WO1991009109A1 - Liquid detergents - Google Patents

Liquid detergents Download PDF

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Publication number
WO1991009109A1
WO1991009109A1 PCT/EP1990/001962 EP9001962W WO9109109A1 WO 1991009109 A1 WO1991009109 A1 WO 1991009109A1 EP 9001962 W EP9001962 W EP 9001962W WO 9109109 A1 WO9109109 A1 WO 9109109A1
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WO
WIPO (PCT)
Prior art keywords
polymers
preferred
polymer
liquid detergent
detergent composition
Prior art date
Application number
PCT/EP1990/001962
Other languages
French (fr)
Inventor
Stephen Graham Hales
Ezat Khoshdel
Peter Graham Montague
Johannes Cornelis Van De Pas
Adrianus Visser
Original Assignee
Unilever N.V.
Unilever Plc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unilever N.V., Unilever Plc filed Critical Unilever N.V.
Priority to DE69025770T priority Critical patent/DE69025770T2/en
Priority to EP90916476A priority patent/EP0505371B1/en
Publication of WO1991009109A1 publication Critical patent/WO1991009109A1/en
Priority to NO922301A priority patent/NO180051C/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3746Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C11D3/3765(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in liquid compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • C11D17/0026Structured liquid compositions, e.g. liquid crystalline phases or network containing non-Newtonian phase
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/22Carbohydrates or derivatives thereof
    • C11D3/222Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
    • C11D3/225Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin etherified, e.g. CMC
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/22Carbohydrates or derivatives thereof
    • C11D3/222Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
    • C11D3/227Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin with nitrogen-containing groups
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/22Carbohydrates or derivatives thereof
    • C11D3/222Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
    • C11D3/228Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin with phosphorus- or sulfur-containing groups
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3715Polyesters or polycarbonates

