Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
  • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
  • B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
  • B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
  • B05B1/08—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape of pulsating nature, e.g. delivering liquid in successive separate quantities
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
  • F15C—FLUID-CIRCUIT ELEMENTS PREDOMINANTLY USED FOR COMPUTING OR CONTROL PURPOSES
  • F15C1/00—Circuit elements having no moving parts
  • F15C1/22—Oscillators
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
  • G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
  • G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
  • G01F1/20—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
  • G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
  • G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
  • G01F1/20—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
  • G01F1/32—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow using swirl flowmeters
  • G01F1/3227—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow using swirl flowmeters using fluidic oscillators

Definitions

• the present invention relates to improvements in fluidic oscillators and to a novel spray-forming output chamber for fluidic oscillators.
• fluidic oscillators can serve not only as fluidic circuit components but also as fluid distribution or spray devices. (See U. S. Patents Numbers 3,432,102; 3,507,275; 4,052,002). In all of these patents a fluid jet is caused to oscillate by means of fluid interaction using no moving parts, and the resulting oscillating jet is issued into the ambient environment to disburse the fluid therein.
• Other fluidic oscillators such as described in U. S. Patent No. 3,563,462, issue discrete pulses of fluid in alternation from two or more spray openings.
• oscillator performance is dramatically affected by relatively small dimensional variations in the oscillator passages and chamber. It has also been found that prior art oscillators are extremely sensitive to properties of the sprayed fluid, such as viscosity, surface tension, temperature, etc.
• fluidic oscillators when utilized as spray or fluid dispersal devices, is the waveshape of the issued or dispersal pattern.
• the waveshape must be tailored accordingly. For example, as described in the aforementioned U. S. Patent No. 4,052,002, relatively uniform spatial distribution of the fluid is achieved if the waveform is triangular with little or no dwell time at the extremes of the fan-shaped sweep. As more dwell time is introduced in the extremes of the sweep, spatial distribution becomes more dense at the extremes and less dense at the center. To achieve higher densities at the center, or between the center and extremes of the sweep is difficult. Moreover, to tailor the sweep pattern to achieve many desired spatial distributions is difficult in the prior art oscillators.
• droplet size in the case of liquids sprayed from prior art fluidic oscillators, is an important consideration in two respects. First, specific droplet sizes are required for different spray applications. Second, certain droplet sizes have been found to be dangerous to inhale and must be avoided. In prior art fluidic oscillators, the size of the oscillator pretty much, determines the range of droplet sizes in the issued spray pattern. Often it occurs that a particular oscillator size is necessary to achieve the desired droplet size, but that such oscillator size is impractical for that application because of space requirements.
• Still another important characteristic of spray and dispersal patterns from fluidic oscillators is the sweep frequency. Again, this characteristic is determined by the oscillator size in prior art fluidic oscillators. An example of one frequency require ment would be in a massaging shower wherein the frequency should be such as to provide a massaging effect, or in an oral irrigator wherein a massaging effect is likewise desirable. On the other hand, when the oscillator is used as a nozzle for hair spray or anti-perspirant it is desirable that no massaging effect be felt. As described in the case of droplet sizes above, it often occurs that an oscillator size which is suitable for achieving the desired sweep frequency is not satisfactory for the space requirement of the overall device.
• a fluidic oscillator includes a chamber having a common inlet and outlet opening through which a fluid jet is issued across the chamber.
• a fluid jet is issued across the chamber.
• the jet Upon impacting the far wall of the chamber the jet forms two oppositely rotating vortices, one on either side of the jet, which alternate in strength and position in opposite phases in the chamber.
• Each vortex alternately conducts more or less fluid out of the common opening on its side of the jet.
• the alternating outflows may be issued as fluid pulses for a specific utilization or may be used in conjunction with the output chamber described below to achieve a desired spray pattern.
• Still another utilization of the oscillator is as a flow meter whereby the oscillator is disposed in a flow path and its oscillation frequency is measured to provide a linear function of flow.
• This configuration has been found to be relatively insensitive to dimensional manufacturing tolerance variations, and operates over a wide range of fluid characteristics.
• an output chamber for a fluidic oscillator receives fluid pulses in alternating opposed rotational directions.
• An output vortex is established in the output chamber and is alternately spun in opposite directions by the alternating input pulses.
• One or more outlet openings at the periphery of the output chamber issue a sweeping spray that is determined by the vectorial sum of two flow components: a first component is directed tangential to the output vortex and has a magnitude proportional to the instantaneous flow velocity at the output vortex periphery; a second component is directed generally radially outward from the output vortex and is a function of the static pressure at the vortex periphery and the net flow rate into the output chamber.
• the frequency, droplet size and spray angle can be selected accordingly.
• the fluid distribution with the spray pattern can be selected.
• Figure 1 is top view in section, taken along lines 1 - 1 of Figure 2, showing the bottom plate of a fluidic oscillator constructed in accordance with the present invention
• Figure 2 is an end view in section taken along lines 2 -2 of Figure 1;
• Figure 3 is a side view in section taken along lines 3 -3 of Figure 1;
• Figure 4 is a top view in plan of the bottom plate of another fluidic oscillator of the present invention combined with an input chamber according to the present invention
• Figure 5 is a top view in plan of the bottom plate of another fluidic oscillator/output chamber combination of the present invention.
• Figure 6 is a top view in plan of the bottom plate of another fluidic oscillator according to the present invention.
• Figure 7 is a side view in section taken along lines 7 -7 of Figure 6;
• Figure 8 is a top view in plan of the bottom plate of a conventional fluidic oscillator combined with the output chamber of the present invention
• Figure 9 is a top view in plan of the bottom plate of an output chamber of the present invention combined with schematically represented source of alternating fluid pulses;
• Figure 10 is a diagrammatic representation of a typical waveform of a spray pattern issued from an output chamber of the present invention.
