USRE35060E - Fluorinated photoinitiators and their application in UV curing of fluorinated monomers - Google Patents
Fluorinated photoinitiators and their application in UV curing of fluorinated monomers Download PDFInfo
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- USRE35060E USRE35060E US08/252,873 US25287394A USRE35060E US RE35060 E USRE35060 E US RE35060E US 25287394 A US25287394 A US 25287394A US RE35060 E USRE35060 E US RE35060E
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- fluorinated
- photoinitiators
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- 239000000178 monomer Substances 0.000 title abstract description 32
- 238000003848 UV Light-Curing Methods 0.000 title description 2
- 150000001875 compounds Chemical class 0.000 claims description 23
- 229910052731 fluorine Inorganic materials 0.000 claims description 11
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 125000004122 cyclic group Chemical group 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 12
- 125000003709 fluoroalkyl group Chemical group 0.000 abstract description 10
- 238000000016 photochemical curing Methods 0.000 abstract description 6
- 239000000203 mixture Substances 0.000 description 20
- 238000001723 curing Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 15
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 10
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 9
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 9
- 239000011737 fluorine Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000003999 initiator Substances 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 150000008365 aromatic ketones Chemical class 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000000741 silica gel Substances 0.000 description 5
- 229910002027 silica gel Inorganic materials 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- -1 cyclic organic compound Chemical class 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- PWMITERXCIMRAY-UHFFFAOYSA-N 6-(tritylamino)pyridine-3-carboxylic acid Chemical compound N1=CC(C(=O)O)=CC=C1NC(C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 PWMITERXCIMRAY-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-OUBTZVSYSA-N Carbon-13 Chemical compound [13C] OKTJSMMVPCPJKN-OUBTZVSYSA-N 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- PGFXOWRDDHCDTE-UHFFFAOYSA-N hexafluoropropylene oxide Chemical compound FC(F)(F)C1(F)OC1(F)F PGFXOWRDDHCDTE-UHFFFAOYSA-N 0.000 description 3
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 3
- 238000001819 mass spectrum Methods 0.000 description 3
- 239000012258 stirred mixture Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- AOGNACZDZNOTSN-UHFFFAOYSA-N 2,3-dihydroxy-1,2-diphenylpropan-1-one Chemical compound C=1C=CC=CC=1C(O)(CO)C(=O)C1=CC=CC=C1 AOGNACZDZNOTSN-UHFFFAOYSA-N 0.000 description 2
- DDLXBFDBKPCGQK-UHFFFAOYSA-N 3-hydroxy-2-methoxy-1,2-diphenylpropan-1-one Chemical compound C=1C=CC=CC=1C(CO)(OC)C(=O)C1=CC=CC=C1 DDLXBFDBKPCGQK-UHFFFAOYSA-N 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical class [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- SPWVRYZQLGQKGK-UHFFFAOYSA-N dichloromethane;hexane Chemical compound ClCCl.CCCCCC SPWVRYZQLGQKGK-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- 150000002118 epoxides Chemical class 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000011877 solvent mixture Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- NVVZEKTVIXIUKW-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4,5,5,6,6-tridecafluoro-8-iodooctane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCI NVVZEKTVIXIUKW-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920001774 Perfluoroether Polymers 0.000 description 1
- 101150108015 STR6 gene Proteins 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000001263 acyl chlorides Chemical class 0.000 description 1
- 150000001265 acyl fluorides Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001350 alkyl halides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate group Chemical group C(C(=C)C)(=O)[O-] CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- UJMWVICAENGCRF-UHFFFAOYSA-N oxygen difluoride Chemical compound FOF UJMWVICAENGCRF-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000012312 sodium hydride Substances 0.000 description 1
- 229910000104 sodium hydride Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/66—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
- C07C69/67—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of saturated acids
- C07C69/708—Ethers
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/61—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
- C07C45/67—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton
- C07C45/68—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C49/00—Ketones; Ketenes; Dimeric ketenes; Ketonic chelates
- C07C49/76—Ketones containing a keto group bound to a six-membered aromatic ring
- C07C49/84—Ketones containing a keto group bound to a six-membered aromatic ring containing ether groups, groups, groups, or groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/62—Halogen-containing esters
- C07C69/63—Halogen-containing esters of saturated acids
Definitions
- This invention relates to photoinitiators having a perfluoroalkyl moiety, which are useful for photopolymerizing and photocuring fluorinated as well as non-fluorinated monomers, especially fluorinated acrylic monomers.
