US9487181B2 - Dual chambered passenger airbag - Google Patents
Dual chambered passenger airbag Download PDFInfo
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- US9487181B2 US9487181B2 US14/192,812 US201414192812A US9487181B2 US 9487181 B2 US9487181 B2 US 9487181B2 US 201414192812 A US201414192812 A US 201414192812A US 9487181 B2 US9487181 B2 US 9487181B2
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- airbag
- divider
- lower chamber
- interior
- chamber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/231—Inflatable members characterised by their shape, construction or spatial configuration
- B60R21/233—Inflatable members characterised by their shape, construction or spatial configuration comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/239—Inflatable members characterised by their venting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/231—Inflatable members characterised by their shape, construction or spatial configuration
- B60R21/233—Inflatable members characterised by their shape, construction or spatial configuration comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other
- B60R2021/23324—Inner walls crating separate compartments, e.g. communicating with vents
Definitions
- the present invention relates a passenger airbag, which is filled with gas during an emergency situation such as, for example, a frontal or side impact.
- Current airbag cushion designs may include multiple chambers and may incorporate an inter-chamber venting system that allows gas to flow from one chamber to another. These cushions are configured to rapidly contact a vehicle occupant when inflated, to limit movement of the passenger head, neck and thoracic regions. However, these cushion designs do not differentiate between these different regions with regard to the stiffness or resistance of the various portions of the airbag to contact with each region.
- the masses of the various body portions contacting an airbag differ greatly.
- the mass ratio of the Thorax to Head & Neck regions may range from between 5:1 to 8:1, depending on the sex of the individual. Due to the differences in body part masses and the dynamics of contact between the occupant and the cushion, it has proven difficult to design a multi-chamber airbag which provides optimum protection for each portion of the body contacting the airbag.
- an airbag including at least one panel defining an interior of the airbag, and a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber.
- a valve mechanism is operatively coupled to the divider for restricting a flow of gases from the lower chamber into the upper chamber.
- the valve mechanism is structured such that an actuation response time of the valve in attenuating or impeding gas flow from the lower chamber into the upper chamber is proportional to the pressure differential between the upper and lower chambers.
- an airbag including at least one panel defining a front side of the airbag structured to define a flat plane (P) when the airbag is in an inflated condition.
- an airbag including at least one panel defining an interior of the airbag and a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber.
- the airbag is structured so as to deploy above a top of a head 700 a of a Hybrid III 6-Year Old Anthropomorphic Test Device, as the upper chamber inflates in the initial stage of deployment and when the head is positioned resting against or proximate the vehicle instrument panel at a location specified as Position-2 for NHTSA Out of Position (OOP) testing in accordance with FMVSS Standard No. 208.
- an airbag including at least one panel defining an interior of the airbag and a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber.
- the divider has at least one opening formed therealong, the at least one opening being positioned such that all edges of the at least one opening reside within a zone (Z 3 ) bounded by a first vertical plane (P 1 ) residing a predetermined distance ( 100 f ) along the divider from an inflator side ( 100 d ) of the airbag toward an occupant contact side of the airbag, and a second vertical plane (P 2 ) passing through a location ( 100 j ) defined by a distance (D 1 ) along the divider from a seam ( 110 a ) connecting the divider ( 100 ) with the occupant side of the airbag, after activation of the airbag.
- an airbag including at least one panel defining an interior of the airbag, and a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber.
- the airbag is structured to provide proportional restraint of a thoracic region of a vehicle occupant after activation of the airbag.
- FIG. 1 is a side view of a passenger-side airbag (in an inflated state) in accordance with one embodiment of the present invention.
- FIG. 2 is a front view of the airbag of FIG. 1 .
- FIG. 3 is a schematic perspective view of the airbag of FIG. 1 , showing elements of the airbag interior.
- FIG. 4 is a side view of the airbag of FIG. 1 mounted and deployed in a vehicle in front of a seated passenger.
- FIG. 5 is a perspective view of the passenger-side airbag of FIGS. 1-4 , shown in an inflated state and mounted in a vehicle.
- FIG. 6 is a perspective view of a passenger-side airbag in accordance with another embodiment of the invention, shown in an inflated state and mounted in a vehicle.
- FIG. 7 is a schematic view showing relative proportions of Anthropomorphic Test Devices and relevant parameters used to define the desired positioning of the divider within the airbag, in accordance with embodiments of the present invention.
- FIG. 8 is a side view of a Hybrid III 5th percentile female test Anthropomorphic Test Device contacting a deployed airbag in accordance with positioning of the divider within the airbag, in accordance with embodiments.
- FIG. 9 is a side view of a Hybrid III 50th percentile male Anthropomorphic Test Device contacting a deployed airbag in accordance with positioning of the divider within the airbag, in accordance with embodiments.
