WO1988004579A2 - Improvements in and relating to magnetic separators - Google Patents

Improvements in and relating to magnetic separators Download PDF

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Publication number
WO1988004579A2
WO1988004579A2 PCT/GB1987/000915 GB8700915W WO8804579A2 WO 1988004579 A2 WO1988004579 A2 WO 1988004579A2 GB 8700915 W GB8700915 W GB 8700915W WO 8804579 A2 WO8804579 A2 WO 8804579A2
Authority
WO
WIPO (PCT)
Prior art keywords
magnetic
magnet
particles
belt
separator
Prior art date
Application number
PCT/GB1987/000915
Other languages
French (fr)
Other versions
WO1988004579A3 (en
Inventor
Adam Antoni Stadmuller
Original Assignee
Cryogenic Consultants Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cryogenic Consultants Ltd. filed Critical Cryogenic Consultants Ltd.
Priority to DE3750226T priority Critical patent/DE3750226T2/en
Priority to GB8913855A priority patent/GB2219225B/en
Priority to EP88900244A priority patent/EP0339031B1/en
Publication of WO1988004579A2 publication Critical patent/WO1988004579A2/en
Publication of WO1988004579A3 publication Critical patent/WO1988004579A3/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/035Open gradient magnetic separators, i.e. separators in which the gap is unobstructed, characterised by the configuration of the gap
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/04Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables
    • B03C1/08Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables with non-movable magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/18Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
    • B03C1/20Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation in the form of belts, e.g. cross-belt type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/22Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with non-movable magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/26Magnetic separation acting directly on the substance being separated with free falling material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/28Magnetic plugs and dipsticks
    • B03C1/286Magnetic plugs and dipsticks disposed at the inner circumference of a recipient, e.g. magnetic drain bolt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/18Magnetic separation whereby the particles are suspended in a liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/20Magnetic separation whereby the particles to be separated are in solid form