• Figures 11, 12, 13, 14 and 15 are diagrammatic illustrations showing successive states of flow within a typical fluidic oscillator pf the present invention
• Figure 16 is a diagrammatic illustration of the flow pattern associated with a typical single-outlet output chamber according to the present invention
• Figure 17 is a diagrammatic illustration of the flow pattern associated with a typical plural-outlet output chamber according to the present invention
• Figure 18 is a diagrammatic representation of the waveform of the output sprays issued from the output chamber of Figure 17 ;
• Figures 19 and 20 are top plan views of the bottom plate of respective oscillator/output chamber combinations of the present invention, illustrating diagrammatically the output waveforms associated therewith;
• Figure 21 is a top plan view of the bottom plate of a fluidic oscillator/output chamber combination according to the present invention, showing relative dimensions of the various elements of the combinations;
• Figure 22 is a diagrammatic illustration of the waveshape of alternating pulses issued from one oscillator embodiment of the present invention
• Figure 23 is a diagrammatic illustration of the waveshape of alternating pulses issued from another oscillator embodiment of the present invention.
• FIGS 24, 25 and 26 are diagrammatic illustrations of the waveshapes of the spray patterns issued from three respective oscillator/output chamber combinations according to the present invention.
• Figure 27 is a diagrammatic representation of the alternating pulse waveshapes issued from still another oscillator embodiment of the present invention
• Figure 28 is a diagrammatic representation of the waveshape of a spray pattern issued from a combination of the oscillator of Figure 27 with an output chamber of the present invention
• Figure 29 is a diagrammatic illustration showing another embodiment of the oscillator/output chamber combination of the present invention and the waveform of the spray issued therefrom;
• Figure 30 is a diagrammatic top plan view of another oscillator embodiment of the present invention.
• Figures 31 and 32 are diagrammatic top plan and side section views, respectively, of another output chamber according to the present invention, showing the spray pattern issued therefrom;
• Figures 33 and 34 are diagrammatic top plan and end section views, respectively, of another output chamber embodiment according to the present invention, showing the waveform of the spray pattern issued therefrom;
• Figures 35 and 36 are diagrammatic top plan and side section views, respectively, of another output chamber embodiment of the present invention, showing the spray pattern issued therefrom;
• Figure 37 is a diagrammatic plan view of an asymmetric oscillator/output chamber combination of the present invention.
• Figures 38 and 39 are diagrammatic top plan and side section views, respectively, of another output chamber configuration according to the present invention.
• Figures 40 and 41 are diagrammatic top plan and side section views, respectively, of another output chamber configuration according to the present invention.
• Figures 42 and 43 are diagrammatic end and side views, respectively, of still another output chamber configuration according to the present invention.
• Figures 44, 45, 46 and 47 are diagrammatic top plan views of four additional oscillator/output chamber combinations according to the present invention.
• Figures 48 and 49 are top section. and end views, respectively, of an oscillator of the present invention employed as a flow meter.
• Figure 50 is a partially schematic top view in section of another flow meter embodiment of the present invention.
• Figure 51 is partially schematic top view in section of still another flow meter embodiment according to the present invention.
• Figure 52 is a side view in section of the flow meter of Figure 51.
• a basic oscillator 10 is shown as a plurality of channels, cavities, etc., defined as recesses in a bottom plate 11, the recesses therein being sealed by cover plate 12.
• the channels and cavities formed as recesses in plate 11 need not necessarily be two-dimensional but may be of different depths at different locations, with stepped or gradual changes of depth from one location to another. For ease in reference, however, entirely planar elements are shown herein. It is also to be understood that whereas a two-plate (i. e.
• the oscillator 10 as formed by recesses in plate 11 and sealed by plate 12 includes an oscillation chamber 13 which in this embodiment is generally circular, having an opening 14 along one side which, for example, may subtend an angle of approximately 90° on the circle.
• a passage extending to the end of plate 11 from opening 14 is divided into two outlet passages15 and 16 by a generally U-shaped member disposed therein.
• the U-shaped member has its open end facing chamber 13 and may be defined by means of recesses about member 17 in plate 11 or as a projection from cover plate 12 which abuts the bottom wall of the recess in plate 11.
• An inlet opening 18 is defined through the bottom of plate 11 within the confines of U-shaped member 17 and serves as a supply inlet for pressurized fluid.
• Opening 14 for chamber 13 serves as a common inlet and outlet opening for fluid in a manner described below.
• oscillator 10 Operation of oscillator 10 is best illustrated in Figures 11 through 15.
• the working fluid is a liquid and that the liquid is being issued into an air ambient environment; however, it is to be noted that the oscillator of the present invention and the output chamber of the present invention both operate with gaseous working fluids in gaseous environments, with liquid working fluids in liquid environments, and with suspended solid working fluids in gaseous environments.
• inlet opening 18, member 17 Upon receiving pressurized fluid through, inlet opening 18, member 17 directs a jet of the fluid through opening 14 into chamber 13.
• the jet divided into two oppositely directed flows which follow the contour of chamber 13 and egress through output passages 15 and 16 on opposite sides of the input jet and member 17.
• Vortex B tends to predominate initially.
• Vortex B moves closer toward the center of chamber 13, directing more of the incoming fluid along its counter-clockwise flowing periphery and out of output passage 16.
• the weaker vortex A tends to be crowded toward output passage 15 and directs less of the input fluid in a clockwise direction out through passage 15.
• vortex B is positioned substantially at the center of chamber 13 while vortex A substantially blocks outlet passage 15.
• passage 16 It is this condition during which the maximum outflow through, passage 16 occurs.