- FIG. 10 is a side view of a vehicle passenger compartment showing a seated Anthropomorphic Test Device prior deployment of a vehicle airbag.
- FIG. 11 is the side view of FIG. 10 just after the airbag has been activated and begins to deploy.
- FIG. 12 is the side view of FIG. 11 after additional time has elapsed after airbag activation.
- FIG. 13 is the view of FIG. 12 after full contact of the head and neck regions of the passenger with the airbag.
- FIG. 14 is the view of FIG. 13 after contact of the thoracic region of the passenger with the seam of the leading edge of the airbag divider panel.
- FIG. 15 is a dividing panel in plan view of an uninflated airbag showing a location of a representative inter-chamber vent opening in the divider.
- FIG. 16 is a side view of a portion of the airbag shown in FIG. 15 in an inflated state, showing a location of the inter-chamber venting, and showing the initial stage of inflation of one embodiment of the airbag.
- FIG. 16A is cross-sectional side view of the airbag embodiment shown in FIG. 16 .
- FIG. 16B is a magnified view of a portion of the cross-sectional side view shown in FIG. 16A .
- FIG. 17 is a side view of the airbag of FIG. 16 showing a later stage of inflation of the airbag.
- FIG. 18 is a schematic view of an Anthropomorphic Test Device positioned in Position-2 for NHTSA Out of Position testing under FMVSS Standard No. 208.
- FIGS. 19A and 19B are schematic cross-sectional side views of an airbag in accordance with an embodiment described herein, showing a portion of the airbag interior volume shared by the upper and lower chambers when the bag is inflated.
- FIG. 20 is a side view of a 3 year-old Anthropomorphic Test Device in positioned in Position-1 for NHTSA Out of Position testing under FMVSS Standard No. 208, prior to activation of a vehicle airbag.
- FIG. 21 is the side view of FIG. 20 after activation of a vehicle airbag.
- FIG. 22 is a view of a vehicle occupant protection system incorporating an airbag in accordance with an embodiment of the present invention.
- FIGS. 1-4 are views of a passenger-side airbag 10 (in an inflated state) according to an embodiment of the present invention.
- the airbag embodiment shown in FIGS. 1-4 is formed from three panels. Specifically, the airbag is formed of a main panel 12 , a right side (when viewing the airbag from a seated position) panel 14 , and a left side panel 16 opposite the right side panel 14 . Each of the side panels 14 , 16 is generally planar (when the airbag 10 is not inflated).
- the main panel 12 connects the left and right panels and wraps around the airbag 10 .
- the entirety of the right edge of the main panel 12 is connected along a seam 70 (e.g., by stitching, sewing, or other suitable means) to the right panel 14 and the entirety of the left edge of the main panel 12 is connected along a seam 72 (e.g., by stitching, sewing, or other suitable means) to the left panel 16 .
- the main panel 12 has both a front, impact side 20 and a rear, inflation side 22 . After wrapping around the airbag 10 , ends of the main panel 12 are joined at the rear inflation side.
- the rear inflation side 22 has slits (not shown) which are sized to receive an inflator (not shown), and may also include holes (not shown) which are sized to receive bolts (or other suitable fasteners) that are configured to secure the airbag 10 to the body of an automobile (or other device).
- the “front side” of the airbag or of main panel 12 is that portion of the airbag structured and positioned so as to be impacted first by a vehicle occupant when the airbag is activated.
- a divider 100 is stitched or otherwise suitably attached along a perimeter thereof to interior surfaces of the main, left and right panels.
- the divider 100 is attached to the panel interior surfaces along a seam 110 so as to restrict gas flow between the divider and the panels to which it is attached.
- the divider 100 is attached to the panel interior surfaces along seam 110 so as to form a gas-tight seal between the divider and the panels to which it is attached.
- Divider 100 divides the airbag interior into an upper chamber 102 and a lower chamber 104 .
- the inflated shapes of the airbag 10 and divider 100 and the positions of the intersections between divider 100 and the interior portions of the panels 12 , 14 , 16 to which the divider is attached are configured so as to ensure that the head and neck regions (collectively designated 302 for a Hybrid III 5th percentile female test ATD 305 , 402 for Hybrid III 50th percentile male test ATD 405 , and 502 for a Hybrid III 95th percentile male test ATD 505 , as shown in FIG. 7 ) of passengers of various sizes impact the bag along the exterior of the upper chamber 102 of the bag (i.e., that the upper chamber 102 absorbs the impact of the head and neck regions of the passenger).
- the head and neck regions collectively designated 302 for a Hybrid III 5th percentile female test ATD 305 , 402 for Hybrid III 50th percentile male test ATD 405 , and 502 for a Hybrid III 95th percentile male test ATD 505 , as shown in FIG.