- Printing inks, paints, and other coating materials usually are applied as a liquid layer, followed by curing or drying to the solid state. Curing or drying can occur by physical means such as evaporation or absorption of the solvent or dispersion medium, or by chemical reaction such as polymerization or cross-linking. Curing by UV irradiation-induced chemical reaction is particularly desirable for it avoids the need for solvents, thus eliminates potential safety hazards and reduces environmental pollution; it also speeds up production.
- Photocuring coating compositions are usually comprised of three components: the monomer, a photoinitiator, and additives.
- the monomer is an unsaturated or cyclic organic compound which can undergo polymerization. It can be a single compound or a mixture of compounds.
- Typical monomers employed in photocuring coating compositions include styrene-unsaturated polyesters, acrylates, thiol-enes, allyl ethers, vinyl ethers, epoxides, and the like.
- the monomers are preferably bi- or multi-functional, to form a highly cross-linked network providing maximum strength and stability.
- the photoinitiators are photosensitive compounds which absorb UV radiation and produce activated species--typically free radicals (for styrene, acrylate and allyl monomers) or cationic in nature (for vinyl ethers and epoxides)--to initiate polymerization or cross-linking. These photoinitiators can be used as a single compound or mixtures of different compounds, to meet desired curing characteristics.
- the additives include the ususal pigments, dyes, inhibitors to prevent polymerization during storage, stabilizers to reserve optimum properties and prolong service life, regulators to adjust flow characteristics, and the like.
- Acrylic coatings including those based on mono- and multi-functional acrylates, methacrylates, and acrylic oligomers derived from epoxides, polyesters, and polyurethanes combine the advantages of superior film properties (clarity, strength, adhesion, gloss, etc.); adjustable flow properties for easy application; and rapid curing.
- Acrylic coatings based on fluoroalkyl acrylic ester monommers possess highly desirable properties such as high thermal and chemical stablitity, low surface energy, low friction, and low refractive index. Such advantageous properties are dependent on fluorine content; they tend to improve with increasing fluorine content. For example, the refractive indix of amorphous fluroracrylic polymers decreases with increasing length and number of the fluoroalkyl chains.
- fluorinated photoinitiators of the formula ##STR1## wherein R 1 and R 2 are independently selected from the group consisting of H; alkyl, straight chain, branched or cyclic, having from 1 to 40 carbons; and --Y--R F ,
- R 3 and R 4 are independently selected from the group consisting of H; alkyl, straight chain, branched or cyclic, having from 1 to 40 carbons; aryl; --OY--R F , --Y--R F , and --R F , wherein
- Y in different --OY--R F and --Y--R F groups is independently --C(O)--; --(CH 2 ) k --wherein k is an integer of from 1 to 10; --CH 2 CH(OH)CH 2 --; and --(CH 2 CH 2 O)--; and
- --R F in different --OY--R F , --Y--R F and --R F groups is independently --(CF 2 ) t Z; --CF(CF 3 )[OCF 2 CF(CF 3 )] m Z; and --CF 2 (OCF 2 CF 2 ) m --(CF 2 O) n Z; wherein t is an integer of from 1 to 20; m is an integer of from 1 to 20; n is an integer of from 1 to 20; and Z is H or F;
- R 1 and R 2 are --Y--R F .
