WO1992013648A1 - Revetements renforces par des fibres de carbone - Google Patents
Revetements renforces par des fibres de carbone Download PDFInfo
- Publication number
- WO1992013648A1 WO1992013648A1 PCT/US1991/009341 US9109341W WO9213648A1 WO 1992013648 A1 WO1992013648 A1 WO 1992013648A1 US 9109341 W US9109341 W US 9109341W WO 9213648 A1 WO9213648 A1 WO 9213648A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coating
- layer
- range
- coating material
- per square
- Prior art date
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 79
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 45
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 45
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 239000011248 coating agent Substances 0.000 claims abstract description 62
- 229920000180 alkyd Polymers 0.000 claims abstract description 6
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 5
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 5
- 229920006397 acrylic thermoplastic Polymers 0.000 claims abstract description 4
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 4
- 150000002148 esters Chemical class 0.000 claims abstract description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims abstract description 4
- 229920002492 poly(sulfone) Polymers 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims abstract description 4
- -1 polyethylenes Polymers 0.000 claims abstract description 4
- 229920005591 polysilicon Polymers 0.000 claims abstract description 4
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 4
- 239000004698 Polyethylene Substances 0.000 claims abstract description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical class CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229920000573 polyethylene Polymers 0.000 claims abstract description 3
- 150000003457 sulfones Chemical class 0.000 claims abstract description 3
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 claims abstract description 3
- 150000003673 urethanes Chemical class 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 27
- 239000010410 layer Substances 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 239000011247 coating layer Substances 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 2
- 238000007605 air drying Methods 0.000 claims 5
- 238000006116 polymerization reaction Methods 0.000 claims 3
- 229920005989 resin Polymers 0.000 claims 3
- 239000011347 resin Substances 0.000 claims 3
- 238000003825 pressing Methods 0.000 claims 2
- 238000005299 abrasion Methods 0.000 claims 1
- 230000006866 deterioration Effects 0.000 claims 1
- 239000004593 Epoxy Substances 0.000 abstract description 8
- 238000005096 rolling process Methods 0.000 abstract description 4
- 239000002904 solvent Substances 0.000 abstract description 4
- 230000001464 adherent effect Effects 0.000 abstract description 2
- 239000000758 substrate Substances 0.000 description 18
- 239000003973 paint Substances 0.000 description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 12
- 229910052799 carbon Inorganic materials 0.000 description 12
- 239000004744 fabric Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 230000003068 static effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000004035 construction material Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 244000144992 flock Species 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000870659 Crassula perfoliata var. minor Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000006258 conductive agent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000005002 finish coating Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000019612 pigmentation Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/544—No clear coat specified the first layer is let to dry at least partially before applying the second layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/12—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
- D06N7/0039—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
- D06N7/0042—Conductive or insulating layers; Antistatic layers; Flame-proof layers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/12—Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/02—Carrying-off electrostatic charges by means of earthing connections
- H05F3/025—Floors or floor coverings specially adapted for discharging static charges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2451/00—Type of carrier, type of coating (Multilayers)
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/026—Heaters specially adapted for floor heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/034—Heater using resistive elements made of short fibbers of conductive material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/30—Self-sustaining carbon mass or layer with impregnant or other layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2041—Two or more non-extruded coatings or impregnations
- Y10T442/2098—At least two coatings or impregnations of different chemical composition
- Y10T442/2107—At least one coating or impregnation contains particulate material
- Y10T442/2115—At least one coating or impregnation functions to fix pigments or particles on the surface of a coating or impregnation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2418—Coating or impregnation increases electrical conductivity or anti-static quality
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2418—Coating or impregnation increases electrical conductivity or anti-static quality
- Y10T442/2426—Elemental carbon containing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/259—Coating or impregnation provides protection from radiation [e.g., U.V., visible light, I.R., micscheme-change-itemave, high energy particle, etc.] or heat retention thru radiation absorption
- Y10T442/2607—Radiation absorptive
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2926—Coated or impregnated inorganic fiber fabric
- Y10T442/2984—Coated or impregnated carbon or carbonaceous fiber fabric
Definitions
- the present invention is related to coatings, particularly conductive coatings generally classified in U.S. Patent and Trademark Office Class 361/216, 361/216, 361/220, and 361/221; Class 106/284.05; Class 156/71 and 156/289; and Class 428/408 and 428/922; and possibly
- U.S. 4,308,568 to Whewell teaches antistatic conductive construction material useful for covering floors and walls comprising ground graphite and colloidal carbon particles. (It is understood that this technique makes only gray and dark colors and provides conductivity which is non-uniform.)
