WO1992003392A1 - Procede de coloration du ciment - Google Patents

Procede de coloration du ciment Download PDF

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Publication number
WO1992003392A1
WO1992003392A1 PCT/US1990/004821 US9004821W WO9203392A1 WO 1992003392 A1 WO1992003392 A1 WO 1992003392A1 US 9004821 W US9004821 W US 9004821W WO 9203392 A1 WO9203392 A1 WO 9203392A1
Authority
WO
WIPO (PCT)
Prior art keywords
sulfate
cement
containing product
product
coloring
Prior art date
Application number
PCT/US1990/004821
Other languages
English (en)
Inventor
Henry C. Oat
Original Assignee
Color-Crete, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Color-Crete, Inc. filed Critical Color-Crete, Inc.
Priority to PCT/US1990/004821 priority Critical patent/WO1992003392A1/fr
Publication of WO1992003392A1 publication Critical patent/WO1992003392A1/fr

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5007Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with salts or salty compositions, e.g. for salt glazing
    • C04B41/5014Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with salts or salty compositions, e.g. for salt glazing containing sulfur in the anion, e.g. sulfides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/60After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
    • C04B41/61Coating or impregnation
    • C04B41/65Coating or impregnation with inorganic materials
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/35Toppings or surface dressings; Methods of mixing, impregnating, or spreading them
    • E01C7/351Toppings or surface dressings; Methods of mixing, impregnating, or spreading them with exclusively hydraulical binders; Aggregate, fillers or other additives for application on or in the surface of toppings with exclusively hydraulic binders
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/147Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54Pigments; Dyes

Definitions

  • This invention relates to coloring cement.
  • Numerous methods have been employed to color cement-containing products formed of mortar and concrete to make the products appear to be formed of a natural stone. Many of these processes involve mixing of coloring materials with the cement, together with complex and expensive drying, heating, and grinding steps. Also, it is known that large proportions of mineral pigments are often reguired to produce the desired color in hardened cement products, making the coloring process uneconomical.
  • the invention features a method of coloring the surface of a pre-formed cement-containing product by applying a metal sulfate to a surface of the product in the presence of water, e.g., in the form of an aqueous solution.
  • Ferrous sulfate, copper(II) sulfate, and manganese sulfate can be used in the method.
  • the cement-containing product can be cured or green (uncured) , and can be, for example, mortar or concrete. The color achieved is relatively permanent and colorfast, and gives the product the natural appearance of stone.
  • the colorant applied to the cement article according to this invention is neither a stain nor is it a paint. In fact it is applied from an aqueous phase not from an organic chemical phase, as would be the case where a stain was used, nor is the colorant applied in conjunction with the laying down of a film, suitably an organic polymer film, on the cement article surface. It can generally be said that according to the process of this invention, the metal sulfate colorant is applied to the preformed cement article surface in the substantial absence of organic polymers or solvents or other organic phases which would cause partition of the metal sulfate out of an aqueous phase, which seems to be required for the practice of this invention.
  • the process provides an economical method of coloring cement-containing materials such as stuccoed buildings and walls, concrete slabs and blocks, stamped concrete floors, concrete structures such as buildings and bridges.
  • the economy provided by the process results at least in part from the recognition that only the surface of the product needs to be coated to obtain a durability of color.
  • the coloring solution is inexpensive, easy to apply (e.g., by spraying, brushing, mopping or pouring onto the surface) under normal conditions (e.g., in the open air), and relatively non-toxic in the concentrations used. Also, any surface area damaged after the initial application of the coloring solution may be easily and conveniently re-colored.
  • an aqueous solution of the metal sulfate is applied to a surface of the cement-containing product.
  • the concentration preferably is between 27 to 429 grams (one-quarter ounce and four ounces) of metal sulfate, dry-weight, per liter of water; the concentration will determine the shade of color achieved. For example, low concentrations of ferrous sulfate will result in a yellowish tan surface, while high concentrations will give a reddish brown color.
  • the wearability of the color imparted by the method results from a chemical reaction in which the sulfur in the sulfate acts as a bonding agent between the metal ion and the calcium carbonate in the cement, with water being the activating agent.
  • the reaction between ferrous sulfate and cement is thought to be as follows:
  • the ferrous ion which is responsible for the color,is chemically bonded to and becomes an integral part of the cement.
  • the color imparted will thus last as long as the surface of the cement.
  • Example 1 is illustrative of the method.
  • the coloring solution prepared in Example 2 is mixed with a latex based drying inhibitor that is commonly used to slow down the drying time for mortar or concrete. When applied to wet or uncured mortar or concrete, a dark reddish brown color will result.
  • Copper(II) sulfate and manganese sulfate solutions have given similar results, with the copper(II) sulfate imparting a blue green color to the surface and the manganese sulfate a gray brown color.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Paints Or Removers (AREA)
  • Aftertreatments Of Artificial And Natural Stones (AREA)