- the photoinitiators of formula (I), above, are suitable for photopolymerizing unsaturated monomers, especially fluorinated monomers, including fluorinated acrylic and perfluoroether monomer.
- fluorinated monomers are well known compounds and include, but are not limited to, to fluoroacrylates of the formula
- R F is a per- or,polyfluorinated saturated, monovalent, nonaromatic, aliphatic radical which may be straight chain, branched or cyclic;
- A is an ethylenically unsaturated group selected from the group consisting of --O--C(O)--CR ⁇ CH 2 ; --O--C(O)NH--(CH 2 ) a --O--C(O)--CR ⁇ CH 2 ; and --O--C(O)NH--R'--NHC(O)0--(CH 2 ) a --O--C(O)--CR ⁇ CH 2 ;
- R is H or CH 3 ;
- a is an integer of from 2 to 6;
- R' is a divalent aliphatic or cycloaliphatic bridging group having 2 to 14 carbon atoms, or an aryl group having 6 to 14 carbon atoms;
- X is a divalent bridging group selected from the group consisting of --SO 2 --N(R")--(CH 2 ) b --; --(CH 2 ) b --; and --C(O)--N(R")--(CH 2 ) b --
- b is an integer of from 2 to 12;
- b 1 is an integer of from 1 to 12;
- R" is H; lower alkyl having 1 to 4 carbons; or --(CH 2 ) c --Z wherein Z is as described above and c is 2 or 3;
- A is as defined in connection with Formula II, above;
- b is an integer of from 2 to 12;
- b 1 is an integer of from 1 to 12;
- R 2 is hydrogen or alkyl having 1 to 4 carbon atoms (preferably methyl or ethyl) or --(CH 2 ) c --A wherein A is as defined in connection with formula II, above, and c is an integer of from 2 to 3, with the proviso that when R 2 is --(CH 2 ) c 13 A, then b is 2 or 3;
- R F 2 is a divalent poly(fluorooxyalkylene) group having a number average molecular weight from about 500 to 20,000, or higher, and preferably of from about 1,000 to about 10,000;
- R F 2 desirably comprises highly fluorinated polyethers having randomly distributed units of the formula --CF 2 O--, --CF 2 CF 2 O-- and --C 3 F 6 O--, and may also have incorporated therein groups of the formula --CF 2 --CF 2 --CF 2 --CF 2 O--, --CF 2 -- and --C 2 F 4 --, all as described in U.S. Pat. No. 4,985,473 issued 15 Jan. 1991 to Williams et al.
- fluorinated photoinitiators are based on known fluorine-free photoinitiators of the aromatic ketone type.
- a fluorine-containing moiety having a terminal fluoroalkyl group is attached to the photoinitiator by reacting functional group(s) in the fluorinated molecule with functional group(s) of the photoinitiator or its precursor in such a way that the connection will not significantly depress the photon-absorption and radical-formation characteristics.
- the fluorine-free photoinitiators are well known for vinyl and acrylate polymerization.
- Suitable functional groups may include, but are not limited to, hydroxy, acyl fluoride, acyl chloride, carboxyl, halogen (bromide and iodide), isocyanate, and epoxy groups.
- the connecting linkage may be direct C--C bonding, or an ester or ether linkage. For improved processibility, a branched fluoroalkyl chain containing 5-20 carbons and some etheric linkages is preferred.
- the F-photoinitiators are soluble in normal acrylate system and can act as a surface-active initiators, as to be described in more detail, infra.
- the fluoroalkyl chain is long (contains more than about 6 carbon atoms), then the F-photoinitiators are soluble and photoactive in highly fluorinated acrylic monomers of the type described, supra.
- F-photoinitiators depends on the type of linkage by which the fluorinated moiety is attached to the aromatic ketone.
- photoinitiator refers to the non-fluorinated aromatic ketone starting material.
- F-photoinitiators having an ester linkage can be made by esterification of fluorinated carboxylic acids (carboxylic acid with a fluoroalkyl group) with hydroxyl functionalized photoinitiators.