- U.S. 3,121,825 to Abegg discloses conductive flooring containing a netting, preferably soldered, or continuous metal sheet with a thermosetting plastic applied over the conductive layer. This technique requires ground metal to be included in the formulation.
- U.S. 2,323,461 to Donelson, U.S. 2,413,610 to Donelson, and U.S. 2,457,299 to Biemesderfer also relate to electrically conductive floors.
- Other patents showing laminates, mats, and sheets used in antistatic applications are: U.S. 4,724,187 to Ungar, U.S. 4,438,174 to Whewell, U.S. 4,472,474 to Grosheim, U.S. 4,728,395 to Boyd, U.S. 4,219,608 to Conklin, U.S. 4,347,104 to Dressier, U.S. 4,540,624 to Cannady, U.S. 4,557,968 to Thronton, and U.S. 4,567,094 to Levin.
- None of the above patents combines the ease of formation with the resulting uniform highly conductive coating, capable of being made in even light colors, of the present invention.
- carbon fiber mats are embedded in a coating by first rolling on a coating of, for example, epoxy on the floor or wall or other substrate, then applying woven or nonwoven sheets of fine carbon fibers, (optionally) removing any carbon fiber which is not adherent after the coating has dried, then applying one or more additional top coats of coatings to additionally embed the carbon fiber.
- the result is electrically conductive floor, wall or other substrate coating system which is useful in antistatic rooms such as clean rooms, operating rooms, computer rooms, etc.
- the invention will additionally shield against microwave radiation, electromagnetic interference and radio frequency interference.
- Coatings can be solvent or waterborne urethanes epoxies, alkyds, P W nes, ery,-, VinylS , *rf acetates, esters, powers, s*nes, polysulfones, silicones, polysilicones, polyacrylates, vinyl acrylics, styrene acrylics, laticies, and others.
- the preferred mats are carbon fiber "veils” and "paper” generally having a density of about 0.75 ounces per square yard. 2 -3-
- the invention is distinguished not only by its ease of preparation, but also by its uniformly high electrical conductivity. 9
- the invention is also valuable in the preparation of burglary-detection
- the invention may also be used for heating purposes so that an
- Figure 1 is a schematic diagram of a substrate coated with the three- 2 layer coating of the present invention.
- Figure 2 is a schematic of the process of applying the three coatings 6 of the present invention. 7 8
- Figure 3 is a schematic of a flexible substrate being coated with the 9 three layers of the present invention.
- Figure 4 is a schematic of a vertical veil being applied to a vertical 3 surface. 4 5
- the starting materials for the present invention will not be narrowly critical but will generally include:
- the substrates can be walls, floors, ceilings of all sorts of conventional construction materials, including hardboard, wallboard, plywood, plastic panels, machine
- Coating materials include solvent or waterborne urethanes, epoxies, alkyds, polyethylenes, acrylics, vinyls, vinyl acetates, esters, polyesters, sulfones, polysulfones, silicones, and polysilicones, among others.
- the coating material itself is not involved in the conductivity property of the finished layered coating, the coating material need not be narrowly critical.
- the base coating and the top coating can be the same or all different.
- the top coating may be covered itself by additional coatings to provide pigmentation, or to provide leveling to compensate for the thickness of the carbon fibers.
- Carbon fiber Carbon fiber;
- Second coating material can be the same or different as the coating material used to form the first layer; can be pigmented, or colored as desired, or can be clear, generally have a thickness in the range of about 1 to about 50 mils. Finished coating material; Other ingredients: pigments, additional conductive agents, electrodes, etc.
- EXAMPLE 1 (The Invention Practiced on a Vertical Wall)
- a vertical wall 10 composed of common wall board is coated with a first coating 12 by means of a pressurized-paint- pot-feed roller, then allowed to dry until tacky to the touch.
- a thin veil of carbon fibers having fibers in many directions so as to have some dimensional stability, and having a density of about 3/8 of an ounce per -5- square yard is gently applied to the tacky vertical paint film in much the same manner as hanging wall paper. Strips of the veil are slightly overlapped as they are applied so a continuous conductive layer of carbon fibers is formed adhering to the tacky vertical coating.
- the carbon fibers are then rolled vigorously with a clean dry paint roller to ensure their adherence and to press them down into the tacky paint film.
- a second coating layer is applied over the carbon fiber veil.
- the build of the second layer is approximately 10 to 20 mils and the carbon fiber layer is completely covered by the second layer.