Definitions

  • This invention relates to a magnetic separator for minerals.
  • the invention is particularly concerned with systems in which a strong magnet is used to separate magnetic particles from non—magnetic particles.
  • the magnet is passed across a layer of ore or vice-versa so that the magnetic particles are attracted towards and become attached to the magnet.
  • the magnetic portion of minerals in an ore may be removed but this method is not a continuous process and several passes are needed to complete the separation.
  • a continuous process has been developed wherein a stream of mineral is allowed to flow some distance from the high field region of the magnet whereupon the magnetic fraction becomes deflected towards the higher field region whilst the non-magnetic fraction falls relatively unaffected. Such a process is described and claimed in Patent No. 2064377.
  • each coil suffers a large repulsive force along its length and requires a very robust support structure. This has been found to be difficult to achieve in practice.
  • the general object of the invention is to provide a magnetic separator which will operate efficiently and produce a cleaner separation than was previously possible.
  • a magnetic separator in accordance with one aspect of the invention comprises a magnet positioned at an angle to the vertical and means for feeding a mixture of magnetic and non-magnetic particulate material at or closely adjacent the magnet in the region of high magnetic field so that the non-magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet.
  • An additional advantage of the arrangement is that the inclination of the magnet to the vertical ensures that the magnetics and non-magnetics are pysically well separated.
  • the angle at which the magnet is inclined to the vertical may be adjusted for a particular ore so that the strongest magnet particles follow a path which is parallel and close to the magnet. This prevents clogging on the magnet face.
  • a belt is provided which moves past and closely adjacent to the magnet.
  • the belt acts to remove any strongly magnetic particles which become captured on the belt face from the separation zone thus preventing clogging. This is particularly suitable for an ore whose constituents are not known with a great deal of precision.
  • a splitter plate is provided in the lower portion of the falling particles paths to separate the stream of magnetic and non-magnetic particles.
  • the particles are fed so that they fall past the belt and do not impinge the belt face This prevents weaker magnetics from bouncing away from the belt with sufficient momentum to fall into the stream of non-magnetic particles.
  • the particles are supplied at a speed which is less than that of the belt thereby reducing the risk of entrapment of non-magnetics in the magnetic layer, since there will only be a thin layer of strongly magnetic particles captured on the belt face.
  • the angle at which the magnet is inclined to the vertical may be adjusted for a particular ore so that the weakest magnetics within the ore follow a path which is parallel and close to the belt. This ensures that the separation between magnetic and non-magnetic particles is completely clean.
  • a splitter or splitters may be provided in the lower portion of the falling particles paths to separate the particles according to degree of magnetic susceptability.
  • the mixture of magnetic and non-magnetic material may be supplied in a stream of fluid to the magnet which is supported in a separation chamber filled with fluid such that the magnetic separation zone is at least partially submerged in the fluid, the non-magnetic particles falling under gravity whereas the magnetic particles are attracted towards and captured on the belt which moves in a direction such as to carry them away from the non-magnetic particles until the gravitational force exceeds that exerted by gravity and the magnetic particles fall from the belt, the separation chamber being so designed as to allow separate collection of magnetic and non-magnetic particles.
  • a potting medium suitably holds the coil windings.
  • the feed means feeding the particulate material in the region of high magnetic field of the magnetic separation zone so that the non—magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet .
  • the magnet may be positioned with its sides horizontal and the magnetic separation zone below the magnet, and a belt provided which moves horizontally through the magnetic separation zone adjacent to the magnet and substantially at right angles to the long axis of the magnet, the particles being fed horizontally such that the non-magnetic particles fall under gravity whereas the magnetic particles are attracted towards and captured by the belt which carries them through the magnetic separation zone, until the gravitational force exceeds that of the magnet and the particles fall from the belt.
  • This arrangement is particularly suitable when a high capacity process is required.
  • Figure 1 is a sketch of a magnetic separator in accordance with one aspect of the invention.
  • Figure 2 is a second sketch of the magnetic separator of Figure 1 showing the approximate positioning of the components
  • Figure 5 is a sketch of one embodiment of the magnetic separator in accordance with one aspect of the invention being employed in a wet separation process
  • Figure 6 is a sketch of a second embodiment of the magnetic separator in accordance with one aspect of the invention being employed in a wet separation process
  • Figure 7 is a sketch of a magnet forming part of a magnetic separator in accordance with another aspect of the invention.
  • Figure 8 is a sketch of the coil of the magnet shown in Figure 7 ?
  • Figure 9 is a sketch of a typical force profile of the magnet of Figure 7 ;
  • Figure 10 is a sketch of a magnetic separator incorporating the magnet of Figure 7.
  • Figure 11 is a sketch of a magnetic separator incorporating the magnet of Figure 7.
  • a magnetic separator comprises a magnet generally designated by 2, preferably' a cryogenic magnet, and a feed means 4.
  • the magnet 2 is inclined at an angle 3 to the vertical.
  • Dry particulate material to be separated is fed by supply means 4 at a point closely adjacent to the magnet but separated by a gap 8 therefrom.
  • the feed means 4 which is described below is preferably adjustable towards and away from the belt.
  • the material is fed at a low speed and non-magnetic particles fall under the action of gravity in a vertical path straight down from the feed means 4.
  • the magnetic particles are attracted towards the belt and are diverted away from the non-magnetics. They therefore fall in a parabolic path away from the ore feed point.
  • the magnetics pass through the magnetic " field until the gravitational force exceeds the magnetic attraction, at which point they fall under the action of gravity.
  • the inclination of the magnet to the vertical causing the path of the magnetics to be physically well separated from the path of the non-magnetics.
  • the ore feed point may be arranged so that the material is supplied within the highest field of the magnet. If the constituents of the mineral ore are well defined the inclination of the magnet can be set so that the strongest magnetic particles fall parallel and close to the face of the magnet to prevent clogging.
  • a belt 10 which moves past and closely adjacent to the face of the magnet 2 as shown in Figures 1 and 2.
  • the belt is supported on rollers 12. Any strongly magnetic particles will be captured on the belt and carried away from the magnet thereby preventing clogging of the magnetic separation zone.
  • the belt preferably moves at a relatively fast speed so that there is only a thin layer of strongly magnetic particles captured on the belt thus reducing the risk on a non-magnetic particle being trapped within the magnetic particles. Even when the feed point is close to the magnet, the inclination of the magnet ensures a clean separation. In previous methods of magnetic separation the ore had to be supplied at a distance away from the highest field region and the resultant force on weakly magnetic particles was insufficient to divert them away from the non-magnetics'.
  • the angle 3 at which the magnet is inclined to the vertical is preferably set for a particular ore so that the particles within the ore with the lowest magnetic susceptability are forced to move in a path parallel and closely adjacent to the magnet and/or belt . In this way it can be ensured that all the magnetic particles are removed from the particulate material.
  • a further advantage of inclining the magnet at an angle to the vertical is that any non-magnetic particle scattered into the magnetic stream still has the opportunity of escaping. Obviously the greater the angle of inclination the greater the chance that non-magnetics will be separated out. Although this might suggest that the best arrangement is one in which the magnetic and gravitational forces are arranged in direct opposition i.e. a lifting operation as previously described, this is not the case since in such an operation the material and the magnet must be physically well separated in order to achieve separation of particles. Therefore weakly magnetic particles will not be cleanly separated out from the ore. Inclination of the magnet to the vertical provides for a compromise between exposing the material to a large region of high magnetic field, allowing any trapped non-magnetics to escape and ensuring that the particulate material is well separated.
