1 0 °Cに、 ダイ部の温度を 1 9 0°Cに保ち、 溶融ゾーンのベン ト部から窒素ガスを 4 0 k gZcm2で圧入した。 この時、 溶融ゾ一 ンにおける樹脂の溶融粘度は 9 .3 0 0ボイズである。 製造された発 泡シー トの厚みは 0 · 5 mm、 気泡の大きさは 6 0〜: L 5 0 m、 密 度は 0 .3 5 g/ c m:\ 発泡倍率は 3.7倍であり、 熱変形開始温度 は 1 9 0 °Cであつた。 Polyethylene naphthalate resin obtained by copolymerizing 1,4-cyclohexanedimethanol at 30 mol% (intrinsic viscosity of resin 0.7) 100 parts by weight of 2,2-bis (4-hydroxyphenyl) 100 parts by weight of a polyarylate resin, 0.6 part by weight of talc, and 0.4 part by weight of zinc stearate obtained from brono, ozone, isophthalic acid and terephthalic acid (50 mol% each) Dry blended. The prepared dry blend composition was extruded using an extruder having a screw diameter of 65 mm and an LZD of 30 for the screw. The extruder rotation speed was kept at 100 rpm, the temperature of the melting zone was kept at 210 ° C, the temperature of the die was kept at 190 ° C, and nitrogen gas was fed from the melting zone vent at 40 kgZcm. Pressed in with 2 . At this time, the melt viscosity of the resin in the melt zone is 9.300 voids. The thickness of the produced foam sheet is 0.5 mm, the size of the bubbles is 60 ~: L 50 m, the density is 0.35 g / cm : \ The expansion ratio is 3.7 times, heat The deformation starting temperature was 190 ° C.
実施例 7 Example 7
ポリアリ レート樹脂のプレン ド量を 5 0重量部にする以外実施例 6と同様にして、 発泡シー トを製造した。 この時、 溶融ゾーンにお ける樹脂の溶融粘度は 1 0 , 00 0ボイズである。 製造された発泡シ —トの厚みは 0.5 mm、 気泡の大きさは 6 0〜: L 5 0 /zm、 密度は 0.4 0 g/ c mK 発泡倍率は 4.2倍であり、 熱変形開始温度は 1 2 0 °Cであつた。  A foamed sheet was produced in the same manner as in Example 6, except that the amount of the polyarylate resin was changed to 50 parts by weight. At this time, the melt viscosity of the resin in the melting zone is 100,000 voids. The thickness of the manufactured foam sheet is 0.5 mm, the size of the bubbles is 60 ~: L50 / zm, the density is 0.40 g / cmK, the expansion ratio is 4.2 times, and the thermal deformation starting temperature is 1 The temperature was 20 ° C.