- the configuration of the divider 100 , its positioning within the airbag, and the position of the portion 110 a of the seam 110 attaching the divider leading edge 100 a to the panel 12 enable the cushion to match the forward movement of the relatively heavier thoracic regions (generally designated 304 in ATD 305 , 404 in ATD 405 , and 504 in ATD 505 ) to the forward movement of the relatively smaller and lighter head & neck regions 302 , 402 , 502 .
- edge 100 a of divider 100 attached to an interior surface of the front side 20 of main panel 12 defines a leading edge 100 a of the divider 100 .
- Leading edge 100 a is attached to the main panel front side 20 along seam 110 and is configured such that the leading edge 100 a and the portion 110 a of the seam 110 attaching the leading edge to the front side will reside below the neck and head regions of any passenger contacting the airbag front side (more specifically, within the zone Z shown in FIG. 7 and defined below), when the airbag mounted in the vehicle and is fully inflated. In this configuration of the airbag, the passenger head and neck regions will always contact the airbag along an exterior of the bag upper chamber 102 .
- divider 100 is attached to the inner surfaces of the airbag panels 12 , 14 , 16 so as to form a curved surface 100 b having a downwardly angling portion 100 c terminating in leading edge 100 a connected to front side 20 .
- the seams connecting the divider 100 to the main and side panels may have any locations and/or configurations necessary to facilitate attachment to the panel 12 at the desired location within zone Z as described herein.
- FIG. 5 shows the airbag embodiment of FIGS. 1-4 in an inflated state and mounted in a vehicle.
- the divider leading edge 100 a is attached to the main panel along a seam 110 positioned so as to reside within a zone Z defined at a lower end Z 2 by the hip pivot 202 of a seated Hybrid III 5th female ATD 305 , and at an upper end Z 1 by the shoulder pivot 206 of a seated Hybrid III 50th ATD 405 , inclusive.
- the hip pivot 202 of the seated Hybrid III 5th female ATD resides at a vertical distance of 3.30 inches above the portion of the seat in contact with the ATD
- the shoulder pivot 206 of the seated Hybrid III 50th male ATD resides at a distance of 17.5 inches above the portion of the seat in contact with the ATD.
- the dimension of the zone Z is 14.2 inches.
- FIG. 8 shows contact between the front or contact face of a deployed airbag 10 and the divider leading edge seam 110 a positioned as just described, and a Hybrid III 5th female ATD 305 .
- FIG. 8 shows contact between the front or contact face of a deployed airbag 10 and the divider leading edge seam 110 a positioned as just described, and a Hybrid III 5th female ATD 305 .
- FIG. 9 shows contact between a deployed airbag 10 of the same design shown in FIG. 8 , and a Hybrid III 50th male ATD 405 . It is seen that both of ATD's 305 and 405 contact the seam 110 a connecting the divider leading edge 100 a to the airbag main panel 12 within the zone Z previously described.
- the various airbag elements are shaped and connected to each other so that, when fully inflated, the front side 20 of the bag aids in maintaining alignment of the head, neck, and thoracic body regions along a line L as shown in FIG. 4 during impact with the airbag and after contact with the bag. It is desirable to maintain this alignment during and after contact with the bag, so that the entire upper body of the passenger (i.e., the head, neck, and thoracic regions) effectively pivots about the hip axis of the passenger, as shown in FIG. 4 . To this end, as seen in FIG.
- the bag is structured such that the portions of the inflated bag front side 20 contacted by the passenger form an essentially flat plane, indicated by the line P in the drawing. It is also desirable that the line L along which these body regions lie be parallel with the plane P during and after impact with the airbag, to aid in preventing differential motion of the head/neck region and the thorax region (i.e., a bending of the neck and head regions relative to the thorax).
- An inter-chamber venting system is provided to permit gas to flow from the upper chamber into the lower chamber, and also for controlling or restricting backflow from the lower chamber 104 into the upper chamber 102 .
- a flow restriction valve 112 (shown schematically in the drawings) is incorporated into or otherwise operatively coupled to divider 100 for controlling flow between the upper and lower chambers.
- the valve is structured such that an actuation response time of the valve in attenuating or impeding gas flow from lower chamber 104 into upper chamber 102 is proportional to the pressure differential between the upper and lower chambers.
- the valve is also structured such that a backflow rate of gases through the valve and into the upper chamber is proportional to the pressure differential between the upper and lower chambers.
- Valve 112 may have any of a number of structures suitable for controlling gas flow in the airbag interior, in the manner described herein.
- the valve has the structure shown in U.S. Patent Application No. 61/862,491, the disclosure of which is incorporated herein by reference.
- the valve has the structure shown in U.S. Patent Application No. 61/865,095, the disclosure of which is also incorporated herein by reference.