Definitions

  • the present invention relates to liquid detergent compositions, in particular to liquid detergent
  • Lamellar droplets are a particular class of surfactant structures which, inter alia, are already known from a variety of references, e.g. H.A.Barnes, 'Detergents', Ch.2. in K.Walters (Ed), 'Rheometry: Industrial
  • Such lamellar dispersions are used to endow properties such as consumer-preferred flow behaviour and/or turbid appearance. Many are also capable of suspending
  • particulate solids such as detergency builders or abrasive particles.
  • detergency builders such as kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, kaolin, abrasive particles.
  • detergency builders such as abrasive particles.
  • lamellar droplets in a liquid detergent product may be detected by means known to those skilled in the art, for example optical techniques, various rheometrical measurements. X-ray or neutron diffraction, and electron microscopy.
  • the droplets consist of an onion-like configuration of concentric bi-layers of surfactant molecules, between which is trapped water or electrolyte solution (aqueous phase). Systems in which such droplets are close-packed provide a very desirable combination of physical
  • the viscosity and stability of the product depend on the volume fraction of the liquid which is occupied by the droplets. Generally speaking, when the volume fraction is around 0.6, the droplets are just touching (spacefilling). This allows reasonable stability with an acceptable viscosity (say no more than 2.5 Pas,
  • This volume fraction also endows useful solid-suspending properties.
  • compositions are sometimes less preferred for
  • a biodegradable deflocculating polymer incorporating into a lamellar detergent composition a biodegradable deflocculating polymer.
  • the present invention relates to a liquid detergent composition
  • a liquid detergent composition comprising a dispersion of
  • composition also comprising a biodegradable
  • compositions of the present invention are for instance described in our copending European patent application 89201530.6 (EP 346 995). and in our British patent applications 8924479.2, 8924478.4 and 8924477.6.
  • EP 346 995 European patent application
  • 8924479.2, 8924478.4 and 8924477.6 Of the general classes of polymers as described in these patent documents, only the use of biodegradable polymers is embraced within the scope of the present invention. It is believed to be well within the ability of the skilled person to select on the basis of general knowledge on polymer degradability combined with the teaching as provided in the above mentioned non-prepublished patent applications those deflocculating polymers that will be suitable for use in compositions of the invention.
  • polymers for use in compositions of the invention satisfy one or more of the following tests:
  • This test involves a modified SCAS test as described above, wherein the SCAS effluent is used as the inoculum in a modified Sturm test-system.
  • a 60 % conversion to CO 2 in the Sturm system using the acclimatised SCAS inoculum is an indication of inherent biodegradability.
  • any detected 14 CO 2 is a sign of biodegradability, the amount of detected 14 CO 2 is a measure of the extent of biodegradability. For example an amount of detected 14 CO 2 after 100 days corresponding to more than 20 wt % of the initial carbon-14 content of the test material is an indication of reasonable biodegradation, while more than 50 wt % would be an indication of very good
  • detected 14 CO 2 is a sign of biodegradability
  • the amount of detected 14 CO 2 is a measure of the extent of biodegradability. For example an amount of detected 14 CO 2 corresponding to more than 40 or 50 wt % of the initial carbon content of the test material would be an indication of very good biodegradation.
  • biodegradation or adsorption is estimated by measuring the removal of test material by dissolved organic carbon analysis. It is believed that a 80 % removal is a reasonable indication of biodegradability or adsorption, (h) continuous activated sludge simulation tests using radiolabelled polymers. In this test non- radiolabelled polymer is continuously dosed and
  • radiolabelled polymer is only dosed after an adaptation period of up to 2 months. During the period of
  • a preferred way of distinguishing between a non- preferred polymer and a preferred biodegradable polymer involves a combination of tests b) and c) mentioned above as follows:
  • Preferred polymer materials provide more than 80 % removal in the Modified SCAS test and more than 60 % conversion in the Sturm test-system using a SCAS inoculum.
  • Polymers which provide less than 80 % removal in the modified SCAS test are less preferred for use in compositions of the invention, while composition which provide more than 80 % removal in the SCAS test but less than 60 % conversion in the STURM test-system using a SCAS inoculum are moderately preferred for use in composition of the invention.
  • a preferred class of polymers for use in compositions of the invention are biodegradable polymers having a hydrophilic backbone and at least one hydrophobic side chain.
  • hydrophilic backbone and one or more hydrophobic side- chains is described in EP 89201530.6 (EP 346 995).
  • hydrophilic backbone of the polymer is predominantly linear (the main chain of the backbone constitutes at least 50 %, preferably more than 75 %, most preferred more than 90% by weight of the backbone), suitable monomer constituents of the hydrophilic
  • backbone are for example unsaturated C 1-6 acids, ethers, alcohols, aldehydes, ketones or esters, sugar units, alkoxy units, maleic anhydride and saturated
  • polyalcohols such as glycerol.
  • suitable monomer units are acrylic acid, alpha hydroxy acrylic acid, alpha hydroxy methyl hydroxy acid, methacrylic acid, maleic acid, vinyl acetic acid, glucosides, ethylene oxide and glycerol.
  • the hydrophilic backbone made from the backbone constituents in the absence of hydrophobic side-groups is relatively water-soluble at ambient temperature and a pH of between 6.5 and 14.0.
  • the solubility is more than 1 g/l, more preferred more than 5 g/l most preferred more than 10 g/l.
  • hydrophobic sidegroups are composed of relatively hydrophobic alkoxy groups for example
  • hydrophobic groups may be connected to the hydrophilic backbone directly or via relatively hydrophilic linkages for example a poly ethoxy linkage.
  • Preferred polymers are of the formula:
  • z is 1, q is preferably at least 1, (q+x+y) : z is from 4 : 1 to 1,000 : 1, preferably from 6 : 1 to 250 : 1; in which the monomer units may be in random order; y preferably being from 0 up to the value of x; n is at least 1; q is preferably at least 1; x may be 0.
  • R 1 represents -CO-O-, -O-, -O-CO-, -CH 2 -, -CO-NH- or is absent;
  • R 2 represents from 1 to 50 independently selected alkyleneoxy groups preferably ethylene oxide or
  • R 3 represents hydrogen or contains no more than 4 carbon atoms, then R 2 must contain an alkyleneoxy group preferably more than 5 alkyleneoxy groups with at least 3 carbon atoms; R 3 represents a phenylene linkage, or is absent;
  • R 4 represents hydrogen or a C 1-24 alkyl or C 2-24 alkenyl group, with the provison that when R 2 is absent, R 4 is not hydrogen and when also R 3 is absent, then R 4 must contain at least 5 carbon atoms;
  • R 5 represents hydrogen or a group of formula -COOA 4 ;
  • R 6 represents hydrogen or C 1-4 alkyl
  • R 12 represents -H, -CO-CH 3 , -CH 2 -COOA 4 ,
  • a 1 , A 2 , A 3 and A 4 are independently selected from hydrogen, alkali metals, alkaline earth metals, ammonium and amine bases and C 1-4 , or (C 2 H 4 O) t H wherein t is from 1-50, and wherein the monomer units may be in random order.
  • Each B 1 is independently selected from -CH 2 OH, -OH or -H;
  • a 1 -A 4 and B 1 may
  • polysaccharides independently be selected form the groups mentioned above.
  • Other preferred polymers are hydrophobically modified polysaccharides. Possible sugar units for use in those polymers include glucosides and fructosides for example maltoses, fructoses, lactoses, glucoses and galactoses. Also mixtures of sugar groups may be used. The sugar groups may be connected to each other via any suitable linkage, although 1-4 linkages and/or 1-6 linkages and/or 1-2 linkages are preferred.
  • the polysaccharides are preferably predominantly linear, but also branched polymers may be used. Especially preferred is the use of hydrophobically modified dextrans, more preferably of dextrans having a molecular weight of 2,000 to 20,000.
  • An example of a preferred polysaccharide has the
  • Each R 7 ' is R 7 or -R 1 -R 2 -R 3 -R 4 ;
  • R 7 is independantly selected from -OH, -NH-CO-CH 3 , -SO 3 A 1 , -OSO 3 A 1 , -NHSO 3 A 1 , -COOA 1 ; R 7 is preferably -OH n is the total number of -R 1 -R 2 -R 3 -R 4 groups per
  • R 1 is as defined above for formula I, or can be -NHCO-; -OCH 2 CONH-; or -O-CH 2 -CO-O-;
  • R 2-4 are as defined for formula I;
  • a 1 is as defined for formula I.
  • a second example of a preferred Hydrophobically modified polysugar is of the formula:
  • R 7 , R 7 ', R 1-4 , A 1 , v and w, m and n are as defined above. It is believed that on the basis of these formulas, the skilled person will be able to derive similar formulas for other polysaccharide polymers for use in
  • compositions of the invention are provided.
  • z and n are as defined for formula I; (x+y) : z is from 4 : 1 to 1,000 : 1, preferably from 6 : 1 to 250 : 1; y preferably being from zero up to a maximum equal to the value of x; wherein the monomer units may be in random order.
  • R 1-6 are as defined for formula I;
  • R 8 and R 9 represent -CH 2 - or are absent;
  • S 1 and S 2 are independantly selected from
  • D is -H or -OH; n is at least 1;
  • Each A 2 is A 1 or R 10 ;
  • Q 1 : Q 2 is from 4 :1 to 1,000 : 1, preferably from 6 : 1 to 250 : 1;
  • R 10 represents a C 5-24 alk(en)yl group
  • R ) 11 represents -CH 2 -, -C 2 H 4 -, -C 3 H 6 -, or an aryl link said aryl link optionally being substituted with one or more -COOA 1 groups, or a benzophenone link;
  • a 1 is as defined for formula I.
  • polymers for use in compositions have a molecular weight (determined as in our co-pending
  • Polymers according to formulas II-IV preferably have a molecular weight of 500-250,000, more preferred from 1,000-100,000, most preferably from 2,000 to 50,000.
  • Polymers according to formula I preferably are low molecular weight polymers, preferably having a molecular weight of less than 50,000, more preferred less than 10,000, especially preferred less than 5,000, most preferably from 500 to 2,000.
  • the polymers for use in detergent compositions of the invention may be prepared by using conventional polymerisation
  • condensation polymerisation suitable methods are for example described in the above mentioned co-pending European patent application.
  • the deflocculating polymer will be used at from 0.01 to 5 % by weight of the composition, more preferably from 0.1 to 3.0, especially preferred from 0.25 to 2.0 %.
  • the Applicants have hypothesised that the polymers exert their action on the composition by the following mechanism.
  • the hydrophobic side-chain(s) or ionic groups could be incorporated in or onto the outer bi-layer of the droplets, leaving the hydrophilic or nonionic backbone over the outside of the droplets and/or the polymers could be incorporated deeper inside the droplet.
  • compositions according to the invention are physically stable and have a relatively low viscosity.
  • deflocculating polymer is less stable and/or has a higher viscosity.
  • the corresponding active level sometimes advantageously the corresponding
  • composition minus the polymer is less stable and/or has a lower viscosity.
  • physical stability for these systems can be defined in terms of the maximum separation compatible with most
