Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
  • B04B—CENTRIFUGES
  • B04B15/00—Other accessories for centrifuges
  • B04B15/02—Other accessories for centrifuges for cooling, heating, or heat insulating
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B21/00—Machines, plants or systems, using electric or magnetic effects
  • F25B21/02—Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B2321/00—Details of machines, plants or systems, using electric or magnetic effects
  • F25B2321/02—Details of machines, plants or systems, using electric or magnetic effects using Peltier effects; using Nernst-Ettinghausen effects
  • F25B2321/023—Mounting details thereof

Definitions

• thermoelectric cool ⁇ ers preferably designed for installation to centrifuges. More particularly, the cooler is of the type having a 10 nonconducting substrate mounting thermoelectric coolers and is improved with a design provided to cool a flexi ⁇ ble can and provide heat sink for the more efficient discharge of energy.
• thermoelectric coolers dis ⁇ close the advantage of a nonconducting substrate grasp ⁇ ing a plurality of thermoelectric units.
• the substrate with attached thermoelectric units is clamped between 0 the bottom of a centrifuging can on one side and a en ⁇ ergy dissipating heat sink on the other side.
• By firm ⁇ ly impressing the can onto the heat sinks efficient thermal conductivity and hence the removal of heat from the vacuum can readily occurs.
• the specifics of the 5 construction requires a can in the centrifuge thick enough to enable the can to remain flat and in firm thermal engagement with the heat sinks. Specifically, the can at the upper edges is urged downwardly.
• the bottom and circular wall of the can is impressed upon 0 the thermoelectric coolers. The flatness combined with the resistance of the can bottom to bending sinks ensures efficient heat transfer to the attached thermoelectric coolers.
• a can of this rigidity has a 5 slower thermal response time.
• the can retains suffi ⁇ cient heat content so that it imposes an appreciable delay in cooling rotors to desired centrifuging temperatures. This delay is both a result of the heat content of the can as well as the required temperature gradient to move heat across the can.
• thermo ⁇ electric cooler is dependent upon the heat discharge from the thermoelectric cooler.
• heat discharge includes heat extracted by the can as well as heat pro ⁇ **d in the thermoelectric cooler by the Peltier ef- feet.
• Ordinary heat sinks have been found other than optimum for this required heat discharge effect. As a result, cooling has been undesirably slow.
• thermoelectric cooling design of the type having a nonconducting substrate mounting thermoelectric coolers is improved. Provisions for a flexible can and improved heat dissipation from the thermoelectric cool ⁇ ers are provided.
• the refrigerated vacuum can is provided with thin walls of high purity aluminum with the result that deformation of the wall surface, especially the bottom wall surface can occur both with respect to installation.
• a plural ⁇ ity of can heat sinks are placed on the walls of the can to form a unitary and locally rigid.side wall to the can at the point of attachment. At least one ther ⁇ moelectric cooler is communicated to the can heat sinks at a first side for receiving heat energy from the can.
• a second discharge heat sink is communicated to each thermoelectric cooler for dissipating heat energy from both the can and the thermoelectric cooler.
• Spring biased connections move the respective heat sinks towards one another and clamp the thermoelectric cooler firmly therebetween.
• the heat sinks dynamically conform to dimensional changes at the cooler interface during installation.
• the discharge heat sinks are integrally cast with copper plugs placed in an aluminum mold and the aluminum cast about the copper plugs.
• the copper plug is preferably gold plated to prevent oxidation and form a heat conducting alloy with the aluminum. This enables heat transfer with a low temperature gradient to produce cooling with high efficiency.
• An object of this invention is to enable a can of reduced thickness having improved thermal re- sponse time to be utilized with a centrifuge.
• a plurality of can heat sinks are secured to the flexible walls of the can preferably at the can undersides to form unitary and locally rigid heat transfer surfaces on the can.
• Thermo- electric coolers are communicated to the can.
• Second discharge heat sinks contact the thermoelectric coolers on the opposite side.
• thermoelectric coolers in combination with a flexible can.
• an improved heat discharge sink is disclosed. Specifically, the heat sink mold is provided with a cleaned copper insert. Aluminum is thereafter poured into the mold. There results an integrally bound cop- per plug in an aluminum heat sink which enables heat transfer between copper and an aluminum alloy that can be cast to be improved by a factor of three (3). It is noted that the ability to fabricate a heat sink from copper and aluminum is relatively unex ⁇ pected. Specifically, a eutectic alloy of copper and aluminum can be expected to etch the copper insert dur- ing cooling of the aluminum. It has been found that the resultant alloy does not produce appreciable etch ⁇ ing of the copper insert a d further enables heat transfer. Gold plating or equipment non-oxidizing coatings may be used on copper to prevent oxidation of copper while hot.
• a further object of this invention is to disclose is to disclose a preferred manner of casting a copper plug into an aluminum heat sink.
• the copper plug is provided with a gold plating in the order of 10 to 100 millionths of an inch thickness. This gold plate produces non-oxidizing coating which diffuses into the aluminum producing an alloy forming a good metallurgical heat conducting bond.
• a heat sink which has mini ⁇ mal thermal excursion over the discharged ambient tem ⁇ perature of the surrounding atmosphere. More efficient cooling is provided.
• Fig. 1A is a side elevation schematic of a thermoelectrically cooled can illustrating the flexible can, attached can heat sink, thermoelectric cooler and discharge heat sink with the spring biased clamps there ⁇ between;
• Fig. IB is an enlarged view of Fig. 1A in the vicinity of the clamp;
• Fig. 2 is a plan view of the nonconductive strip and thermoelectric cooler adapting the principle of the Wedemeyer et al. 4,512,758 patent to the instant invention
• Fig. 3 is a plan view of a cooler illustrated in Fig. 1 showing attachment of the thermoelectric cool- er;
• Fig. 4 illustrates the casting of the copper aluminum discharge heat sinks for thermocommunication to the thermoelectric coolers.