- the gas flow rate from the upper chamber 102 into the lower chamber 104 may be controlled in a known manner by controlling the valve structure and dimensions.
- Portions of one or more of panels 12 , 14 , 16 defining upper chamber 102 incorporate one or more vents (not shown) therein to release gas from the upper chamber to the environment exterior of the airbag in a controlled manner during contact between a passenger and the airbag.
- FIG. 4 Operation of an airbag in accordance with an embodiment of the invention, and movement of the vehicle occupant's body prior to and during contact with a deployed airbag are illustrated in FIG. 4 .
- FIGS. 10-14 show a typical deployment/passenger contact sequence using an airbag in accordance with an embodiment of the present invention.
- FIGS. 8 and 9 show portions of collision tests using ATD's 305 and 405 , respectively, meeting the specifications previously described, after deployment of the airbags and stoppage of passenger forward motion.
- an ATD 305 , 405 , 505 is seated and airbag 10 (not shown) is operatively coupled to an associated gas generating system or other inflation fluid source (not shown), in a manner known in the art.
- the inflation fluid source may be operatively coupled to a collision event sensor (not shown) that includes (or is in operative communication with) a controller (not shown) which signals activation of the airbag system in the event of a collision.
- the airbag and its associated inflation means are configured to provide rapid inflation of the airbag (and especially upper chamber 102 ) so as quickly engage and cushion the forward-moving head & neck region and (at a slightly later point in time) the thoracic region of the passenger, while utilizing a singular cushion volume to aid in reducing the inertia of the individual.
- inflation gas flows from the inflation fluid source into upper chamber 102 , rapidly inflating the upper chamber to enable this chamber to intercept the forward-moving head and neck regions as soon as possible, to aid in minimizing the momentum built up by the head and neck regions.
- Inflation gas then flows from the upper chamber 102 through valve 112 into lower chamber 104 to pressurize the lower chamber for supporting the occupant thoracic region when the seatbelt tensioner releases.
- valve 112 actuates responsive to pressure in lower chamber 104 to attenuate or restrict the flow of gas back into the upper chamber 102 .
- contact between the ATD's and the airbag leading edge 100 a occurs within respective zones Z defined by the hip and shoulder joint locations on the bodies of the ATD's as previously described. Referring to FIGS. 4, 8, 9, 13 and 14 , it is seen that the divider leading edge seam 110 contacts the passenger between the hip pivot 202 ′′ of the passenger and the shoulder pivot 206 ′′ of the passenger.
- the resistance provided by the bag to forward motion of the head and neck regions by the upper chamber is relatively less than the resistance provided to the thorax region by the lower chamber, due to the relatively lesser mass and inertia of the head and neck region. In this manner, proportional restraint of the occupant's thorax is achieved (i.e., the degree of stiffness or support is proportional to the mass and inertia of the occupant).
- valve 112 because of valve 112 , the lower chamber pressure is maintained at a relatively high level, thereby maintaining the firmness of the bag surfaces exterior of the lower chamber in response to contact with the passenger. This facilitates pivoting of the passenger's upper body about the hip axis and maintenance of alignment of the thoracic and head and neck regions along axis L. Furthermore, the levels of restraint or resistance to forward motion (i.e., the stiffnesses) provided by each of the upper and lower chambers can be tuned or adjusted by appropriate modification of the valve and vent design parameters.
- the airbag is structured to include a region of relatively higher internal pressure for supporting a thoracic region of a vehicle occupant after airbag activation, and structured to include a region of relatively lower internal pressure for supporting a head and neck region of a vehicle occupant after the airbag activation.
- passenger-side airbags structured as described herein are more efficient with regard to usage of inflation gas than other airbag designs. This characteristic enables a relatively lower-output inflator or gas source to be used to inflate the airbag, rather than using a conventional dual-stage inflator, as the generated gas is conserved through all phases of the occupant protection event.
- the airbag embodiments described herein provide restraint to the different body regions (head/neck and thorax) of the occupant according to the mass and inertia of each region.
- the stiffness of the airbag responsive to bodily contact may be adjusted by modifying the flow characteristics of the valve 112 connecting the upper and lower chambers.
- the stiffness of the lower chamber 104 may be reduced by modifying the valve 112 so as to permit a relatively greater flowrate of gas back into the upper chamber 102 responsive to pressure exerted on the lower chamber by the vehicle occupant.
- the stiffness of the lower chamber 104 may be increased by modifying the valve 112 so as to permit only a relatively lower flowrate of gas back into the upper chamber 102 responsive to pressure exerted on the lower chamber by the vehicle occupant.
- the stiffness of the upper chamber 102 may be reduced by modifying the upper chamber vents so as to permit a relatively greater flowrate from the upper chamber into the atmosphere responsive to pressure exerted on the upper chamber by the vehicle occupant. Conversely, the stiffness of the upper chamber 102 may be increased by modifying the upper chamber vents so as to permit only a relatively lower flowrate from the upper chamber into the atmosphere responsive to pressure exerted on the upper chamber by the vehicle occupant.