  • the 'stable' compositions will yield no more than 10 %, preferably no more than 5 %, most preferred no more than 2% by volume phase separation as evidenced by appearance of 2 or more separate phases when stored at 25°C for 21 days from the time of preparation.
  • compositions of the invention have a pH of between 6 and 14, more preferred from 6.5 to 13, especially preferred from 7 to 12.
  • compositions of the invention preferably have a
  • viscosity of less than 2,500 mPas at 21 s-1 more preferred less than 1,500 mPas, most preferred less than 1,000 mPas, especially preferred between 100 and 750 mPas at 21 s-1.
  • compositions of the invention also comprise detergent active materials, preferably at a level of from 1 to 70% by weight of the composition, more preferred a level of 5 to 40 % by weight, most preferred from 10 to 35 % by weight.
  • the detergent-active material in general, may comprise one or more surfactants, and may be selected from anionic, cationic, nonionic, zwitterionic and amphoteric species, and (provided mutually compatible) mixtures thereof.
  • surfactants may be selected from any of the classes, sub-classes and specific materials described in 'Surface Active Agents' Vol. I, by Schwartz & Perry, Interscience 1949 and
  • Suitable nonionic surfactants include, in particular, the reaction products of compounds having a hydrophobic group and a reactive hydrogen atom, for example
  • nonionic detergent compounds are alkyl (C 6 -C 18 ) primary or secondary linear or branched alcohols with ethylene oxide, and products made by condensation of ethylene oxide with the reaction products of propylene oxide and ethylenediamine.
  • nonionic detergent compounds include long chain tertiary amine oxides, long-chain tertiary
  • the level of nonionic surfactant materials is from 1 -40 % by weight of the composition, more
  • compositions of the present invention may contain synthetic anionic surfactant ingredients, which are preferably present in combination with the above
  • surfactants are usually water-soluble alkali metal salts of organic sulphates and sulphonates having alkyl radicals containing from about 8 to about 22 carbon atoms, the term alkyl being used to include the alkyl portion of higher acyl radicals.
  • suitable synthetic anionic detergent compounds are sodium and potassium alkyl sulphates, especially those obtained by sulphating higher (C 8 -C 18 ) alcohols produced, for example, from tallow or coconut oil, sodium and
  • sulphonates sodium and potassium salts of sulphuric acid esters of higher (C 8 -C 18 ) fatty alcohol-alkylene oxide, particularly ethylene oxide, reaction products; the reaction products of fatty acids such as coconut fatty acids esterified with isethionic acid and
  • alkane monosulphonates such as those derived by reacting alpha-olefins (C 8 - 20 ) with sodium bisulphite and those derived from reacting paraffins with SO 2 and Cl 2 and then hydrolyzing with a base to produce a random
  • olefin sulphonate and olefin sulphonates, which term is used to describe the material made by reacting olefins, particularly C 10 -C 20 alpha-olefins, with SO 3 and then neutralizing and hydrolyzing the reaction product.
  • the preferred anionic detergent compounds are sodium
  • the level of the above mentioned non-soap anionic surfactant materials is from 1-40 % by weight of the composition, more preferred from 2 to 25 %. It is also possible, and sometimes preferred, to
  • an alkali metal soap of a mono- or di-carboxylic acid especially a soap of an acid having from 12 to 18 carbon atoms, for example oleic acid, ricinoleic acid, alk(en)yl succinate for example dodecyl succinate, and fatty acids derived from castor oil, rapeseed oil, groundnut oil, coconut oil, palmkernel oil or mixtures thereof.
  • the sodium or potassium soaps of these acids can be used.
  • compositions of the invention is from 1-35 % by weight of the composition, more preferred from 5-25 %.
  • compositions optionally also contain electrolyte in an amount sufficient to bring about lamellar
  • compositions contain from 1% to 60%, especially from 10 to 45% of a salting-out electrolyte.
  • Salting-out electrolyte has the meaning ascribed to in specification EP-A-79 646.
  • some salting-in electrolyte (as defined in the latter specification) may also be
  • compositions are included. In any event, it is preferred that compositions
  • detergency builder material some or all of which may be
  • detergency builders include the water-soluble salts, especially alkali metalpyrophosphates, orthophosphates, polyphosphates and phosphonates.
  • specific examples of inorganic phosphate builders include sodium and potassium
  • Phosphonate sequestrant builders may also be used. Sometimes it is however preferred to minimise the amount of phosphate builders.
  • detergency builders when present, include water-soluble alkali metal carbonates, bicarbonates, silicates and crystalline and amorphous aluminosilicates. Specific examples include sodium carbonate (with or without calcite seeds), potassium carbonate, sodium and
  • potassium bicarbonates silicates and zeolites.
  • electrolytes which promote the solubility of other electrolytes, for example use of potassium salts to promote the solubility of sodium salts.
  • electrolytes which promote the solubility of other electrolytes, for example use of potassium salts to promote the solubility of sodium salts.
  • organic detergency builders when present, include the alkaline metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates, polyacetyl carboxylates and polyhydroxysulphonates.
  • Citric acids or salts thereof are preferred builder materials for use in compositions of the invention.
  • compositions of the present invention alternatively, or in addition to the partly dissolved polymer, yet another polymer which is substantially totally soluble in the aqueous phase and has an electrolyte resistance of more than 5 grams sodium nitrilotriacetate in 100ml of a 5% by weight aqueous solution of the polymer, said second polymer also having a vapour pressure in 20% aqueous solution, equal to or less than the vapour pressure of a reference 2% by weight or greater aqueous solution of polyethylene glycol having an average molecular weight of 6000; said second polymer having a molecular weight of at least 1000.
  • Use of such polymers is generally described in our EP 301,883. Typical levels are from 0.5 to 4.5% by weight.
  • the level of non-soap builder material is from 5-40 % by weight of the composition, more preferred from 5 to 25 % by weight of the composition.
  • a number of optional ingredients may also be present, for example lather boosters such as alkanolamides,
  • monoethanolamides derived from palm kernel fatty acids and coconut fatty acids particularly the monoethanolamides derived from palm kernel fatty acids and coconut fatty acids, lather depressants, oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate, peracid bleach precursors, chlorine-releasing bleaching agents such as trichloroisocyanuric acid, inorganic salts such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes such as proteases, amylases and Upases (including Lipolase (Trade Mark) ex Novo), enzyme stabilisers, antiredeposition agents, germicides and colourants.
  • oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate
  • peracid bleach precursors chlorine-releasing bleaching agents such as trichloroisocyanuric acid
  • inorganic salts such as sodium sulphate
  • fluorescent agents perfumes
  • enzymes such as proteases, amylases and Upases (including Lipolase
  • compositions of the invention of biodegradable
  • compositions of the invention may be prepared by any conventional method for the preparation of liquid detergent compositions.
  • a preferred method involves the dispersing of the electrolyte ingredient (if present) together with the minor ingredients except for the temperature sensitive ingredients -if any- in water of elevated temperature, followed by the addition of the builder material- if any-, the detergent active material (possibly as a premix) under stirring and thereafter cooling the mixture and adding any temperature sensitive minor ingredients such as enzymes perfumes etc.
  • the deflocculating polymer may for example be added after the electrolyte ingredient or as the final ingredient. Preferably the deflocculating polymers are added prior to the formation of the lamellar structure.
  • the detergent compositions of the invention will be diluted with wash water to form a wash liquor for instance for use in a washing machine.
  • concentration of liquid detergent composition in the wash liquor is preferably from 0.1 to 10 %, more preferred from 0.1 to 3% by weight.
  • Polymer A1 is of the basic formula I, wherein R1 is -CO-O-, R 2 and R 3 are absent, R 4 is -C 14 H 29 , R 5 is
  • R 6 is -CH 3
  • R 12 is -CO-CH 3
  • a 2 and A 3 are Na
  • x is 0, q:y is 1 : 1, (q+y):z is 25:1, Mw (cf n) is
  • Polymer C1 was of the basic structure of formula III, wherein x is zero, y is 25, R 9 is -CH 2 -, R 6 is -CH 3 , R 5 is -H, S 2 is -COCH 2 C(OH) (COOA 1 ) CH 2 COOA 1 , A 1 is Na, R is -CO-O-, R 2 and R 3 are absent, R 4 is -C 12 H 25 , Mw (cf n) is 24,000.
  • Polymer D1 was of the basic formula IV, wherein A 1 is
  • R 11 is R 10 is -C 14 H 29 , A 2 is -C 14 H 29 , Q 1 :Q 2 is 25 :1, Mw (cf n) is 2,500, D is -H
  • the SCAS effluent is used as the inoculum in a modified Sturm test-system and the following conversion
  • polymers B1 and D1 are in the preferred class of biodegradable materials because they also show more than 60 % conversion in this test. Because of its good deflocculating properties combined with the
  • polymers B1 and other polysugars are preferred embodiments of biodegradable deflocculating polymers according to the invention.
  • compositions were prepared by either adding the citrate together with sufficient NaOH to neutralise the active materials and to bring the pH of the final composition to 7, to water at a temperature of 30 °C under stirring, followed by addition of the deflocculating polymer and a premix of the Synperonic and Dobs (in acid form) (Method abbreviated WEPA) or by using the same order of addition except that the polymer is now added after the premix of the surfactants (Method abbreviated WEAP).
  • Polymers B1 to B6 are of the basic structure of formula II, wherein R 2 and R 3 are absent, R 4 is -C 14 H 29 , R 7 is -OH, R 7 ' is -OH or -R 1 -R 2 -R 3 -R 4 ;
  • compositions 28 and 29 were tested for their physical stability, both were stable (no phase separation upon storage for 21 days at 25 °C). It is believed that the viscosity reduction and the stability increase upon addition of the deflocculating polymers is an indication of deflocculating effectiveness of the polymer materials. Confirmation of this can be found in the visual appearance of the product and from
  • hydrophobically modified polysugars in combination with their excellent biodegradability renders these polymers particularly preferred for use in
  • compositions of the invention are provided.
  • Polymers A1 and A2 are of the basic structure of formula I, wherein for A1 and A2 R 1 is -CO-O-, R 2 and R 3 are absent, R 4 is -C 14 H 29 , R 5 is -COONa, R 6 is CH 3 , R 12 is -CO-CH 3 , A 1 to A 3 is Na, x is zero, q:y is 1:1, (q+y):z is 25:1.
  • the molecular weight (cf n) of A1 is 12,400, the Mw of A2 is 49,000.
  • Polymers A3 to A6 are also in accordance to formula I, wherein R 1 is -CO-O-, R 2 and R 3 are absent, R 4 is
  • R 5 is -H
  • R 6 is -CH 3
  • a 1 is Na
  • y is zero
  • q:x is 1:1
  • (q+x):z is 25:1
  • B 1 -H.
  • A3 R 12 is -CO-CH 3 and the mW (cf n) is 4,500
  • A4 R 1 2 is -H and the Mw is 2,800
  • A5 R 12 is -CO-CH 3 and the Mw is 4,300
  • A6 R 12 is -H and the Mw is 3,100.
  • Polymer A7 is in accordance with formula I, wherein R 1 is -CO-O-, R 2 and R 3 are absent, R 4 is -C 13 H 27 , R 5 is -H, R 12 is -CO-CH 3 or -CO-CH 2 -CH 2 -COONa while the ratio of -CO-CH 3 groups to -CO-CH 2 -CH 2 -COONa is 25 : 70, x and y are zero, q:z is 19:1 and the Mw (cf n) is 1,500.