Abstract

Procédé servant à colorer des produits contenant du ciment et constitant notamment à appliquer un sulfate de métal sur la surface du produit en présence d'eau.
PCT/US1990/004821 1990-08-24 1990-08-24 Procede de coloration du ciment WO1992003392A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/US1990/004821 WO1992003392A1 (fr) 1990-08-24 1990-08-24 Procede de coloration du ciment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1990/004821 WO1992003392A1 (fr) 1990-08-24 1990-08-24 Procede de coloration du ciment

Publications (1)

Publication Number Publication Date
WO1992003392A1 true WO1992003392A1 (fr) 1992-03-05

Family

ID=22221010

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1990/004821 WO1992003392A1 (fr) 1990-08-24 1990-08-24 Procede de coloration du ciment

Country Status (1)

Country Link
WO (1) WO1992003392A1 (fr)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL47928C (fr) *
GB191030035A (en) * 1910-12-24 1911-06-15 Ernst Eberhard Hippe Process for the Manufacture of Artificial Stone.
US1589598A (en) * 1922-05-13 1926-06-22 Daniel W Kessler Treatment of concrete floors
FR636140A (fr) * 1926-10-08 1928-04-02 Procédé pour la préparation d'un matériau analogue au marbre et produit obtenu
US1798996A (en) * 1926-02-23 1931-03-31 Bemis Ind Inc Process for surface-coloring bodies
FR820756A (fr) * 1936-12-31 1937-11-18 Procédé pour l'étanchéité et le durcissement des agglomérés de plâtre
US2203302A (en) * 1937-12-24 1940-06-04 Sonneborn Sons Inc L Concrete hardening composition of the metal salt type
SU1491835A1 (ru) * 1987-05-26 1989-07-07 Всесоюзный научно-исследовательский институт строительных материалов и конструкций им.П.П.Будникова Способ изготовлени декоративных гипсовых изделий

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL47928C (fr) *
GB191030035A (en) * 1910-12-24 1911-06-15 Ernst Eberhard Hippe Process for the Manufacture of Artificial Stone.
US1589598A (en) * 1922-05-13 1926-06-22 Daniel W Kessler Treatment of concrete floors
US1798996A (en) * 1926-02-23 1931-03-31 Bemis Ind Inc Process for surface-coloring bodies
FR636140A (fr) * 1926-10-08 1928-04-02 Procédé pour la préparation d'un matériau analogue au marbre et produit obtenu
FR820756A (fr) * 1936-12-31 1937-11-18 Procédé pour l'étanchéité et le durcissement des agglomérés de plâtre
US2203302A (en) * 1937-12-24 1940-06-04 Sonneborn Sons Inc L Concrete hardening composition of the metal salt type
SU1491835A1 (ru) * 1987-05-26 1989-07-07 Всесоюзный научно-исследовательский институт строительных материалов и конструкций им.П.П.Будникова Способ изготовлени декоративных гипсовых изделий

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
CHEMICAL ABSTRACTS, vol. 111, no. 24, 11 December 1989 Columbus, Ohio, USA V.N. gusarov et al: "Manufacture of decorative gypsum articles" ref. no. 218577A & SU-A1-1491835(All-Union Sci.Res.In.)07.07.1989 see abstract *

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