USRE24554E - Heat-sensitive copying-paper - Google Patents

Heat-sensitive copying-paper Download PDF

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USRE24554E
USRE24554E US24554DE USRE24554E US RE24554 E USRE24554 E US RE24554E US 24554D E US24554D E US 24554DE US RE24554 E USRE24554 E US RE24554E
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transparent
heat
coating
binder
paper
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/36Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/913Material designed to be responsive to temperature, light, moisture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/165Thermal imaging composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31801Of wax or waxy material
    • Y10T428/31804Next to cellulosic
    • Y10T428/31808Cellulosic is paper
    • Y10T428/31812Glassine paper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31971Of carbohydrate
    • Y10T428/31993Of paper

Definitions

  • thermographic duplicator sheet material or copying-paper useful in preparing copies of printed matter or the like, and more specifically with thermographic copying-paper in which particles of fusible material provide a means of obtaining a permanently visible-change on the application of heat.
  • Heat-sensitive copying-papers of the type here contemplated are of particular utility in making copies of graphic subject-matter such as printing, drawings, diagrams, pictures, etc. by methods to be described. Such methods involve thel irradiation of the graphic subjectmatter with intense radiant energy of proper wave-length, the resultant formation of an elevated-temperature pattern corresponding tothe graphic matter irradiated, and the utilization of such elevated-temperature pattern in directly producing a corresponding visible pattern in the copying-paper.
  • Radiant energy suitable for providing the required elevated-temperature pattern may be obtained from a number of sources, including electrically-heated, incandescent filaments, electric arcs, and focused sunlight. Electrically-heated incandescent yfilament lamps are readily available, simple to operate, and safe to use. For copying typewritten letters or the like, a 300C-watt tubular lamp with a coiled filament inches in length has been found eminently suitable. The lamp is, located in a reliector which concentrates the-light inY a narrow line, and the line of light is moved across theV typewritten sheet to provide the required brief intense irradiation. The apparatus and the methody of operation are described and claimed in the eopending applications of Carl S. Miller, Serial No. 180,617, filed August ⁇ 2,1, 1950 and naw Patent No. 2,740,895 and Serial4 No. 747,338, led
  • heatsensitivity is obtained byv employing a layer of inherently transparent fusible material in the form of light-dispersing particles.
  • the fusion ⁇ or meltingl of these particles results in a change in the optical properties of the heated portion, and makes possible the reproduction of' typewritten messages or the like by the methods hereinabove indicated.
  • thermographic copying-papers which avoid these and other deiiciencies, for the indicated purposes, of prior art heat-sensitive sheet materials and which are adapted for use in the reproduction of graphic subject-matter, such as typewritten messages, by methods involving brief intense irradiation of such message while in heat-conductive relationship to the copyingpaper as more fully described in the applications of Carl S. Miller, previously mentioned.
  • a particular object is the provision of such a copying-paper which is susceptible to front-printing methods wherein the irradiation of the typewritten message occurs through the copyingpaper.
  • a non-transparent heat-sensitive layer 11 is carried 'by a supporting base 10, which may be transparent or non-transparent, colored or uncolored.
  • a supporting base 10 which may be transparent or non-transparent, colored or uncolored.
  • the non-transparent heat.- sensitive layer 21,., carried by the supporting base 20 is further protected by a ⁇ ,transparent surface layer 22.
  • a color layer 33 is interposed between the uncolored base 30 andv the non-transparent heat-sensitive layer 31.
  • the combination structure of Figure 4 includes a base 40, a' non-transparent heat-sensitive layer 41, an interposed color layer 43, and a protective surface layer 42.v
  • the color layer 53 serves both as a color layerand as an outer protective layer for the non-transparent heat-sensitive layer 51, which is carried by the transparent supporting base 50.
  • non-transparent is used in preference to opaque, since the coatings do transmit some light, even though such light is highly dilfused.
  • infra-red-transmitting is used to designate materials which permit the passage of the invisible infra-red radiation. It is this latter radiation which is largely, if not entirely, responsible for the increase in temperature observed and utilized inthe method of re-V production of graphic matter here involved. e
  • reproductions of typewritten docu-- ments or the like may be made is by placing the copyingpaper against the back or unprinted surface of the document, preferably with the heatsensitive surface toward the same, and then irradiating the printed face of the document. Absorption of the radiation by the printed characters results in generation of heat which is then conducted through the thin paper to the' heat-sensitive surface, producing a visible change therein.
  • This backprinting method is thus capable of producing direct reproductions where the original is printed on a satisfactorily thin and heat-conductive paper or other material, but is not so satisfactory for heavy book paper, or for thin papers heavily printed on both surfaces, or for certain other applications.
  • the effective radiation first passes through the non-transparent heat-sensitive copying-paper, which must therefore be infra-red-transmitting.
  • the heat pattern resulting from absorption of this radiation of the printed surface causes a visible change in the copying-paper, resulting in the reproduction of the printed message.
  • This reproduction is a direct copy of the original when viewed from the side of the sheet at which the radiation was initially directed.
  • the sheet is placed with the non-transparent but infra-red-transmitting color layer against the original printed surface during the front-printing operation, and the copy is subsequently observed through the transparent supporting base. .
  • the clarity and contrast of the resulting copy produced by front-printing is thus independent of the thickness of the loriginal printed page.
  • EXAMPLE 1 Paper in continuous sheet form iscoatedwith a black undercoat, and subsequently with a coating consisting essentially of an inherently transparent fusible material in the form of a non-transparent light-scattering particulate layer. A further thin transparent protective surface coating may be applied if desired.
  • the separate coatings in solution or dispersion form are applied in controlled thickness, as by means of a spreader knife orbar, and the volatile solvent removed by evaporation.
  • the black undercoat as applied l consists of a mixture of 50 grams of a uniform suspension of 200 grams of.
  • the cadmium stearate which yis insoluble in-heptane, is suspended in finely divided particulate form in the volatile vehicle by prolonged milling in al ball mill. This coating is dried at a temperature less than the melting-point of the cadmium stearate, for example, at normal room temperature.
  • the ⁇ cadmium stearate layer remains as a well-bonded non-transparent lightdiffusing crystalline or discontinuous surface layer.
  • a further thin surface coating or sizing of a 5% solution of cellulose acetate in acetone, applied at an orifice of 1.5 mils'and dried at room temperature provides a desirable additional degree of surface protection for the fusible layer.
  • the acetone is a non-solvent for the components of the previously applied layer, and the solution may therefore be applied without appreciably transparentizing the heat-sensitive coating.
  • Heating the sheet material to or above approximately the melting-point of cadmium stearate transparentizes the heat-sensitive layer and allows the black undercoat to become permanently visible at the heated area.
  • the cadmium stearate was prepared by reaction in i dilute aqueous solution of one mol of cadmium acetate with two mols of sodium stearate, prepared from commercial triple-pressed stearic acid and sodium hydroxide.
  • the precipitated cadmium stearate was recovered by filtration, washed with water, and dried at room temperature. It had a melting point of approximately 100 C., and in thin films was clear and transparent..
  • Cadmium stearate and rubber are mutually compatible,v as shown by the dierent melting-points of the cadmium stearate alone and of the mixture after blending at temperatures somewhat above the melting point of the' cadmium stearate. For example, heating together for 20 minutes at P10-160 C. a mixture of the cadmium stearate melting at about 100 C. with about onetwentieth its weight of rubber provided a compatible blend melting at 12S-132 C.
  • the melting point is conveniently determined on a Fisher melting-point apparatus, the samples being placed on a thin glass support and observed through a binocular microscope.
  • the meltingpoint is taken as that temperature at which the powder or solidified droplet liquefes sufficiently to flow out as a -smooth layer.
  • the rate of temperature rise is about one degree perr minute, and in no case greater than three degrees per minute.
  • EXAMPLE 2 In this example, a thin but intensely colored blue background or undercoat is provided by coatingthe paper or other base sheet material with a mixture of 40 grams of an ultra-marine suspension and 20 grams of a 10% solution of cellulose acetate in acetone, applied at an initial thickness of 2 mils.
  • the ultramarin'e suspension is prepared by milling 1,00 grams4 of theV pigment into 200 ml. of acetone in a ball mill.
  • a second coating is then applied, consisting of a mixture of 50v grams of a suspension of 200V grams of lead laurate in 800 ml. of heptane, and 10 grams of a 5% rubber solution in heptane as used in Example 1.
  • ' coating as applied is 4 mils thick., It is dried at room temperature. The dried residue is in the form of a rough, light-dispersive coating, of just sufficient thickness to provide adequate light-diffusing ability and to obtain desired contrast between the coating vand the blue background. n
  • a final protective coating of 1.5 mils of a 5% solution of cellulose acetate in acetone is desirably then applied and dried at room temperature.
  • the resulting heat-sensitive copying-paper appears bluish-white on the coated surface and changes rapidly to an intense blue color at areas heated to or somewhat above the melting-point of lead laurate.
  • Preparation of the lead laurate was similar to that of the cadmium stearate of Example 1. Specifically', 4060 parts by weight of the lauric acid was stirred into 76,000 parts of water at C. At the same time, a solution of B00 parts of sodium hydroxide in 10,000 parts of water was prepared. The sodium hydroxide solution was added slowly to the fatty acid mixture to form a dilute solution of sodium llll'te soap. A solution of 3794 parts of leadacetate trihydrate in 30,000 parts' of water .was then added slowly with stirring. The entire mixture was heated to 95 C. and allowed to cool. The lead laurate was collected as insoluble waxy lumps, which were Washed and dried. The salt prepared from highly purified lauric acid appeared to be fully equivalent' to that prepared from 4a commercial product stated to contain about 90% lauric acid. The melting point of this waxy material was about 87 C.
  • the thin ultramarine blue color coat of Example 2 is infra-red-transmitting.
  • the copying-sheet described has the structure shown in Figure 3 of the drawing and is satisfactory for backprinting.
  • the same color layer and heat-sensitive layer may be combined with a transparent and infra-red-transmitting backing such as varnished paper, glassine paper, cellulosic films or the like to provide a structure as illustrated by Figure 5 and which is particularly suitable for front-printing.