Abstract

A liquid detergent composition comprising a dispersion of lamellar droplets in an aqueous continuous phase, said composition also comprising a biodegradable deflocculating polymer.

Description

LIQUID DETERGENTS The present invention relates to liquid detergent compositions, in particular to liquid detergent
compositions which comprise a dispersion of lamellar droplets in an aqueous continuous phase. Lamellar droplets are a particular class of surfactant structures which, inter alia, are already known from a variety of references, e.g. H.A.Barnes, 'Detergents', Ch.2. in K.Walters (Ed), 'Rheometry: Industrial
Applications', J. Wiley & Sons, Letchworth 1980.
Such lamellar dispersions are used to endow properties such as consumer-preferred flow behaviour and/or turbid appearance. Many are also capable of suspending
particulate solids such as detergency builders or abrasive particles. Examples of such structured
liquids without suspended solids are given in US patent 4 244 840, whilst examples where solid particles are suspended are disclosed in specifications EP-A-160 342; EP-A-38 101; EP-A-104 452 and also in the aforementioned US 4 244 840. Others are disclosed in European Patent Specification EP-A-151 884, where the lamellar droplet are called 'spherulites'.
The presence of lamellar droplets in a liquid detergent product may be detected by means known to those skilled in the art, for example optical techniques, various rheometrical measurements. X-ray or neutron diffraction, and electron microscopy. The droplets consist of an onion-like configuration of concentric bi-layers of surfactant molecules, between which is trapped water or electrolyte solution (aqueous phase). Systems in which such droplets are close-packed provide a very desirable combination of physical
stability and solid-suspending properties with useful flow properties.
The viscosity and stability of the product depend on the volume fraction of the liquid which is occupied by the droplets. Generally speaking, when the volume fraction is around 0.6, the droplets are just touching (spacefilling). This allows reasonable stability with an acceptable viscosity (say no more than 2.5 Pas,
preferably no more than 1 Pas at a shear rate of 21s-1). This volume fraction also endows useful solid-suspending properties.
A problem in formulating detergent compositions of high lamellar phase volume is a possible instability and/or high viscosity of the product. These problems are fully described in our co-pending European patent application 89201530.6 (EP 346 995).
A problem in formulating detergent compositions
comprising polymeric ingredients, is that these
compositions are sometimes less preferred for
environmental reasons, because the polymeric ingredients are often less biodegradable.
We have now found that the dependency of stability and/or viscosity upon volume fraction can be favourably influenced and the above mentioned environmental sideeffects of the polymers can be reduced, by
incorporating into a lamellar detergent composition a biodegradable deflocculating polymer.
Accordingly the present invention relates to a liquid detergent composition comprising a dispersion of
lamellar droplets in an aqueous continuous phase, said composition also comprising a biodegradable
deflocculating polymer.
The deflocculating polymer
Suitable deflocculating polymer types for use in
compositions of the present invention are for instance described in our copending European patent application 89201530.6 (EP 346 995). and in our British patent applications 8924479.2, 8924478.4 and 8924477.6. Of the general classes of polymers as described in these patent documents, only the use of biodegradable polymers is embraced within the scope of the present invention. It is believed to be well within the ability of the skilled person to select on the basis of general knowledge on polymer degradability combined with the teaching as provided in the above mentioned non-prepublished patent applications those deflocculating polymers that will be suitable for use in compositions of the invention.
Suitable tests for determining biodegradability are given in the OECD Guidelines. Other suitable tests involve the detection of released CO2 upon decomposition of the polymer material, in these tests sometimes 14C labelled polymers may be used. Although it is preferred that polymers for use in composition of the invention satisfy most or all of the available tests, applicants have found that generally if one or more
biodegradability tests are passed, this provides a good indication of biodegradability of the polymer
ingredients.
Preferably polymers for use in compositions of the invention satisfy one or more of the following tests:
(a) Modified Sturm test as described in OECD Guideline 301b. This test measures CO2 production from the test material under standard conditions. A 60 % conversion to CO2 in the Sturm test is an indication of ready biodegradability. However, the results of this test are not fully reliable; biodegradable materials can fail this test.
(b) Modified SCAS test as described in OECD
Guideline 302a. This test measures removal of test material by dissolved organic carbon analysis. It is believed that a 80 % removal is a reasonable indication of biodegradability or adsorption.
(c) Combined modified SCAS test and Sturm test.
This test involves a modified SCAS test as described above, wherein the SCAS effluent is used as the inoculum in a modified Sturm test-system. A 60 % conversion to CO2 in the Sturm system using the acclimatised SCAS inoculum is an indication of inherent biodegradability.
(d) Batch activated sludge test of 14C labelled polymers. This determines whether during 6 weeks
incubation at ambient temperature 14CO2 can be detected. Any detected 14CO2 is a sign of biodegradability, the amount of detected 14CO2 is a measure of the extent of biodegradability. For example an amount of detected 14CO2 after 100 days corresponding to more than 20 wt % of the initial carbon-14 content of the test material is an indication of reasonable biodegradation, while more than 50 wt % would be an indication of very good
biodegradation.
(e) Soil biodegradation tests of 14CO2 labelled polymers. This test determines during 100 days
incubation at ambient temperature, whether 14CO2 can be detected from test material applied to soil. Any
detected 14CO2 is a sign of biodegradability, the amount of detected 14CO2 is a measure of the extent of biodegradability. For example an amount of detected 14CO2 corresponding to more than 40 or 50 wt % of the initial carbon content of the test material would be an indication of very good biodegradation.
(f) Anaerobic Batch test of 14C labelled polymers. This test determines whether radio labelled CH4 or CO2 can be detected upon incubation of a batch of material at ambient temperature for 28 days under anaerobic conditions. Any detected 14CO2 or 14CH4 is a sign of biodegradability, the amount of detected 14CO2 or 14CH4 is a measure of the extent of biodegradability. For example an amount of detected 14CO2 or 14CH4
corresponding to more than 40 or 50 wt % of the initial carbon-14 content of the test material would be an indication of very good biodegradation.
(g) Continuous activated sludge simulation tests. In this test material is continuously dosed. After an adaptation period of up to 2 months removal by
biodegradation or adsorption is estimated by measuring the removal of test material by dissolved organic carbon analysis. It is believed that a 80 % removal is a reasonable indication of biodegradability or adsorption, (h) continuous activated sludge simulation tests using radiolabelled polymers. In this test non- radiolabelled polymer is continuously dosed and
radiolabelled polymer is only dosed after an adaptation period of up to 2 months. During the period of
radio;abelled polymer dosing the amount of C-14
appearing in the effluent, on sludge solids and released as 14CO2 is determined. It is beleived that an 80 % removal of dosed C-14 is a reasonable indication of either biodegradability or adsorption. Any detected 14CO2 is a sign of biodegradability. A yiled
corresponding to 10 % by weight of the initial level of radiocarbon demonstrates biodegradability, a yield of 40 % indicates very good biodegradability.
A preferred way of distinguishing between a non- preferred polymer and a preferred biodegradable polymer involves a combination of tests b) and c) mentioned above as follows: Preferred polymer materials provide more than 80 % removal in the Modified SCAS test and more than 60 % conversion in the Sturm test-system using a SCAS inoculum. Polymers which provide less than 80 % removal in the modified SCAS test are less preferred for use in compositions of the invention, while composition which provide more than 80 % removal in the SCAS test but less than 60 % conversion in the STURM test-system using a SCAS inoculum are moderately preferred for use in composition of the invention.