  • the angle 3 may be calculated from a simple vector diagram such as that shown in Figure 3.
  • the magnetic force, represented by Fm, on a particle with the lowest magnetic susceptability in a particular ore is the product of the magnetic susceptability of the particle, the magnetic field strength, the field gradient, and the particle mass.
  • Fg represents the gravitational force which acts vertically downwards and is the product of the acceleration due to gravity and the mass of the particle.
  • the resultant force is represented by Fr and is arranged to be at right-angles to the magnetic force.
  • the angle 3 may be readily calculated and the inclination of the magnet and therefore the magnetic field direction can be arranged so that the weakest magnetic material is constrained to move along the face of the magnet or belt thereby ensuring that all the magnetic particles are removed from the ore.
  • the calculation outlined above is an oversimplification in that no consideration is given to the drop in magnetic force away from the magnet face or to other effects such as collisions.
  • the assumption is made that the magnetic force is uniform and acts at right angles to the face of the magnet.
  • a further assumption is that 'optimum' separation is achieved when the magnetic particles fall along the face of the inclined magnet or belt.
  • the latter assumption is based on the fact that separation in this way will firstly increase the liklihood that any non-magnetics trapped in the magnetic particle stream will fall out and secondly produce a large physical separation between the magnetics and non-magnetics.
  • the separator may for example be arranged so that an excess resultant force is produced, in which case the resultant force would no longer be at right angles to the magnetic force.
  • the separator may be arranged so that the strongest magnetic particles follow a path parallel to the face of the magnet. Therefore it can be seen that for normal operation the inclination to the vertical can be easily calculated and arranged for a particular ore to ensure successful results.
  • a mixture of bauxite ore and iron-beari ng impurities was separated using a magnetic separator with a vertical double coil magnet and a ramp arranged to feed the particles at some distance from the magnetic face, the particles being dropped from a height onto the ramp.
  • the non-magnetic product contained 2% Fe 2°3 *
  • the non-magnetic product in a single pass was 1.7% Fe2 ⁇ 3_ an improvement of 15%.
  • the inclined magnet was found to give consistently better results over a range of particle sizes.
  • FIGs 4a, b, c and d various embodiments of feed means 4 are shown.
  • a hopper 13 is used which has one outlet wall 14 inclined to the vertical at the same angle as the magnet.
  • This feed means ensures that the particles are fed closely adjacent the magnet face and is suitable for an arrangement where the inclination of the magnet to the vertical is small.
  • a hopper of the type shown in Figure 4a cannot be used since the particulate material will not flow out of the outlet.
  • the arrangements shown in Figures 4b and 4c are therefore preferably employed.
  • the feed means 4 comprises a hopper 13 which supplies the particulate material to a flat plate 16 inclined to the vertical down t which the material falls and- is thereby introduced adjacent the magnet.
  • the arrangement shown in Figure 4b is particularly successful since the plate is inclined at the same angle as the magnet and is positioned such that the magnetic material falls through at least part of the magnetic field region on the plate before being released This ensures that the particulate material falls close to the magnet over a long distance and therefore has a long residence time in the high magnetic field region which results in a cleaner separation.
  • the particulate material is preferably fed at a relatively slow speed so that it will have a long residence time in the high magnetic field region.
  • the magnetic particles are attracted towards the magnet and captured by the belt 10 which carries them through the magnetic field region until they fall from the belt either into another conical portion of the separation chamber or, as shown in Figures 5 and 6 externally of the separation chamber in the direction of arrow 30. If the feed point is from one edge of the magnetic field region as shown in Figure 5, some weakly magnetic particles whose path is diverted slightly but which are not captured on the belt may be recovered from a second conically shaped collector 32 by way of a valve 34.
  • the inclination to the horizontal of the direction of the magnetic force on a particle may be achieved with an inverted frustro conically shaped magnet in which case a magnetic separation zone will be provided around the circumference of the magnet.
  • the magnet 2 comprises a linear race track solenoid mounted in a cryostat vessel 35.
  • the solenoid coil 36 is shown in Figure 8 from which it can be seen that the coil 36 has two parallel straight sections 38 joined by curved ends 40. Another smaller coil could be provided inside the coil 36.
  • the solenoid is held by a G or C shaped clamp 42 in a helium reservoir 41 which is conveniently at a temperature of 4K, the void between the coil windings being filled with a potting medium, such as epoxy resin.
  • the coil is positioned with its long axis horizontally and the clamp 42 surrounds one side and two edges of the coil to provide a magnetic separation zone on the free side of the coil.
  • the helium reservoir 41 is surrounded by two radiation shields 46 of which the inner radiation shield is preferably held at 16K while the outer radiation shield is preferably held at 60 K.
  • the radiation shields are kept at these temperatures by cooling pipes 48 and are enclosed by a layer of super- insulating material 50.
  • the cryostat vessel is closed by a front cover plate 52, which is made as thin as is practical, a rear cover plate 54 and two edge plates 56 to form a generally rectangular shaped magnet.
  • the gap 56 between the straight sections 38 of the solenoid coil is 50 mm while the overall distance 60 between the outer windings of the solenoid coil is 180 mm.
  • the distance from the side of the solenoid to the front of the cryostat vessel is 7 to 20 mm.
  • the overall length 58 of the coil may typically vary between 150 mm and 4 m.. All these values are given by way of example only.
  • the magnet 2 is powerful, robust and has a long range. Since there is only one coil, the cooling system can be arranged so that there are only minimal heat losses on all sides of the magnet except for the side which provides the magnetic separation zone. The clamp can securely hold the coil and its full theoretical field strength can be realised.
  • Figure 9 shows a typical force profile of the magnet 2, the y axis representing the distance from the surface of the magnet and the x axis representing the distance from the centre line of the magnet.
  • the lines 62 and 64 depict contours of constant magnitude force as would be experienced by a particle of particular mass and magnetic susceptability when it approaches the magnet, the force at 64 is less than that at 62.
  • the magnet 2 shown in Figure 8 may be employed in the magnetic separator shown in Figures 1 and 2.
  • the feed position shown in Figures 1 and 2 means the material is fed at 66 on Figure 9 and the ore experiences a much higher field than if it is fed at 68 as it would be -in previous methods of magnetic separation. Furthermore it can be seen that this higher field strength acts over a longer distance.
  • the inclined position of the magnet therefore allows separation of even very weak magnetic particles.
  • any magnetic particles trapped in the non-magnetic stream have a greater chance of being diverted since the force on them acts over a much larger portion of their path.
  • the magnet 2 shown in Figure 8 may also be employed in the magnetic separators shown in Figures 10 and 11, where the magnet is supported with its sides horizontal.
  • the particulate material is fed below the magnet into the magnetic separation zone by a belt 70.
  • the feed direction is the same as the direction of movement of the belt 10.
  • the magnetic particles are attracted vertically upwards and captured on the belt 10 which carries them past the magnet and away from the non-magnetics which simply fall under gravity.
  • Splitters 11 may be provided either to separate magnetic and non-magnetic particles or, as shown in the drawing to separate the particles in fraction A, B and C by degree of magnetic susceptability.
  • the magnetic separators shown in Figures 10 and 11 are particularly suited when a high capacity process is required because the long reach and high strength of the magnet designed as described above ensures that the magnetic particles will be lifted out even from a large mass of mineral ore.
  • the magnetic separators described above are not limited to the separation of magnetic particles from an ore and may be equally successfully employed for other particulate mixtures from which it is desired to remove a magnetic component.