  • toluidine toner may replace the ultra-marine blue to provide a copying-paper which gives red-colored copy against a white or slightly reddish background.
  • Coatings fusing at temperatures much lower than about 60 C. will obviously be unstable under many customary conditions of storage.
  • the maximum Atemperature obtainable has been found to be about 120 or 125 C., and we much prefer to operate well below this range ybecause of the heavy power requirements, the short life of the incandescent lament, the possible deterioration ofthe printed original, and for other reasons.
  • our preferred temperature range is about 60-115 C., i. e., the particles of normally transparent stable organic solid fusible material should melt without appreciable volatiliza tion or decomposition at a temperature within the range of about 60-115" C. to a liquid form having good wetting properties toward the infusible binder.
  • a copying-paper comprising a blue undercoat and a lead palrntate non-transparent fusible layer, and produced as described under Example 2, supra, was found to have a conversion range of 8-l0 C. with full conversion at about 102 C.
  • the paper was used to copy a typewritten message. The letters appeared dark blue against a clean white background, but individual ⁇ letters were observed to be slightly blurred. When half of the lead palmitate was replaced by lead laurate, the conversion range was increased to l2-l4 C. ending at about 90 C. The individual copied letters were somewhat sharper in detail, but the background was lightly blurred in some areas. Substitution of lead laurate for all of the lead palmitate increased the conversion range to l9-2l C. with full conversion at about 97 C., and gave good detail but caused further darkening or blurring of the background. All of the copies were easily readable.
  • varia- 6 tions employ quite small proportions of infusible binder with the fusible particulate solids on which the copying process largely depends.
  • Somewhat increased amounts of binder over those illustrated have been successfully applied in similar compositions; for example up to about l0 parts of ethyl cellulose has been combined with correspondingly about parts of various waxy or other fusible particles to produce non-transparent, heat-sensitive coatings which transparentize at approximately the melting-point of the fusible material.
  • formulations and methods such as are described in Examples l and 2 are found frequently to produce substantially transparent coatings, or at least coatings which do not provide the desired high degree of contrast in structures of the type here contemplated.
  • a slightly different technique of forming the coating is employed, in which the binder component is deposited as a partially or completely non-transparent, porous, self-sustaining stratum. Exemplary formulas and procedures will now be described for attaining this result.
  • the suspension as a uniform smooth layer to thin (22 lbs. per ream) clear transparent glassine, in an amount sulcient to provide a dry coating weight of 2 grains per 24 sq. in., and dry at 30% relative humidity and 80 F.
  • the resulting coating is white and nontransparent.
  • the wax and binder components are compatible, and a copy produced by application of heat to the coated sheet material is permanent, being visible either as a transparency or when held against a dis-tl tz'nctively colored background.
  • a colored sheet may be substituted for the clear transparent sheet to provide a colored base or background.
  • the white, non-transparent coating apply a color layer of Diane blue pigment in ethyl cellulose, in an amount sufficient to provide a dry coating weight of 0.7 grains per 24 sq. in., and dry at room temperature.
  • the color layer solution consists of two parts of Diane blue, an infra-red transmitting blue lake pigment, uniformly dispersed in a solution of two parts of T-200 Ethocel ethyl cellulose (49.6% .ethoxy) in a. mixture of ll parts heptane and 77 parts toluene, and; containing 0.003% of glacial acetic acid as a detlocculant.
  • the resulting structure corresponds to that shown im Figure 5 of the drawing. It is particularly desirable for copying by the front-printing technique, and is also adaptable to. tbackfprinting.
  • the fusible waxy component of the heat-sensitive coat@V ing of' Example 3 may readily be extracted, withouttalter ing the structure of the infusible binder stratum, by meansl of suitable selective solvents. When this is done, it is.l found that the binder remains in the form of a white, light-- diffusing and non-transparent, porous self-supporting web., Such a web may be locally transparentized by impregnat ing it with a drop ofmelted wax; the spot remains transparent on cooling.
  • the ethyl cellulose serves to reinforce the coating but does not contribute to the light-diffusing properties of the coating. At less lthanabout two parts of the fusible material to one ofnitrocellulose the coating will not transparentize until heated well above the melting-point of the Cornelowax itself. We therefore prefer to add an amount of the latter such that the conversion temperature of the sheet is approximately the same as the melting point of the fusible material, and to adjust the conversion temperature by selecting a fusible material having the desired melting point.
  • Hydrogenated castor oil wax for example, has a melting point of 85 C. and is quite satisfactory; and other waxes or waxy materials as Well as other fusible materials of other melting-points within the desired range and which are otherwise suitable for our purposes have already been indicated.
  • soft fusible materials such as waxes
  • increasing the proportion of wax much beyond about a 6:1 ratio makes the coating susceptible to abrasion, since wax particles alone are soft and non-adherent to the backing.
  • the preferred range of proportions in the type of product illustrated by Example 3 is therefore from about two parts of wax to about four parts of wax, to one part of nitrocellulose or the like. In the formula of Example 3, the ratio of Wax to nitrocellulose binder is seen to be approximately 2.8 to one.
  • EXAMPLE 4 A liquid coating composition was prepared from the following ingredients by b all milling as in Example 3.
  • composition was coated'on thin (20-30 lb.) clear transparent glassine at a coating weight, after drying, of approximately 3 grains per 24 sq. in.
  • An infra-red transmitting color layer was superimposed over the heatsensitive layer, as in Example 3.
  • the sheet provided sharp, clear copies of typewritten originals under frontprinting thermocopying conditions as herein described.
  • the binder material and fusible material of Example 4 are compatible, the heat-blended mixture melting at a higher temperature than the fusible material alone.
  • the non-transparent heatsensitive layer is visibly altered when heated to or somewhat above the melting point of the fusible particles of which it is comprised.
  • the exact temperature at which the visual effect is obtained i-s found to be a function not only of the melting point of the fusible material but also is a function of the relative amount of such material and the presence or absence of various modifying agents. It is also a function of the test procedure employed, as will be further pointed out.
  • EXAMPLE 5 A series of coatings was prepared. from Cornelowax 1469" and nitrocellulose in dierent ratios, applied from a mixture of acetone and toluene, and the temperatures at which the light-diffusing coatings became vclear and transparentwere determined. At one part of wax to one of nitrocellulose, the coating did not become completely transparent until about. C. As the ratio of wax to nitrocellulose wa-s increased to 2: 1, 3: 1, 4: 1, 5: 1, and 6: 1, the temperature required for transparency became, respectively, 110 C., 95 C., 83 C., 67 C., and 67 C. At higher ratios than six of the wax to one of the nitrocellulose the coatingwas found to be undesirably soft for some applications, particularly where the sheet was subjected to scufng or abrasion.
  • each waxzbinder ratio is somewhat dependent on the ratio of the two volatile components of the coating composition. Increased amounts of toluene ordinarily require the presence of somewhat larger amounts of the wax component in order to achieve full transparency at a comparable temperature. Omitting the toluene, on the other hand, results in a coating which is undesirably close to the transparent condition immediately after drying and without heating.
  • the above wax-binder ratios and corresponding transparentizing temperatures were all based on identical acetone-toluene ⁇ ratios in the coating composition.
  • plasticizers compatible with the nitrocellulose such as dioctyl phthalate, reduced the amount of wax required to reach the minimum transparentization temperature.
  • plasticizers and modifiers may be selected to provide analgous effects with other fusible materials and other binders.
  • Waxy polyethylene glycol (Carbowax 6000) was ball milled in acetone at a concentration of 30% wax. Nitrocellulose sec.) was dissolved in a mixture of 50 parts. acetone and 40 parts toluene to a concentration of 10%.. A mixture of 2O parts of the wax dispersion and 40 parts of the nitrocellulose solution was coated on thin glassine at a wet thickness of 3 mils, and was dried at room tem- The resulting light-dixusing coating could be ⁇ of Diane blue in ethyl cellulose, as in Example 3, or inrubber hydrochloride (Pliolite), applied from heptane solution. In place of Diane blue, other infra-redtransmitting ⁇ coloring agents such as Monastral blue, methyl violet, -or Ponsol jade green have proven useful in such applications.
  • the polyethylene glycol particles could be easily extracted from the non-transparent coating with suitable solvent, leaving a non-transparent porous stratum of the binder. After the coating had been heated and transparentized, such a separation was no longer possible. This behavior'is to be contrasted with that of coatings such as described in Examples 3-5.
  • Carbowax 6000 melts at 59-61 C., whereas a mixture of the wax with the nitrocellulose heated for 20 miutes at 80 C. with stirring and cooled to solid form was ⁇ found to melt at 79.5-82.5 C., thus showing that thel two components are mutually compatible.
  • a particular advantage of our new paper lies in its ability to copy printed, .typewrtten or other graphic maferial accurately Vand sharply under ythe peculiar conditions herein described and illustrated, i. e. in heat-conductive contact with the intensely irradiated graphic subject-matter.
  • the temperature interval may be quite small, less than a degree centigrade being found effective in the neighborhood of 60 C.
  • amore extended interval has been found necessary in order to provide clear and distinct copies of subject-matter containing both fine detail and heavy massive areas.
  • an interval of about -15 C. is preferred, and good results have been secured with papers which showed ⁇ an interval of as high as vabout 25 C. when tested as herein indicated.
  • the reproduced letters showed very little contrast in relation to the background.
  • the amount and condition of the binder component of the heat-sensitive coating is of considerable significance to the copying ability of the sheet.
  • the binder Vis infusible at the temperature of fusion of the fusible particles.
  • the binder material must be transparent, at least in thin continuous films.
  • vIt must have substantially the same refractive index as the fusible material, ⁇ so that when combined together in the heated coating the combination does not cause scattering ⁇ of light but instead is clear and transparent.