A preferred class of polymers for use in compositions of the invention are biodegradable polymers having a hydrophilic backbone and at least one hydrophobic side chain. The basic structure of polymers having a
hydrophilic backbone and one or more hydrophobic side- chains is described in EP 89201530.6 (EP 346 995).
Generally the hydrophilic backbone of the polymer is predominantly linear (the main chain of the backbone constitutes at least 50 %, preferably more than 75 %, most preferred more than 90% by weight of the backbone), suitable monomer constituents of the hydrophilic
backbone are for example unsaturated C1-6 acids, ethers, alcohols, aldehydes, ketones or esters, sugar units, alkoxy units, maleic anhydride and saturated
polyalcohols such as glycerol. Examples of suitable monomer units are acrylic acid, alpha hydroxy acrylic acid, alpha hydroxy methyl hydroxy acid, methacrylic acid, maleic acid, vinyl acetic acid, glucosides, ethylene oxide and glycerol. The hydrophilic backbone made from the backbone constituents in the absence of hydrophobic side-groups is relatively water-soluble at ambient temperature and a pH of between 6.5 and 14.0. Preferably the solubility is more than 1 g/l, more preferred more than 5 g/l most preferred more than 10 g/l.
Preferably the hydrophobic sidegroups are composed of relatively hydrophobic alkoxy groups for example
butylene oxide and/or propylene oxide and/or alkyl or alkenyl chains having from 5 to 24 carbon atoms. The hydrophobic groups may be connected to the hydrophilic backbone directly or via relatively hydrophilic linkages for example a poly ethoxy linkage.
Preferred polymers are of the formula:
Figure imgf000009_0001
z is 1, q is preferably at least 1, (q+x+y) : z is from 4 : 1 to 1,000 : 1, preferably from 6 : 1 to 250 : 1; in which the monomer units may be in random order; y preferably being from 0 up to the value of x; n is at least 1; q is preferably at least 1; x may be 0. R1 represents -CO-O-, -O-, -O-CO-, -CH2-, -CO-NH- or is absent; R2 represents from 1 to 50 independently selected alkyleneoxy groups preferably ethylene oxide or
propylene oxide groups, or is absent, provided that when R3 is absent and R4 represents hydrogen or contains no more than 4 carbon atoms, then R2 must contain an alkyleneoxy group preferably more than 5 alkyleneoxy groups with at least 3 carbon atoms; R3 represents a phenylene linkage, or is absent;
R4 represents hydrogen or a C1-24 alkyl or C2-24 alkenyl group, with the provison that when R2 is absent, R4 is not hydrogen and when also R3 is absent, then R4 must contain at least 5 carbon atoms;
R5 represents hydrogen or a group of formula -COOA4;
R6 represents hydrogen or C1-4 alkyl; and
R12 represents -H, -CO-CH3, -CH2-COOA4,
-CO-CH2-CH2-COOA4, -CH2-CH=CH-COOA4.
-CO-CH2-COOA4 or -CO-CH2-CH=CHCOOA4 A1, A2, A3 and A4 are independently selected from hydrogen, alkali metals, alkaline earth metals, ammonium and amine bases and C1-4, or (C2H4O)tH wherein t is from 1-50, and wherein the monomer units may be in random order.
Each B1 is independently selected from -CH2OH, -OH or -H;
For each monomer unit R1-R12, A1-A4 and B1 may
independently be selected form the groups mentioned above. Other preferred polymers are hydrophobically modified polysaccharides. Possible sugar units for use in those polymers include glucosides and fructosides for example maltoses, fructoses, lactoses, glucoses and galactoses. Also mixtures of sugar groups may be used. The sugar groups may be connected to each other via any suitable linkage, although 1-4 linkages and/or 1-6 linkages and/or 1-2 linkages are preferred. The polysaccharides are preferably predominantly linear, but also branched polymers may be used. Especially preferred is the use of hydrophobically modified dextrans, more preferably of dextrans having a molecular weight of 2,000 to 20,000. An example of a preferred polysaccharide has the
following formula:
Figure imgf000011_0001
Wherein:
Each R7' is R7 or -R1-R2-R3-R4;
R7 is independantly selected from -OH, -NH-CO-CH3, -SO3A1, -OSO3A1, -NHSO3A1, -COOA1; R7 is preferably -OH n is the total number of -R1-R2-R3-R4 groups per
molecule; n is at least 1; m is the total number of R7 and R7 groups that are not -R1-R2-R3-R4; the ratio m : n is from 12 : 1 to 3,000 : 1, preferably from 18 : 1 to 750 : 1; wherein the monomer units may be in random order, v and w are determined by the molecular weight of the polymer.
R1 is as defined above for formula I, or can be -NHCO-; -OCH2CONH-; or -O-CH2-CO-O-;
R2-4 are as defined for formula I;
A1 is as defined for formula I. A second example of a preferred Hydrophobically modified polysugar is of the formula:
Figure imgf000013_0001
(Ila)
Wherein R7, R7', R1-4, A1, v and w, m and n are as defined above. It is believed that on the basis of these formulas, the skilled person will be able to derive similar formulas for other polysaccharide polymers for use in
compositions of the invention.
Other preferred polymers are of the formula:
Figure imgf000014_0001
Wherein:
z and n are as defined for formula I; (x+y) : z is from 4 : 1 to 1,000 : 1, preferably from 6 : 1 to 250 : 1; y preferably being from zero up to a maximum equal to the value of x; wherein the monomer units may be in random order.
R1-6 are as defined for formula I;
R8 and R9 represent -CH2- or are absent;
S1 and S2 are independantly selected from
-CO(CH2)2COOA1, -CO (CH) 2COOA1,
-COCH2C(OH)(COOA1)CH2CCOA1, -COOH2COOA1,
-CO(CH(OH))2COOA1, -COCH2CH(OH)COOA1, -COCH2CH(CH3)COOA1 and -COCH2C(=CH2) COOA1, -H, -COCH3; A1 is as defined for formula I; Other preferred polymers are of the formula;
Figure imgf000015_0001
Wherein:
D is -H or -OH; n is at least 1;
Figure imgf000015_0002
Wherein:
Each A2 is A1 or R10;
Q1 : Q2 is from 4 :1 to 1,000 : 1, preferably from 6 : 1 to 250 : 1;
R10 represents a C5-24 alk(en)yl group;
B is ---O---CO---R11---CO----
R )11 represents -CH2-, -C2H4-, -C3H6-, or an aryl link said aryl link optionally being substituted with one or more -COOA1 groups, or a benzophenone link; A1 is as defined for formula I. Preferably polymers for use in compositions have a molecular weight (determined as in our co-pending
European patent application 89201530.6) of between 500 and 500,000. Polymers according to formulas II-IV preferably have a molecular weight of 500-250,000, more preferred from 1,000-100,000, most preferably from 2,000 to 50,000. Polymers according to formula I, preferably are low molecular weight polymers, preferably having a molecular weight of less than 50,000, more preferred less than 10,000, especially preferred less than 5,000, most preferably from 500 to 2,000. The polymers for use in detergent compositions of the invention may be prepared by using conventional polymerisation
procedures, such as radical polymerisation or
condensation polymerisation; suitable methods are for example described in the above mentioned co-pending european patent application.
Generally the deflocculating polymer will be used at from 0.01 to 5 % by weight of the composition, more preferably from 0.1 to 3.0, especially preferred from 0.25 to 2.0 %.
Without being bound by any particular interpretation or theory, the Applicants have hypothesised that the polymers exert their action on the composition by the following mechanism. The hydrophobic side-chain(s) or ionic groups could be incorporated in or onto the outer bi-layer of the droplets, leaving the hydrophilic or nonionic backbone over the outside of the droplets and/or the polymers could be incorporated deeper inside the droplet.
When the hydrophobic side chains or ionic groups are mainly incorporated in or onto the outer bilayer of the droplets, this has the effect of decoupling the inter- and intra-droplet forces i.e. the difference between the forces between individual surfactant molecules in adjacent layers within a particular droplet and those between surfactant molecules in adjacent droplets could become accentuated in that the forces between adjacent droplets are reduced. This will generally result in an increased stability due to less flocculation and a decrease in viscosity due to smaller forces between the droplets resulting in greater distances between adjacent droplets.
When the polymers are incorporated deeper inside the droplets also less flocculation will occur, resulting in an increase in stability. The influence of these
polymers within the droplets on the viscosity is