Claims

請 求 の 範 囲 The scope of the claims
1. (a) 非晶質ポリエステル共重合体 1 00重量部 1. (a) 100 parts by weight of amorphous polyester copolymer
及び  as well as
(b) ガラス、 シリカ、 タルク及び雲母よりなる群から選ばれる 少なく とも 1種の発泡核剤 0.01〜 5重量部 を含有する樹脂組成物からなることを特徴とする発泡ポリエステ ルシー ト。  (b) A foamed polyester sheet comprising a resin composition comprising at least one kind of foaming nucleating agent selected from the group consisting of glass, silica, talc and mica, in an amount of 0.01 to 5 parts by weight.
2. 非晶質ポリエステル共重合体 (a) がテレフタル酸とエチレン グリコールを主成分とする共重合体である請求項 1に記載のシー  2. The sheet according to claim 1, wherein the amorphous polyester copolymer (a) is a copolymer containing terephthalic acid and ethylene glycol as main components.
3. 非晶質ポリエステル共重合体 (a) が少なく とも 0.6の極限粘 度を有する請求項 1に記載のシー ト。 3. The sheet according to claim 1, wherein the amorphous polyester copolymer (a) has an intrinsic viscosity of at least 0.6.
4. ガラス繊維を非晶質ポリエステル共重合体 (a) 100重量部 当り 25重量部以下で更に含有する請求項 1に記載のシート。 4. The sheet according to claim 1, further comprising glass fibers in an amount of 25 parts by weight or less per 100 parts by weight of the amorphous polyester copolymer (a).
5. 密度が 0.01〜1.5 gZ cm3を示す請求項 1に記載のシー ト c 5. The sheet c according to claim 1, having a density of 0.01 to 1.5 gZ cm 3.
6. 有機酸、 有機酸エステル並びに有機酸の C a塩、 Z n塩、 Mg 塩、 B a塩、 A 1塩、 P b塩及び Mn塩よりなる群から選ばれる 発泡助剤 (e) を更に含有する請求項 1に記載のシート。 6. Foaming aid (e) selected from the group consisting of organic acids, organic acid esters and organic acid Ca salts, Zn salts, Mg salts, Ba salts, A1 salts, Pb salts and Mn salts. 2. The sheet according to claim 1, further comprising:
7. ( a) 非晶質ポリエステル共重合体 1 00重量部、  7. (a) 100 parts by weight of an amorphous polyester copolymer,
(b) ガラス、 タルク、 シリカ及び雲母よりなる群から選ばれる 少なく とも 1種の発泡核剤 0.01〜5重量部 及び  (b) at least one foam nucleating agent selected from the group consisting of glass, talc, silica and mica, 0.01 to 5 parts by weight; and
( c ) ポリカーボネート樹脂 20〜 1 00重量部 を含有する樹脂組成物からなることを特徵とする発泡ポリエステ ルシー ト。  (c) A foamed polyester sheet comprising a resin composition containing 20 to 100 parts by weight of a polycarbonate resin.
8. 非晶質ポリエステル共重合体 (a) がテレフタル酸とエチレン グリコールを主成分とする共重合体である請求項 7に記載のシー ho 8. The ho ho according to claim 7, wherein the amorphous polyester copolymer (a) is a copolymer containing terephthalic acid and ethylene glycol as main components.
9. 有機酸、 有機酸エステル並びに有機酸の C a塩、 Z n塩、 Mg 塩、 B a塩、 A 1塩、 P b塩及び Mn塩よりなる群から選ばれる 発泡助剤 (e) を更に含有する請求項 7に記載のシート。 9. A foaming aid (e) selected from the group consisting of organic acids, organic acid esters and organic acid Ca salts, Zn salts, Mg salts, Ba salts, A1 salts, Pb salts and Mn salts. 8. The sheet according to claim 7, further containing.
10. 非晶質ポリエステル共重合体 (a ) が少なく.とも 0.6の極限 粘度を有する請求項 7に記載のシート。  10. The sheet according to claim 7, wherein the amorphous polyester copolymer (a) has an intrinsic viscosity of at least 0.6.
11. ガラス繊維を非晶質ポリエステル共重合体 (a) 1 00重量 部当り、 25重量部以下で更に含有する請求項 7に記載のシート。 11. The sheet according to claim 7, further comprising 25 parts by weight or less of glass fiber per 100 parts by weight of the amorphous polyester copolymer (a).
12. 密度が 0.01~1.5 gZc m3を示す請求項 7に記載のシ一Shi one of claim 7 12. density indicates 0.01 ~ 1.5 gZc m 3
13. (a) 非晶質ポリエステル共重合体 100重量部、 13. (a) 100 parts by weight of an amorphous polyester copolymer,
(b) ガラス、 タルク、 シリカ及び雲母よりなる群から選ばれ る少なく とも 1種の発泡核剤 0.01〜5重量部 及び  (b) at least one foaming nucleating agent selected from the group consisting of glass, talc, silica, and mica; 0.01 to 5 parts by weight; and
( d ) ポリアリ レー ト樹脂 15〜: L 00重量部 を含有する樹脂組成物からなることを特徴とする発泡ポリエステ ルシ一 ト。  (d) Polyarylate resin 15-: A foamed polyester sheet comprising a resin composition containing L00 parts by weight.
