WO1989010504A1 - Device for eliminating rattle in a gear box - Google Patents

Device for eliminating rattle in a gear box Download PDF

Info

Publication number
WO1989010504A1
WO1989010504A1 PCT/SE1989/000233 SE8900233W WO8910504A1 WO 1989010504 A1 WO1989010504 A1 WO 1989010504A1 SE 8900233 W SE8900233 W SE 8900233W WO 8910504 A1 WO8910504 A1 WO 8910504A1
Authority
WO
WIPO (PCT)
Prior art keywords
gear
hub
cavities
cavity
disc
Prior art date
Application number
PCT/SE1989/000233
Other languages
French (fr)
Inventor
Grzegorz Janiszewski
Original Assignee
Ab Volvo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ab Volvo filed Critical Ab Volvo
Priority to DE1989604429 priority Critical patent/DE68904429T2/en
Priority to AT89905234T priority patent/ATE84603T1/en
Publication of WO1989010504A1 publication Critical patent/WO1989010504A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/17Toothed wheels
    • F16H55/18Special devices for taking up backlash
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/19Gearing
    • Y10T74/19623Backlash take-up
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/19Gearing
    • Y10T74/1987Rotary bodies
    • Y10T74/19893Sectional
    • Y10T74/19898Backlash take-up

Definitions

  • the present invention relates to a device for eliminating mechanical rattle between a pair of inter-engaging gears, comprising a gear element cooperating with one gear, said gear element being rotatably mounted on a hub portion joined to said one gear, having the same tooth profile and number of teeth as the gear and being connected to the gear via rotationally resilient elements, which are pre- -tensioned in the engagement position of the gears.
  • the purpose of the present invention is to achieve a de ⁇ vice of the type described, in the introduction, which is simple and inexpensive to manufacture and assemble and which eliminates the risk of producing its own noise.
  • the resilient elements comprise elastic elements which are disposed in opposing, circumferentially spaced cavities in the hub portion and in the circumferen ⁇ tial inner surface facing the hub of the gear element and are disposed to keep the gear element and said one gear angularly displaced relative to each other before they are brought into engagement with the other gear.
  • the device according to the invention has a low pr.oduction cost and is simple to assemble.
  • the cavities in the gear hub and the gear element, respectively, can be produced by simple milling operations.
  • the cavities lie in the radially inner portion of the gear, they do not affect the tooth shape during the quenching process.
  • Assembly is simplified by virtue of the fact that the elastic elements can in principle lie loosely in the cavities.
  • the device produces no noise by itself if elas ⁇ tic elements of rubber are used, which elements not only provide a pre-tensioning torque but also attenuate oscil ⁇ lations .
  • Figure 1 shows a sectional view of a portion of a gear box with a device according to the invention.
  • Figure 2 shows a section along the line II-II in Figure 1
  • Figure 3 shows a section along the line III-III in Figure 2
  • Figure 4 shows a perspective view of a portion of the gear in Figure 2
  • Figure 5 is a view corresponding to Figure 2 of a prefer ⁇ red embodiment of the device according to the invention in an unloaded state
  • Figure 6 shows a view of the device in Figure 5 in a pre- -tensioned state.
  • Figure 1 designates a portion of a gear box housing, in which two shafts 2, 3 are rotatably mounted.
  • the shafts carry individual gears 4, 5. which engage each other.
  • Gear 4 is rotatably mounted on its shaft 2 and is lockable and releasable by means of an engaging sleeve (not shown) , while the gear 5 is non-rotatably fixed on its shaft 3.
  • the gear 5 is divid- ed into two parts 6, 7.
  • the gear portion 7 is in the form of a thin annular disc 8, while the gear portion 6 is a portion of the gear proper 5.
  • the disc 8 is rotatably mounted on a shoulder 9 in the hub portion 10 of the gear 5.
  • Cavities 11 and 12 in the inner edge of the disc 8 and in the shoulder house rubber elements 13, which form the resilient element, against the force of which the disc 8 5 is rotatable relative to the gear 5.
  • a thin plate 14 between the hub portion 10 of the gear 5 and an adjacent bearing 15 fixes the disc 8 and the rubber elements 13 axially relative to the gear 5.
  • the rubber elements 13 can be loosely placed or fixed by heat into the cavities 11, TO 12.
  • the cavities 11, 12 are so arranged relative to the gear portions 6 and 7 that, when the disc is mounted in place on the shoulder 9 and the rubber elements 13 are laid into
  • the embodiment shown in Figures 5 and 6 differs from that described above in that the resilient elements comprise, in addition to the rubber elements 20 corresponding to the elements 13 above, metal leaf springs 21 as well.
  • the elements 20 are made with projections 22 extending into dove tail grooves 23 in the disc 8.
  • the leaf springs 21 are fused to the rubber elements 20 and the resilient elements consisting of the parts 20. 21 are held together in place in the disc 8 by the projections 22 and the cavities 23 when mounting the disc on the shoulder 9 on the gear hub 10.
  • the cavities 12 in the hub are so dimen ⁇ sioned relative to the shape of the leaf springs 21 in the unloaded state, that there is a slight play "S" which facilitates assembly. This play "S” provides an expansion space for compressed rubber when pre-tensioning the resi ⁇ lient elements, as is evident from Figure 6.
  • each component can be "tailor-made" for a specific task.
  • the rubber elements 20 are primarily designed to damp oscillations, while the leaf springs 21 are primarily designed to achieve sufficiently great pre-tensioning torque.
  • the cavities 12 in the shoulder portion 9 of the hub 10 are arcuate.
  • the cavities 11 in the gear disc 8 have a bottom portion 11a which extends essentially tangentially to the hub portion 9, and a rear wall lib, which extends essentially perpen ⁇ dicular to the bottom portion 11a.
  • Each leaf spring 21 has a portion 21a with a shape adapted to the arc of the cavity 12 and an adjacent portion 21b extending into the cavity 11, which abuts the rear wall lib.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gears, Cams (AREA)
  • Gear Transmission (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