  • the binder must be present in an Lamount sufficient to hold the particles in place, but not to such an extent as to prevent the -obtaining of a distinct visible ychange on heating. Very small amounts of binder are quite effective, as shown in Examples' l and 2, Where the ratio of infusible 'binder to fusible particles is about 5-10 to 100. Much larger amounts, las used in ExamplesV 3-5, may also be employed and are preferred in many instances. I
  • the binder may, as shown by the examples, be present in amounts of from about 5% to about 50% based o n ⁇ the total of binder plus fusible particles, and depending on the structure of the binder stratum.
  • About S-10% of binder is surcient, Vas vshown by VExamples 1 and 2, to bondv the fusible particles together and to the supporting base.
  • Vas vshown by VExamples 1 and 2 to bondv the fusible particles together and to the supporting base.
  • the transparent binder stratum is completely masked and the coating rendered non-transparent by the high percentage of fusible particles.
  • some of the binder itself must contribute to the light-diffusing property of the coating in order to provide adesirably nontransparent heat-sensitive coating.
  • the amount of fusible particles is insuiicient to provide adequate visible contrast between the unheated and the heated areas.
  • the optical change on which the copying process depends is in every case the result of-'a transparentization phenomenon caused by fusion of the fusible particles.
  • the initially non-transparent heat-sensitive coating is transparentized on heating, and the transparent por'- tion, or the supporting base beneath it, is distinctively visible against the surrounding non-transparent area.
  • the non-transparent coating initially obscures a color layer, which then becomes visible through the coating when the same is transparentized on heating.
  • the material of which the fusible particles are composed must itself be transparent.
  • the particles ymust be capable of melting and fusing within the over-all temperature range obtainable in the thermographic process.
  • the fusible material must neither decompose nor volatilize within these temperatures.
  • Other materials which might cause degradation of the supporting base on the binder or other components, or which are toxic to handle, or which are nnstable when exposed to actinic light or atmospheric moisture or oxygen, might be temporarily adaptable but would be of no commercial interest 4in producing heatsensitive copying-papers for the reproduction of printed, typed, and similar graphic matter, and such unstable materials are Ispecifically excluded.
  • the fused material must be capable of wetting the non-fusible binder, and the two should have substantially the same refractive index.
  • the interfacial relationships between binder and fusible material may of course be controlled to some extent by addition of small amounts of soluble wetting agents, plasticizers, or the like.
  • the dioctyl phthalate of Example 3 is observed to contribute to the transparency of the nal heated coating, which in the absence of this or equivalent material may be slightly hazy or translucent rather than fully transparent.
  • Coatings formed of mutually compatible fusible and binder materials produce permanent copies when heat-activated in the manner described.
  • a well-known method of determining mutual compatibility involves determining the meltingpoint of the fusible material alone and of a mixture of the fusible material and binder material after heating somewhat above the melting point of the former, as indic-ated in connection with Examples 1 und 6.
  • a substantially unchanged melting-point indicates lack of compatibility, and conversely, a change in melting point indicates mutual compatibility.
  • Paper various treated papers, glassine, vinyl films, iilms of terephthalic acid-ethylene glycol resins, and cellulosic lrns such as cellophane, .cellulose acetate and ethyl cellulose films all provide suitable supporting base sheet material for our novel copying-paper. They may be opaque, colored, or coated with opacifying or coloring agents, in which casel they are applicable to structures such as illustrated by Figures 1, 2, 3, and 4 of the drawing, and to back-printing applications.
  • Non-transparent but infra-red-transmitting one example of such a structure is a red cellophane film dyed to nontransparency with 4an infra-red-transmitting dyestuif such as Ponsol jlade green. They may also be both transparent and infra-red-transmitting; and this type of base. sheet, particularly in structures' such as that of Figure 5, is of especial interest since the copying-paper may be used by either front-printing or back-printing techniques..
  • Other fibrous and non-,fibrous webs, including certain ⁇ abrics are also suitable for one or another of the structures herein described. However, it has been found that metal foil and other equivalent materials which have high heat conductivity are unsuitable, and hence metallic or equivalent supporting base materials are specifically excluded.
  • EXAMPLE 8 l Parts 40% dispersion of Opalwax in equal parts of ethyl acetate and heptane 25 10% solution of ethyl cellulose in equal parts of ethyl acetate and xyloly 35 -The mixture was coated on No. 600 cellophane at a wet thickness of 3'rnils and dried at room temperature. The white coating transparentized at about 83-87 C.
  • Opalwax is a hydrogenated castor oil wax which is compatible with ethyl cellulose as shown by a comparson of its melting-point (85-87 C.) with that of a blend of 100 parts wax and 35 parts ethyl cellulose after heating for 20 minutes at 90 C.
  • the melting point of the solidified blend was 103-108 C.
  • EXAMPLE 9 Parts 11% dispersion of lead rnyristate in acetone 30 10% solution of nitrocellulose (125 sec.) in equal parts of ethyl acetate and xylol 30 Coated on cellophane and dried, the white. coating transparentized at abgut C.
  • the copying-paper was suitable for backprinting. Under test, the visible change, caused by 'transparentizing of the heat-sensitive layer, occurred at -about 64 C.
  • C0rnelowax No. 1469 is compatible with polyvinyl butyral as shown by an increase in melting point of lthe heat-blended mixture over that of the wax alone, and copies made of type-written letters or similar graphic subject-matter with the copying-paper of this example are found lto be permanent, the heat-transparentized areas of the coating remaining transparent on prolonged "Cornelowax 1469 (as dispersed solid particles) 15 Parlon chlorinated rubber (in solution) 7.5 -Acetone 60 Toluene 17.5
  • the binder component and the fusible solid component are characterized by mutual compatibility, as shown by a Ychange in melting point of the heat blended mixture of binder 'and fusible solid as compared with the melting point of the fusible solid alone.
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or oisetting, said copying-paper comprising in vorder 'a thin, transparent, lnfra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and -an infrared-transmitting color layer; said coating lcomprising particles of a normally transparent stable organic fusible-solid lmelting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum l,of transparent film-forming organic binder which is linfusible ⁇ within said range; said meltable organic solid when in 'liquid form having good wetting properties toward said organic binder, and said organic solid and said binder havingsubstantially the same refractive index.
  • a heat-sensitivecopying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of lsaid message with high-intensity illumination, to providea reproduction of said message without splitting or offsetting, said copying-paper cornprising in order a transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating comprising about 1 2() parts lby weight of ⁇ particles Vof a normally transparentstable organic fusible ysolid melting to a'liquid without appreciable volatilizat'ion or decomposition at a temperature within the range of about 60-'115'o C., yand distributed throughout a thin stratum of about oneV part vof a ltransparent film-forming organic binder which'is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic l
  • a heat-sensitive copying-paper adapted, on -being placed in heat-conductive contact with a typewritten messageand on irradiation offsaid message with high-intensity'illumination, lto provide -afreproduction of saidmessage without splitting or iolsetting; said copying-paper comprising in order a transparent, infrared-transmitting cellulosic sheet backing, a heat-sensitive coating, andan infra-red-transmitting color-layer; said coating comprising about 1-6 parts by weight of particles of a normally transparent estable organic fusible solid melting to a liquid without appreciable ⁇ volatilization or decomposition vat a temperature iwithin' the rangegof ⁇ about 60-115' C.,
  • meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder having substantially the same refractive index.
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting; said copying-paper comprising in order a transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating comprising about 1-6 parts by weight ofparticles of a transparent wax having a sharp melting point within the range of about 60-85" C., and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible Within said range; said wax when in liquid form having good wetting properties toward said organic binder, and said wax and said binder having substantially the same refractive index.
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, -to provide a reproduction of said message without splitting or offsetting; said copying-paper comprising in order a transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating comprising about 1 ⁇ 6 parts by weight of particles of a transparent wax having a sharp melting point within the range of about 60-85 C., and distributed throughout a thin stratum of about one part of a nitrocellulose binder infusible within said range; said wax when in liquid form having good wetting properties toward said organic binder, and said wax and said binder having substantially the same refractive index.
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said .message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting; said copyingpaper comprising in order a thin, transparent, infra-redtransmjtting cellulosic sheet backing, a heat-sensitive coating, and an infrared-transmitting color layer; said coating comprising about 2.8 parts of particulate hydrogenated fatty oil wax melting at about 65 C., about one part of nitrocellulose binder, and a small amount of a liquid plasticzer.
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contactwith a typewritten message and on irradiation of said message with lhigh-intensity illumination, to provide a reproduction of said message without splitting or offsetting, said copying-paper comprising in order a thin, transparent backing, a heat-sensitive coating, and an infra-rcd-transmitting color layer; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about (S0-115 C., and distributed throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid lform having good wetting properties toward said organic binder, and said organic solid and said binder havingY substantially the same refractive index.
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of ysaid message without splittingv ori oisetting, said copyingpaper comprising in order a thin, transparent backing, a heat-sensitive coating, and a color layer; said coating 16 comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about -115 C., and distributed throughout a thin stratum of transparent film-forming organic binderwhich is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid ⁇ and said binder having substantially the same refractive index.