• a can C is illustrated with a vacuum tight top T shown schematically in broken lines.
• a rotor R is placed within can C.
• a vacuum pump V (schematically shown) evacuates the interior of the can C.
• rotor R may be rotated so that contained samples (not shown) are centrifuged at high gravity fields.
• Classification of the sample in rotor R must occur at precisely controlled temperature.
• An example of such a temperature is 0° centigrade for certain bio ⁇ logical samples.
• the sample Before centrifuging, the sample must be brought to the precise temperature. During centri ⁇ fuging, the sample must be maintained at the precise temperature. In either event, cooling of the can C is required. Because of their small size and weight, ther ⁇ moelectric devices using the Peltier effect are utilized.
• Can C is typically produced from pure and nonalloyed aluminum. Compared to the can illustrated in Wedemeyer et al. U.S. Patent 4,512,758, wall thickness of the can is reduced by 2/3. In the Wedemeyer reference the illustrated can had a wall thickness of .187-inches. Here, can C has a wall thickness of .065- inches. Such a wall thickness has the advantage of improving thermal response times. Both the heat capac ⁇ ity of the can C and the thermal gradient produced by the can in cooling rotor R are reduced.
• the circular bottom wall 18 of the can is subject to flexing. Such flexing can occur dur ⁇ ing assembly at wall 18.
• thermoelectric cool ⁇ ers K require high thermal conductivity between can heat sinks 20 and discharge heat sinks 22. Specifical ⁇ ly, and at the interface 24 between thermoelectric cool ⁇ er K and discharge heat sink 22, a critical high flow heat discharge junction is defined.
• the heat flow across in ⁇ terface 21 (between the can communicated heat sink 20 and the thermoelectric cooler K) can be three (3) watts while the heat flow across interface 24 (between thermo ⁇ electric cooler K and discharge heat sink 24) can be thirty (30) watts or a magnitude greater. Because of this enlarged heat flow, heat exchange interface 24 is a critical interface in the disclosed cooler design for efficient cooling. Having generally discussed the design prob ⁇ lems, the specific of the disclosed structure will now be set forth.
• a nonconductive substrate 30 as set forth in Wedemeyer .et aL. U.S. Patent 4,512,758 is illustrated.
• the substrate here is in the form of a PC board which serves the dual purpose of clamping thermo ⁇ electric coolers K and providing wire attachment points 35.
• thermoelectric coolers are provided with attachment grooves. These grooves are captured at edges 37 of board 30. There results a firm engagement of the coolers K to the board 30.
• secondary openings 44C and 44D are provided.
• can heat sinks 20 include par ⁇ allel machined surfaces 19. These heat sinks 20, il ⁇ lustrated in Fig. 3 are circular and mate with bottom wall 18 of the can. The heat sinks are firmly attached at surface 19 to wall 18 of the can. Preferably such attachment occurs by clamping and gluing the heat sinks 20 with a thermally conductive glue, such that the disc surfaces all lie in a flat plane. The thickness of the glue may vary.
• Each heat sink 20 thereafter forms with the respective can a rigid area in bottom wall 18. As the heat sink 20 moves, so does the bottom wall 18 move in the vicinity of the attached heat sink.
• the thickness of the heat sink 20 is selected so that upon clamping appreciable deformation of the heat sink 20 does not occur. Thus, when spring clamping forces are applied across the thermoelectric cooler K, pressure on the thermoelectric cooler is uniform.
• respective leads 40, 42 series connect the coolers K.
• a copper plug 50 is shown inserted in a mold 52.
• Mold 52 defines a female con- cavity in the shape and dimension of heat sink 22 and includes defined heat discharge fins 54.
• aluminum 60 is an alloy that can be cast so as to define an efficient thermal con- ductive body.
• Copper plug 50 is inserted into the interior of the mold 52. It is positioned adjacent and with a surface 51 at interface 24 of the discharge heat sink 22. It is important that the copper insert 50 be cleaned. Otherwise, the introduced aluminum 60 will cause out- gassing at the interface between the copper plug 50 and the introduced aluminum. Such out-gassing will consti ⁇ tute bubbles at the thermal conducting interface and cause inefficient heat transfer. It is known that copper and aluminum form an alloy. This alloy is eutectic. In its formation it has been known to appreciably etch copper.
• the resultant alloy is extremely thin and does not appreciably inter- fere with the desired heat transfer. Specifically, an alloy interface 53 is ultimately produced (it being realized the interface 53 is enlarged for clarity) . It has been found preferred to plate the copper insert 50 with gold in the range of 10 to 100 millionths of an inch thickness. This plating, applied before casting, prevents oxidation and diffuses in the aluminum forming an alloy. This alloy forms an improved metallurgical heat conducting bond.
• copper insert 50 could be precisely machined and thereafter inserted within heat sink 22.
• the casting technique herein illustrated greatly reduces precision machining and hence the cost of the produced alloy.
• lower heat sink 24 is drilled and tapped at 70.
• a bolt 71 at complementary threads 72 fits and threads interiorly of the tap 70.
• a plastic insert 74 is placed interior of apertures 76 in upper heat sink 20 and 78 in lower heat sink 22. The insert is fastened to the side walls of apertures 80 in can C.
• a coil spring 85 under compression is cap ⁇ tured between the enlarged head of bolt 71 and the bot- torn of insert 74.
• thermoelectric cooler K The action of the spring in procuring a clamp over the thermoelectric cooler K can be easily under ⁇ stood. Specifically, the spring under compression urg ⁇ es bolt 71 upwardly. In such urging, heat sink 22 is drawn firmly over the lower surface of thermoelectric cooler K at interface 24. The thermoelectric cooler K at interface 21 presses up in firm thermal conducting engagement with can heat sink 20. A thermal circuit of high conductivity is established. Efficient heat flow from the interior of the can C to the heat sink 22 is enabled. Thus it can be seen that each of the heat sinks 20 in their immediate vicinity causes the bottom wall 18 of the can C to act as a rigid and unitary mem ⁇ ber. At the same time, the copper insert 50 in heat sink 22 provides an improved thermal conducting inter ⁇ face 24. Thus, the thermoelectric cooler at interface 24 can typically operate within 5° of ambient tempera ⁇ ture exterior of the heat sink 22.