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Abstract

A magnetic separator comprises a magnet (2) positioned at an angle (3) to the vertical and means (4) for feeding a mixture of magnetic and non-magnetic particulate material at or closely or adjacent the magnet in the region of high magnetic field. The non-magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet. The arrangement provides a clean separation between the magnetic and non-magnetic particles and may be employed to separate the particules according to degree of magnetic susceptibility. A magnet (2) for a magnetic separator is also described comprising a linear superconducting magnet having a coil (36) with two generally straight portions (38) joined by curved ends (40). The coil is supported by a clamp (42) in a cryostat vessel (35) with the longest axis arranged horizontally and so as to provide a magnetic separation zone on one side of the coil. The magnet is powerful, robust and has a long range.

Description

IMPROVEMENTS IN AND RELATING TO MAGNETIC SEPARATORS
This invention relates to a magnetic separator for minerals.
The invention is particularly concerned with systems in which a strong magnet is used to separate magnetic particles from non—magnetic particles. In the simplest form of such a system the magnet is passed across a layer of ore or vice-versa so that the magnetic particles are attracted towards and become attached to the magnet. Thus the magnetic portion of minerals in an ore may be removed but this method is not a continuous process and several passes are needed to complete the separation. A continuous process has been developed wherein a stream of mineral is allowed to flow some distance from the high field region of the magnet whereupon the magnetic fraction becomes deflected towards the higher field region whilst the non-magnetic fraction falls relatively unaffected. Such a process is described and claimed in Patent No. 2064377.
However continuous processes of this type have the disadvantage that the stream of mineral never experiences the maximum magnetic force and consequently the separation is not completely clean particularly so when it is required to separate out only very weakly magnetic particles. Moreover in order to prevent capture of the magnetic particles on the magnet wall, the mineral has to be dropped from a height so that the vertical momentum is sufficient to carry the strongest magnetic particles through the high field region. This reduces the degree of deflection of the weakly magnetic particles and consequently again prevents a clean separation.
Another problem which has been found in known magnetic separators is to do with the magnet itself. In order to separate the magnetic particles from the non-magnetic particles a powerful magnet with a long reach is required and superconducting or very strong conventional magnets have therefore been employed. Known linear magnets have had two coils carried side by side and enclosed in a single cryostat. However this design has been found in practice to have several drawbacks. Firstly, because the two coils attract each other with a considerable force any inaccuracies in the manufacture of the support structure will result in non-perfect mating surfaces which can lead to degradation of the magnet. This problem is exacerbated by the expansions and contractions of the components of the magnet which occur when the temperature within the cryostat varies. Secondly, each coil suffers a large repulsive force along its length and requires a very robust support structure. This has been found to be difficult to achieve in practice. Thirdly, because the coils are positioned relatively close together to give a strong magnetic field on both sides of the magnet there is only a small amount of space available for the cooling system behind each coil and the support structure between the coils. In practice it has been found that because of these' associated problems there is a noticable reduction in the theoretical magnetic force that can be realised from multiple coil magnets.
The general object of the invention is to provide a magnetic separator which will operate efficiently and produce a cleaner separation than was previously possible.
A magnetic separator in accordance with one aspect of the invention comprises a magnet positioned at an angle to the vertical and means for feeding a mixture of magnetic and non-magnetic particulate material at or closely adjacent the magnet in the region of high magnetic field so that the non-magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet.
This arrangement has the advantage that the feed point is close to the magnet. This means that all the particles can be made to pass through the regions of highest magnetic field allowing separation of weaker magnetics than that possible with the previous methods of separation. The ore feed position also results in the particles experiencing the highest magnetic field for a greater distance thereby increasing the efficiency of the separation.
An additional advantage of the arrangement is that the inclination of the magnet to the vertical ensures that the magnetics and non-magnetics are pysically well separated.
Conveniently the angle at which the magnet is inclined to the vertical may be adjusted for a particular ore so that the strongest magnet particles follow a path which is parallel and close to the magnet. This prevents clogging on the magnet face.
Preferably however, a belt is provided which moves past and closely adjacent to the magnet. The belt acts to remove any strongly magnetic particles which become captured on the belt face from the separation zone thus preventing clogging. This is particularly suitable for an ore whose constituents are not known with a great deal of precision.
Preferably a splitter plate is provided in the lower portion of the falling particles paths to separate the stream of magnetic and non-magnetic particles. Preferably the particles are fed so that they fall past the belt and do not impinge the belt face This prevents weaker magnetics from bouncing away from the belt with sufficient momentum to fall into the stream of non-magnetic particles. Suitably, the particles are supplied at a speed which is less than that of the belt thereby reducing the risk of entrapment of non-magnetics in the magnetic layer, since there will only be a thin layer of strongly magnetic particles captured on the belt face.
Conveniently the angle at which the magnet is inclined to the vertical may be adjusted for a particular ore so that the weakest magnetics within the ore follow a path which is parallel and close to the belt. This ensures that the separation between magnetic and non-magnetic particles is completely clean.
Conventially also a splitter or splitters may be provided in the lower portion of the falling particles paths to separate the particles according to degree of magnetic susceptability.