  • a structure comprising a non-metallic supporting base and a non-transparent, heat-sensitive coating thereon, said structure being adapted, on being placed in heatconductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message in the form of permanently visibly distinct characters within the non-transparent field, and without splitting or 0H- setting of the lcoating; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
  • a heat-sensitive copying-paper comprisinga thin transparent backing and a non-transparent, heat-sensitive vcoating thereon, said copying paper being adapted on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with highintensity illumination, to provide a reproduction of said message inthe form of permanently visibly distinct characters within the non-transparent field, and without splitting or ojsetting of the coating; said coating comprising about 1-20 parts by weight of particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and
  • a heat-sensitive copying-paper comprising a thin transparent backing and a non-transparent, heat-sensitive coating thereon, said copying-paper being adapted, on
  • a heat-sensitive copying-paper comprising in order a non-metallic supporting base, a non-transparent heatsensitive coating, and' a protective surface coating, said copying-paper being adapted, on being placed in heatconductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provided a reproduction of said message in the form of permanently visibly distinct characters within the non-transparent coating, and without splitting or O- setting of the coating; one of said base and said surface coating being transparent and the other being colored; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of transparent filmforming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended
  • a heat-sensitive copying-paper comprising in order a thin transparent backing, a heat-sensitive coating, and a transparent, infra-red-transmitting protective surface coating, said copying-paper being adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with highintensity illumination, to provide a reproduction of said message in the form of permanently visibly distinct characters within the non-transparent field and without splitting or offsetting; said heat-sensitive coating comprising about 1-20 parts by weight of particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-bl
  • a heat-sensitive copying-paper adapted, on bein ⁇ g placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a permanent reproduction of said message without splitting or offsetting
  • said copying-paper consisting essentially of a colored non-metallic supporting base and a non-transparent heat-sensitive coating; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature withinf ⁇ therangef ofabout'60-11I5 C., and distributed throughout a thin-:straturrtof transparent flntforming organic binder which is infusible within said range; said meltable organic solid Vwhen in liquid form having good wetting properties .toward said organic binder, and-said organic solid and ⁇ said bindergbeingfmutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive Contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a permanent reproduction of said message without splitting or offsetting of the coating, said copying-paper comprising in order a non-metallic supporting base, a color layer, a non-transparent heatsensitive coating, and a transparent infrared-transmitting protective surface coating; said heat-sensitive coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about ⁇ 60-115 C., and distributed throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heatblended mixture over that of the organic solid alone, and having substantially the same refr
  • a heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting, said copying-paper comprising in order a thin, transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transn'titting color layer; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed ⁇ throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible as indicated by an increase in melting-point of the heatblended mixture over that of the organic solid alone, and said organic solid and said bin
  • a heat-sensitive copying-paper adapted, on being placed .in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting, said copying-paper comprising in order a transparent, infrared-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating compris- ⁇ ing about 1-20 parts by weight of particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or ⁇ decomposition at a temperature within the range of about ⁇ 60-115" C., and distributed throughout a thin straturn of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible as indicated by an increase in melting-point of the heat-blended

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  • Physics & Mathematics (AREA)
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Description

Oct. 21, 1958 B, L CLARK ETAL Re. 24,554
HEAT-SENSITIVE COPYING-PAPER Original Filed Feb. 2, 1951 INVENTOR. wm @M1/MMM@ United States Patent O HEAT-SENSITIVE COPYING-PAPER Bryce L. Clark and Carl S. Miller, Ramsey County, Minn.,
assignors `to Minnesota Mining & Manufacturing Company, St. Paul, Minn., a corporation of Delaware Original No. 2,710,263, dated June 7, 19955, Serial No. 209,062, February 2, 1951. Application for reissue April 30, 1957, Serial No. 669,389
lsclaims. (ci. 117-36) Matter enclosed in heavy brackets appears in the original patent but forms no part of this reissue specilication; matter printed ln italics indicates the additions made by reissue.
This invention is concerned with heat-sensitive thermographic duplicator sheet material or copying-paper useful in preparing copies of printed matter or the like, and more specifically with thermographic copying-paper in which particles of fusible material provide a means of obtaining a permanently visible-change on the application of heat. i
This application is a continuation-impart of our copending application Serial No. 747,340, filed May l0, 19.47, now abandoned.
Heat-sensitive copying-papers of the type here contemplated are of particular utility in making copies of graphic subject-matter such as printing, drawings, diagrams, pictures, etc. by methods to be described. Such methods involve thel irradiation of the graphic subjectmatter with intense radiant energy of proper wave-length, the resultant formation of an elevated-temperature pattern corresponding tothe graphic matter irradiated, and the utilization of such elevated-temperature pattern in directly producing a corresponding visible pattern in the copying-paper.
Radiant energy suitable for providing the required elevated-temperature pattern may be obtained from a number of sources, including electrically-heated, incandescent filaments, electric arcs, and focused sunlight. Electrically-heated incandescent yfilament lamps are readily available, simple to operate, and safe to use. For copying typewritten letters or the like, a 300C-watt tubular lamp with a coiled filament inches in length has been found eminently suitable. The lamp is, located in a reliector which concentrates the-light inY a narrow line, and the line of light is moved across theV typewritten sheet to provide the required brief intense irradiation. The apparatus and the methody of operation are described and claimed in the eopending applications of Carl S. Miller, Serial No. 180,617, filed August `2,1, 1950 and naw Patent No. 2,740,895 and Serial4 No. 747,338, led
AMay 10, 1947, now Patent NQ. 2,740,896.
In our novel heat-changeable copying-paper, heatsensitivity is obtained byv employing a layer of inherently transparent fusible material in the form of light-dispersing particles. The fusion` or meltingl of these particles results in a change in the optical properties of the heated portion, and makes possible the reproduction of' typewritten messages or the like by the methods hereinabove indicated.
Other workers have designed and produced heat-sensitive sheet materials, fora variety of purposes. One common purpose is` for the tracing of lines or figures with a heated stylus; the pressure` of the stylus displaces the heated surface layer to produce a visible trace. Another application is. in determining the temperature of a surface, in which case a large quantity of heat energy is available and only one surface of the test sheet is Re. 24,5521I` Reiesued Oct. 21, 1958 ICC ordinarily in contact with another surface. I'n many prior art heat-sensitive sheet materials, the sheet is not transparent Vto infra-red radiation, hence direct exposure to high-intensity infra-red would result in absorption of such energy, conversion to heat, and activation ofthe entire heatsensitive sheet. Other known products when heated become sticky, or the sensitive layer is weakened and splits or offsets; or the visible change produced on heating is not permanent. We have found that all such products are unsuitable, in one or more particulars, for application as heat-sensitive copying-papers in 'accordance with the methods hereinabove indicated.v
It is therefore a primary object of this invention to provide heat-sensitive thermographic copying-papers which avoid these and other deiiciencies, for the indicated purposes, of prior art heat-sensitive sheet materials and which are adapted for use in the reproduction of graphic subject-matter, such as typewritten messages, by methods involving brief intense irradiation of such message while in heat-conductive relationship to the copyingpaper as more fully described in the applications of Carl S. Miller, previously mentioned. A particular object is the provision of such a copying-paper which is susceptible to front-printing methods wherein the irradiation of the typewritten message occurs through the copyingpaper. In the structure of Figure 1, a non-transparent heat-sensitive layer 11 is carried 'by a supporting base 10, which may be transparent or non-transparent, colored or uncolored. In Figure 2,l the non-transparent heat.- sensitive layer 21,., carried by the supporting base 20, is further protected by a` ,transparent surface layer 22. In Figure 3, a color layer 33 is interposed between the uncolored base 30 andv the non-transparent heat-sensitive layer 31. The combination structure of Figure 4 includes a base 40, a' non-transparent heat-sensitive layer 41, an interposed color layer 43, and a protective surface layer 42.v In the structure of Figure 5, the color layer 53 serves both as a color layerand as an outer protective layer for the non-transparent heat-sensitive layer 51, which is carried by the transparent supporting base 50.
Where terms such as transparen and non-transparent are employed it, is to -be understood that they refer to visible light. The term non-transparent is used in preference to opaque, since the coatings do transmit some light, even though such light is highly dilfused. The term infra-red-transmitting is used to designate materials which permit the passage of the invisible infra-red radiation. It is this latter radiation which is largely, if not entirely, responsible for the increase in temperature observed and utilized inthe method of re-V production of graphic matter here involved. e
One way in which reproductions of typewritten docu-- ments or the like may be made is by placing the copyingpaper against the back or unprinted surface of the document, preferably with the heatsensitive surface toward the same, and then irradiating the printed face of the document. Absorption of the radiation by the printed characters results in generation of heat which is then conducted through the thin paper to the' heat-sensitive surface, producing a visible change therein. This backprinting method is thus capable of producing direct reproductions where the original is printed on a satisfactorily thin and heat-conductive paper or other material, but is not so satisfactory for heavy book paper, or for thin papers heavily printed on both surfaces, or for certain other applications.
In front-printing, however, as hereinbefore mentioned, the effective radiation first passes through the non-transparent heat-sensitive copying-paper, which must therefore be infra-red-transmitting. The heat pattern resulting from absorption of this radiation of the printed surface causes a visible change in the copying-paper, resulting in the reproduction of the printed message. This reproduction is a direct copy of the original when viewed from the side of the sheet at which the radiation was initially directed. Hence with a structure such as that indicated in Figure of the drawing, the sheet is placed with the non-transparent but infra-red-transmitting color layer against the original printed surface during the front-printing operation, and the copy is subsequently observed through the transparent supporting base. .The clarity and contrast of the resulting copy produced by front-printing is thus independent of the thickness of the loriginal printed page.
Thus we have found that certain requirements must be met by the' non-transparent, heat-sensitive coating as well as by the copying-paper as a whole in order to assure the production of clear and sharp copies, and in particular of permanently visible copies, by methods here contemplated. The following specific examples will illustrate these requirements, but are not to be construed as limiting the scope of the invention, since many other modicationswill become apparent on consideration of the disclosures here made.
EXAMPLE 1 Paper in continuous sheet form iscoatedwith a black undercoat, and subsequently with a coating consisting essentially of an inherently transparent fusible material in the form of a non-transparent light-scattering particulate layer. A further thin transparent protective surface coating may be applied if desired. The separate coatings in solution or dispersion form are applied in controlled thickness, as by means of a spreader knife orbar, and the volatile solvent removed by evaporation.
The black undercoat as applied lconsists of a mixture of 50 grams of a uniform suspension of 200 grams of.
nigrosine dye in one liter of heptane, and grams of a `5% solution of latex crepe rubberrvin heptane. The
and 10 grams of the 5% rubber solution, at a coating.
orifice of 3.5 mils. The cadmium stearate, which yis insoluble in-heptane, is suspended in finely divided particulate form in the volatile vehicle by prolonged milling in al ball mill. This coating is dried at a temperature less than the melting-point of the cadmium stearate, for example, at normal room temperature. The `cadmium stearate layer remains as a well-bonded non-transparent lightdiffusing crystalline or discontinuous surface layer.