- the hydroxyl group may be attached to the ⁇ -, ⁇ - or more remote positions of the aromatic ketone moiety.
- the esterification can be performed in an aprotic solvent, such as methylene chloride, and in the presence of an acid absorber, preferably a tertiary amine such as triethylamine.
- an acid absorber preferably a tertiary amine such as triethylamine.
- the reaction is usually run at room temperature.
- the esterification process may be exemplified by the following scheme: ##STR2##
- F-Photoinitiators having an ether linkage can be made by reacting a hydroxyl functionalized photoinitiator with a fluoroalkyl terminated alkyl halide, preferably a bromide or iodide, more preferably an iodide, or by reacting the hydroxyl group with a fluoroalkylepoxide.
- a fluoroalkyl terminated alkyl halide preferably a bromide or iodide, more preferably an iodide
- the process for making these ether type products may be exemplified by the following scheme: ##STR3##
- F-photoinitiators in which the fluoroalkyl is attached through C--C bonding can be made by methods exemplified by the following scheme: ##STR4##
- reaction mixture was loaded on top of a silica gel packed column and eluted with a 1:5 methylene chloride-hexane mixture to give 25 parts of a viscous, pale liquid product, having the above structure as confirmed by proton, carbon-13 and fluorine NMR, as well as by mass spectra.
- Photocuring compositions are prepared by dissolving F-photoinitiators of the present invention in fluoroacrylic monomers.
- the resultant compositions are spread on a glass substrate to form an about 10 ⁇ m thick layer (unless otherwise indicated), followed by subjecting the layer under nitrogen cover to UV radiation from a medium pressure mercury lamp at an intensity of 25 mW/cm 2 .
- the components of these compositions, their weight proportions, and the results obtained are summarized, infra.
- Example 6 The procedure of Example 6 is pondered except for use of a mixture of acylates as monomer B. Curing is achieved in each case.
- Example 6 The procedure of Example 6 is repeated except for use of a 1:1 mixture of CH 2 ⁇ CHC(O)OCH 2 (CF 2 ) 4 CH 2 OC(O)CH ⁇ CH 2 and [CH 2 ⁇ CHC(O)OCH 2 CF(CF 3 )--O-- ⁇ CF(CF 3 )CF 2 O ⁇ 2 C 2 F 4 ] 2 . Curing is achieved.
- Example 6 The procedure of Example 6 is repeated except for use of a 1:1 mixture of [CH 2 ⁇ CHC(O)OCH 2 CF(CF 3 )--O-- ⁇ CF(CF 3 )CF 2 O ⁇ 2 C 2 F 4 ] 2 and CH 2 ⁇ CHC(O)OCH 2 --(C 2 F 4 O) m --(CF 2 O) n --CH 2 OC(O)CH ⁇ CH 2 wherein m/n is about 0.8, and the molecular weight is about 2,000. Curing is achieved.
- Example 6 The procedure of Example 6 is repeated except for use of a 1:1 mixture of [CH 2 ⁇ CHC(O)OCH 2 CH 2 C 7 F 17 and CH 2 ⁇ CHC(O)OCH 2 --(C 2 F 4 O) m --(CF 2 O) n --CH 2 OC(O)CH ⁇ CH 2 wherein m/n is about 0.8, and the molecular weight is about 2,000. Curing is achieved.
- Example 6 The procedure of Example 6 was repeated except for substitution of the fluorinated methacrylate CH 2 ⁇ C(CH 3 )CO(O)CH 2 C 7 F 15 for the [CH 2 ⁇ CHC(O)OCH 2 CF(CF 3 )--O-- ⁇ CF(CF 3 )CF 2 O ⁇ 2 C 2 F 4 ] 2 . Curing is achieved.