Conveniently the mixture of magnetic and non magnetic particulate material is fed from a hopper the outlet wall of which that is adjacent to the magnet being inclined to the vertical at the same angle as the magnet. The particulate material may alternatively be supplied from a hopper onto a plate inclined to the vertical, preferably at the same angle as the magnet, down which the material falls and is thereby fed adjacent the magnet. These feed methods ensure that the particles have a long residence time within the zone of high magnetic field.
The mixture of magnetic and non-magnetic material may be supplied in a stream of fluid to the magnet which is supported in a separation chamber filled with fluid such that the magnetic separation zone is at least partially submerged in the fluid, the non-magnetic particles falling under gravity whereas the magnetic particles are attracted towards and captured on the belt which moves in a direction such as to carry them away from the non-magnetic particles until the gravitational force exceeds that exerted by gravity and the magnetic particles fall from the belt, the separation chamber being so designed as to allow separate collection of magnetic and non-magnetic particles.
A magnetic separator in accordance with another aspect of the present invention comprises a linear superconducting magnet having a coil with two generally straight parallel sections joined by curved ends, the coil being supported by a clamp in a cryostat vessel with the longest axis arranged horizontally so as to provide a magnetic separation zone on one side of the coil and means for feeding a mixture of magnetic and non-magnetic particulate material to the magnetic separation zone.
The advantage of this is by employing a single magnetic separation zone, only one half of the magnet is exposed so that the heat losses are reduced, the coil is held firmly by the clamp which is not subject to the same degree of expansions and contractions as the multiple coil design and the production of the magnet is simplified since there is no need to provide two exactly identical coils.
Preferably the clamp supports one side and both longitudinal edges of the coil, a potting medium suitably holds the coil windings.
Preferably the magnet is supported at an angle to the vertical, the feed means feeding the particulate material in the region of high magnetic field of the magnetic separation zone so that the non—magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet .
Alternatively the magnet may be positioned with its sides horizontal and the magnetic separation zone below the magnet, and a belt provided which moves horizontally through the magnetic separation zone adjacent to the magnet and substantially at right angles to the long axis of the magnet, the particles being fed horizontally such that the non-magnetic particles fall under gravity whereas the magnetic particles are attracted towards and captured by the belt which carries them through the magnetic separation zone, until the gravitational force exceeds that of the magnet and the particles fall from the belt.
This arrangement is particularly suitable when a high capacity process is required.
Suitably the belt may move in the same or opposite direction to the direction of particle feed.
The invention will now be described by way of example with reference to the accompanying drawings in which:
Figure 1 is a sketch of a magnetic separator in accordance with one aspect of the invention;
Figure 2 is a second sketch of the magnetic separator of Figure 1 showing the approximate positioning of the components;
Figure 3 is a vector diagram of the forces experienced by a magnetic particle in the magnetic separator of Figure 1; Figures 4a, 4b, 4c and 4d are fragmentary sketches of the magnetic separator of Figure 1 showing different embodiments of the feed means;
Figure 5 is a sketch of one embodiment of the magnetic separator in accordance with one aspect of the invention being employed in a wet separation process;
Figure 6 is a sketch of a second embodiment of the magnetic separator in accordance with one aspect of the invention being employed in a wet separation process
Figure 7 is a sketch of a magnet forming part of a magnetic separator in accordance with another aspect of the invention; .
Figure 8 is a sketch of the coil of the magnet shown in Figure 7 ?
Figure 9 is a sketch of a typical force profile of the magnet of Figure 7 ;
Figure 10 is a sketch of a magnetic separator incorporating the magnet of Figure 7; and
Figure 11 is a sketch of a magnetic separator incorporating the magnet of Figure 7.
Referring to Figures 1 and 2, a magnetic separator comprises a magnet generally designated by 2, preferably' a cryogenic magnet, and a feed means 4. The magnet 2 is inclined at an angle 3 to the vertical.
The magnet 2 is arranged to create a strong magnetic field in such a way that any magnetic particles will experience a force at right angles to and towards the magnet i.e. in the direction of arrow 6.
Dry particulate material to be separated is fed by supply means 4 at a point closely adjacent to the magnet but separated by a gap 8 therefrom. The feed means 4 which is described below is preferably adjustable towards and away from the belt. Preferably the material is fed at a low speed and non-magnetic particles fall under the action of gravity in a vertical path straight down from the feed means 4.
The magnetic particles are attracted towards the belt and are diverted away from the non-magnetics. They therefore fall in a parabolic path away from the ore feed point. The magnetics pass through the magnetic" field until the gravitational force exceeds the magnetic attraction, at which point they fall under the action of gravity. The inclination of the magnet to the vertical causing the path of the magnetics to be physically well separated from the path of the non-magnetics.
The ore feed point may be arranged so that the material is supplied within the highest field of the magnet. If the constituents of the mineral ore are well defined the inclination of the magnet can be set so that the strongest magnetic particles fall parallel and close to the face of the magnet to prevent clogging.
Alternatively if the mineral ore constituents are not well known a belt 10 is provided which moves past and closely adjacent to the face of the magnet 2 as shown in Figures 1 and 2. The belt is supported on rollers 12. Any strongly magnetic particles will be captured on the belt and carried away from the magnet thereby preventing clogging of the magnetic separation zone. The belt preferably moves at a relatively fast speed so that there is only a thin layer of strongly magnetic particles captured on the belt thus reducing the risk on a non-magnetic particle being trapped within the magnetic particles. Even when the feed point is close to the magnet, the inclination of the magnet ensures a clean separation. In previous methods of magnetic separation the ore had to be supplied at a distance away from the highest field region and the resultant force on weakly magnetic particles was insufficient to divert them away from the non-magnetics'.
The angle 3 at which the magnet is inclined to the vertical is preferably set for a particular ore so that the particles within the ore with the lowest magnetic susceptability are forced to move in a path parallel and closely adjacent to the magnet and/or belt . In this way it can be ensured that all the magnetic particles are removed from the particulate material.