While the structure thusprovided produces excellent copies without offsetting or splitting of the heat-sensitive layer, a further thin surface coating or sizing of a 5% solution of cellulose acetate in acetone, applied at an orifice of 1.5 mils'and dried at room temperature, provides a desirable additional degree of surface protection for the fusible layer. The acetone is a non-solvent for the components of the previously applied layer, and the solution may therefore be applied without appreciably transparentizing the heat-sensitive coating.
Heating the sheet material to or above approximately the melting-point of cadmium stearate transparentizes the heat-sensitive layer and allows the black undercoat to become permanently visible at the heated area.
' The cadmium stearate was prepared by reaction in i dilute aqueous solution of one mol of cadmium acetate with two mols of sodium stearate, prepared from commercial triple-pressed stearic acid and sodium hydroxide. The precipitated cadmium stearate was recovered by filtration, washed with water, and dried at room temperature. It had a melting point of approximately 100 C., and in thin films was clear and transparent..
Cadmium stearate and rubber are mutually compatible,v as shown by the dierent melting-points of the cadmium stearate alone and of the mixture after blending at temperatures somewhat above the melting point of the' cadmium stearate. For example, heating together for 20 minutes at P10-160 C. a mixture of the cadmium stearate melting at about 100 C. with about onetwentieth its weight of rubber provided a compatible blend melting at 12S-132 C.
In thisand similar cases the melting point is conveniently determined on a Fisher melting-point apparatus, the samples being placed on a thin glass support and observed through a binocular microscope. The meltingpoint is taken as that temperature at which the powder or solidified droplet liquefes sufficiently to flow out as a -smooth layer. The rate of temperature rise is about one degree perr minute, and in no case greater than three degrees per minute.
Since nigrosine dye is highly absorbent to infra-red, this sheet was not suitable for front-printing. The same was true of copying-paper in which carbon black was employed a's the coloring agent in the color layer. However, such sheets provide clear and distinct copies of typewritten letters and the like by the back-printing process as previously described, in which the heat-sensitive side of the copying-sheet is pressed against the back surface ofja thin printed page which is then irradiated on the printed or front side.
EXAMPLE 2 In this example, a thin but intensely colored blue background or undercoat is provided by coatingthe paper or other base sheet material with a mixture of 40 grams of an ultra-marine suspension and 20 grams of a 10% solution of cellulose acetate in acetone, applied at an initial thickness of 2 mils. The ultramarin'e suspension is prepared by milling 1,00 grams4 of theV pigment into 200 ml. of acetone in a ball mill. K
A second coating is then applied, consisting of a mixture of 50v grams of a suspension of 200V grams of lead laurate in 800 ml. of heptane, and 10 grams of a 5% rubber solution in heptane as used in Example 1. The
' coating as applied is 4 mils thick., It is dried at room temperature. The dried residue is in the form of a rough, light-dispersive coating, of just sufficient thickness to provide adequate light-diffusing ability and to obtain desired contrast between the coating vand the blue background. n
A final protective coating of 1.5 mils of a 5% solution of cellulose acetate in acetone is desirably then applied and dried at room temperature.
The resulting heat-sensitive copying-paper appears bluish-white on the coated surface and changes rapidly to an intense blue color at areas heated to or somewhat above the melting-point of lead laurate.
Preparation of the lead laurate was similar to that of the cadmium stearate of Example 1. Specifically', 4060 parts by weight of the lauric acid was stirred into 76,000 parts of water at C. At the same time, a solution of B00 parts of sodium hydroxide in 10,000 parts of water was prepared. The sodium hydroxide solution was added slowly to the fatty acid mixture to form a dilute solution of sodium llll'te soap. A solution of 3794 parts of leadacetate trihydrate in 30,000 parts' of water .was then added slowly with stirring. The entire mixture was heated to 95 C. and allowed to cool. The lead laurate was collected as insoluble waxy lumps, which were Washed and dried. The salt prepared from highly purified lauric acid appeared to be fully equivalent' to that prepared from 4a commercial product stated to contain about 90% lauric acid. The melting point of this waxy material was about 87 C.
Lead laurate and crepe rubber are fully compatible, as shown by means of melting-point tests as described in connection with the cadmium stearate and rubber of Example 1. The melting-point of the heat-blended mixture is increased over that of the waxy material alone.
The thin ultramarine blue color coat of Example 2 is infra-red-transmitting. When paper having poor infra-red-transmitting qualities is used as the supporting base, the copying-sheet described has the structure shown in Figure 3 of the drawing and is satisfactory for backprinting. However, the same color layer and heat-sensitive layer may be combined with a transparent and infra-red-transmitting backing such as varnished paper, glassine paper, cellulosic films or the like to provide a structure as illustrated by Figure 5 and which is particularly suitable for front-printing.
Analogous results maybe obtained with other color layers. For example, toluidine toner may replace the ultra-marine blue to provide a copying-paper which gives red-colored copy against a white or slightly reddish background.
Coatings fusing at temperatures much lower than about 60 C. will obviously be unstable under many customary conditions of storage. On the other hand, for commercial copying operations employing procedures hereinbefore described, the maximum Atemperature obtainable has been found to be about 120 or 125 C., and we much prefer to operate well below this range ybecause of the heavy power requirements, the short life of the incandescent lament, the possible deterioration ofthe printed original, and for other reasons. Hence our preferred temperature range is about 60-115 C., i. e., the particles of normally transparent stable organic solid fusible material should melt without appreciable volatiliza tion or decomposition at a temperature within the range of about 60-115" C. to a liquid form having good wetting properties toward the infusible binder.
Where a single fusible material has too sharp a melting point for best results in terms of the clarity and detail of the reproduction, mixtures of two or more fusible` materials frequently offer advantages.
A copying-paper comprising a blue undercoat and a lead palrntate non-transparent fusible layer, and produced as described under Example 2, supra, was found to have a conversion range of 8-l0 C. with full conversion at about 102 C. The paper was used to copy a typewritten message. The letters appeared dark blue against a clean white background, but individual` letters were observed to be slightly blurred. When half of the lead palmitate was replaced by lead laurate, the conversion range was increased to l2-l4 C. ending at about 90 C. The individual copied letters were somewhat sharper in detail, but the background was lightly blurred in some areas. Substitution of lead laurate for all of the lead palmitate increased the conversion range to l9-2l C. with full conversion at about 97 C., and gave good detail but caused further darkening or blurring of the background. All of the copies were easily readable.
Substitution of lead caprylate in the above sheet gave a product having a conversion range of 28-30 C., with full conversion at about 99 C. While copy produced with this sheet could still be deciphered, the reproduced letters showed so little contrast in relation to the background that the product could not be considered a commercially satisfactory copying-paper.
The above two specific examples and indicated varia- 6 tions employ quite small proportions of infusible binder with the fusible particulate solids on which the copying process largely depends. Somewhat increased amounts of binder over those illustrated have been successfully applied in similar compositions; for example up to about l0 parts of ethyl cellulose has been combined with correspondingly about parts of various waxy or other fusible particles to produce non-transparent, heat-sensitive coatings which transparentize at approximately the melting-point of the fusible material. When an attempt is made to use much larger proportions of binder, formulations and methods such as are described in Examples l and 2 are found frequently to produce substantially transparent coatings, or at least coatings which do not provide the desired high degree of contrast in structures of the type here contemplated. In such cases, a slightly different technique of forming the coating is employed, in which the binder component is deposited as a partially or completely non-transparent, porous, self-sustaining stratum. Exemplary formulas and procedures will now be described for attaining this result.
EXAMPLE 3 Parts by weight Hydrogenated fatty oil wax, M. P. 65 C.
(Cornelowax No. l469) 11.77
Nitrocellulose (Type RR, sec. viscosity) 4.20 Ethyl cellulose (Type N, 50 cps. viscosity) 0.70 Dioctyl phthalate 2.11 Acetone e 45.50 Toluol e 35.90
Dissolve the nitrocellulose in a mixture of 18.20 parts of acetone and 5.60 parts of toluol. To this solution add the other ingredients, including the remainder of the solvents, and reduce to a smooth suspension in a ball mill. Milling is continued until the insoluble wax -has been completely broken up into uniform microscopicV particles and the suspension can be coated in a smooth, uniform, Very thin layer. Where the total charge was 80 lbs., milling for 8 hours in a 75-gallon porcelain-lined ball mill with 1/z inch porcelain balls was found to produce the desired suspension.
Apply the suspension as a uniform smooth layer to thin (22 lbs. per ream) clear transparent glassine, in an amount sulcient to provide a dry coating weight of 2 grains per 24 sq. in., and dry at 30% relative humidity and 80 F. The resulting coating is white and nontransparent. The wax and binder components are compatible, and a copy produced by application of heat to the coated sheet material is permanent, being visible either as a transparency or when held against a dis-tl tz'nctively colored background. A colored sheet may be substituted for the clear transparent sheet to provide a colored base or background. Over [this] the white, non-transparent coating, apply a color layer of Diane blue pigment in ethyl cellulose, in an amount sufficient to provide a dry coating weight of 0.7 grains per 24 sq. in., and dry at room temperature.
The color layer solution consists of two parts of Diane blue, an infra-red transmitting blue lake pigment, uniformly dispersed in a solution of two parts of T-200 Ethocel ethyl cellulose (49.6% .ethoxy) in a. mixture of ll parts heptane and 77 parts toluene, and; containing 0.003% of glacial acetic acid as a detlocculant..
The resulting structure corresponds to that shown im Figure 5 of the drawing. It is particularly desirable for copying by the front-printing technique, and is also adaptable to. tbackfprinting.
The fusible waxy component of the heat-sensitive coat@V ing of' Example 3 may readily be extracted, withouttalter ing the structure of the infusible binder stratum, by meansl of suitable selective solvents. When this is done, it is.l found that the binder remains in the form of a white, light-- diffusing and non-transparent, porous self-supporting web., Such a web may be locally transparentized by impregnat ing it with a drop ofmelted wax; the spot remains transparent on cooling.