governed by two opposite effects : firstly the presence of deflocculating polymers will decrease the forces between adjacent droplets resulting in greater distances between the droplets, generally resulting in a lower viscosity of the system; secondly the forces between the layers within the droplets are equally reduced by the presence of the polymers in the droplet, this generally result in an increase in the layer thickness, therewith increasing the lamellar volume of the droplets,
therewith increasing the viscosity. The net effect of these two opposite effects may result in either a decrease or an increase in the viscosity of the product.
Preferred compositions according to the invention are physically stable and have a relatively low viscosity. Preferably a corresponding composition minus the
deflocculating polymer is less stable and/or has a higher viscosity. For systems of relatively low active level sometimes advantageously the corresponding
composition minus the polymer is less stable and/or has a lower viscosity. In the context of the present invention, physical stability for these systems can be defined in terms of the maximum separation compatible with most
manufacturing and retail requirements. That is, the 'stable' compositions will yield no more than 10 %, preferably no more than 5 %, most preferred no more than 2% by volume phase separation as evidenced by appearance of 2 or more separate phases when stored at 25°C for 21 days from the time of preparation.
Preferably, compositions of the invention have a pH of between 6 and 14, more preferred from 6.5 to 13, especially preferred from 7 to 12.
Compositions of the invention preferably have a
viscosity of less than 2,500 mPas at 21 s-1, more preferred less than 1,500 mPas, most preferred less than 1,000 mPas, especially preferred between 100 and 750 mPas at 21 s-1.
Compositions of the invention also comprise detergent active materials, preferably at a level of from 1 to 70% by weight of the composition, more preferred a level of 5 to 40 % by weight, most preferred from 10 to 35 % by weight.
In the case of blends of surfactants, the precise proportions of each component which will result in lamellar structures will depend on the type(s) and amount(s) of the electrolytes, as is the case with conventional structured liquids.
In the widest definition the detergent-active material in general, may comprise one or more surfactants, and may be selected from anionic, cationic, nonionic, zwitterionic and amphoteric species, and (provided mutually compatible) mixtures thereof. For example, they may be chosen from any of the classes, sub-classes and specific materials described in 'Surface Active Agents' Vol. I, by Schwartz & Perry, Interscience 1949 and
'Surface Active Agents' Vol. II by Schwartz, Perry & Berch (Interscience 1958), in the current edition of "McCutcheon's Emulsifiers & Detergents" published by the McCutcheon division of Manufacturing Confectioners
Company or in 'Tensid-Taschenbuch', H.Stache, 2nd Edn., Carl Hanser Verlag, Mϋnchen & Wien, 1981.
Suitable nonionic surfactants include, in particular, the reaction products of compounds having a hydrophobic group and a reactive hydrogen atom, for example
aliphatic alcohols, acids, amides or alkyl phenols with alkylene oxides, especially ethylene oxide, either alone or with propylene oxide. Specific nonionic detergent compounds are alkyl (C6-C18) primary or secondary linear or branched alcohols with ethylene oxide, and products made by condensation of ethylene oxide with the reaction products of propylene oxide and ethylenediamine. Other so-called nonionic detergent compounds include long chain tertiary amine oxides, long-chain tertiary
phospine oxides and dialkyl sulphoxides.
Preferably the level of nonionic surfactant materials is from 1 -40 % by weight of the composition, more
preferred from 2-20 %.
Compositions of the present invention may contain synthetic anionic surfactant ingredients, which are preferably present in combination with the above
mentioned nonionic materials. Suitable anionic
surfactants are usually water-soluble alkali metal salts of organic sulphates and sulphonates having alkyl radicals containing from about 8 to about 22 carbon atoms, the term alkyl being used to include the alkyl portion of higher acyl radicals. Examples of suitable synthetic anionic detergent compounds are sodium and potassium alkyl sulphates, especially those obtained by sulphating higher (C8-C18) alcohols produced, for example, from tallow or coconut oil, sodium and
potassium alkyl (C9-C20) benzene sulphonates,
particularly sodium linear secondary alkyl (C10-C15) benzene sulphonates; sodium alkyl glyceryl ether
sulphates, especially those ethers of the higher
alcohols derived from tallow or coconut oil and
synthetic alcohols derived from petroleum; sodium coconut oil fatty monoglyceride sulphates and
sulphonates; sodium and potassium salts of sulphuric acid esters of higher (C8-C18) fatty alcohol-alkylene oxide, particularly ethylene oxide, reaction products; the reaction products of fatty acids such as coconut fatty acids esterified with isethionic acid and
neutralized with sodium hydroxide; sodium and
potassium salts of fatty acid amides of methyl taurine; alkane monosulphonates such as those derived by reacting alpha-olefins (C8-20) with sodium bisulphite and those derived from reacting paraffins with SO2 and Cl2 and then hydrolyzing with a base to produce a random
sulphonate; and olefin sulphonates, which term is used to describe the material made by reacting olefins, particularly C10-C20 alpha-olefins, with SO3 and then neutralizing and hydrolyzing the reaction product. The preferred anionic detergent compounds are sodium
(C11-C15) alkyl benzene sulphonates and sodium (C16-C18) alkyl sulphates.
Generally the level of the above mentioned non-soap anionic surfactant materials is from 1-40 % by weight of the composition, more preferred from 2 to 25 %. It is also possible, and sometimes preferred, to
include an alkali metal soap of a mono- or di-carboxylic acid, especially a soap of an acid having from 12 to 18 carbon atoms, for example oleic acid, ricinoleic acid, alk(en)yl succinate for example dodecyl succinate, and fatty acids derived from castor oil, rapeseed oil, groundnut oil, coconut oil, palmkernel oil or mixtures thereof. The sodium or potassium soaps of these acids can be used. Preferably the level of soap in
compositions of the invention is from 1-35 % by weight of the composition, more preferred from 5-25 %.
Also possible is the use of salting out resistant active materials such as for example described in EP 328 177, especially the use of alkyl poly glycoside surfactants such as for example disclosed in EP 70 074. Also alkyl mono glucosides may be used. The compositions optionally also contain electrolyte in an amount sufficient to bring about lamellar
structuring of the detergent-active material. Preferably the compositions contain from 1% to 60%, especially from 10 to 45% of a salting-out electrolyte. Salting-out electrolyte has the meaning ascribed to in specification EP-A-79 646. Optionally, some salting-in electrolyte (as defined in the latter specification) may also be
included. In any event, it is preferred that compositions
according to the present invention include detergency builder material, some or all of which may be
electrolyte. In this context it should be noted that some detergent active materials such as for example soaps, also have builder properties. Examples of phosphorous-containing inorganic
detergency builders include the water-soluble salts, especially alkali metalpyrophosphates, orthophosphates, polyphosphates and phosphonates. Specific examples of inorganic phosphate builders include sodium and
potassium tripolyphosphates, phosphates and
hexametaphosphates. Phosphonate sequestrant builders may also be used. Sometimes it is however preferred to minimise the amount of phosphate builders.
Examples of non-phosphorus-containing inorganic
detergency builders, when present, include water-soluble alkali metal carbonates, bicarbonates, silicates and crystalline and amorphous aluminosilicates. Specific examples include sodium carbonate (with or without calcite seeds), potassium carbonate, sodium and
potassium bicarbonates, silicates and zeolites.
In the context of inorganic builders, we prefer to include electrolytes which promote the solubility of other electrolytes, for example use of potassium salts to promote the solubility of sodium salts. Thereby, the amount of dissolved electrolyte can be increased
considerably (crystal dissolution) as described in UK patent specification GB 1 302 543.
Examples of organic detergency builders, when present, include the alkaline metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates, polyacetyl carboxylates and polyhydroxysulphonates.
Specific examples include sodium, potassium, lithium, ammonium and substituted ammonium salts of