A further advantage of inclining the magnet at an angle to the vertical is that any non-magnetic particle scattered into the magnetic stream still has the opportunity of escaping. Obviously the greater the angle of inclination the greater the chance that non-magnetics will be separated out. Although this might suggest that the best arrangement is one in which the magnetic and gravitational forces are arranged in direct opposition i.e. a lifting operation as previously described, this is not the case since in such an operation the material and the magnet must be physically well separated in order to achieve separation of particles. Therefore weakly magnetic particles will not be cleanly separated out from the ore. Inclination of the magnet to the vertical provides for a compromise between exposing the material to a large region of high magnetic field, allowing any trapped non-magnetics to escape and ensuring that the particulate material is well separated.
The angle 3 may be calculated from a simple vector diagram such as that shown in Figure 3. The magnetic force, represented by Fm, on a particle with the lowest magnetic susceptability in a particular ore is the product of the magnetic susceptability of the particle, the magnetic field strength, the field gradient, and the particle mass. Fg represents the gravitational force which acts vertically downwards and is the product of the acceleration due to gravity and the mass of the particle. The resultant force is represented by Fr and is arranged to be at right-angles to the magnetic force. By simple geometry or by equating the forces on the particle in a direction perpendicular to the magnet or belt it can be shown that the sine of the angle 3 is directly proportional to the magnetic susceptability of the particle. Therefore the angle 3 may be readily calculated and the inclination of the magnet and therefore the magnetic field direction can be arranged so that the weakest magnetic material is constrained to move along the face of the magnet or belt thereby ensuring that all the magnetic particles are removed from the ore. The calculation outlined above is an oversimplification in that no consideration is given to the drop in magnetic force away from the magnet face or to other effects such as collisions. The assumption is made that the magnetic force is uniform and acts at right angles to the face of the magnet. A further assumption is that 'optimum' separation is achieved when the magnetic particles fall along the face of the inclined magnet or belt. The latter assumption is based on the fact that separation in this way will firstly increase the liklihood that any non-magnetics trapped in the magnetic particle stream will fall out and secondly produce a large physical separation between the magnetics and non-magnetics.
Therefore the calculation gives a minimum limitation^ on the value of the angle 3 which will ensure 'optimum' separation. The separator may for example be arranged so that an excess resultant force is produced, in which case the resultant force would no longer be at right angles to the magnetic force. Alternatively, and as previously mentioned, the separator may be arranged so that the strongest magnetic particles follow a path parallel to the face of the magnet. Therefore it can be seen that for normal operation the inclination to the vertical can be easily calculated and arranged for a particular ore to ensure successful results.
All the magnetic particles will therefore be removed from the ore either by being carried by the belt or by being forced to follow a path parallel to the belt. However, the point at which the gravitational force will exceed the magnetic attraction for a particular particle will depend on its magnetic susceptability. Since the belt is inclined at an angle to the vertical, particles of different magnetic susceptability will follow different vertical paths under the influence of gravity, Splitters 11 may be positioned to separate the ore not only into magnetic and non-magnetic fractions but also according to degree of susceptibility. This is shown schematically in Figure 1 where section A represents the strong magnetics, section B the weakly magnetics or middlings and section C the non-magnetics or tails. This separation by degree of susceptibility would be extremely difficult to achieve using previous methods of separation.
The following examples of separations performed with the magnetic separator illustrated in Figures 1 and 2 are included to illustrate the efficiency of separation and the improvement over known magnetic separators. In each case the mixture was allowed to fall past a suitably inclined magnet.
Example 1
Potassium Permanganate (magnetic susceptability
1.75 x 10~ emu/g) was separated from non-magnetic quartz yielding an 80% grade magnetic product with over 90% recovery in a single pass.
Example 2
A mixture of nickel sulphate (magnetic susceptability 1.6 x 10-5 emu/g) copper sulphate
(6 x 10~ emu/g) and glass sand (non-magnetic) were separated into nearly perfect individual fractions in a sing1e pass.
Example 3 (Comparative)
A mixture of bauxite ore and iron-beari ng impurities was separated using a magnetic separator with a vertical double coil magnet and a ramp arranged to feed the particles at some distance from the magnetic face, the particles being dropped from a height onto the ramp. After two passes the non-magnetic product contained 2% Fe2°3* With the inclined magnet the non-magnetic product in a single pass was 1.7% Fe2θ3_ an improvement of 15%. Moreover the inclined magnet was found to give consistently better results over a range of particle sizes.
Referring now to Figures 4a, b, c and d various embodiments of feed means 4 are shown. In Figure 4a a hopper 13 is used which has one outlet wall 14 inclined to the vertical at the same angle as the magnet. This feed means ensures that the particles are fed closely adjacent the magnet face and is suitable for an arrangement where the inclination of the magnet to the vertical is small. When the inclination to the vertical is large a hopper of the type shown in Figure 4a cannot be used since the particulate material will not flow out of the outlet. The arrangements shown in Figures 4b and 4c are therefore preferably employed. In both of these the feed means 4 comprises a hopper 13 which supplies the particulate material to a flat plate 16 inclined to the vertical down t which the material falls and- is thereby introduced adjacent the magnet. The arrangement shown in Figure 4b is particularly successful since the plate is inclined at the same angle as the magnet and is positioned such that the magnetic material falls through at least part of the magnetic field region on the plate before being released This ensures that the particulate material falls close to the magnet over a long distance and therefore has a long residence time in the high magnetic field region which results in a cleaner separation.
Figure 4d shows a further embodiment of the feed means 4 where a hopper 13 deposits the particulate material on a slowly moving belt 18. The belt then feeds the material at a point closely adjacent the magnet. A vibrating table may be used as an alternative to the belt as shown in Figure 1.