Landscapes

• Engineering & Computer Science (AREA)
• Physics & Mathematics (AREA)
• Mechanical Engineering (AREA)
• Thermal Sciences (AREA)
• General Engineering & Computer Science (AREA)
• Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
• Devices That Are Associated With Refrigeration Equipment (AREA)
• Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
• Centrifugal Separators (AREA)

Priority Applications (2)

Applications Claiming Priority (2)

Publications (1)

Family

ID=21982504

Family Applications (1)

Country Status (8)

Cited By (2)

Families Citing this family (16)

Citations (4)

Family Cites Families (5)

• 1987
  • 1987-05-22 US US07/053,190 patent/US4785637A/en not_active Expired - Lifetime
• 1988
  • 1988-05-02 JP JP1989600004U patent/JP2517755Y2/ja not_active Expired - Lifetime
  • 1988-05-02 HU HU883406A patent/HUT50297A/hu unknown
  • 1988-05-02 DE DE8888904821T patent/DE3877146T2/de not_active Expired - Fee Related
  • 1988-05-02 EP EP88904821A patent/EP0316404B1/en not_active Expired
  • 1988-05-02 WO PCT/US1988/001429 patent/WO1988009220A1/en not_active Ceased
  • 1988-05-11 CA CA000566500A patent/CA1308446C/en not_active Expired - Lifetime
  • 1988-05-21 CN CN88206041.4U patent/CN2031313U/zh not_active Withdrawn

Patent Citations (4)

Non-Patent Citations (1)

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