- Example 6 The procedure of Example 6 was repeated except for use of a 65:35 mixture of [CH 2 ⁇ CHC(O)OCH 2 CF(CF 3 )--O ⁇ CF(CF 3 )CF 2 O ⁇ 2 C 2 F 4 ] 2 and CH 2 ⁇ C(CH 3 )CO(O)CH 2 CH 2 N(C 2 H 5 )SO 2 C 8 F 17 . Curing is achieved.
- Example 6 The procedure of Example 6 is repeated except for use of a 1:1 mixture of [CH 2 ⁇ CHC(O)OCH 2 CF(CF.sub. 3)--O-- ⁇ CF(CF 3 )CF 2 O ⁇ 2 C 2 F 4 ⁇ 2 and CH 2 ⁇ CHCO(O)CH 2 C 7 F 15 . Curing is achieved.
- Example 17 The procedure of Example 17 is repeated except for use of a 1:1 mixture of [CH 2 ⁇ CHC(O)OCH 2 CF(CF 3 )--O-- ⁇ CF(CF 3 )CF 2 O ⁇ 2 C 2 F 4 ] 2 and CH 2 50 C(CH 3 )CO(O)CH 2 C 7 F 15 . Curing is achieved.
- the F-photoinitiators of the present invention are employed in the amounts in which conventional photoinitiators are typically employed for curing acrylates, say in mounts in the order of from about 0.2 to about 5 weight percent of the combined weight of initiator and monomer.
- Z is preferably fluorine.
- t preferably is an integer of at least 7, more preferably an integer of from about 7 to about 20, if the photoinitiator is intended for curing fluorine-containing acrylic monomers. If the photonitiator is intended for curing non-fluorinted acrylic monomers, then t preferably is an integer from about 1 to about 7.
- R f is --CF(CF 3 )[OCF 2 CF(CF 3 )] m Z, or --CF 2 --(OCF 2 CF 2 ) m --(OCF 2 ) n Z, then m preferably is an integer of from about 2 to about 20, and n is an integer of from about 1 to about 40, more preferably from about 1 to about 20.
- the R 1 and R 2 groups are preferably H or alkyl having from 1 to 40 carbons, more preferably from 1 to 10 carbons. Specific examples of preferred embodiment are the methyl, ethyl, propyl etc. groups; H and methyl are most preferred.
- Y is preferably --C(O)--; --(CH 2 ) k --wherein k is an integer of from 1 to 4; and --(CH 2 CH 2 O)--.
- the R 3 and R 4 groups are preferably H, --OY--R F and --Y--R F .
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
R.sub.F --X--A (II)
(III) Z--R.sub.F.sup.2 --Y--(A).sub.n
--(CH.sub.2).sub.b.sup.1 --, --C(O)--N(R.sup.2)--(CH.sub.2).sub.b -- or --CH.sub.2 --CH--CH.sub.2 --
______________________________________
Example 6
F-Photo- Product of Example 1
initiator (A):
Monomer [CH.sub.2 ═CHC(O)OCH.sub.2 CF(CF.sub.3)--O--
(B) {CF(CF.sub.3)CF.sub.2 O).sub.2 C.sub.2 F.sub.4 ].sub.2
Ratio A:B
2.98
Result: This composition was spin-coated in
a 2 μm thick layer Irradiation was
under nitrogen cover. Complete cure
was achieved after exposure of one
minute.
Example 7
F-Photo- Product of Example 1
initiator (A):
Monomer CH.sub.2 ═CHC(O)OCH.sub.2 --(C.sub.2 F.sub.4 O).sub.m
--(CF.sub.2 O).sub.n --
(B): CH.sub.2 OC(O)CH═CH.sub.2
wherein m/n is about 0.8. and the
molecular weight is about 2,000.
Ratio A:B
2.98
Result: This composition was spin-coated in
a 5-10 μm thick layer. Irradiation
was under nitrogen cover. Complete
cure was achieved after exposure of
one minute.