Device for eliminating mechanical rattle in a gear box. One of a pair of inter-engaging gears (4, 5) is made with a shoulder (9) on which a disc (8) is rotatably mounted. The disc is made with gear teeth (7) corresponding to the gear teeth (6) of the gear (5). Pre-tensioned rubber elements (13) laid into opposing cavities in the inner circumference of the disc and in the shoulder, strive to angularly displace the disc relative to the gear, so that the teeth of the disc compensate for the backlash between the gears (4, 5).

Description

Device for eliminating rattle in a gear box
The present invention relates to a device for eliminating mechanical rattle between a pair of inter-engaging gears, comprising a gear element cooperating with one gear, said gear element being rotatably mounted on a hub portion joined to said one gear, having the same tooth profile and number of teeth as the gear and being connected to the gear via rotationally resilient elements, which are pre- -tensioned in the engagement position of the gears.
In most automobiles with a manual transmission there is a mechanical rattle when idling. The noise is produced when the teeth of the gears strike each other at a certain frequency since the gears in the gear box are imparted an acceleration due to the non-uniform running of the engine at low rpm. The oscillations which are produced are trans¬ mitted via the clutch and the input shaft and are caused not only by the engine but also by the drag torque of the gear box. The engine flywheel has a greater angular acce¬ leration and oscillation amplitude at low engine speeds, so that idle rattle increases in most cases with decreas¬ ing rpm. A low idling rpm is, however, in general desir¬ able since it improves fuel economy.
Several different methods of reducing or completely eli- minating idling rattle in gear boxes are known. It is for example possible to use clutches with special stiffness and dampening, to increase the moment of inertia of the flywheel or to reduce the backlash between the gears. It is also possible to use a friction brake in the gear box, to pre-tension the gears or alter their moments of in¬ ertia. In most cases these methods are either not suf¬ ficiently effective for reducing rattle or they are expensive since they require relatively extensive modi¬ fications of existing components. As regards the reduction of backlash, it is for example not practically possible to achieve a small enough play to provide effective reduction of rattle. The pre-tensioning devices hitherto brought into use have had a tendency to produce their own addi- tional noises.
By means of a device of the type described in the intro¬ duction, which is known by for example EP 0 199 265, it is possible to achieve an effect which is nearly the same as when the backlash between the gears is practically comp¬ letely eliminated. The known device has gear members interconnected with the aid of a pre-tensioned leaf spring fixed between pins, said spring being housed in a space formed by grooves in opposing sides of gear members. Such a device is relatively complicated to manufacture and assemble and there is a risk that it will produce its own rattle, especially when wear has caused play in the spring mounting.
The purpose of the present invention is to achieve a de¬ vice of the type described, in the introduction, which is simple and inexpensive to manufacture and assemble and which eliminates the risk of producing its own noise.
This is achieved according to the invention by virtue of the fact that the resilient elements comprise elastic elements which are disposed in opposing, circumferentially spaced cavities in the hub portion and in the circumferen¬ tial inner surface facing the hub of the gear element and are disposed to keep the gear element and said one gear angularly displaced relative to each other before they are brought into engagement with the other gear.
The device according to the invention has a low pr.oduction cost and is simple to assemble. The cavities in the gear hub and the gear element, respectively, can be produced by simple milling operations. By virtue of the fact that the cavities lie in the radially inner portion of the gear, they do not affect the tooth shape during the quenching process. Assembly is simplified by virtue of the fact that the elastic elements can in principle lie loosely in the cavities. The device produces no noise by itself if elas¬ tic elements of rubber are used, which elements not only provide a pre-tensioning torque but also attenuate oscil¬ lations .
The invention is described in more detail below with reference to an example shown in the accompanying draw¬ ings , where Figure 1 shows a sectional view of a portion of a gear box with a device according to the invention.