Reducing the proportion of fusible material in the formula of Example 3 tends to raise and broaden the temperature range at which conversion of the non-transparent layer to the transparent form is obtained` In this example the ethyl cellulose serves to reinforce the coating but does not contribute to the light-diffusing properties of the coating. At less lthanabout two parts of the fusible material to one ofnitrocellulose the coating will not transparentize until heated well above the melting-point of the Cornelowax itself. We therefore prefer to add an amount of the latter such that the conversion temperature of the sheet is approximately the same as the melting point of the fusible material, and to adjust the conversion temperature by selecting a fusible material having the desired melting point. Hydrogenated castor oil wax (Opalwax), for example, has a melting point of 85 C. and is quite satisfactory; and other waxes or waxy materials as Well as other fusible materials of other melting-points within the desired range and which are otherwise suitable for our purposes have already been indicated. Where soft fusible materials such as waxes are used, increasing the proportion of wax much beyond about a 6:1 ratio makes the coating susceptible to abrasion, since wax particles alone are soft and non-adherent to the backing. The preferred range of proportions in the type of product illustrated by Example 3 is therefore from about two parts of wax to about four parts of wax, to one part of nitrocellulose or the like. In the formula of Example 3, the ratio of Wax to nitrocellulose binder is seen to be approximately 2.8 to one.
EXAMPLE 4 A liquid coating composition was prepared from the following ingredients by b all milling as in Example 3.
The composition was coated'on thin (20-30 lb.) clear transparent glassine at a coating weight, after drying, of approximately 3 grains per 24 sq. in. An infra-red transmitting color layer was superimposed over the heatsensitive layer, as in Example 3. The sheet provided sharp, clear copies of typewritten originals under frontprinting thermocopying conditions as herein described. y
Conversion of the non-transparent heat-sensitive waxy layer to the transparent condition occurred at about C. and within a range of about 2 C. The non-transparent binder stratum was somewhat-less porous than that of Example 3 when coated under identical conditions, or approximately equal in porosity when coated under conditions of higher humidity.
The binder material and fusible material of Example 4 are compatible, the heat-blended mixture melting at a higher temperature than the fusible material alone.
In all of these constructions, the non-transparent heatsensitive layer is visibly altered when heated to or somewhat above the melting point of the fusible particles of which it is comprised. The exact temperature at which the visual effect is obtained i-s found to be a function not only of the melting point of the fusible material but also is a function of the relative amount of such material and the presence or absence of various modifying agents. It is also a function of the test procedure employed, as will be further pointed out.
EXAMPLE 5 A series of coatings was prepared. from Cornelowax 1469" and nitrocellulose in dierent ratios, applied from a mixture of acetone and toluene, and the temperatures at which the light-diffusing coatings became vclear and transparentwere determined. At one part of wax to one of nitrocellulose, the coating did not become completely transparent until about. C. As the ratio of wax to nitrocellulose wa-s increased to 2: 1, 3: 1, 4: 1, 5: 1, and 6: 1, the temperature required for transparency became, respectively, 110 C., 95 C., 83 C., 67 C., and 67 C. At higher ratios than six of the wax to one of the nitrocellulose the coatingwas found to be undesirably soft for some applications, particularly where the sheet was subjected to scufng or abrasion.
The specific temperature required with each waxzbinder ratio is somewhat dependent on the ratio of the two volatile components of the coating composition. Increased amounts of toluene ordinarily require the presence of somewhat larger amounts of the wax component in order to achieve full transparency at a comparable temperature. Omitting the toluene, on the other hand, results in a coating which is undesirably close to the transparent condition immediately after drying and without heating. The above wax-binder ratios and corresponding transparentizing temperatures were all based on identical acetone-toluene` ratios in the coating composition.
The addition of small proportions of plasticizers compatible with the nitrocellulose, such as dioctyl phthalate, reduced the amount of wax required to reach the minimum transparentization temperature.
Where there was a tendency for the heated area to appear slightly foggy, presumably due to inelfective wetting of the binder by the melted wax, a trace of plasticizer was found to improve such wetting action and to impart improved clarity to the transparentized area. Large amounts of such plasticizer produced a coating which was not sufficiently light-diffusing to provide the desired degree of contrast.
Other plasticizers and modifiers may be selected to provide analgous effects with other fusible materials and other binders.
EXAMPLE 6 Waxy polyethylene glycol (Carbowax 6000) was ball milled in acetone at a concentration of 30% wax. Nitrocellulose sec.) was dissolved in a mixture of 50 parts. acetone and 40 parts toluene to a concentration of 10%.. A mixture of 2O parts of the wax dispersion and 40 parts of the nitrocellulose solution was coated on thin glassine at a wet thickness of 3 mils, and was dried at room tem- The resulting light-dixusing coating could be` of Diane blue in ethyl cellulose, as in Example 3, or inrubber hydrochloride (Pliolite), applied from heptane solution. In place of Diane blue, other infra-redtransmitting `coloring agents such as Monastral blue, methyl violet, -or Ponsol jade green have proven useful in such applications.
, The polyethylene glycol particles could be easily extracted from the non-transparent coating with suitable solvent, leaving a non-transparent porous stratum of the binder. After the coating had been heated and transparentized, such a separation was no longer possible. This behavior'is to be contrasted with that of coatings such as described in Examples 3-5.
Carbowax 6000 melts at 59-61 C., whereas a mixture of the wax with the nitrocellulose heated for 20 miutes at 80 C. with stirring and cooled to solid form was` found to melt at 79.5-82.5 C., thus showing that thel two components are mutually compatible.
A particular advantage of our new paper lies in its ability to copy printed, .typewrtten or other graphic maferial accurately Vand sharply under ythe peculiar conditions herein described and illustrated, i. e. in heat-conductive contact with the intensely irradiated graphic subject-matter.
A possible explanation of the previous lack of a copying-paper capable of producing sharp and clear images in a fusible layer by the novel method here employed lies in the lack of appreciation, in the prior art, of the elect of various factors inuencing such reproduction. The most important of these factors will now be mentioned.
While many sources of radiant energy may be yused in our process, as previously noted, the most convenient source is the incandescent electrically-heated filament in a suitable reflector. The intensity Vof the radiation from such ysource is limited by the melting-point of the material, usually tungsten, of which the filament is constructed. Our'copying-paper musttherefore be designed to print at temperatures which it is possible to reach by irradiation of the graphic material from such source of radiant energy.
'Radiation of the intra-red-absorptive inked portion of a printed page causes a rapid rise in temperature at such points; radiation -of the surrounding ink-free areas also causes a less pronounced, but nevertheless definite, heating effect. Prolonged irradiation consequently tends to produce an optically observable effect over the entire surface of the copying-paper, and is to be avoided. The copyingpaper must therefore be capable of rapid printing.
For copying both fine detail and massive or blockyv areas, we have found that an appreciable interval, measured as hereinafter described, between start and completion of fusion of the fusible layer is highly desirable. When this interval is too small, either the fine lines of the graphic material are not copied, or the heavier areas are badly blurred. The background area, however, remains fully non-transparent and provides a high degree of contrast. In the contrary, when the reaction interval is too extended, both fine lines and blocky portions are printed, but the entire sheets is darkened and the contrast between printed and unprinted areas is reduced.
At the lower temperatures, corresponding more closely with the ambient temperature, the temperature interval may be quite small, less than a degree centigrade being found effective in the neighborhood of 60 C. At the higher temperatures, amore extended interval has been found necessary in order to provide clear and distinct copies of subject-matter containing both fine detail and heavy massive areas. Thus at 100 C. an interval of about -15 C. is preferred, and good results have been secured with papers which showed `an interval of as high as vabout 25 C. when tested as herein indicated. However, at higher intervals, the reproduced letters showed very little contrast in relation to the background.
We have found that a change in any one of the components of our composite sheet materal may have a considerable eect on the ability of the material to produce acceptable copies. For example, differences have been noted in the copying characteristics of the sheet on substitution of a particularly dense backing such as heavy parchment-paper. for the paper of Example 1; or on the application of an increased thickness of undercoat; or on the use of a dyed paper backing in place of a pigmented undercoat on a paper support. Differences in the purity and degree of dispersion of the fusible material, and in the amount and kind of binder, and in the thickness of the fusible layer, have produced noticeable differences in the copying characteristics of the sheet, as has the amount of film-forming material applied `as the protective surface coating. It has therefore been found impossible to define accurately the requirements of these copying-papers -in terms of classes of components and proportions thereof. We have, however, been successful in devising a test method for determining the suitability of specific sheet materials as copying-papers. In thismethod, a brass lbar y -sheet of sponge rubber.
is heated at one end to establish a temperature gradient throughout its length, and is pressed for 1-2 seconds Iagainst the copying-paper supported on a rough-surfaced Knowing the temperature at different points along the bar, it is then possible by inspection of the heated paper to determine the temperature at which the sheet first starts to show `a visible change, las well as the minimum temperature at which maximum visible change is obtained, `and from these values to determine the conversion range.
The conversion temperatures and ranges of tempera- `tures previously enumerated herein have in each case been determined by means of the test method described. In many cases the temperature range within which the visible change occurs in the copying-paper, when so tested, is not the same as the melting point of the fusible material itself. Thus in Example Y5, a wax having a reported melting point of 65 C. was the sole fusible material in each of the several copying-papers transparentiz.- ing at 67 C., 83 C., 95 C., etc. Furthermore the presence of traces or larger amounts of plasticizers or other modifiers frequently has an effect on the meltingpoint of the fusible particles as Well as on the tempera- -ture of visible change of the coating. Nevertheless we have found that our normally transparent stable organic fusible solid material should have .a melting-point within the range of about 60-115 C. in order to be :adapted to the production of. our novel copying-paper.
It will be apparent from the foregoing that the temperature interval over which the visible change occurs, and its location on the temperature scale, is only partly a function of the true melting-point of the fusible cornpound, and depends also on the several other components of the copying-paper as well as on the test method employed.