ethylenediaminetetraacetic acid, nitrilitriacetic acid, oxydisuccinic acid, melitic acid, benzene
polycarboxylic acids, CMOS, tartrate mono succinate, tartrate di succinate and citric acid. Citric acids or salts thereof are preferred builder materials for use in compositions of the invention.
In the context of organic builders, it is also desirable to incorporate polymers which are only partly dissolved, in the aqueous continuous phase as described in EP
301.882. This allows a viscosity reduction (due to the polymer which is dissolved) whilst incorporating a sufficiently high amount to achieve a secondary benefit, especially building, because the part which is not dissolved does not bring about the instability that would occur if substantially all were dissolved. Typical amounts are from 0.5 to 4.5% by weight. It is further possible to include in the compositions of the present invention, alternatively, or in addition to the partly dissolved polymer, yet another polymer which is substantially totally soluble in the aqueous phase and has an electrolyte resistance of more than 5 grams sodium nitrilotriacetate in 100ml of a 5% by weight aqueous solution of the polymer, said second polymer also having a vapour pressure in 20% aqueous solution, equal to or less than the vapour pressure of a reference 2% by weight or greater aqueous solution of polyethylene glycol having an average molecular weight of 6000; said second polymer having a molecular weight of at least 1000. Use of such polymers is generally described in our EP 301,883. Typical levels are from 0.5 to 4.5% by weight.
Preferably the level of non-soap builder material is from 5-40 % by weight of the composition, more preferred from 5 to 25 % by weight of the composition. Apart from the ingredients already mentioned, a number of optional ingredients may also be present, for example lather boosters such as alkanolamides,
particularly the monoethanolamides derived from palm kernel fatty acids and coconut fatty acids, lather depressants, oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate, peracid bleach precursors, chlorine-releasing bleaching agents such as trichloroisocyanuric acid, inorganic salts such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes such as proteases, amylases and Upases (including Lipolase (Trade Mark) ex Novo), enzyme stabilisers, antiredeposition agents, germicides and colourants.
Preferably in selecting materials for use in
compositions of the invention, of biodegradable
materials are preferred for environmental reasons.
Compositions of the invention may be prepared by any conventional method for the preparation of liquid detergent compositions. A preferred method involves the dispersing of the electrolyte ingredient (if present) together with the minor ingredients except for the temperature sensitive ingredients -if any- in water of elevated temperature, followed by the addition of the builder material- if any-, the detergent active material (possibly as a premix) under stirring and thereafter cooling the mixture and adding any temperature sensitive minor ingredients such as enzymes perfumes etc. The deflocculating polymer may for example be added after the electrolyte ingredient or as the final ingredient. Preferably the deflocculating polymers are added prior to the formation of the lamellar structure.
In use the detergent compositions of the invention will be diluted with wash water to form a wash liquor for instance for use in a washing machine. The concentration of liquid detergent composition in the wash liquor is preferably from 0.1 to 10 %, more preferred from 0.1 to 3% by weight. The invention will now be illustrated by way of the following Examples.
EXAMPLE I
The following polymers were tested for their
biodegradability by using the Modified SCAS test (OECD Guidelines 302a, 1.5 litre).
Polymer A1 is of the basic formula I, wherein R1 is -CO-O-, R2 and R3 are absent, R4 is -C14H29, R5 is
-COONa, R6 is -CH3, R12 is -CO-CH3, A2 and A3 are Na, x is 0, q:y is 1 : 1, (q+y):z is 25:1, Mw (cf n) is
12,400.
Polymer B1 was of formula II wherein R2 and R3 are absent, R4 is -C14H29, R7 is -OH or R1-R2-R3-R4, m:n is 75, R1 is -O-, Mw (cf W) is 10,000, R71= -OH or -R1-R2- R3-R4.
Polymer C1 was of the basic structure of formula III, wherein x is zero, y is 25, R9 is -CH2-, R6 is -CH3, R5 is -H, S2 is -COCH2C(OH) (COOA1) CH2COOA1, A1 is Na, R is -CO-O-, R2 and R3 are absent, R4 is -C12H25, Mw (cf n) is 24,000. Polymer D1 was of the basic formula IV, wherein A1 is
-Na, R 11 is R10 is -C14H29, A2 is -C14H29 ,
Figure imgf000026_0001
Q1:Q2 is 25 :1, Mw (cf n) is 2,500, D is -H
The following removal percentages were found in the modified SCAS test: polymer % removal
A1 94 %
B1 100 %
C1 85 %
D1 101 %
comp* 60 %
* polymer A-11 as described in EP 346 995.
The SCAS effluent is used as the inoculum in a modified Sturm test-system and the following conversion
percentages were obtained: polymer % conversion
A1 0 %
B1 63 %
C1 0 %
D1 67 %
0 %
From these results it appears that polymers A1 to D1 all are within our definition of biodegradability because they provide more than 80 % removal in the modified SCAS test, while the comparative polymer as disclosed in EP 346 995 is outside our biodegradability definition by both tests. The results of using the effluent of the SCAS test as the inoculum in a Sturm test-system
indicate that polymers B1 and D1 are in the preferred class of biodegradable materials because they also show more than 60 % conversion in this test. Because of its good deflocculating properties combined with the
preferred improved biodegradability, polymers B1 and other polysugars (preferably of formula II or Ila) are preferred embodiments of biodegradable deflocculating polymers according to the invention. EXAMPLE II
The following compositions were prepared by either adding the citrate together with sufficient NaOH to neutralise the active materials and to bring the pH of the final composition to 7, to water at a temperature of 30 °C under stirring, followed by addition of the deflocculating polymer and a premix of the Synperonic and Dobs (in acid form) (Method abbreviated WEPA) or by using the same order of addition except that the polymer is now added after the premix of the surfactants (Method abbreviated WEAP). INGREDIENT % (wt) A B C
NaDobs 24.4 24.5 30.0
Synperonic A7 10.4 9.9 12.9
NaCitrate 2aq 13.0 16.4 14.3
Water 52.2 49.2 42.8 polymer % on top of formulation
Polymers B1 to B6 are of the basic structure of formula II, wherein R2 and R3 are absent, R4 is -C14H29, R7 is -OH, R7' is -OH or -R1-R2-R3-R4;
Polymer m:n R1 Mw (cf v and w)
B1 75 -O- 10,000
B2 30 -OCH2 CONH 10,000
B3 75 -O- 4,000
B4 95 -O- 15,000
B5 150 -O- 35,000
B6 90 -O- 60,000
Figure imgf000029_0001
All compositions other than the comparative formulations 1, 8 and 25 did not not yield the rapid phase separation as observed in the comparative
formulations. Compositions 28 and 29 were tested for their physical stability, both were stable (no phase separation upon storage for 21 days at 25 °C). It is believed that the viscosity reduction and the stability increase upon addition of the deflocculating polymers is an indication of deflocculating effectiveness of the polymer materials. Confirmation of this can be found in the visual appearance of the product and from
microscopical observations.
The good deflocculating properties of the
hydrophobically modified polysugars in combination with their excellent biodegradability (see example I) renders these polymers particularly preferred for use in
compositions of the invention.
Example III
The following polymers in accordance to formula I were incorporated into the formulations as indicated in
Example II.
Polymers A1 and A2 are of the basic structure of formula I, wherein for A1 and A2 R1 is -CO-O-, R2 and R3 are absent, R4 is -C14H29, R5 is -COONa, R6 is CH3, R12 is -CO-CH3, A1 to A3 is Na, x is zero, q:y is 1:1, (q+y):z is 25:1. The molecular weight (cf n) of A1 is 12,400, the Mw of A2 is 49,000.
Polymers A3 to A6 are also in accordance to formula I, wherein R1 is -CO-O-, R2 and R3 are absent, R4 is
-C12H25, R5 is -H, R6 is -CH3, A1 is Na, y is zero, q:x is 1:1, (q+x):z is 25:1 B1= -H. For A3 R12 is -CO-CH3 and the mW (cf n) is 4,500, for A4 R1 2 is -H and the Mw is 2,800, for A5 R12 is -CO-CH3 and the Mw is 4,300, for A6 R12 is -H and the Mw is 3,100.
Polymer A7 is in accordance with formula I, wherein R1 is -CO-O-, R2 and R3 are absent, R4 is -C13H27, R5 is -H, R12 is -CO-CH3 or -CO-CH2-CH2-COONa while the ratio of -CO-CH3 groups to -CO-CH2-CH2-COONa is 25 : 70, x and y are zero, q:z is 19:1 and the Mw (cf n) is 1,500.
The following results were obtained:
Figure imgf000032_0001
* unreliable results due to rapid phase separation.
Similar results could be obtained by using similar polymers like polymer A3, A5 or A6.