• vortex A pinches off outflow through outflow passage 15 and it also moves substantially closer to the mouth of member 17.
• vortex A receives fluid flowing at a much higher velocity than the fluid received by vortex B. Therefore, as vortex A moves closer to output passage 15 it begins spinning faster, in fact much faster than vortex B. With output passage 15 blocked, vortex A begins moving back toward the center of chamber 13 and in so doing forces the slower spinning vortex B back away from the center. This tendency is increased by the fact that the jet itself is issued toward the center of the chamber 13 and, if left unaffected by other influences, would tend to flow toward that center.
• Vortex A is dominant and continues toward the center of the chamber 13.
• vortex B is eventually pushed to a position illustrated in Figure 15 whereby it blocks outflow through output passage 16.
• Vortex B is now in a position to receive the high velocity fluid from the inflowing jet so that vortex B begins spinning faster and faster, taking on a growing position of dominance between the two vortices.
• vortex B moves closer toward the center of chamber 13 as illustrated in Figure 14.
• any flow conditions are of a quasi-steady state nature wherein none of the existing flow patterns represents a stable state; that is, the flow state in any location is dependent upon its prior history due to the fact that local flow states influence and are influenced by those flow states in other locations only after a delay in time.
• the quasi-steady state effect of the outflow into one or more of the output channels causes the pattern in the chamber to become more symmetrical. This in turn causes a diminution of reverse flow and, simultaneously, causes an increase in the reverse flow on the opposite side. Both effects become effective after a respective time delay.
• FIG. 1 The resulting output flow from the oscillator 10 is best illustrated in Figure 1 as alternating slugs of fluid issue from passages 15 and 16.
• the cross section of chamber 13 illustrated in Figure 2 need not be rectangular but may be elliptical, in the form of a meniscus, or any other varying depth configuration.
• the plan form of chamber 13 need not be circular as shown but may be substantially any configuration such as the rectangular configuration illustrated in Figure 4.
• element 20 in Figure 4 is shown with only the bottom plate 21, the top plate being removed for purposes of simplification and clarity of description. In fact, for most of the oscillators shown and described hereinbelow, the top plate has been removed for these purposes.
• Oscillator 20 includes an inlet opening 22 similar to inlet opening 18 of Figure 1 and a generally U-shaped member 23 similar to U-shaped member 17 in Figure 1.
• Outlet pass- ages 25 and 26 on either side of U-shaped member 23 correspond to outlet passages 15 and 16 of Figure 1.
• An oscillation chamher 24 is generally rectangular in configuration with its width corresponding to the distance between the extremities of passages 25 and 26.
• the output passages 25 and 26 are directed into an output chamber 27 which is a continuation of chamber 24 beyond U-shaped member 23 and has side wails which extend parallel all the way to outlet opening restriction 28. Oscillation of the jet issued from member 23 proceeds in the manner described in connection with Figures 11 through 15.
• chamber 24 affects the shape of the output pulses but does not prevent oscillation from occurring. More specifically, the oscillation cycle in a chamber configured such as chamber 24 tends to have a greater dwell in the extreme positions where maximum flow through each output passage occurs. The resulting output slugs of fluid tend to have more discrete leading and trailing edges than the tapered leading and trailing edges shown in Figure 1.
• Output chamber 27 receives the alternating slugs of fluid in opposing rotational senses; that is, the flow from passage 25 tends to create a clockwise flow in chamber 27 whereas the flow through passage 26 tends to create a counter-clockwise flow in chamber 27. The result is the establishment of an output vortex in chamber 27, which vortex is alternately spun first in a clockwise and then in a counter-clockwise direction in response to the alternating inflows.
• the manner in which output chamber 27 provides a cyclically sweeping spray pattern is best described in relation to the embodiment of Figure 5.
• an oscillator/output chamber configuration 30 includes an input opening 31 for pressurized fluid which is directed into a generally circular chamber 34 by means of a generally U-shaped channel 32.
• U-shaped channel 32 is part of an overall flow divider section 33.
• the sidewalls 40 and 41 of the unit diverge such that sidewall 40 along with flow divider 33 forms outlet passage 35 from the oscil- lator, whereas sidewall 41 along with flow divider 33 forms outlet passage 36.
• the sidewalls 40 and 41 begin to converge toward outlet opening 38 in output chamber 37.
• the downstream surface of flow divider 33 is concave so that a generally rounded output chamber 37 results.
• Passages 35 and 36 deliver fluid into output chamber 37 in opposite rotational senses.
• the manner in which the spray is issued from chamber 37 is diagrammatically illustrated in Figure 16.
• the input flows from passages 35 and 36 produce an output vortex which alternately rotates first in a clockwise direction and then in a counter-clockwise direction.
• At each point across outlet opening 38 there is a summation of flow velocity vectors which determines the overall shape of the issued spray pattern from this outlet opening.
• the extremities 43 and 44 of outlet opening 38 For the following discussion it is assumed that the vortical flow in chamber 37 is counter-clockwise as indicated by the arrow therein.
• vectors V' T and V' R at point 44 on the other side of outlet opening 38 are similar analogy.
• vectors V' T and V' R at point 44 on the other side of outlet opening 38 are similar analogy.
• These vectors sum to provide a further resulting vector R'.
• Vectors R and R' define the extremities of the fluid issued from outlet opening 38 at a particular instant of time. At that instant of time the outflow from outlet 38 is confined between the vectors R and R'.
• These vectors diverge producing a tendency for the outflow to diverge; however, surface tension effects act in opposition to the divergence tendency to try to reconsolidate the stream. In most practical applications, particularly for high velocities, the issued flow tends to break up into droplets before too much consolidation is effected. Nevertheless, there is some reconsolidation so that there is no continuation in the divergence tendency.