Figure 2 shows a section along the line II-II in Figure 1, Figure 3 shows a section along the line III-III in Figure 2, Figure 4 shows a perspective view of a portion of the gear in Figure 2,
Figure 5 is a view corresponding to Figure 2 of a prefer¬ red embodiment of the device according to the invention in an unloaded state, and Figure 6 shows a view of the device in Figure 5 in a pre- -tensioned state.
In Figure 1. 1 designates a portion of a gear box housing, in which two shafts 2, 3 are rotatably mounted. The shafts carry individual gears 4, 5. which engage each other. Gear 4 is rotatably mounted on its shaft 2 and is lockable and releasable by means of an engaging sleeve (not shown) , while the gear 5 is non-rotatably fixed on its shaft 3.
As is most clearly shown in Figure 4, the gear 5 is divid- ed into two parts 6, 7. The gear portion 7 is in the form of a thin annular disc 8, while the gear portion 6 is a portion of the gear proper 5. The disc 8 is rotatably mounted on a shoulder 9 in the hub portion 10 of the gear 5. Cavities 11 and 12 in the inner edge of the disc 8 and in the shoulder house rubber elements 13, which form the resilient element, against the force of which the disc 8 5 is rotatable relative to the gear 5. A thin plate 14 between the hub portion 10 of the gear 5 and an adjacent bearing 15 fixes the disc 8 and the rubber elements 13 axially relative to the gear 5. The rubber elements 13 can be loosely placed or fixed by heat into the cavities 11, TO 12.
The cavities 11, 12 are so arranged relative to the gear portions 6 and 7 that, when the disc is mounted in place on the shoulder 9 and the rubber elements 13 are laid into
T5 the cavities, but before the gear 5 has been mounted into the gear box and brought into engagement with the gear 4r the gear portions 6, 7 are angularly displaced in relation to each other. This is illustrated, exaggerated to some degree for the sake of illustration, in Figure 4. In prac-
20 tice, there is a lateral displacement of 1-2 mms between the teeth addenda in the gear portions 6 and 7. The main requirement is that the lateral displacement between the gear portions 6, 7 is greater than the backlash between the teeth of the gears 4, 5.
25
When the gear 5 is mounted in engagement with the gear 4, the angular displacement of the disc 8 is reduced relative to the gear proper 5, which creates a pre-tensioning in the rubber elements 13. The teeth of the disc 8 will thus
30 be constantly spring-biased so that one flank 16 (Figure 3) will always be in contact with the opposing tooth flank of the gear 4. In this way, backlash is practically eliminat¬ ed between the gears. By virtue of the fact that one flank 17 is always unloaded, it can be machined to lower re-
35 quirements of precision and finishing, which reduces production costs. The embodiment shown in Figures 5 and 6 differs from that described above in that the resilient elements comprise, in addition to the rubber elements 20 corresponding to the elements 13 above, metal leaf springs 21 as well. The elements 20 are made with projections 22 extending into dove tail grooves 23 in the disc 8. The leaf springs 21 are fused to the rubber elements 20 and the resilient elements consisting of the parts 20. 21 are held together in place in the disc 8 by the projections 22 and the cavities 23 when mounting the disc on the shoulder 9 on the gear hub 10. The cavities 12 in the hub are so dimen¬ sioned relative to the shape of the leaf springs 21 in the unloaded state, that there is a slight play "S" which facilitates assembly. This play "S" provides an expansion space for compressed rubber when pre-tensioning the resi¬ lient elements, as is evident from Figure 6.
By dividing the resilient elements in two different components in the manner described above a device is provided in which each component can be "tailor-made" for a specific task. Thus the rubber elements 20 are primarily designed to damp oscillations, while the leaf springs 21 are primarily designed to achieve sufficiently great pre-tensioning torque.
As can be seen in Figures 2, 5 and 6, the cavities 12 in the shoulder portion 9 of the hub 10 are arcuate. The cavities 11 in the gear disc 8 have a bottom portion 11a which extends essentially tangentially to the hub portion 9, and a rear wall lib, which extends essentially perpen¬ dicular to the bottom portion 11a. Each leaf spring 21 has a portion 21a with a shape adapted to the arc of the cavity 12 and an adjacent portion 21b extending into the cavity 11, which abuts the rear wall lib.
Trials over long periods of time have shown that the design described fulfills useful life requirements as regards rattle elimination and resilience and the device produces no noise of its own even after extended use.