In all the embodiments of the feed means, the particulate material is preferably fed at a relatively slow speed so that it will have a long residence time in the high magnetic field region. This was not possible in known methods where the magnet was held in a vertical position because the particles had to be dropped from a height to give them sufficient momentum to prevent the stronger magnetics from being trapped on the magnet face and clogging it. This is not necessary with the inclined arrangement because the magnet can be arranged so that the strongest magnetics follow a path parallel to the magnet or a belt can be used to carry the strongest magnetics away.
Magnetic particles may also be separated from a stream of mineral ore suspended in a fluid, most probably water, with an arrangement similar to that shown in Figures 1 and 2. Figure 5 and 6 both show a magnetic separator for such a process. The magnet 2 is supported within a separation chamber 20 which is filled with fluid 22. A stream of mineral ore in a fluid is pumped into the separation chamber 20 adjacent the magnet 2, in the direction of arrow 24. The non-magnetic particles fall away and are collected in a conically shaped portion 26 of the separation chamber 20. The non-magnetic particles are recoverable by means of a valve 28. The magnetic particles are attracted towards the magnet and captured by the belt 10 which carries them through the magnetic field region until they fall from the belt either into another conical portion of the separation chamber or, as shown in Figures 5 and 6 externally of the separation chamber in the direction of arrow 30. If the feed point is from one edge of the magnetic field region as shown in Figure 5, some weakly magnetic particles whose path is diverted slightly but which are not captured on the belt may be recovered from a second conically shaped collector 32 by way of a valve 34.
As an alternative to inclining the magnet to the vertical the inclination to the horizontal of the direction of the magnetic force on a particle may be achieved with an inverted frustro conically shaped magnet in which case a magnetic separation zone will be provided around the circumference of the magnet.
Referring now to Figures 7 and 8 a magnet 2 in accordance with the invention is shown.
The magnet 2 comprises a linear race track solenoid mounted in a cryostat vessel 35. The solenoid coil 36 is shown in Figure 8 from which it can be seen that the coil 36 has two parallel straight sections 38 joined by curved ends 40. Another smaller coil could be provided inside the coil 36. The solenoid is held by a G or C shaped clamp 42 in a helium reservoir 41 which is conveniently at a temperature of 4K, the void between the coil windings being filled with a potting medium, such as epoxy resin. The coil is positioned with its long axis horizontally and the clamp 42 surrounds one side and two edges of the coil to provide a magnetic separation zone on the free side of the coil. The helium reservoir 41 is surrounded by two radiation shields 46 of which the inner radiation shield is preferably held at 16K while the outer radiation shield is preferably held at 60 K. The radiation shields are kept at these temperatures by cooling pipes 48 and are enclosed by a layer of super- insulating material 50. The cryostat vessel is closed by a front cover plate 52, which is made as thin as is practical, a rear cover plate 54 and two edge plates 56 to form a generally rectangular shaped magnet. The gap 56 between the straight sections 38 of the solenoid coil is 50 mm while the overall distance 60 between the outer windings of the solenoid coil is 180 mm. The distance from the side of the solenoid to the front of the cryostat vessel is 7 to 20 mm. The overall length 58 of the coil may typically vary between 150 mm and 4 m.. All these values are given by way of example only.
The magnet 2 is powerful, robust and has a long range. Since there is only one coil, the cooling system can be arranged so that there are only minimal heat losses on all sides of the magnet except for the side which provides the magnetic separation zone. The clamp can securely hold the coil and its full theoretical field strength can be realised.
Figure 9 shows a typical force profile of the magnet 2, the y axis representing the distance from the surface of the magnet and the x axis representing the distance from the centre line of the magnet. The lines 62 and 64 depict contours of constant magnitude force as would be experienced by a particle of particular mass and magnetic susceptability when it approaches the magnet, the force at 64 is less than that at 62.
The magnet 2 shown in Figure 8 may be employed in the magnetic separator shown in Figures 1 and 2. When the magnet is used in the inclined arrangement the feed position shown in Figures 1 and 2 means the material is fed at 66 on Figure 9 and the ore experiences a much higher field than if it is fed at 68 as it would be -in previous methods of magnetic separation. Furthermore it can be seen that this higher field strength acts over a longer distance. The inclined position of the magnet therefore allows separation of even very weak magnetic particles. In addition any magnetic particles trapped in the non-magnetic stream have a greater chance of being diverted since the force on them acts over a much larger portion of their path.
The magnet 2 shown in Figure 8 may also be employed in the magnetic separators shown in Figures 10 and 11, where the magnet is supported with its sides horizontal. The particulate material is fed below the magnet into the magnetic separation zone by a belt 70. In the arrangement shown in Figure 10 the feed direction is the same as the direction of movement of the belt 10. The magnetic particles are attracted vertically upwards and captured on the belt 10 which carries them past the magnet and away from the non-magnetics which simply fall under gravity. Splitters 11 may be provided either to separate magnetic and non-magnetic particles or, as shown in the drawing to separate the particles in fraction A, B and C by degree of magnetic susceptability.
The arrangement shown in Figure 11 differs only from that shown in Figure 10 in that the movement of the belt is in the opposite direction to that in which the particles are fed. The magnetic particles therefore have their direction of movement reversed and are again carried away by the belt until they fall in the direction of arrow 74. The non-magnetics fall in the direction of arrow 76.
The magnetic separators shown in Figures 10 and 11 are particularly suited when a high capacity process is required because the long reach and high strength of the magnet designed as described above ensures that the magnetic particles will be lifted out even from a large mass of mineral ore.
The magnetic separators described above are not limited to the separation of magnetic particles from an ore and may be equally successfully employed for other particulate mixtures from which it is desired to remove a magnetic component.