• chamber 37 it may be looked upon as serving as a restriction (analogous to an electrical resistance) and inertance (analogous to an electrical inductance) filter circuit to smooth out incoming pulsating signals and to combine the result in a suitable single output stream which remains substantially constant in amplitude but sweeps from side to side regularly as the vortex changes direction and speed.
• the static pressure in chamber 37 produces a radial velocity vector V R at each point of the outlet opening 38.
• the spin velocity of the vortex in chamber 37 produces a tangential velocity vector V T . I have observed that the sweep angle a illustrated in Figure 10 varies directly with the tangential velocity vector 7 and inversely with the radial velocity vector V R .
• oscillator 50 includes a top plate 52 and a bottom plate 51. Recesses are defined in bottom plate 51 to form the oscillator, the recesses being covered by cover plate 52 to provide the necessary sealing.
• Oscillator 50 differs from oscillator 10 of Figure 1 in two respects: first, the shape of the oscillation chamber 53 is generally trapezoidal rather than circular; and second, input fluid is delivered from supply passages 54 and 55 defined through bottom and top plates 51 and 52, respectively. Passages 54 and 55 are angled to direct the incoming fluid into chamber 53 as a common supply jet which oscillates in the same manner described in relation to the oscillator in Figure 1.
• Passages 54 and 55 permit the U-shaped member 17 of Figure 1 to be eliminated so that no structure is present in the plane of the oscillator.
• the trapezoidal chamber 53 and the rectangular chamber 24 of Figure 4 are merely examples of the multitude of variations that can be utilized in the oscillator chamber configuration and still achieve the desired oscillation.
• the oscillating chamber may be elliptical, irregularly shaped, polygonal, or whatever, so long as there is room for the alternating vortices to develop and move in the manner described in relation to Figures 11 through 15.
• FIG 8 there is illustrated a fluidic oscillator 56 of a conventional type, well known in the prior art, having outlet passages 58 and 59 which deliver the alternating outflow from the oscillator to an output region 57 constructed in accordance with the present invention.
• Chamber 57 operates in the same way described above for chamber 37 irrespective of the nature of the oscillator which delivers the alternating slugs of fluid thereto.
• an output chamber 60 which is fed by a schematically represented source of alternating pulses which may be any such source such as an alternating shuttle valve, a fluidic amplifier, etc.
• FIG. 17 of the accompanying drawings there is illustrated an output chamber 61 similar in all respects to output chamber 37 in Figure 16 but which instead of having a single outlet opening 38 has two such outlet openings 62 and 63.
• the vector analysis applied to the embodiment of Figure 16 applies equally as well to the diagrammatic embodiment of Figure 17 where similar vectors are illustrated. From chamber 61, however, there are two outflows which issue, each being swept at the same frequency. However, the two resulting outputs diverge from one. another at any instant of time by somewhat more than the angle subtended between the two vectors V R and V' R . This is because the tangential vectors V T and V' T subtend a greater angle than exists between the radial vectors, as is the case in Figure 16. As a consequence two synchronized (in frequency) sweeping sheets issue to form a composite waveshape of the type illustrated in Figure 18.
• an oscillator of the general type illustrated in Figure 1 is modified by incorporating two upstanding members 66, 67 on opposite sides of the jet issued from U-shaped member 68.
• Members 66 and 67 are shown as cylinders (i.e. circular cross-section) but their cross sections can take substantially any shape. Importantly, they are spaced slightly downstream from the ends of member 68 so that respective gaps 69 and 70 are defined between member 68 and members 66 and 67. The presence of members 66 and 67 and the resulting gaps has the effect of sharpening or "squaring off" the pulses issued from oscillator 64 as compared to the tapered pulses shown in Figure 1.
• the displaced vortex takes longer to build up when members 66 and 67 are present, partly because of the loss of energy in the input jet in traversing the region of gaps 69, 70.
• This loss of jet energy means that the energy feeding the displaced vortex is less so that vortex build up takes longer.
• the displaced vortex does build : up sufficiently to dislodge the centered vortex, it has grown to the point where the transition is rapid.
• Output chamber 65 tends to filter these sharp edges somewhat in its action as an RL (i.e. - restriction and inertance) filter. This is shown in the spray output waveforms 71 and 72 issued from output openings 73 and 74, respectively, in chamber 65. In addition, if the passages 75 and 76 are lengthened, thereby adding inertance, additional filtering is achieved. As described above in relation Co Figure 17, I have observed that the waveforms 71 and 72 issued from the two outlets of chamber
• Figures 19 and 20 illustrate the manner in which the shape of the output chamber affects the sweep waveshape.
• a generally circular oscillation chamber receives a jet from U-shaped member 78 and oscillation ensues in the manner previously described.
• the alternating output pulses from the oscillator are conducted by passages 79 and 80 to output chamber 81 which is formed between converging sidewalls 82 and 83.
• the convergence of the sidewalls produces a relatively narrow output chamber 81.
• the single outlet opening 84 issues a sweeping spray pattern having the waveform diagrammatically represented as 85. It is noted that waveform 85 has a slower transition between sweep extremities (i.e. a longer dwell 86 in the center) than does sweep waveform 45 of Figure 10.
• oscillator/output chamber combination 90 of Figure 20 produces a different waveform 91.
• element 90 is in the general form of an oval which is wider at its outlet chamber end than at its oscillation chamber end.
• the oscillation chamber 92 receives a fluid jet from U-shaped member 94 and produces oscillation in much the same fashion described in relation to Figures 11 through 15.
• the common inlet and outlet opening for chamber 92 subtends more than 180o , of the generally circular chamber 92.
• the sidewalls 95, 96 of the element 90 are straight diverging walls between the oscillation chamber 92 and output chamber 93.