Claims

1. A liquid detergent composition comprising a
dispersion of lamellar droplets of detergent active material in an aqueous continuous phase, said composition also comprising a biodegradable
deflocculating polymer.
2. A liquid detergent composition according to claim 1, wherein the deflocculating polymer is of formula I, II, Ila, III or IV as described hereabove.
3. A liquid detergent composition according to claim 1, wherein the deflocculating polymer is a
hydrophobically modified polysugar.
4. A liquid detergent composition according to claim 3 , wherein the polysugar is a hydrophobically modified dextran preferably having a Mw of 2,000 to 20,000.
5. A liquid detergent composition according to claim 1, having a viscosity of less than 2,500 mPas at 21 s-1.
6. A liquid detergent composition according to claim 1 comprising from 0.01- 5 % by weight of
deflocculating polymers.
7. A liquid detergent composition according to claim 1 having a pH of from 6 to 14.
8. A liquid detergent composition according to claim 1 comprising from 1-70 % by weight of detergent active materials.
9. A liquid detergent compostion according to claim 1 yielding less than 10 % by volume phase separation when stored at 25 °C for 21 days from the day of prepration.
PCT/EP1990/001962 1989-12-12 1990-11-14 Liquid detergents WO1991009109A1 (en)

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DE69025770T DE69025770T2 (en) 1989-12-12 1990-11-14 LIQUID DETERGENT
EP90916476A EP0505371B1 (en) 1989-12-12 1990-11-14 Liquid detergents
NO922301A NO180051C (en) 1989-12-12 1992-06-11 Liquid detergent composition comprising a deflocculation polymer

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GB898928067A GB8928067D0 (en) 1989-12-12 1989-12-12 Detergent compositions

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GB2256646A (en) * 1991-06-11 1992-12-16 Unilever Plc Liquid detergent composition
EP0623670A2 (en) 1993-05-07 1994-11-09 ALBRIGHT & WILSON UK LIMITED Aqueous based surfactant compositions
US5437810A (en) * 1994-04-26 1995-08-01 Colgate-Palmolive Co. Aqueous liquid detergent compositions containing oxidized polysaccharides
US5489397A (en) * 1994-03-04 1996-02-06 National Starch And Chemical Investment Holding Corporation Aqueous lamellar detergent compositions with hydrophobically terminated hydrophilic polymer
EP0703243A1 (en) * 1994-09-26 1996-03-27 Unilever N.V. Process for preparing polysacharides containing hydrophobic side chains
EP0691399A3 (en) * 1994-07-06 1996-05-22 Colgate Palmolive Co Aqueous liquid detergent compositions containing deflocculating polymers
EP0725082A2 (en) * 1995-01-31 1996-08-07 National Starch and Chemical Investment Holding Corporation Method for preparing hydrophobically-terminated polysaccharide polymers and detergent compositions comprising the polysaccharide polymers
US5597508A (en) * 1989-10-31 1997-01-28 Lever Brothers Company, Division Of Conopco, Inc. Liquid detergent composition containing deflocculating polymer with ionic monomers
US5599784A (en) * 1994-03-04 1997-02-04 National Starch And Chemical Investment Holding Corporation Aqueous lamellar detergent compositions with hydrophobically capped hydrophilic polymers
EP0776965A2 (en) 1995-11-30 1997-06-04 Unilever N.V. Polymer compositions
US9556405B2 (en) 2012-11-29 2017-01-31 Conopco, Inc. Polymer structured aqueous detergent compositions

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Publication number Priority date Publication date Assignee Title
US5597508A (en) * 1989-10-31 1997-01-28 Lever Brothers Company, Division Of Conopco, Inc. Liquid detergent composition containing deflocculating polymer with ionic monomers
GB2256646A (en) * 1991-06-11 1992-12-16 Unilever Plc Liquid detergent composition
EP0623670A2 (en) 1993-05-07 1994-11-09 ALBRIGHT & WILSON UK LIMITED Aqueous based surfactant compositions
US5599784A (en) * 1994-03-04 1997-02-04 National Starch And Chemical Investment Holding Corporation Aqueous lamellar detergent compositions with hydrophobically capped hydrophilic polymers
US5489397A (en) * 1994-03-04 1996-02-06 National Starch And Chemical Investment Holding Corporation Aqueous lamellar detergent compositions with hydrophobically terminated hydrophilic polymer
US5437810A (en) * 1994-04-26 1995-08-01 Colgate-Palmolive Co. Aqueous liquid detergent compositions containing oxidized polysaccharides
EP0691399A3 (en) * 1994-07-06 1996-05-22 Colgate Palmolive Co Aqueous liquid detergent compositions containing deflocculating polymers
EP0703243A1 (en) * 1994-09-26 1996-03-27 Unilever N.V. Process for preparing polysacharides containing hydrophobic side chains
EP0725082A2 (en) * 1995-01-31 1996-08-07 National Starch and Chemical Investment Holding Corporation Method for preparing hydrophobically-terminated polysaccharide polymers and detergent compositions comprising the polysaccharide polymers
US5627273A (en) * 1995-01-31 1997-05-06 National Starch And Chemical Investment Holding Corporation Method for preparing hydrophobically-terminated polysaccharide polymers and detergent compositions comprising the polysaccharide polymers
EP0725082A3 (en) * 1995-01-31 1997-08-27 Nat Starch Chem Invest Method for preparing hydrophobically-terminated polysaccharide polymers and detergent compositions comprising the polysaccharide polymers
EP0776965A2 (en) 1995-11-30 1997-06-04 Unilever N.V. Polymer compositions
US9556405B2 (en) 2012-11-29 2017-01-31 Conopco, Inc. Polymer structured aqueous detergent compositions

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EP0505371B1 (en) 1996-03-06
GB8928067D0 (en) 1990-02-14
CA2070817A1 (en) 1991-06-13
DE69025770D1 (en) 1996-04-11
ES2084043T3 (en) 1996-05-01
EP0505371A1 (en) 1992-09-30
DE69025770T2 (en) 1996-09-05

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