Heat-sensitive copying-papers prepared according to `Examples 1-4 were tested by the above method, with results as follows:
Temperature Interval for Visible Change Example v Y Initial, C. Final, C. Ingeval,
The amount and condition of the binder component of the heat-sensitive coating is of considerable significance to the copying ability of the sheet. The binder Vis infusible at the temperature of fusion of the fusible particles. The binder material must be transparent, at least in thin continuous films. vIt must have substantially the same refractive index as the fusible material, `so that when combined together in the heated coating the combination does not cause scattering `of light but instead is clear and transparent.
The binder must be present in an Lamount sufficient to hold the particles in place, but not to such an extent as to prevent the -obtaining of a distinct visible ychange on heating. Very small amounts of binder are quite effective, as shown in Examples' l and 2, Where the ratio of infusible 'binder to fusible particles is about 5-10 to 100. Much larger amounts, las used in ExamplesV 3-5, may also be employed and are preferred in many instances. I
The binder may, as shown by the examples, be present in amounts of from about 5% to about 50% based o n `the total of binder plus fusible particles, and depending on the structure of the binder stratum. About S-10% of binder is surcient, Vas vshown by VExamples 1 and 2, to bondv the fusible particles together and to the supporting base. At these low proportions the transparent binder stratum is completely masked and the coating rendered non-transparent by the high percentage of fusible particles. At increased proportions of binder, e. g. between about and about 50%, some of the binder itself must contribute to the light-diffusing property of the coating in order to provide adesirably nontransparent heat-sensitive coating. At proportions much above 50% of binder, the amount of fusible particles is insuiicient to provide adequate visible contrast between the unheated and the heated areas.
While the final heated and cooled area of the copyingpaper need not be transparent, it will be obvious that the optical change on which the copying process depends is in every case the result of-'a transparentization phenomenon caused by fusion of the fusible particles. Thus in the structure of Figures 1 and 2 of the drawing, the initially non-transparent heat-sensitive coating is transparentized on heating, and the transparent por'- tion, or the supporting base beneath it, is distinctively visible against the surrounding non-transparent area. In the structure of Figures 3-5, the non-transparent coating initially obscures a color layer, which then becomes visible through the coating when the same is transparentized on heating.
To provide for such transparentization, it is necessary that a number of requirements, already indicated to some extent, be fulfilled. The material of which the fusible particles are composed must itself be transparent. The particles ymust be capable of melting and fusing within the over-all temperature range obtainable in the thermographic process. The fusible material must neither decompose nor volatilize within these temperatures. Other materials which might cause degradation of the supporting base on the binder or other components, or which are toxic to handle, or which are nnstable when exposed to actinic light or atmospheric moisture or oxygen, might be temporarily adaptable but would be of no commercial interest 4in producing heatsensitive copying-papers for the reproduction of printed, typed, and similar graphic matter, and such unstable materials are Ispecifically excluded.
The fused material must be capable of wetting the non-fusible binder, and the two should have substantially the same refractive index. The interfacial relationships between binder and fusible material may of course be controlled to some extent by addition of small amounts of soluble wetting agents, plasticizers, or the like. Thus the dioctyl phthalate of Example 3 is observed to contribute to the transparency of the nal heated coating, which in the absence of this or equivalent material may be slightly hazy or translucent rather than fully transparent.
Coatings formed of mutually compatible fusible and binder materials, as shown in the foregoing examples, produce permanent copies when heat-activated in the manner described. A well-known method of determining mutual compatibility involves determining the meltingpoint of the fusible material alone and of a mixture of the fusible material and binder material after heating somewhat above the melting point of the former, as indic-ated in connection with Examples 1 und 6. A substantially unchanged melting-point indicates lack of compatibility, and conversely, a change in melting point indicates mutual compatibility.
In the light of the above discussion of the principles underlying the operation -and structure of the novel products of the present invention, it has been found relatively easy to select from available listings of fusible materials specific products which are, and others which are not, operable in the invention.
Paper, various treated papers, glassine, vinyl films, iilms of terephthalic acid-ethylene glycol resins, and cellulosic lrns such as cellophane, .cellulose acetate and ethyl cellulose films all provide suitable supporting base sheet material for our novel copying-paper. They may be opaque, colored, or coated with opacifying or coloring agents, in which casel they are applicable to structures such as illustrated by Figures 1, 2, 3, and 4 of the drawing, and to back-printing applications. They may be non-transparent but infra-red-transmitting; one example of such a structure is a red cellophane film dyed to nontransparency with 4an infra-red-transmitting dyestuif such as Ponsol jlade green. They may also be both transparent and infra-red-transmitting; and this type of base. sheet, particularly in structures' such as that of Figure 5, is of especial interest since the copying-paper may be used by either front-printing or back-printing techniques.. Other fibrous and non-,fibrous webs, including certain` abrics, are also suitable for one or another of the structures herein described. However, it has been found that metal foil and other equivalent materials which have high heat conductivity are unsuitable, and hence metallic or equivalent supporting base materials are specifically excluded.
Additional examples of heat-sensitive copying-paper made in accordance with the present invention will now be presented so that various aspects of the invention may be better understood and appreciated. The dispersions were produced by ball-milling to an extremely line state of subdivision.
EXAMPLE 7 Parts 40% dispersion of glycol monostearate in acetone-- 20 10% solution of cellulose acetate in 50 parts acetone,
40pm-ts toluene 2O Toluene 3 Diethyl phthalate 1 vglycol monostearate and 1 partv of diethyl phthalate similarly treated and tested was found vto melt at 52.5-53.5 C., thus showing that the fusible material and binder material -were compatible.
EXAMPLE 8 l Parts 40% dispersion of Opalwax in equal parts of ethyl acetate and heptane 25 10% solution of ethyl cellulose in equal parts of ethyl acetate and xyloly 35 -The mixture was coated on No. 600 cellophane at a wet thickness of 3'rnils and dried at room temperature. The white coating transparentized at about 83-87 C.
Opalwax is a hydrogenated castor oil wax which is compatible with ethyl cellulose as shown by a comparson of its melting-point (85-87 C.) with that of a blend of 100 parts wax and 35 parts ethyl cellulose after heating for 20 minutes at 90 C. The melting point of the solidified blend was 103-108 C.
EXAMPLE 9 Parts 11% dispersion of lead rnyristate in acetone 30 10% solution of nitrocellulose (125 sec.) in equal parts of ethyl acetate and xylol 30 Coated on cellophane and dried, the white. coating transparentized at abgut C.
Aantilla y i3 EXAMPLE lO Parts The dried coating on black-colored paper was initially non-transparent. Transparentization occurred atabout '8l-82"I C.
EXAMPLE 11 Parts Cornelowax 1469 (as dispersed solid particles) 14.4 Nitrocellulose (50 sec.) 4.1 Ethyl alcohol 81.5
The dried coating, on colored paper, was surfacef coated with a very `thin layer of a solution of parts ethyl cellulose in 71.25 parts of toluene and 23.75 parts of heptane. The copying-paper was suitable for backprinting. Under test, the visible change, caused by 'transparentizing of the heat-sensitive layer, occurred at -about 64 C.
In the next several examples, only the formula for `the heat-sensitive coating composition is given, the transparentizing temperature being the same, namely, 64 C., in each case where the coating was applied to a standard black label paper as used in Example 11.
EXAMPLE 12 Parts Cornelowax 1469 (as dispersed solid particles) 17.5 Polyvinyl butyraltin solution) 2.14 Acetone 80.75
"C0rnelowax No. 1469 is compatible with polyvinyl butyral as shown by an increase in melting point of lthe heat-blended mixture over that of the wax alone, and copies made of type-written letters or similar graphic subject-matter with the copying-paper of this example are found lto be permanent, the heat-transparentized areas of the coating remaining transparent on prolonged "Cornelowax 1469 (as dispersed solid particles) 15 Parlon chlorinated rubber (in solution) 7.5 -Acetone 60 Toluene 17.5
`0f the foregoing detailed working examples, with the exception of those of Examples 10, 14 and 16, the binder component and the fusible solid component are characterized by mutual compatibility, as shown by a Ychange in melting point of the heat blended mixture of binder 'and fusible solid as compared with the melting point of the fusible solid alone.
A number of additional `examples of typical fusible materials which are suitable as the fusible particles for use in our novel heat-sensitive copying-papers are as follows:
Laurane Dimethyl-4-nitrophthala'te' Cerotene Dimethyl-m-phthalate Ceryl alcohol `Diphenyl Coumarin Nonacosane Dicyclohexyl phthalate What we claim is as follows:
1. Method of making a heat-senstive copying-paper adapted'to the copying of graphic lsubject-matter by front-printing as herein described, and comprising coating a transparent intra-red-transmitting cellulosic sheet material with a dispersion-,of particles yof a normally transparent stableorganicjfusible solid in a vsolution of va transparentk hlm-.forming binder ina volatile solvent, removing said solvent, without fusing or dissolving said particles so as to provide a .non-transparent,v infra-redtransrnitting, heat-sensitive layer, and applying a further coating of `an Ainfra-red-transmitting ycoloring Iagent in a binder solution, and drying-said further coating, .soas to provide a non-transparent, infra-red-transmitting color and protective surface layer; said fusible solid being further characterized by melting to .a liquid without appreciable volatilization or decomposition at ka temperature within the range of `about -115 C., having good wetting properties toward the binder of said heat-sensitive coating, and having substantially the same `refractive index las the binder of said heat-sensitive coating.
2. A heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or oisetting, said copying-paper comprising in vorder 'a thin, transparent, lnfra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and -an infrared-transmitting color layer; said coating lcomprising particles of a normally transparent stable organic fusible-solid lmelting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum l,of transparent film-forming organic binder which is linfusible `within said range; said meltable organic solid when in 'liquid form having good wetting properties toward said organic binder, and said organic solid and said binder havingsubstantially the same refractive index.
3. A heat-sensitivecopying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of lsaid message with high-intensity illumination, to providea reproduction of said message without splitting or offsetting, said copying-paper cornprising in order a transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating comprising about 1 2() parts lby weight of `particles Vof a normally transparentstable organic fusible ysolid melting to a'liquid without appreciable volatilizat'ion or decomposition at a temperature within the range of about 60-'115'o C., yand distributed throughout a thin stratum of about oneV part vof a ltransparent film-forming organic binder which'is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic lsolid yand said binder having substantially-the same refractive index.