- a finish coating of white-pigmented epoxy is applied and allowed to dry.
- the completed four-layer coating is white in appearance, firm, easily washable, and exhibits excellent shielding characteristics to both radio waves (RFI), microwave, and electromagnetic waves (EM) with the attenuation being 50 decibels or below.
- EXAMPLE II The Invention Embodying Electrodes
- a vertical substrate 10 as in Example I, is coated with a coating material 12 which is allowed to become tacky and a carbon fiber veil 14 is applied as in Example I
- electrodes 60 and 62 are run along the top and bottom of the tacky film before the finish coat is applied. These electrodes are strip copper and make good electrical contact with the carbon fibers embedded in the coating layers.
- EXAMPLE III Invention, Electrodes Used for Heating
- EXAMPLE IV Invention, Electrodes Used for Burglary Detection
- any penetration of the coating causes a change in electrical resistivity, capacitance, or other electrical characteristic being measured.
- Connecting the measuring device to a high-low alarm provides a signal detecting penetration as in a burglary.
- Carbon Fiber Matting Carboflex 3/4 ounce/square yard paper from Ashland Carbon Fibers, Ashland, Kentucky.
- the substrate is coated with the paint and 3/4 ounce carbon matting (veil), lot #20204 from Ashland Petroleum Company, Ashland, Kentucky, is applied and permitted to dry 30 minutes.
- a second coat of the same paint is applied using a squeegie to fill in the voids and smooth the surface. After this dries, a third coat just thick enough to smooth the surface and give a good uniform color, but still showing the carbon paper matting slightly is applied.
- Foam flocked fabric is produced with different types of fibers, as for example, cotton, polyester, nylon, silk, and paper. This conventionally produces a cloth that is versatile and has many uses, but is not conductive and does not dissipate electrical charges.
- Figure 3 shows schematically apparatus for applying the layered
- 28 substrate can be sheet vinyl or other plastic, conventional woven cloth,
- the invention is also valuable for heating tanks of all sizes. Many -9-
- the invention is also useful in the production of plastic or polymer buckets, drums, containers and pipes to make them groundable, e.g. hooking to a water line with a flexible wire such as copper.
- Plastic pipes and containers are very dangerous to use with flammable solvents because of the static electrical charges caused by the friction of the liquids against the plastic container. If the static electricity is discharged causing a spark, making a fire and possible explosion. Being able to ground these containers and pipes makes them as safe as metal, pipes and containers that have to also be grounded. As plastic pipe and containers are made at present, they cannot be grounded, but incorporating carbon fibers makes them conductive, thus self-grounding.
- EXAMPLE XI The "Carboflex" brand carbon veil available from Ashland Carbon Fibers, Ashland, KY 41114, is useful to produce carpeting that is groundable and prevents the production of static electricity by the friction of walking, cleaning, etc.
- the carbon veil is woven, tied, adhered with polymer adhesives, or made an intricate part of the backing for carpeting. When the carpeting is grounded through the floor or framing of the building, the building is much safer, especially for the critical areas such as hospitals, computer rooms, electronical parts manufacturing areas, etc.
- a sheet of Carboflex veil 3/4 oz./yd , about 3' x 3' is folded into a 12" x 3' section.
- the two ends (12" wide) are wrapped with aluminum tape that contains electrical lead cords.
- the cords are hooked to a 240 volt (two 120 volt hot wires and 1 neutral or ground wire) electrical supply.
- the carbon veil becomes very hot in a few seconds.
- the carbon veil vibrates at an intense speed and makes an audible humming sound.
- This experiment is performed outdoors and a large amount of heat is radiated from the carbon veil.
- the carbon veil does not glow red. Removing the power and the carbon veil cools quickly in the 60 " outside temperature.
- a 1 lb. coffee can is wrapped with the sheet of carbon veil and fill it about 2/3 full of water. Again, the 240 volts of power is turned on. The water started a vigorous boil in about 4 minutes and 10 seconds. Measure the amperage required using an Amp Meter and the reading is about 3.5 amps.
- compositions, methods, or embodiments discussed are intended to be only illustrative of the invention disclosed by this specification. Variation on these compositions, methods, or embodiments are readily apparent to a person of skill in the art based upon the teachings of this specification and are therefore intended to be included as part of the inventions disclosed herein
- the carbon fibers are preferably oriented in more than one direction so as to form a handleable matrix, and have a weight in the range of about 0.1 to about 5 ounces per square yard (2.4 to 120 grams per square meter), and have an individual fiber diameter in the range of about 3 to 20 microns, and an individual fiber length in the range of about 0.1 to 3 inches.