- passenger-side airbags structured as described above are especially effective in providing optimal cushion performance for both relatively larger and relatively smaller occupants.
- This bag structure enables the airbag surfaces to deflect responsive to contact with both the heavier thoracic region and the smaller and lighter head and neck region, so as to help maintain body alignment along line L ( FIG. 4 ) during contact between the passenger and the airbag.
- the embodiments of the present invention define a range of ratios of the upper chamber volume V upper when fully inflated to the total interior airbag volume (V upper +V lower ) when fully inflated.
- the range of desired volume ratios is 35% to 85% inclusive. Stated another way, the range of volume ratios of the airbag is governed by the following relation: 35% ⁇ V upper /( V upper +V lower ) ⁇ 85%
- the governing equation for the volume ratio for dual-chambered airbags in accordance with embodiments of the present invention is the ratio of the upper chamber alone over the total of both upper and lower chambers measured simultaneously, using the Ping Pong Ball Volume Method.
- the particular volume ratio selected for a given airbag application is determined by such factors as the relative locations and dimensions of interior features of the vehicle in which the airbag is to be used. These characteristics determine the volume between the seated passenger, a windshield 210 and an instrument panel 212 (or other bag stowage location), for example, available for deployment of the airbag. For example, a relatively smaller available deployment space may require a relatively smaller airbag. In this case, the airbag volume ratio (V upper /(V upper +V lower )) may need to be tailored as described herein in order to optimize occupant protection.
- the structure of the divider 100 and the locations at which the divider is attached to the main and side panels may be specified so as to provide a desired volume ratio within the specified range. For example, a relatively greater volume ratio may be achieved by locating and securing the divider at a relatively lower position within the airbag interior, so that the upper chamber volume is larger relative to the total interior volume of the bag. Conversely, a relatively lower volume ratio may be achieved by locating and securing the divider at a relatively higher position within the airbag interior, so that the upper chamber volume is smaller relative to the total interior volume of the bag.
- the divider 100 is configured and attached to the interior surfaces of the bag panels so as to form a depression 100 k just behind the leading edge attachment 110 a.
- the divider 100 can be structured and attached to the front panel 12 and side panels 14 and 16 such that the sum (V upper +V lower ) of the volumes of the upper and lower chambers 102 and 104 after attachment of the divider and when the airbag is in a fully inflated condition, is greater than the internal volume V overall of the airbag (as defined by only panels 12 , 14 and 16 ) without the divider attached and in a fully inflated condition.
- the upper chamber volume V upper including both a V upper1 (as measured when the upper and lower chambers have the same internal pressures, represented as divider configuration 702 in FIG. 19A ) and an additional volume ⁇ VU, which is the difference between V upper1 and the expanded upper chamber volume (represented as divider configuration 704 in FIG. 19A ) produced when a pressure differential between the chambers causes a net deflection of the divider 100 toward lower chamber 104 ( FIG. 19A ).
- the effect described is also due to the lower chamber volume V lower including both a V lower1 (as measured when the upper and lower chambers have the same internal pressures, represented as divider configuration 702 in FIG.
- a sum of the volume V upper of the upper chamber in a fully inflated condition and the volume V lower of the lower chamber in a fully inflated condition is greater than a fully inflated internal volume V overall of the airbag without the divider positioned therein.
- V upper +V lower a ratio (V upper +V lower )/V overall having a value of up to 1.2 may be provided by attaching a suitably configured divider to the outer airbag panels.
- the sum ( ⁇ V upper + ⁇ V lower ) may comprise up to 20 percent of V overall .
- ⁇ VL ⁇ VU.
- a valve mechanism 112 controls and provides a directional gas flow through one or more openings 200 ( FIG. 15 ) formed in divider 100 . Opening(s) 200 are provided to enable fluid communication from upper chamber 102 into lower chamber 104 . It has been found that airbag performance after activation and during filling is affected by the distance (or distances) 100 f of the opening(s) 200 from the inflator side 100 d of the airbag (as seen in FIG. 16 a ), and also by the distance (or distances) of the opening(s) 200 from the front or passenger side 100 a of the airbag along an axis extending parallel to the fore-aft axis of the vehicle.
- leading edge 200 a of the openings 200 (or the leading edge of any opening, if multiple openings are used) is located nearer to the occupant contact side of the cushion than a location 100 j defined by a distance D 1 from the occupant side (as measured from the seam connecting the divider 100 with the front portion of main panel 12 and along a surface of the divider, the airbag will have a tendency to pull excessively downward during inflation of the upper chamber 102 , thereby pulling the airbag out of the desired alignment with the passenger's body shown in FIG. 4 , prior to contact between the passenger and the inflating airbag.