• Member 94 is disposed between the sidewalls and forms therewith connecting passages 97, 98 between chambers 92 and 93.
• the radius of oscillation chamber 92 is substantially the same as in chamber 77 in Figure 19.
• output chamber 93 is considerably wider than chamber 81.
• the resulting waveform 91 is seen to be considerably different than waveform 85 of Figure 19.
• waveform 91 is a generally triangular wave, with sawtooth tendencies, in which the central con ⁇ centration 86 of Figure 19 is not present. This absence of central concentration results from the widening of chamber 93 as compared to chamber 81.
• the transition region (i.e. between the extremes) of the sweep waveform 91 is much smoother and it is also noted that it exhibits a concave (as viewed from downstream) tendency.
• the concavity indicates that the fluid in the center of the pattern is moving sligh ly more slowly than the fluid at the sweep extremities.
• waveform 91 provides very even distribution across the sweep path.
• the oscillator/output chamber combination of the present invention has been found to provide the same pattern when scaled to different sizes.
• a small device for use as an oral irrigator may have a nozzle width at U-shaped member on the order of a few thousandths of an inch.
• This oscillator may be scaled upward in every dimension to provide, for example, a large decorative fountain and still produce the same, albeit larger, waveform.
• a scaled outline of an oscillator/output chamber combination 100 similar to the device in Figure 19, is illustrated in Figure 21.
• the diameter of the oscillation chamber 102 is 8W.
• the distance between the nozzle and the far wall of chamber 102 is 9W.
• the common inlet and outlet opening for chamber 102 is 7W and is spaced 2W from the nozzle.
• the closest spacing between member 101 and the sidewalls 103, 104 is 2.5W, and the maximum spacing between the sidewalls is 11W.
• the length of the unit 100 is 25W and the width of outlet opening 105 from output chamber 106 is 2.5W.
• Device 100 can be constructed to substantially any scale and operates in accordance with the principle described herein. It is to be stressed, however, that the relative dimensions of device 100 are intended to achieve only one of multitudinous waveforms possible in accordance with the present invention and that these dimensions are not to be construed as limiting the scope of the invention.
• FIGS 22 through 26 illustrate comparative waveforms attained when various dimensions of the oscillator/output chamber are changed.
• oscillator 110 of Figure 22 is shown with relatively short outlet passages 111, 112.
• the resulting issued pulses are shown with amplitude plotted against time.
• the output pulse trains consist of sawtooth waves which are 180° separated in phase. This may be compared to oscillator 113 with considerably longer outlet passages 114 and 115. Again sawtooth waveforms are produced, but the individual pulses are considerably smoothed and the frequency is considerably less. This is primarily due to the fact that the longer passages 114 and 115 introduce greater inertance (the analog of the electrical parameter inductance) in to the oscillator, making the response in the oscillation chamber considerably slower.
• the oscillator 110 (of Figure 22) with short outlet passages 111 and 112 is combined with a relatively small volume output chamber
• the waveform 117 of the sweeping spray issued from chamber 116 is a sawtooth waveform wherein the transition portions between sweep extremities bulges in a downstream direction. This signifies that the flow in the middle or transition portion of the sweep pattern is moving at a slightly greater velocity than at the extremes. This may be compared to waveform 91 of Figure 20 wherein the bulge is in the opposite direction, signifying slower travelling fluid in the central portion of the sweep pattern. The reason for this is that in the smaller output chamber 116 there is less vortical inertance so that spin velocity tends to slow down more quickly after the impetus of a driving pulse from the oscillator subsides.
• Oscillator 110 is illustrated again in Figure 25, this time in combination with a somewhat widened output chamber 119.
• Chamber 119 affords a greater vortical inertance, providing less of a tendency for the vortex to slow down when a driving pulse subsides.
• the result is a waveform 118 in which the downstream bulge is not present, primarily because the dominance of the radial velocity vector is no longer present.
• Increasing the output chamber size even further, as with chamber 120 of Figure 26 produces a waveform 121 wherein the central portion tends to bulge slightly in an upstream direction or opposite that in waveform 117 of Figure 24.
• an oscillator 125 is constructed in a manner similar to oscillator 64 of Figure 18 in that members 126, 127 are spaced slightly from U-shaped member 128 to provide gaps 130, 131 which provide communication between the input jet and the output pulses. As described in relation to Figure 18, this construction tends to square off or sharpen the pulses, producing agreater dwell in the extreme portions of the oscillator cycle and a relatively fast switching or transition "between extremes. This is manifested by the amplitude versus time slots of the output pulses 124 and 123, which show a flattened peak as compared to the somewhat sharper pulse peaks illustrated in Figures 22 and 23. Oscillator 125 is illustrated again in combination with output chamber 132 in Figure 28.
• Outlet opening 133 from chamber 132 issues a spray pattern having the waveform 134 which has longer dwell times at the sweep extremities than the waveforms in Figures 24, 25 and 26.
• the members 126, 127 tend to delay the re-strengthening of the displaced vortex (A in Figure 13) so that there is greater dwell at the extremes of the oscillation cycle.
• the oscillator portion of device 135 is characterized by an oscillation chamber 136 which is considerably longer than those described above and which includes a far wall 137 which is convex rather than concave.
• oscillator output passages 138 and 139 are somewhat wider than those illustrated in the embodiment described above.
• the output chamber 140 of device 135 is characterized by an opening 142 in U-shaped member 141 which issues fluid directly into the output chamber. Lengthening the oscillator chamber has the effect of reducing the frequency of oscillation since the vortices A and B of Figures 11 - 15 must travel greater distances during the oscillation cycle.
• Convex wall 137 has the effect of causing the oscillation cycle to pass much more quickly between extreme positions than does a flat or concave wall. With a faster transition, the rise and fall times of the pulses delivered to output passages 138 and 139 are shortened.