- the coating is generally applied to a thickness in the range of from about 0.5 to 10 mils, and the compound 3-layer coating has an electrical conductivity preferably in the range of about 50 to 5 million ohms per square as measured at the exposed surface of the -11-
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Textile Engineering (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Elimination Of Static Electricity (AREA)
- Paints Or Removers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP92904547A EP0571450B1 (fr) | 1991-02-11 | 1991-12-13 | Revetements renforces par des fibres de carbone |
CA002096235A CA2096235C (fr) | 1991-02-11 | 1991-12-13 | Revetements armes de fibres de carbone |
DE69124806T DE69124806T2 (de) | 1991-02-11 | 1991-12-13 | Kohlenstoffaserverstärkte beschichtungen |
AU12397/92A AU655965B2 (en) | 1991-02-11 | 1991-12-13 | Carbon fiber reinforced coatings |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US653,558 | 1984-09-24 | ||
US07/653,558 US5284701A (en) | 1991-02-11 | 1991-02-11 | Carbon fiber reinforced coatings |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1992013648A1 true WO1992013648A1 (fr) | 1992-08-20 |
Family
ID=24621372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1991/009341 WO1992013648A1 (fr) | 1991-02-11 | 1991-12-13 | Revetements renforces par des fibres de carbone |
Country Status (6)
Country | Link |
---|---|
US (2) | US5284701A (fr) |
EP (1) | EP0571450B1 (fr) |
AU (1) | AU655965B2 (fr) |
CA (1) | CA2096235C (fr) |
DE (1) | DE69124806T2 (fr) |
WO (1) | WO1992013648A1 (fr) |
Cited By (1)
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US5853810A (en) * | 1994-09-12 | 1998-12-29 | Baoshan Iron And Steel (Group) Corporation | Method of preventing statics for space structure |
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JPH05173402A (ja) * | 1991-12-20 | 1993-07-13 | Minolta Camera Co Ltd | 帯電ブラシ |
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US6545906B1 (en) * | 2001-10-16 | 2003-04-08 | Motorola, Inc. | Method of writing to scalable magnetoresistance random access memory element |
US7095646B2 (en) * | 2002-07-17 | 2006-08-22 | Freescale Semiconductor, Inc. | Multi-state magnetoresistance random access cell with improved memory storage density |
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US6956763B2 (en) * | 2003-06-27 | 2005-10-18 | Freescale Semiconductor, Inc. | MRAM element and methods for writing the MRAM element |
US6967366B2 (en) * | 2003-08-25 | 2005-11-22 | Freescale Semiconductor, Inc. | Magnetoresistive random access memory with reduced switching field variation |
KR20060093109A (ko) * | 2003-10-03 | 2006-08-23 | 코닌클리케 필립스 일렉트로닉스 엔.브이. | 직물 디스플레이 |
GB2414910A (en) * | 2004-06-05 | 2005-12-07 | John Graham Bryant | Integrated heat generating membrane |
US7129098B2 (en) * | 2004-11-24 | 2006-10-31 | Freescale Semiconductor, Inc. | Reduced power magnetoresistive random access memory elements |
ITVA20050023A1 (it) * | 2005-04-08 | 2006-10-09 | Innovazioni Srl | Pannello riscaldante elettrico appendibile a parete o ad intelaiatura |
KR100663628B1 (ko) * | 2005-04-25 | 2007-01-02 | (주)우경인더스트리 | 정전기방지타일 |
DE102005026766A1 (de) * | 2005-06-10 | 2006-12-14 | Engelmann Automotive Gmbh | Verfahren zur Herstellung eines beheizbaren Formkörpers, insbesondere für Außenrückblickspiegel mit einem Heizelelement |
CL2008000704A1 (es) * | 2007-03-12 | 2008-09-12 | Lma Medical Innovations Ltd | Procedimiento para calentar un fluido intravenoso que comprende unir un elemento calefactor, electricamente resistor, a una linea suministradora de fluido, acoplar electricamente una fuente de energia al elemento calefactor, electricamente resistor; |
DE102008049131A1 (de) * | 2008-09-26 | 2010-04-15 | Stiebel Eltron Gmbh & Co Kg | Verbundheizkörper |