- a rear-most edge 200 b of the opening 200 (or the rearmost edge of any opening, if multiple openings are used) is located closer to the inflator side 100 d of the airbag than a location 100 h (residing a predetermined distance 100 f along the a surface of the divider 100 from the inflator side 100 d ), the movements of the components of the valve mechanism 112 may be constricted by proximity to the instrument panel profile (as denoted by line 212 in FIG. 16A ), thereby impairing valve operation.
- an interval or zone in which the opening or openings 200 should be positioned to achieve adequate gas flow to fill the lower chamber is an interval or zone in which the opening or openings 200 should be positioned to achieve adequate gas flow to fill the lower chamber.
- the opening(s) 200 are positioned along the divider such that, as the upper chamber fills in the initial stage of deployment, the bag upper chamber 102 inflates above the top of the head 700 a of a Hybrid III 3 and 6-Year Old Anthropomorphic Test Device (ATD) (generally designated 700 ) when the head is positioned resting against or proximate the vehicle instrument panel at a location specified as Position-2for NHTSA Out of Position (OOP) testing in accordance with FMVSS Standard No.
- ATD Hybrid III 3 and 6-Year Old Anthropomorphic Test Device
- the lower chamber 104 inflates in the later stages of deployment so as to occupy a space behind and around the child's head, thereby preventing and/or mitigating harmful interactions between the airbag and the child's head.
- This inflation progression is shown in FIGS. 16 and 17 .
- D 1 , 100 f and other divider opening positioning parameters are determined as a function of the vehicle interior dimensions and the placement of the out-of-position-2 child, according to the previously mention NHTSA standards. Practical limitations of the divider opening placement affect the airbag performance for an out-of-position 3-year old or 6-year old child, as defined by NHTSA FMVSS Standard No. 208.
- the divider opening 200 By positioning the divider opening 200 within the range defined by locations 100 h and 100 j (i.e., zone Z 3 ) in FIGS. 16A and 16B , the forces exerted by the airbag on both the 3-year old and 6-year old child in Position-1 (shown in FIG. 20 ) will be distributed between the child's head and thorax regions.
- the airbag when the divider opening 200 is positioned within a distance D 1 along the divider from a seam connecting the divider 100 with the occupant side of the airbag, the airbag will tend to impact the child when deployed, before completely filling. This contact with the child tends to prevent the gases from flowing into the lower chamber, which may produce greater forces acting on the child. Also, it has been found that when the divider opening 200 is positioned within a predetermined distance 100 f along the divider from an inflator side 100 d of the airbag toward an occupant side of the airbag, the airbag will tend to impact the child when deployed, before completely filling, with the results previously mentioned. In contrast, referring to FIG.
- an optimum inflation profile range and alignment with the passenger's body as shown in FIG. 4 , as well as the bag inflation progression shown in FIGS. 16-17 can be achieved by positioning all divider openings 200 such that all edges of all the openings reside within the zone bounded by or residing between locations 100 h and 100 j in FIG. 16A , which may also be defined on one side by a vertical plane P 1 shown in FIG. 16 corresponding to location 100 h in FIG.
- an anthropomorphic test device is a human form in shape, mass and mechanical response, equipped with sensors including accelerometers, deflection sensors and other measurement devices, to simulate the performance of the human body. It is used in the assessment of injury potential in vehicle safety testing.
- plane P 2 is spaced apart approximately 7 inches from plane P 1 toward a rear of the vehicle when the airbag is inflated. This effectively positions the divider opening(s) within a zone enclosing the head of the Hybrid III 6-Year Old ATD.
- the distance between planes P 1 and P 2 defines a zone Z 3 in which the openings 200 may be positioned.
- FIG. 15 is a plan view of an uninflated airbag showing an embodiment of the airbag divider 100 having a circular opening 200 positioned such that the rear-most edge of the opening resides within the specified zone Z 3 when the bag is inflated.
- a total area of the opening (or openings) 200 within a range of 700 square millimeters (achievable using, for example, one opening of approximately 15 mm radius) to 32,000 square millimeters (achievable using, for example, one opening of approximately 100 mm radius opening) is desirable for helping to ensure that airbag performance is within an optimum range.
- the areas of the divider opening or openings may need to be at or near an upper end of this range of opening sizes 700 to 32,000 square millimeters, to provide the necessary inflation profile given the reduction in flow caused by turbulence and friction in the gases as they flow through the opening(s) and interact with the portions of the valve.
- the opening or openings 200 are circular.
- the opening(s) can have any desired shape, as long as the total area of the opening(s) is within the range specified above, and as long as all of the opening edges are positioned within the zone defined above.