Example 8
F-Photo- Product of Example 2
initiator (A):
Monomer CH.sub.2 ═CHC(O)OCH.sub.2 (CF.sub.2).sub.4 CH.sub.2 OC(O)CH.d
bd.CH.sub.2
(B):
Ratio A:B
1.99
Result: No curing occurred after one
minute's exposure.
Example 9
F-Photo- 1 Part product of Example 2 plus 1
initiator (A):
part N,N-dimethylaniline
Monomer CH.sub.2 ═CHC(O)OCH.sub.2 (CF.sub.2).sub.4 CH.sub.2 OC(O)CH.d
bd.CH.sub.2
(B)
Ratio A:B
1.99
Result: Complete cure was achieved after an
exposure of 1 minute.
Example 10
F-Photo- Product of Example 1
initiator (A)
Monomer CH.sub.2 ═CHC(O)OCH.sub.2 --(C.sub.2 F.sub.4 O).sub.m
--(CF.sub.2 O).sub.n --
(B) CH.sub.2 OC(O)CH═CH.sub.2
wherein m/n is about 0.8 and the
molecular weight is about 2,000
Ratio A:B
2.98
Result This composition was spin-coated in
a 5-10 μm thick layer. Irradiation
was under nitrogen cover. Complete
cure was achieved after exposure of
one minute.
______________________________________
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/252,873 USRE35060E (en) | 1991-12-11 | 1994-06-02 | Fluorinated photoinitiators and their application in UV curing of fluorinated monomers |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US80515691A | 1991-12-11 | 1991-12-11 | |
| US08/043,318 US5274179A (en) | 1993-04-06 | 1993-04-06 | Fluorinated photoinitiators and their application in UV curing of fluorinated monomers |
| US08/054,607 US5391587A (en) | 1991-12-11 | 1993-04-30 | Fluorinated photoinitiators and their application in UV curing of fluorinated monomers |
| US08/252,873 USRE35060E (en) | 1991-12-11 | 1994-06-02 | Fluorinated photoinitiators and their application in UV curing of fluorinated monomers |
Related Parent Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/043,318 Reissue US5274179A (en) | 1991-12-11 | 1993-04-06 | Fluorinated photoinitiators and their application in UV curing of fluorinated monomers |
| US08/054,607 Continuation-In-Part US5391587A (en) | 1991-12-11 | 1993-04-30 | Fluorinated photoinitiators and their application in UV curing of fluorinated monomers |
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| Publication Number | Publication Date |
|---|---|
| USRE35060E true USRE35060E (en) | 1995-10-10 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6306563B1 (en) | 1999-06-21 | 2001-10-23 | Corning Inc. | Optical devices made from radiation curable fluorinated compositions |
| US6534671B2 (en) | 1997-04-17 | 2003-03-18 | Corning Incorporated | Photocurable halofluorinated acrylates |
| US6555288B1 (en) | 1999-06-21 | 2003-04-29 | Corning Incorporated | Optical devices made from radiation curable fluorinated compositions |
| US20100164273A1 (en) * | 2007-06-25 | 2010-07-01 | Marcel Spaan | Friction Composition for a Seat Belt and a Seat Belt Coated With Such a Composition |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6534671B2 (en) | 1997-04-17 | 2003-03-18 | Corning Incorporated | Photocurable halofluorinated acrylates |
| US6306563B1 (en) | 1999-06-21 | 2001-10-23 | Corning Inc. | Optical devices made from radiation curable fluorinated compositions |
| US6555288B1 (en) | 1999-06-21 | 2003-04-29 | Corning Incorporated | Optical devices made from radiation curable fluorinated compositions |
| US20100164273A1 (en) * | 2007-06-25 | 2010-07-01 | Marcel Spaan | Friction Composition for a Seat Belt and a Seat Belt Coated With Such a Composition |
| US8124684B2 (en) * | 2007-06-25 | 2012-02-28 | Autoliv Development Ab | Friction composition for a seat belt and a seat belt coated with such a composition |
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