4. A heat-sensitive copying-paper adapted, on -being placed in heat-conductive contact with a typewritten messageand on irradiation offsaid message with high-intensity'illumination, lto provide -afreproduction of saidmessage without splitting or iolsetting; said copying-paper comprising in order a transparent, infrared-transmitting cellulosic sheet backing, a heat-sensitive coating, andan infra-red-transmitting color-layer; said coating comprising about 1-6 parts by weight of particles of a normally transparent estable organic fusible solid melting to a liquid without appreciable `volatilization or decomposition vat a temperature iwithin' the rangegof `about 60-115' C.,
and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder having substantially the same refractive index.
5. A heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting; said copying-paper comprising in order a transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating comprising about 1-6 parts by weight ofparticles of a transparent wax having a sharp melting point within the range of about 60-85" C., and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible Within said range; said wax when in liquid form having good wetting properties toward said organic binder, and said wax and said binder having substantially the same refractive index.
, 6. A heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, -to provide a reproduction of said message without splitting or offsetting; said copying-paper comprising in order a transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating comprising about 1`6 parts by weight of particles of a transparent wax having a sharp melting point within the range of about 60-85 C., and distributed throughout a thin stratum of about one part of a nitrocellulose binder infusible within said range; said wax when in liquid form having good wetting properties toward said organic binder, and said wax and said binder having substantially the same refractive index.
7. A heat-sensitive copying-paperadapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said .message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting; said copyingpaper comprising in order a thin, transparent, infra-redtransmjtting cellulosic sheet backing, a heat-sensitive coating, and an infrared-transmitting color layer; said coating comprising about 2.8 parts of particulate hydrogenated fatty oil wax melting at about 65 C., about one part of nitrocellulose binder, and a small amount of a liquid plasticzer.
8. A heat-sensitive copying-paper adapted, on being placed in heat-conductive contactwith a typewritten message and on irradiation of said message with lhigh-intensity illumination, to provide a reproduction of said message without splitting or offsetting, said copying-paper comprising in order a thin, transparent backing, a heat-sensitive coating, and an infra-rcd-transmitting color layer; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about (S0-115 C., and distributed throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid lform having good wetting properties toward said organic binder, and said organic solid and said binder havingY substantially the same refractive index.
9. A heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of ysaid message without splittingv ori oisetting, said copyingpaper comprising in order a thin, transparent backing, a heat-sensitive coating, and a color layer; said coating 16 comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about -115 C., and distributed throughout a thin stratum of transparent film-forming organic binderwhich is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid `and said binder having substantially the same refractive index.
10. The method of making a heat-sensitive copyingpaper adapted to the copying of graphic subject-matter by front-printing as herein described, and comprising coating a thin transparent sheet material backing member with a dispersion of particles of a normally transparent stable organic fusible solid in a solution of a transparent film-forming binder in a volatile solvent, removing saidsolvcnt, without fusing or dissolving said particles so as to provide a non-transparent heat-sensitive layer, and applying a further coating of a coloring agent in a binder solution, and drying said further coating, so as to provide a non-transparent color and protective layer; said fusible solid being further characterized by melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., having good wetting properties toward the binder of said heat-sensitive coating, and having substantially the same refractive index as the binder of said heat-sensitive coating.
11. A structure comprising a non-metallic supporting base and a non-transparent, heat-sensitive coating thereon, said structure being adapted, on being placed in heatconductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message in the form of permanently visibly distinct characters within the non-transparent field, and without splitting or 0H- setting of the lcoating; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
12. A heat-sensitive copying-paper comprisinga thin transparent backing and a non-transparent, heat-sensitive vcoating thereon, said copying paper being adapted on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with highintensity illumination, to provide a reproduction of said message inthe form of permanently visibly distinct characters within the non-transparent field, and without splitting or ojsetting of the coating; said coating comprising about 1-20 parts by weight of particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
13. A heat-sensitive copying-paper comprising a thin transparent backing and a non-transparent, heat-sensitive coating thereon, said copying-paper being adapted, on
- t l I7 beirigplaced in heat-conductive contactwth a typewritten message and on irradiation of saidJmessage with;V n intensity illuminationtto provide a .reproduction of rsaid message inthe form of permanentlyfvisibly distinct.;l hairacters "within' the non-transparent field, and vwithout splitting or offsetting of the coating; said coating. comprisingV about `1-6 parts by weight of particles of a-:rtormdlly transparent stable organic fusible solid meltingtol adiquid without appreciable volatilization or decomposition-etna temperature within the range of about 60-115`= C., and distributed throughout a thin non-transparent porous stratum of one part of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
14. A heat-sensitive copying-paper comprising in order a non-metallic supporting base, a non-transparent heatsensitive coating, and' a protective surface coating, said copying-paper being adapted, on being placed in heatconductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provided a reproduction of said message in the form of permanently visibly distinct characters within the non-transparent coating, and without splitting or O- setting of the coating; one of said base and said surface coating being transparent and the other being colored; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of transparent filmforming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
15. A heat-sensitive copying-paper comprising in order a thin transparent backing, a heat-sensitive coating, and a transparent, infra-red-transmitting protective surface coating, said copying-paper being adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with highintensity illumination, to provide a reproduction of said message in the form of permanently visibly distinct characters within the non-transparent field and without splitting or offsetting; said heat-sensitive coating comprising about 1-20 parts by weight of particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed throughout a thin stratum of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
16. A heat-sensitive copying-paper adapted, on bein`g placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a permanent reproduction of said message without splitting or offsetting, said copying-paper consisting essentially of a colored non-metallic supporting base and a non-transparent heat-sensitive coating; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature withinf `therangef ofabout'60-11I5 C., and distributed throughout a thin-:straturrtof transparent flntforming organic binder which is infusible within said range; said meltable organic solid Vwhen in liquid form having good wetting properties .toward said organic binder, and-said organic solid and `said bindergbeingfmutually compatible, as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and having substantially the same refractive index.
17. A heat-sensitive copying-paper adapted, on being placed in heat-conductive Contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a permanent reproduction of said message without splitting or offsetting of the coating, said copying-paper comprising in order a non-metallic supporting base, a color layer, a non-transparent heatsensitive coating, and a transparent infrared-transmitting protective surface coating; said heat-sensitive coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about `60-115 C., and distributed throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible, as indicated by an increase in melting-point of the heatblended mixture over that of the organic solid alone, and having substantially the same refractive index.
18. A heat-sensitive copying-paper adapted, on being placed in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting, said copying-paper comprising in order a thin, transparent, infra-red-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transn'titting color layer; said coating comprising particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or decomposition at a temperature within the range of about 60-115 C., and distributed` throughout a thin stratum of transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible as indicated by an increase in melting-point of the heatblended mixture over that of the organic solid alone, and said organic solid and said binder having substantially the same refractive index.
19. A heat-sensitive copying-paper adapted, on being placed .in heat-conductive contact with a typewritten message and on irradiation of said message with high-intensity illumination, to provide a reproduction of said message without splitting or offsetting, said copying-paper comprising in order a transparent, infrared-transmitting cellulosic sheet backing, a heat-sensitive coating, and an infra-red-transmitting color layer; said coating compris- `ing about 1-20 parts by weight of particles of a normally transparent stable organic fusible solid melting to a liquid without appreciable volatilization or `decomposition at a temperature within the range of about `60-115" C., and distributed throughout a thin straturn of about one part of a transparent film-forming organic binder which is infusible within said range; said meltable organic solid when in liquid form having good wetting properties toward said organic binder, and said organic solid and said binder being mutually compatible as indicated by an increase in melting-point of the heat-blended mixture over that of the organic solid alone, and said organic solid and said binder havg substantially the same refractive index.
' or the original patent UNITED STATES PATENTS Mayer Dec. 2, 193'0 Martinez Ian. 23, 1934 Sheppard Nov. 5, 19.35 Perry Ian. 6 ,1942 Kallock Oct. 27, 1942 Dalton Mar. 16, 1943 Russell Dec. 7, 1943 Ialloda Dec. 30, 1947 James Aug. 22, 1950 Weaver Dec. 19, 1950 Green Apr. 24, 1951
US24554D 1951-02-02 Heat-sensitive copying-paper Expired USRE24554E (en)

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US20906251 US2710263A (en) 1951-02-02 1951-02-02 Heat-sensitive copying-paper
US46421254 US2859351A (en) 1951-02-02 1954-10-25 Method of making permanent facsimile copies
GB1783955A GB810863A (en) 1951-02-02 1955-06-20 Improvements in or relating to heat sensitive copying sheets
DEM28981A DE1190012B (en) 1951-02-02 1955-12-07 Heat-sensitive copier paper

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US3088028A (en) * 1959-02-06 1963-04-30 Columbia Ribbon & Carbon Duplication with heat-meltable solvent for hectographic coloring material
US3089953A (en) * 1959-04-15 1963-05-14 Kalle Ag Reproduction process
US3120611A (en) * 1959-05-15 1964-02-04 Kalle Ag Method and apparatus for the negative reproduction of masters on a copy bearer utilizing a heat absorbing layer
US3119014A (en) * 1960-12-09 1964-01-21 Columbia Ribbon & Carbon Novel duplicating system
US3090697A (en) * 1961-02-13 1963-05-21 Nashua Corp Heat sensitive marking papers and methods for making same
US3369253A (en) * 1965-05-27 1968-02-13 Neff Instr Corp Graphical recording
US20040139566A1 (en) * 2003-01-03 2004-07-22 Szymanski Matthew A. Method for forming colored cellulosic materials

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US2710263A (en) 1955-06-07
GB810863A (en) 1959-03-25
FR1140363A (en) 1957-07-19
DE1190012B (en) 1965-04-01
US2859351A (en) 1958-11-04

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