- the number of openings 200 and the optimum size(s) of the opening(s) formed in divider 100 for a particular application may be determined based on the type of vehicle collision pulse and interior geometry of the vehicle in which the airbag is installed, the desired fill rate of the airbag, the volume ratio, the type of directional valve used, the overall dimensions and curvature of the instrument panel, and other pertinent factors.
- the size(s) and position(s) of the opening(s) 200 as described herein facilitate smooth and rapid transfer of inflation gases from the upper chamber to the lower chamber during initial stages of airbag filling. Once equilibrium is substantially reached between the upper and lower chamber pressures, flow from one chamber to the other is reduced.
- the directional valve 312 controlling flow between the upper and lower chambers can have a single operating member which provides both a desired inflow (to the lower chamber) and a desired backflow (back from the lower chamber) characteristic, or the valve can have one operating member for controlling inflow and another operating member to control outflow from the lower chamber.
- backflow from the lower chamber goes into the upper chamber and then the gas is discharged from the upper chamber into the environment through the main vents (not shown) located in the wall of the upper chamber.
- valves In an embodiment where multiple valves are incorporated into or coupled to divider 100 to increase gas flow into lower chamber 104 , all of the valves need not be positioned within zone Z 3 . However, it is desirable to position any additional valves within zone Z 3 rather than within the distance D 1 from divider leading edge 100 a.
- the initial stages of the cushion deployment development remains the same as described above.
- the gas flow between the upper and lower chambers as regulated by the divider valve mechanism is different when a child interacts with the cushion.
- the volume of the lower chamber is decreased due to the space occupied by the Out of Position Child.
- the divider valve mechanism continues to permit the flow of gases from the upper chamber into the lower chamber.
- the valve mechanism also allows the gas to continue to flow into the lower chamber until the cushion's lower chamber and upper chamber internal pressures are in equilibrium, thereby stabilizing the interaction between the cushion and the out of position child.
- the divider valve mechanism 112 and cushion main vent designs are structured to facilitate rapid transition of this state of equilibrium into an adaptive state, wherein the cushion changes from a state of gas flow into the lower chamber to a state where the gas flow is increased out of the main vents (located in wall(s) of the upper chamber) into the environment.
- This increased flow out of the cushion allows for decreased pressure within the upper chamber and then allows for the backflow of gases from the lower chamber back into the upper chamber and out of the main vents into the environment.
- This adaptability of the valve mechanism 112 to regulate the flow communication between the two chambers is important for the protection of adult and child occupants.
- the various airbag elements are shaped and connected to each other so that, when fully inflated, the front side 20 of the bag aids in maintaining alignment of the head, neck, and thoracic body regions along a line L as shown in FIG. 4 during early occupant interaction with the airbag, wherein the upper body portion of the occupant pivots forward from the hip point 202 along line L.
- the occupant contacts the bag it is desirable to maintain the alignment of the head and thorax regions and balance the energy absorption by the bag from the head and the thorax, to minimize the relative motion at the neck.
- FIG. 4 As seen in FIG.
- the bag is structured such that the portions of the upper and lower chambers of the cushion facing the occupant 20 form an essentially flat plane, indicated by the line P in the drawing.
- the occupant seatbelt (not shown) tensions to restrain the occupant's lower thoracic region in the seat.
- the hip point 202 resides at a first location H 1 .
- the seatbelt tensioner relaxes, thereby permitting the hip point 202 to shift from location H 1 to a second location H 2 , closer to or lying on plane P.
- the line L approaches or lies along plane P.
- passenger-side airbags structured as described above are especially effective in providing optimal cushion performance for various sizes of adults and also for achieving low risk deployment performance specifications for 3 & 6 year old ATDs, as specified in the safety regulations previously mentioned.
- the proportioning of the pressures in the upper and lower chambers as previously described, in conjunction with the bag structure previously described, enable the airbag chamber surfaces to absorb energy responsive to interaction with both the heavier thorax and the smaller and lighter head region, so as to help maintain body alignment along line L ( FIG. 4 ) during contact between the passenger and the airbag.
- Airbag system 900 includes at least one gas source 915 (for example, a known inflator or gas generating system) and airbag 10 in accordance with an embodiment described herein.
- the airbag is operatively coupled to the gas source so as to enable fluid communication therewith upon activation of the gas generating system.
- Airbag system 900 may also include (or be in communication with) a collision event sensor 910 .
- Collision event sensor 910 includes a known collision sensor algorithm that prompts actuation of airbag system 900 via, for example, activation of gas source 915 in the event of a collision.
- FIG. 22 shows a schematic diagram of one exemplary embodiment of such a protection system.
- Safety belt assembly 850 includes a safety belt housing 852 and a safety belt 860 extending from housing 852 .
- a safety belt retractor mechanism 854 (for example, a spring-loaded mechanism) may be coupled to an end portion of the belt.