Claims

1. Device for reducing mechanical rattle between a pair of inter-engaging gears, comprising a gear element cooperat¬ ing with one gear, said gear element being rotatably mounted on a hub portion joined to said one gear, having the same tooth profile and number of teeth as the gear and being connected to the gear via rotationally resilient elements, which are pre-tensioned in the engagement posi¬ tion of the gears, characterized in that the resilient elements comprise elastic elements (13; 20) which are disposed in opposing, circumferentially spaced cavities
Cll. 12) in the hub portion (9) and in the circumferential inner surface facing the hub of the gear element (8) and are disposed to keep the gear element and said one gear angularly displaced relatively to each other before they are brought into engagement with the other gear.
2. Device according to claim 1, characterized in that the cavities (12) in the hub portion are arcuate, as viewed in a radial plane, while the cavities (11) in the gear ele- - ment have a first limiting surface (11a) which is tangen¬ tial relative to the circumference of the hub, and a second limiting surface (lib) which extends essentially perpendicular to and radially inwards from the radially outer end of the first limiting surface.
3.. Device according to claim 1 or 2, characterized in that the resilient elements comprise, firstly an elastic ele¬ ment (20) of rubber or a rubber-like material and secondly a metal leaf spring (21) which abuts against the side of the elastic element facing the cavity (12) in the gear hub (9).
4_ Device according to claims 2 and 3, characterized in that the leaf spring (21) has a portion (21a) with an arcuate shape adapted to the cavity (12) in the hub por¬ tion and an adj'oining portion (21b) extending into the cavity (11) in the gear element, said portion (21b) abut¬ ting against the second limiting surface (lib) of the cavity.
PCT/SE1989/000233 1988-04-26 1989-04-26 Device for eliminating rattle in a gear box WO1989010504A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE1989604429 DE68904429T2 (en) 1988-04-26 1989-04-26 ARRANGEMENT FOR ELIMINATING NOISE IN TRANSMISSION HOUSINGS.
AT89905234T ATE84603T1 (en) 1988-04-26 1989-04-26 ARRANGEMENT FOR ELIMINATION OF NOISE IN TRANSMISSION CASES.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE8801557A SE466669B (en) 1988-04-26 1988-04-26 DEVICE MAKES MECHANICAL SLAM IN A VEHICLE LOAD
SE8801557-3 1988-04-26

Publications (1)

Publication Number Publication Date
WO1989010504A1 true WO1989010504A1 (en) 1989-11-02

Family

ID=20372135

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE1989/000233 WO1989010504A1 (en) 1988-04-26 1989-04-26 Device for eliminating rattle in a gear box

Country Status (5)

Country Link
US (1) US5067364A (en)
EP (1) EP0426678B1 (en)
JP (1) JPH02504062A (en)
SE (1) SE466669B (en)
WO (1) WO1989010504A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0476802A1 (en) * 1990-09-20 1992-03-25 Chiba Dies Co., Ltd. Gear set
DE4102280A1 (en) * 1991-01-26 1992-08-06 Daimler Benz Ag Gear wheel fitment for transmitting forces - has two couplings joined to hub, with coupling halves and gear rim