Claims

1. A magnetic separator comprising a magnet positioned at an angle to the vertical and means for feeding a mixture of magnetic and non-magnetic particulate material at or closely adjacent the magnet in the region of high magnetic field so that the non-magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet.
2. A magnetic separator comprising a linear superconducting magnet having a coil with two generally straight parallel sections joined by curved ends, the coil being supported by a clamp in a cryostat vessel with the longest axis arranged horizontally so as to provide a magnetic separation zone on one side of the coil and means for feeding a mixture of magnetic and non-magnetic particulate material to the magnetic separation zone.
3. A magnetic separator as claimed in Claim 2 wherein the magnet is positioned at an angle to the vertical, the feed means feeding the particulate material in the region of high magnetic field of the magnetic separation zone so that the non-magnetic particles fall under the action of gravity only whereas the magnetic particles are diverted towards the magnet until the gravitational force exceeds that exerted by the magnet.
4. A magnetic separator as claimed in either Claim 1 or 3 wherein the angle at which the magnet is inclined to the vertical is adjusted so that the strongest magnetic particles follow a path which is parallel and close to the magnet.
5. A magnetic separator as claimed in any one of Claims 1, 3 and 4 further comprising a belt which moves past and closely adjacent to the magnet.
6. A magnetic separator as claimed in Claim 5 wherein the speed of the belt is more than the feed speed of the particles.
7. A magnetic separator as claimed in either Claim 5 or 6 wherein the angle at which the magnet is inclined to the vertical is adjusted so that the weakest magnetic particles follow a path which is parallel and close to the belt.
8. A magnetic separator as claimed in any one of Claims 1 and 3 to 7 wherein the mixture of magnetic and non-magnetic particulate material is fed from a hopper, the outlet wall of which that is adjacent the magnet being inclined to the vertical at the same angle as the magnet.
9. A magnetic separator as claimed in any one of Claims 1 and 3 to 7 wherein the mixture of magnetic and non-magnetic particulate material is supplied from a hopper onto a plate inclined to the vertical, down which the particulate material falls and is thereby fed adjacent the magnet.
10. A magnetic separator as claimed in Claim 9 wherein the plate is inclined to the vertical at the same angle as the magnet, and is positioned at least partially within the region of highest magnetic field.
11. A magnetic separator- as claimed in Claim 2 wherein the magnet is positioned with its sides horizontal, the magnetic separation zone being below the magnet and wherein a belt is provided which moves horizontally through the magnetic separation zone closely adjacent to the magnet and substantially at right angles to the long axis of the magnet, the particle being fed horizontally such that the non-magnetic particles fall under gravity whereas the magnetic particles are attracted towards and captured by the belt which carries them through the magnetic separation zone until the gravitational force exceeds that of the magnet and the particles fall from the belt.
12. A magnetic separator as claimed in Claim 11 wherein the particles are fed in the same direction as the movement of the belt.
13. A magnetic separator as claimed in any one of Claims 1 and 3 to 12 wherein a splitter plate is provided in the lower portion of the falling particles paths to separate the magnetic and non-magnetic particles.
14. A magnetic separator as claimed in any one of Claims 1 and 3 to 13 wherein several splitter plates are provided in the lower portion of the falling particles paths to separate the particles according to degree of magnetic susceptibility.
15. A magnetic separator as claimed in Claim 11 wherein the particles are fed in the opposite direction to the movement of the belt.
16. A magnetic separator as claimed in any one of Claims 1 to 15 wherein the mixture of magnetic and non-magnetic particulate material is supplied by means of a moving belt or a vibrating table.
17 A magnetic separator as claimed in any one of Claims 5 to 7 wherein the mixture of magnetic and non-magnetic particulate material is supplied in stream of fluid to the magnet which is supported in a separation chamber filled with fluid such that the magnetic separation zone is at least partially submerged in the fluid, the non-magnetic particles falling under the influence of gravity whereas the magnetic particles being attracted towards the magnet and captured on the belt which moves in a direction such as to carry them away from the non -magnetic particles until the gravitational force exceeds that exerted by the magnet and the magnetic particles fall from the belt the separation chamber being so designed as to allow separate collection of the magnetic and non-magnetic particles.
18. A magnetic separator as claimed in any one of Claims 2 to 17 wherein the clamp supports one side and both longitudinal edges of the coil, the magnetic separation zone being provided on the other side of the coil.
19. A magnetic separator as claimed in any one of Claims 2 to 18 wherein a potting medium is provided around the windings of the coil.
20. A method of separating magnetic particulate material from non-magnetic particulate material comprising feeding a mixture of magnetic and non-magnetic particulate material at or closely adjacent a magnet inclined at an angle to the vertical in the region of high magnetic field of the magnet so that the non-magnetic particles fall vertically under the action of gravity whereas the magnetic particles are diverted from a vertical path by an amount determined by their magnetic susceptability until the gravitational force exceeds that exerted by the magnet and they follow a vertical path and positioning splitters in the lower portion of the falling particles paths to separate the streams of particulate material.
PCT/GB1987/000915 1986-12-19 1987-12-21 Improvements in and relating to magnetic separators WO1988004579A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE3750226T DE3750226T2 (en) 1986-12-19 1987-12-21 MAGNETIC CUTTER.
GB8913855A GB2219225B (en) 1986-12-19 1987-12-21 Improvements in and relating to magnetic separators
EP88900244A EP0339031B1 (en) 1986-12-19 1987-12-21 Magnetic separators

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB868630381A GB8630381D0 (en) 1986-12-19 1986-12-19 Magnetic separators
GB8630381 1986-12-19

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WO1988004579A2 true WO1988004579A2 (en) 1988-06-30
WO1988004579A3 WO1988004579A3 (en) 1988-08-11

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AT (1) ATE108346T1 (en)
AU (1) AU605232B2 (en)
DE (1) DE3750226T2 (en)
GB (2) GB8630381D0 (en)
WO (1) WO1988004579A2 (en)
ZA (1) ZA879568B (en)

Cited By (1)

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Publication number Priority date Publication date Assignee Title
GB2217632A (en) * 1988-04-22 1989-11-01 Cryogenic Consult Magnetic separator

Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
CN103316762B (en) * 2013-05-30 2016-04-06 江苏旌凯中科超导高技术有限公司 Reciprocating dry-type magnetic separator

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FR2317013A1 (en) * 1975-06-27 1977-02-04 Kloeckner Humboldt Deutz Ag Magnetic sepn. of solid particles - by passing suspension in liq. through inclinable tube, incorporating conveyor band, in magnetic field

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GB2102702B (en) * 1981-07-06 1985-11-27 Cryogenic Consult Magnet for magnetic separation

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GB730405A (en) * 1951-10-19 1955-05-25 Veitscher Magnesitwerke Ag Method and apparatus for the magnetic separation of loose material containing magnetisable parts
FR2317013A1 (en) * 1975-06-27 1977-02-04 Kloeckner Humboldt Deutz Ag Magnetic sepn. of solid particles - by passing suspension in liq. through inclinable tube, incorporating conveyor band, in magnetic field

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2217632A (en) * 1988-04-22 1989-11-01 Cryogenic Consult Magnetic separator
GB2217632B (en) * 1988-04-22 1992-06-17 Cryogenic Consult Improvements in and relating to magnetic separators

Also Published As

Publication number Publication date
GB2219225A (en) 1989-12-06
GB8630381D0 (en) 1987-01-28
EP0339031B1 (en) 1994-07-13
GB8913855D0 (en) 1989-08-23
DE3750226D1 (en) 1994-08-18
DE3750226T2 (en) 1994-12-08
ATE108346T1 (en) 1994-07-15
GB2219225B (en) 1990-12-19
AU605232B2 (en) 1991-01-10
WO1988004579A3 (en) 1988-08-11
EP0339031A1 (en) 1989-11-02
ZA879568B (en) 1988-11-30
AU1059988A (en) 1988-07-15

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