- a known safety belt pretensioner 856 may be coupled to belt retractor mechanism 854 to actuate the retractor mechanism in the event of a collision.
- Typical seat belt retractor mechanisms which may be used in conjunction with the safety belt embodiments of the present invention are described in U.S. Pat. Nos. 5,743,480, 5,553,803, 5,667,161, 5,451,008, 4,558,832 and 4,597,546, incorporated herein by reference.
- Illustrative examples of typical pretensioners with which the safety belt embodiments of the present invention may be combined are described in U.S. Pat. Nos. 6,505,790 and 6,419,177, incorporated herein by reference.
- Safety belt assembly 850 may also include (or be in communication with) a collision event sensor 858 (for example, an inertia sensor or an accelerometer) including a known collision sensor algorithm that prompts actuation of belt pretensioner 856 via, for example, activation of a pyrotechnic igniter (not shown) incorporated into the pretensioner.
- a collision event sensor 858 for example, an inertia sensor or an accelerometer
- a known collision sensor algorithm that prompts actuation of belt pretensioner 856 via, for example, activation of a pyrotechnic igniter (not shown) incorporated into the pretensioner.
- U.S. Pat. Nos. 6,505,790 and 6,419,177 previously incorporated herein by reference, provide illustrative examples of pretensioners actuated in such a manner.
- Coupled means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
VR=V upper/(V upper +V lower),
where Vupper is the volume of the
35%≦V upper/(V upper +V lower)≦85%
Claims (26)
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
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US14/192,812 US9487181B2 (en) | 2013-02-28 | 2014-02-27 | Dual chambered passenger airbag |
US14/770,968 US20160009244A1 (en) | 2013-02-28 | 2014-02-27 | Dual Chambered Passenger Airbag |
CN201480019066.3A CN105339213B (en) | 2013-02-28 | 2014-02-27 | Two-chamber cell-type airbag |
PCT/US2014/019163 WO2014134365A1 (en) | 2013-02-28 | 2014-02-27 | Dual chambered passenger airbag |
DE112014001041.3T DE112014001041T5 (en) | 2013-02-28 | 2014-02-27 | Dual-chamber passenger airbag |
CN201480019815.2A CN105339214B (en) | 2013-03-01 | 2014-03-03 | Cable tie formula control system of safety air bag |
DE112014001086.3T DE112014001086T5 (en) | 2013-03-01 | 2014-03-03 | Tether-airbag control system |
PCT/US2014/020033 WO2014134625A1 (en) | 2013-03-01 | 2014-03-03 | Tether airbag control system |
PCT/US2014/028553 WO2014152988A1 (en) | 2013-03-14 | 2014-03-14 | Dual chambered passenger airbag |
DE112014001310.2T DE112014001310T5 (en) | 2013-03-14 | 2014-03-14 | Dual-chamber passenger airbag |
US14/212,701 US9272683B2 (en) | 2013-03-14 | 2014-03-14 | Dual chambered passenger airbag |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US201361771066P | 2013-02-28 | 2013-02-28 | |
US201461929764P | 2014-01-21 | 2014-01-21 | |
US14/192,812 US9487181B2 (en) | 2013-02-28 | 2014-02-27 | Dual chambered passenger airbag |
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US14/770,968 Continuation-In-Part US20160009244A1 (en) | 2013-02-28 | 2014-02-27 | Dual Chambered Passenger Airbag |
US14/212,701 Continuation-In-Part US9272683B2 (en) | 2013-03-14 | 2014-03-14 | Dual chambered passenger airbag |
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US20150375709A1 US20150375709A1 (en) | 2015-12-31 |
US20160214561A9 US20160214561A9 (en) | 2016-07-28 |
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CN (1) | CN105339213B (en) |
DE (1) | DE112014001041T5 (en) |
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US20180148013A1 (en) * | 2014-01-21 | 2018-05-31 | Tk Holdings Inc. | Passenger Side Airbag |
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US9725065B2 (en) * | 2015-04-24 | 2017-08-08 | Ford Global Technologies, Llc | Vehicle airbag with active vent |
US9821751B2 (en) * | 2016-03-30 | 2017-11-21 | Tk Holdings Inc. | Airbag module |
JP6756308B2 (en) * | 2017-07-11 | 2020-09-16 | トヨタ自動車株式会社 | How to control the front seat airbag device, front seat airbag device, and how to fold the airbag |
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Also Published As
Publication number | Publication date |
---|---|
CN105339213A (en) | 2016-02-17 |
WO2014134365A1 (en) | 2014-09-04 |
US20150375709A1 (en) | 2015-12-31 |
US20160214561A9 (en) | 2016-07-28 |
CN105339213B (en) | 2018-06-12 |
DE112014001041T5 (en) | 2015-12-03 |
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