• This feature may be used independently of the lengthened oscillation chamber and the fill-in jet.
• the fill-in jet from opening 142 is used to increase the amount of fluid in the center of the issued spray pattern. In effect, this shortens the transition time between extreme sweep positions, causing greater "dwell" in the mid-portion of the sweep cycle than at the ends. This is reflected in the waveform 144 of the spray pattern issued from outlet 143 wherein it is noted that the transition region is bowed outward considerably. Relating this feature to the vector discussion and Figure 16, fill-in flow from nozzle 142 imparts additional magnitude to the radial vector V R , both in a dynamic sense
• Oscillator 145 of Figure 30 is illustrative of an embodiment wherein multiple outlets variously directed are achieved. Specifically a nozzle structure 146 issues a fluid jet into oscillation chamber 147 which may take any configuration consistent with the operating principles described in relation to Figures 11 - 15. Outlet passages 148 and 149 are shown as being turned outwardly, substantially at right angles to the input j et, rather than being directed in 180° relation to that jet. It is to be understood that these passages can be turned at any angle or in any direction, in or out of the plane of the drawing, depending upon the application.
• passage 149 may be bifurcated to provide two passages 150 and 151 which conduct co-phasal output pulses. It is to be understood that any of passages 148, 149, 150, 151 may be lengthened or shortened to delay the issuance of output pulses therefrom to obtain a variety of different effects and results.
• the fan-shaped spray patterns described as being issued by the output chambers described above provide a line or one-dimensional pattern when they impinge upon a target.
• the fluid sweeps back and forth along a line on that surface.
• An output chamber embodiment for achieving spray coverage of a two-dimensional target area is illustrated in Figures 31 and 32.
• an output chamber 152 is fed alternating fluid pulses from passages 153 and 154.
• the outlet opening 155 from chamber 152 instead of merely being a slot defined in the natural periphery of the chamber, is in the form of a notch cut into the chamber.
• the notch is cut along the central longitudinal axis of the device by a circular blade to provide an arcuate notch 156 perpendicular to the plane of chamber 152 and having a V-shaped cross-section. Cutting the outlet into the chamber allows the static pressure therein to expand in all directions. As a consequence, the spray issued from the outlet 155 follows the contours of notch 156 to provide a sheet of fluid in the plane of the notch (i.e. perpendicular to the plane of the chamber 152). This sheet is swept back and forth due to the alternating vortex action described in relation to Figure 16 so that the spray pattern issued from outlet 155 forms a cyclically sweeping sheet.
• This sweeping sheet covers a rectangular area when it impinges on a target disposed in the spray path, thereby affording two-dimensional spray coverage.
• Various contouring of the notch cross-section permits contouring of the distribution of droplets in the vertical plane (i.e. perpendicular to the chamber).
• FIG. 33 and 34 Another output chamber embodiment is illustrated in Figures 33 and 34;
• the output chamber 160 receives alternating fluid pulses from passages 161 and 162 and delivers a planar or fan shaped swept pattern from a slot shaped outlet opening 163.
• outlet opening 163 is formed in the floor (or ceiling) of the chamber rather than being defined in the end wall thereof.
• the same vectorial analysis applied to the chamber of Figure 16 is applicable to chamber 160 but in chamber 160 it is noted that outlet opening 163 extends along the radius of the alternating vortex. Since the spin velocity of a vortex varies at different radial points, the tangential velocity vector V varies along the length of opening 163. The result renders the issued spray pattern waveform somewhat assymmetric into the plane of the drawing in Figure 34, the asymmetry being greater for longer outlet openings.
• FIG. 35 and 36 Still another output chamber configuration is illustrated in Figures 35 and 36.
• This embodiment like that of Figures 31 and 32, provides a swept sheet pattern which covers a two-dimensional target area rather than a lineal target.
• the output chamber 165 receives alternating fluid pulses from passages 166 and 167, similar to chambers described above.
• chamber 165 is expanded cylindrically, perpendicular to the plane of passages 166, 167, so that the depth of chamber 165, as best seen in Figure 36, is substantially greater than that of previously described chambers.
• Outlet slot 168 is defined in the periphery of the chamber and extends parallel to the cylindrical axis of the chamber.
• the oscillator/output chamber configuration 170 in Figure 37 is characterized by its asymmetry with respect to its longitudinal centerline.
• Oscillator chamber 170 receives a jet from nozzle 171 of member 172 in a direction which is not radial but nevertheless acros the chamber.
• the oscillation which ensues according to the principles described in relation to Figures 11-15, is unbalanced in that the fluid slugs issued into outlet passage 175 are of longer duration than the pulses issued into outlet passage 176.
• the clockwise spin in output chamber 173 has a longer duration than the counter-clockwise spin and the spray pattern issued from outlet opening 174 is heavier on the bottom side (as viewed in Figure 37) of the longitudinal centerline than the top side.
• Asymmetrical construction of the oscillator, output chamber, positioning of member 172, location of outlet 174, etc., may all be utilized to achieve desired spray patterns.
• the output chamber 177 of Figures 38 and 39 has two characterizing features.
• the outlet opening 185 is a generally circular hole 185 defined through the ceiling or floor of the chamber, substantially at the chamber center.
• divider 178 divides an incoming pulse between passages 183 which extends around the chamber periphery and passage 184 which is disposed on the radially inward side of divider 178.
• divider 179 divides an incoming pulse of the opposite sense between outer passage
• the outlet opening 185 positioned as described, provides a hollow conical spray pattern 186 which alternately rotates in one direction and then the other as the output vortex in chamber 177 alternates spin directions.