14. 非晶質ボリエステル共重合体 (a) がテレフタル酸とェチレ ングリ コールを主成分とする共重合体である請求項 13に記載の ンー ト。  14. The article according to claim 13, wherein the amorphous polyester copolymer (a) is a copolymer containing terephthalic acid and ethylene glycol as main components.
15. 有機酸、 有機酸エステル並びに有機酸の C a塩、 Z n塩、 15. Organic acids, organic acid esters and organic acid Ca salts, Zn salts,
Mg塩、 B a塩、 A 1塩、 P b塩及び Mn塩よりなる群から選ば れる発泡助剤 (e) を更に含有する請求項 13に記載のシー ト。  14. The sheet according to claim 13, further comprising a foaming aid (e) selected from the group consisting of Mg salt, Ba salt, A1 salt, Pb salt and Mn salt.
16. 非晶質ポリエステル共重合体 (a ) が少なく とも 0.6の極限 粘度を有する請求項 13に記載のシー ト。 16. The sheet according to claim 13, wherein the amorphous polyester copolymer (a) has an intrinsic viscosity of at least 0.6.
17. ガラス繊維を非晶質ポリエステル共重合体 (a) 1 00重量 部当り、 25重量部以下で更に含有する請求項 1 3に記載のシー 17. The sheet according to claim 13, further comprising 25 parts by weight or less of glass fiber per 100 parts by weight of the amorphous polyester copolymer (a).
18. 密度が 0.01〜1.5 gZcm3を示す請求項 1 3に記載のシ -ト。 18. density according to claim 1 3, which shows a 0.01 to 1.5 GZcm 3 sheet - and.
19. 19.
(1) (A) 非晶質ポリエステル共重合体 100重量部、 並びにガ  (1) (A) 100 parts by weight of an amorphous polyester copolymer, and
ラス、 タルク、 シリカ及び雲母よりなる群から選ばれ る少なく とも 1種の発泡核剤 0.01〜5重量部の組合 せ、  At least one foam nucleating agent selected from the group consisting of lath, talc, silica, and mica; a combination of 0.01 to 5 parts by weight;
(B) 上記 (A) の組合せに更にポリカーボネート樹脂 20 〜 100重量部を組合せた組合せ、 又は (B) a combination of the combination of the above (A) and 20 to 100 parts by weight of a polycarbonate resin, or
(C) 上記 (A) の組合せに更にポリアリ レー ト樹脂 15〜 (C) Combination of (A) above and polyarylate resin 15 ~
100重量部を組合せた組合せ、  A combination of 100 parts by weight,
を溶融押出機に供給して溶融混合し、  To a melt extruder to melt and mix
(2) 生成する溶融状態の混合物に溶融押出機中にある間に不活性 ガスを混入し、 そして  (2) mixing the resulting molten mixture with an inert gas while in the melt extruder; and
(3) シート成形ダイから押出して発泡ポリエステルシー トを生成 する、  (3) Extrusion from a sheet forming die to produce a foamed polyester sheet,
ことを特徴とする発泡ポリエステルシー トの製造方法。  A method for producing a foamed polyester sheet, comprising:
20. 非晶質ポリエステル共重合体 (a) がテレフタル酸とェチレ ングリ コールを主成分とする共重合体である請求項 19に記載の シー ト。  20. The sheet according to claim 19, wherein the amorphous polyester copolymer (a) is a copolymer containing terephthalic acid and ethylene glycol as main components.
21. 工程 (1) において用いる非晶質ポリエステル共重合体が、 流動開始温度において少なく とも 8 ,000のボイズの溶融粘度を 示す請求項 19に記載の方法。  21. The method of claim 19, wherein the amorphous polyester copolymer used in step (1) has a melt viscosity of at least 8,000 at the onset flow temperature.
22. 工程 (1) において、 有機酸、 有機酸エステル並びに有機酸 の C a塩、 Z n塩、 Mg塩、 B a塩、 A 1塩、 ? 塩及び!^^塩 よりなる群から選ばれる発泡助剤を更に供給する請求項 19に記 載の方法。 22. In step (1), organic acid, organic acid ester and organic acid Ca salt, Zn salt, Mg salt, Ba salt, A1 salt,? Salt and! 20. The method according to claim 19, further comprising supplying a foaming aid selected from the group consisting of ^^ salts.
PCT/JP1992/000884 1991-07-12 1992-07-10 Foamed polyester sheet and production thereof WO1993001230A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007100004A (en) * 2005-10-07 2007-04-19 Mitsubishi Chemicals Corp Heat-shrinkable foamed polyester resin film

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02286725A (en) * 1989-03-31 1990-11-26 Goodyear Tire & Rubber Co:The Light-weight polyester article

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02286725A (en) * 1989-03-31 1990-11-26 Goodyear Tire & Rubber Co:The Light-weight polyester article

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007100004A (en) * 2005-10-07 2007-04-19 Mitsubishi Chemicals Corp Heat-shrinkable foamed polyester resin film

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