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5813335A (en) * 1996-12-18 1998-09-29 Heidelberg Harris Inc. Apparatus for preventing backlash between the meshing teeth of a first and a second gear in a printing unit of a lithographic rotary printing press
DE50004268D1 (en) 2000-12-02 2003-12-04 Ford Global Tech Inc Continuously variable transmission
EP1365175A3 (en) * 2002-05-24 2004-12-15 Sterki Ag Set of gears for a transmission
US6997076B2 (en) 2003-02-10 2006-02-14 Delphi Technologies, Inc. Gear backlash elimination and adjustable gear backlash mechanism
JP4375723B2 (en) * 2004-02-24 2009-12-02 株式会社エンプラス gear
WO2010149126A1 (en) * 2009-06-25 2010-12-29 Schaeffler Technologies Gmbh & Co. Kg Drive train having clutch activation for overcoming the backlash of the drive train before start-up
AT508701B1 (en) * 2010-06-23 2011-05-15 Miba Sinter Austria Gmbh GEAR ARRANGEMENT
DE102010062686A1 (en) * 2010-12-09 2012-06-14 Bayerische Motoren Werke Aktiengesellschaft Tensioned gear for internal combustion engine, has fixed wheel that is attached to machine housing including rotatable shaft such that bracing wheel is arranged between fixed wheel and machine housing
CN209072302U (en) * 2018-08-03 2019-07-05 瑞声科技(南京)有限公司 Vibrating motor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2845809A (en) * 1955-02-17 1958-08-05 Univ California Pre-loaded gear
DE2439317A1 (en) * 1974-08-16 1976-02-26 Hurth Masch Zahnrad Carl Play free damped composite gear wheels - have metallic and plastic gears joined face to face
DE2528466A1 (en) * 1975-06-26 1977-01-13 Oelsch Fernsteuergeraete Spur gear drive with zero backlash - has discs of double gear wheel connected by elastic driving dowel
EP0199265A2 (en) * 1985-04-23 1986-10-29 Toyota Jidosha Kabushiki Kaisha Gear assembly adapted for mating with a third gear in a non-backlash manner

Family Cites Families (10)

* Cited by examiner, † Cited by third party
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US1334517A (en) * 1920-03-23 Bobebt w
US1033468A (en) * 1911-04-04 1912-07-23 Charles E Raymond Gearing.
US1539149A (en) * 1923-11-13 1925-05-26 Argyle K Thornburg Silent-gear structure
US1647480A (en) * 1927-05-20 1927-11-01 Clarence L Starkey Automatic compensating gear
FR979448A (en) * 1942-04-17 1951-04-26 Automatic backlash adjustment device for pinions or gears in general
US2343110A (en) * 1942-10-30 1944-02-29 Gear Specialties Preloaded gear
US2607238A (en) * 1951-04-28 1952-08-19 Oak Mfg Co Gear drive
US3233519A (en) * 1960-11-29 1966-02-08 Hurth Masch Zahnrad Carl Gear shaping machine
DE2813456A1 (en) * 1978-03-29 1979-10-11 Jumpertz Wolfgang Back-lash prevention mechanism for gear drive - has identical coaxial pinions spring biassed apart circumferentially through axially extending pins on both
JPS6095272A (en) * 1983-10-28 1985-05-28 Mitsubishi Electric Corp Backlash removing mechanism

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2845809A (en) * 1955-02-17 1958-08-05 Univ California Pre-loaded gear
DE2439317A1 (en) * 1974-08-16 1976-02-26 Hurth Masch Zahnrad Carl Play free damped composite gear wheels - have metallic and plastic gears joined face to face
DE2528466A1 (en) * 1975-06-26 1977-01-13 Oelsch Fernsteuergeraete Spur gear drive with zero backlash - has discs of double gear wheel connected by elastic driving dowel
EP0199265A2 (en) * 1985-04-23 1986-10-29 Toyota Jidosha Kabushiki Kaisha Gear assembly adapted for mating with a third gear in a non-backlash manner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0476802A1 (en) * 1990-09-20 1992-03-25 Chiba Dies Co., Ltd. Gear set
DE4102280A1 (en) * 1991-01-26 1992-08-06 Daimler Benz Ag Gear wheel fitment for transmitting forces - has two couplings joined to hub, with coupling halves and gear rim

Also Published As

Publication number Publication date
US5067364A (en) 1991-11-26
EP0426678A1 (en) 1991-05-15
SE466669B (en) 1992-03-16
SE8801557L (en) 1989-10-27
JPH02504062A (en) 1990-11-22
EP0426678B1 (en) 1993-01-13
SE8801557D0 (en) 1988-04-26

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