• the spread angle of the conical pattern 186 varies with spin velocity so that as the output vortex speeds up and slows, down during direction changes, the spray pattern 186 alternately opens (186) and closes (187).
• the pattern 186 when impinging upon a target, covers a generally circular area.
• the flow dividers 178 and 179 impart spin components to the output vortex at four locations instead of two, resulting in "minimal movement of the output vortex in the chamber.
• the output vortex is thus maintained centered over outlet opening 185 to assure the symmetry of the spray conical pattern 186, 187.
• the features of Figures 38, 39 namely, location of outlet 185 and presence of dividers 178, 179) can be used independently.
• output chamber 190 is in the form of a cylinder which extends out of the plane of the incoming pulses from passages 192, 193 and then tapers in a funnel-like fashion, towards a central outlet opening 191.
• the resulting output spray pattern is a spinning conical sheet which continuously changes spin direction as the output vortex direction changes in chamber 190 and which goes from an expanded wide-angle cone 194 at maximum spin to a relatively contracted cone 195 at minimum spin.
• the device of Figures 38, 39, and that of Figures 40, 41 is useful for decorative fountains, showers, container spray nozzles, etc.
• a generally spherical chamber receives a pair of alternating fluid signals or pulses from a first oscillator or other source 201 at diametrically opposed inlet openings 202 and 203.
• Another pair of diametrically opposed inlet ports 204, 205 receive alternating fluid signals or pulses from a source 206.
• the signals from source 201 have a frequency f 1 ; the signals from source 206 have a frequency f 2 .
• the plane of ports 202 , 203 is perpendicular to the plane of ports 204, 205, although this is by no means a lioiting feature of the present invention.
• the outlet opening 207 for the spherical chamber 200 is located where the intersection of. these two planes intersects the chamber periphery.
• a variety of output spray patterns can be obtained.
• frequencies F 1 and f 2 are equal but are displaced in phase by 90°, a hollow spray pattern is issued which is of square crosssection if the input signals are well-defined pulses, of circular cross-section if the input signals are sinusoidal functions, etc.
• frequency f 1 is twice that of f 2 , and the input signals are sinusoidal, a figure eight pattern is generated.
• the cross-section of the pattern issued from outlet opening 207 takes the form of the well-known Lissajous patterns achieved on cathode ray oscilloscope displays.
• an extremely large variety of waveshapes may be achieved.
• FIGs 44, 45 and 46 there are three oscillator/output chamber combinations illustrated.
• the sizes and shapes of the oscillator chamber' 213 and output chamber 214 are substantially the same. The differences reside in the sizes of the common inlet and outlet openings 215 of all three devices, the opening being smallest in device 210 , largest in device 212.
• the waveforms of the spray patterns are affected as follows: For the smallest opening (device 210) the observed waveform was a well-defined sawtooth with slight rounding at the extremities. For the medium opening (device 211) the sawtooth waveform showed less rounding or curvature at the extremities as compared to that for device 210, For the largest opening 215 (deyice 212) even less rounding was observed, the waveform appearing almost triangular, substantially like waveform 91 of Figure 20, The last mentioned waveform provides the most even droplet distribution of the three. In general it may be stated that the wider the opening 215, the less the flow restriction at the oscillator output anil the greater the filtering effect in the output chamber.
• an oscillator/output chamber combination 216 includes an oscillation chamber 217 and an output chamber 218.
• This device is characterized by the fact that the side walls 220 and 221 converge just behind U-shaped jet-issuing member 219 to form a throat 223, and then diverge in the output chamber 218 and converge again to form an output opening 222.
• This configuration effects a flow reversal so that fluid which flows along sidewall 220 out of oscillation chamber 217 is turned at throat 223 to flow along the opposite wall as it enters the output chamber 218. Operation is the same as previously described for the non-reversing flow arrangement except that a greater spin effect is provided in chamber 218 by the wall curvature.
• FIGs 48 and 49 there is illustrated an embodiment of the oscillator of the present invention which is employed as a flow meter.
• a flow channel 225 is illustrated as a cylindrical pipe. It is to be understood that the channel 225 can take any configuration, and may even be open along its top. Fluid flow in the flow channel 225 is represented by the arrows shown in Figure 48.
• Two semi-oval members 226 and 227 are disposed with their major axes parallel to the flow direction and are slightly spaced apart to define a downstream tapering nozzle 229 therebetween.
• the downstream ends of members 226 and 227 are formed as downstream-facing cusps 230 and 231, respectively.
• a body member 228 has an oscillation chamber 232 defined therein, chamber 232 being shown as U-shaped in Figure 48 but capable of assuming any configuration consistent with the operational characteristics described herein for oscillator chambers.
• the oscillation chamber 232 is shown disposed symmetrically with respect to nozzle 229, but this is not a requirement.
• a pair of tiny pressure ports 233 and 234 are defined in the downstream end of chamber 232; again, these ports are shown disposed symmetrically with respect to nozzle 229 but this is not a limiting feature of the invention.
• the pressure ports 233 and 234 communicate with tubes 235, 236 which extend out through channel 225. In operation a portion of the flow in channel 225 is directed into nozzle 229 which issues a jet into chamber 232.
• the flow metering arrangement of Figures 48, 49 is highly advantageous as compared to prior art attempts to employ fluid oscil lations as a flow measurement parameter. For example, only a small oscillator need be used, thereby minimizing any losses introduced by the oscillator.
• the channel flow which by-passes the oscil lator i.e. flow around the outside of members 226 and 227) serves to aspirate flow from the cusp regions 230, 231, thereby providing a differential pressure effect across the oscillator.
• th negative aspiration pressure permits the by-pass flow to affect oscillator frequency and thereby permit more than just the limited flow through the nozzle 229 to be part of the measurement.
• the oscillation frequency can be sensed in many places.