WO2012149972A1 (fr) * | 2011-05-04 | 2012-11-08 | Toyota Motor Europe Nv/Sa | Procédé de chauffage d'un article polymère renforcé de fibres |
US9701847B2 (en) | 2012-12-21 | 2017-07-11 | Mcp Ip, Llc | Reinforced powder paint for composites |
CN103057224B (zh) * | 2012-12-28 | 2014-12-03 | 万海科技股份有限公司 | 一种防腐蚀型纤维增强环氧树脂复合地板材料及制备方法 |
US9408939B2 (en) | 2013-03-15 | 2016-08-09 | Medline Industries, Inc. | Anti-microbial air processor for a personal patient warming apparatus |
FR3088835B1 (fr) * | 2018-11-27 | 2022-03-04 | Blackleaf | Procédé de réalisation, d’application et de fixation d’un revêtement de surface multicouches sur un substrat hôte et dispositif de substrat hôte susceptible d’être obtenu par ledit procédé |
CN109803460B (zh) * | 2019-03-11 | 2021-09-14 | 中山市君泽科技有限公司 | 一种无需涂布印刷的石墨烯基远红外电热膜的制备方法 |
US10857632B1 (en) * | 2019-05-24 | 2020-12-08 | Trusval Technology Co., Ltd. | Method for manufacturing high-efficiency protective paper having functions of heat dissipation, heat conduction and electromagnetic absorption |
FR3132255A1 (fr) * | 2022-01-28 | 2023-08-04 | Smrc Automotive Holdings Netherlands B.V. | Pièce de garniture intérieure de véhicule intégrant au moins un élément fonctionnel et son procédé de fabrication |
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US4438174A (en) * | 1981-07-14 | 1984-03-20 | Whewell Bruce R | Polyester antistatic laminate materials |
WO1990005632A1 (fr) * | 1988-11-01 | 1990-05-31 | Stonhard, Inc | Compositions de revetement de sol et mural a base d'epoxy a resistance electrique de surface controlee |
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US3783101A (en) * | 1972-02-17 | 1974-01-01 | Corning Glass Works | Enzymes bound to carriers having a metal oxide surface layer |
US4973514A (en) * | 1984-06-11 | 1990-11-27 | The Dow Chemical Company | EMI shielding composites |
US4749411A (en) * | 1986-03-14 | 1988-06-07 | M. D. Stetson Company | Disinfecting and high-speed buffing composition comprising polyethylene glycol and quaternary ammonium germicide, and method of use |
US4752405A (en) * | 1986-05-01 | 1988-06-21 | Coral Chemical Company | Metal working lubricant |
US4828842A (en) * | 1986-09-16 | 1989-05-09 | L. Perrigo Company | Water dispersible compound |
-
1991
- 1991-02-11 US US07/653,558 patent/US5284701A/en not_active Expired - Lifetime
- 1991-12-13 DE DE69124806T patent/DE69124806T2/de not_active Expired - Fee Related
- 1991-12-13 CA CA002096235A patent/CA2096235C/fr not_active Expired - Fee Related
- 1991-12-13 AU AU12397/92A patent/AU655965B2/en not_active Ceased
- 1991-12-13 WO PCT/US1991/009341 patent/WO1992013648A1/fr active IP Right Grant
- 1991-12-13 EP EP92904547A patent/EP0571450B1/fr not_active Expired - Lifetime
-
1992
- 1992-10-06 US US07/957,317 patent/US5683747A/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4308568A (en) * | 1980-06-12 | 1981-12-29 | Industrial Heating Systems, Inc. | Antistatic construction |
US4438174A (en) * | 1981-07-14 | 1984-03-20 | Whewell Bruce R | Polyester antistatic laminate materials |
WO1990005632A1 (fr) * | 1988-11-01 | 1990-05-31 | Stonhard, Inc | Compositions de revetement de sol et mural a base d'epoxy a resistance electrique de surface controlee |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5853810A (en) * | 1994-09-12 | 1998-12-29 | Baoshan Iron And Steel (Group) Corporation | Method of preventing statics for space structure |
Also Published As
Publication number | Publication date |
---|---|
US5284701A (en) | 1994-02-08 |
DE69124806D1 (de) | 1997-04-03 |
CA2096235C (fr) | 1999-07-27 |
EP0571450B1 (fr) | 1997-02-26 |
AU1239792A (en) | 1992-09-07 |
DE69124806T2 (de) | 1997-06-12 |
EP0571450A1 (fr) | 1993-12-01 |
AU655965B2 (en) | 1995-01-19 |
US5683747A (en) | 1997-11-04 |
CA2096235A1 (fr) | 1992-08-12 |
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