• pressure ports 233, 234 are particularly suitable because the dynamic pressure in the jet is available where these ports are shown, and that pressure is easily sensed. It is also possible to insert a hot wire anemometer or other flow transducing device 237 in one of the output passages of the oscillator to sense flow frequency.
• An in-line flow sensor embodiment is illustrated in
• Flow chamber 331 is in the form of a generally U-shaped recess in body member 332.
• the open end of U-shaped chamber 331 is wider than tube 330 so that outflow can proceed from the chamber on either side of the incoming flow.
• Oscillation ensues in chamber 331, in the manner described in relation to chamber 232 of Figure 48, and alternating fluid pulses are directed out of the chamber at opposite sides of the incoming flow.
• the alternating pulses are received by outflow passages 333, 334, respectively, which turn 180° to redirect the oscillator outflow in the same general direction as the inflow in tube 330.
• passages 333 and 334 Part of each of passages 333 and 334 is defined by body member 332 which has sides that converge to an apex 335 at the downstream end of the body member. As a consequence, passages 333 and 334 converge at apex 335 so that the fluid in each of these passages is joined in a common outflow channel 336. Frequency sensing and the required frequency to flow rate conversion can be accomplished by any of the numerous prior art techniques.
• the flow sensor is made up of a top plate 340 and bottom plate 341 which may be of plastic, metal or any other material appropriate for the fluid environment.
• the oscillator is formed as recesses in the top surface of bottom plate 341 and is sealed by the top plate 340, the plates being secured to one another by adhesive material, screws, or any appropriate means.
• An inflowpassage 343 for metered fluid is formed in a projection 344 extending down from bottom plate 341.
• a suitable fitting 345 is employed to permit .inlet flow tubes to be readily connected to passage 343.
• Inlet passage 343 terminates at an inlet region 346 defined between the arms of a generally U-shaped member 347.
• U-shaped member in point of fact, is a non-recessed portion of bottom plate 341 disposed in islandlike position within a generally oval-shaped recess or chamber 348.
• Flow from inlet region 346 is directed to impinge against end walls 349 at one end of chamber 348 whereupon oscillation o£ the flow ensues in the manner described above in relation to chamber 232 of ' Figure 48.
• Outflow from the oscillation is in the form of alternate fluid pulses directed on opposite sides of the inflow and received by passages 350 351. These passages are defined between member 347 and opposite side walls of chamber 348 and converge toward a downstream apex of body 347.
• outflow passage 352 which is provided with a suitable fitting 353 to permit connection to an outflow tube.
• the flow sensor of Figures 51 and 52 can therefore be inserted into a flow path by simply inserting in the path with connections to inlet fitting 345 and outlet fitting 353.
• a particularly useful technique is illustrated in those Figures. Specifically, a small, lightweight vane 354 is secured at one end to the downstream apex of body member 347 in such a manner that the vane extends downstream towards outflow passage 352.
• a bore 355 is defined through upper plate 340 in alignment with the undeflected position of vane 354. Bore 355 is therefore in a position to serve as an optical path for sensing deflections in vane 354.
• a transducer 356 is disposed atop plate 340 for this purpose and serves to illuminate the vane 354 and sense reflections thereof as the vane passes back and forth in the chamber.
• these passes can be counted against a time base in transducer 356 of some other processing circuit and the result can be converted to a measure of flow. It should be noted that, since the vane passes bore 355 twice during each cycle of oscillation , the counted frequency is actually twice that of the actual oscillator frequency. This pro vides greater flow measurement resolution since half cycles of actual oscillator frequency correspond to a simple count. It would also be possible to have the vane 354 self-illuminated, whereby transducer 356 would contain no illumination source. In addition, the vane may be sensed at two or more locations in the sweep path, rather than at the center, to further enhance resolution.
• plates 340, 341 are referred to as “top” and “bottom”, respectively, these terms are for ease in reference only and in actual use the device, can have any orientation.
• the oscillator and output chamber of the present invention have been described as having certain advantages. Included among these is the fact that the oscillator oscillates without a cover plate (i.e. without plate 12 of Figure 1) at low pressures. This is highly advantageous for many applications, including flow measurement in open channels or rivers.
• the oscillator also operates with substantially all fluids in a variety of fluid embodiments, such as with gas or liquid in a gaseous environment, gas or liquid in a liquid environment, fluidized suspended solids in a gas or liquid environment, etc.
• oscillation begins at extremely low applied fluid pressures, on the order of tenths of a psi, for many applications.
• oscillation begins immediately; that is, there is no non-oscillating "warmup" period because there can be no outflow until oscillation ensues.
• the oscillator and output chamber can be symmetric or not, can have a variable depth, can be configures in a multitude of shapes, all of which can be employed by the designer to achieve the desired spray pattern.
• the output chamber although shown herein to have smooth curved peripheries, can have any configuration in which a vortex will form. Thus, sharp corners in the output chamber periphery, while affecting the waveshape, will still permit operation to ensue as described in relation to Figure 16. Further, the number of outlets fro the output chamber, while affecting the waveshape, does not preclude vortex formation. Specifically, I have found that as the total outle area is increased the sweep angle ⁇ increases.. In particular, in a chamber similar to chamber 61 of Figure 17, I have found that by blocking off one of the outlet openings, the spray pattern issued from the other outlet opening reduced considerably, with the shape of the wave remaining about the same.

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• General Engineering & Computer Science (AREA)
• Theoretical Computer Science (AREA)
• Mechanical Engineering (AREA)
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• 1978
  • 1978-12-07 JP JP54500242A patent/JPH0246802B2/ja not_active Expired - Lifetime
  • 1978-12-07 WO PCT/US1978/000195 patent/WO1979000361A1/en unknown

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