US8553380B2 - Apparatus and method for electronic circuit protection - Google Patents

Abstract

Apparatus and methods for electronic circuit protection are disclosed. In one embodiment, an apparatus comprises a substrate includes an n-well and a p-well adjacent the n-well. An n-type active area and a p-type active area are disposed in the n-well. The p-type active area, the n-well, and the p-well are configured to operate as an emitter, a base, and a collector of an PNP bipolar transistor, respectively, and the p-type active area surrounds at least a portion of the n-type active area so as to aid in recombining carriers injected into the n-well from the p-well before the carriers reach the n-type active area. The n-well and the p-well are configured to operate as a breakdown diode, and a punch-through breakdown voltage between the n-well and the p-well is lower than or equal to about a breakdown voltage between the p-type active area and the n-well.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of commonly-owned U.S. patent application Ser. No. 12/832,820, filed Jul. 8, 2010, titled “APPARATUS AND METHOD FOR ELECTRONIC CIRCUIT PROTECTION,” the entirety of which is incorporated by reference herein.

BACKGROUND

1. Field

Embodiments of the invention relate to electronic systems, and more particularly, to protection circuits for integrated electronic systems.

2. Description of the Related Technology

Certain electronic systems can be exposed to a transient electrical event, or an electrical signal of a relatively short duration having rapidly changing voltage and high power. Transient electrical events can include, for example, electro static discharge (ESD) events arising from the abrupt release of charge from an object or person to an electronic system. Transient electrical events can also include, for example, voltage spikes resulting from delivering a varying current to an inductive load, signals received by way of electromagnetic inductive coupling, or transient electrical events arising from starting a motor, such as a load dump transient electrical event resulting from starting an automotive engine.

Transient electrical events can destroy an integrated circuit (IC) inside an electronic system due to overvoltage conditions and high levels of power dissipation over relatively small areas of the IC. High power dissipation can increase IC temperature, and can lead to numerous problems, such as gate oxide punch-through, junction damage, metal damage, and surface charge accumulation. Moreover, transient electrical events can induce latch-up (in other words, inadvertent creation of a low-impedance path), thereby disrupting the functioning of the IC and potentially causing permanent damage to the IC from self-heating in the latch-up current path. Thus, there is a need to provide an IC with protection from such transient electrical events.

SUMMARY

In one embodiment, an apparatus includes a substrate having a first well disposed in the substrate, the first well has a doping of a first type. The substrate also has a second well adjacent the first well, the second well having a doping of a second type opposite to that of the first type. The apparatus further includes a first active area disposed in the first well, the first active area having a doping of the first type. The apparatus further includes a second active area disposed in the first well, the second active area having a doping of the second type. The second active area, the first well, and the second well are configured to operate as an emitter, a base, and a collector of a bipolar transistor, respectively, and the second active area surrounds at least a portion of the first active area so as to aid in recombining carriers injected into the first well from the second well before the carriers reach the first active area. The first well and the second well are configured to operate as a breakdown diode, and a punch-through induced breakdown voltage between the second well and the first well is lower than or equal to about a direct breakdown voltage between the second well and the first well. The apparatus is configured to provide protection from a transient electrical event.

In another embodiment, a method for providing protection from transient electrical events is provided. The method includes providing a substrate having a first well of a doping of a first type, the substrate further having a second well adjacent the first well, the second well having a doping of the second type. The method further includes providing a first active area disposed in the first well, the first active area having a doping of a first type opposite to that of the first type. The method further includes providing a second active area disposed in the first well, the second active area having a doping of the second type. The method further includes using the second active area, a first well, and a second well as an emitter, a base, and a collector of a bipolar transistor, respectively. The second active area surrounds at least a portion of the first active area so as to aid in recombining carriers injected into the first well from the second well before the carriers reach the first active area. The method further includes operating the first well and the second well as a breakdown diode. A punch-through induced breakdown voltage between the second well and the first well is lower than or equal to about a direct breakdown voltage between the second well and the first well. The method further includes using the bipolar transistor and the breakdown diode to provide protection from a transient electrical event.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a schematic block diagram of one example of an electronic system including an integrated circuit (IC) and a protection system.

FIG. 1B is a graph of one example of IC protection circuit current versus transient electrical event voltage.

FIG. 2A is a circuit diagram illustrating an IC protection circuit in accordance with one embodiment.

FIG. 2B is an annotated cross section of one implementation of the IC protection circuit of FIG. 2A.

FIG. 3A is a schematic top plan view of an IC protection circuit building block forming the circuit of FIG. 2A in accordance with one embodiment.

FIG. 3B is a cross section of the IC protection circuit building block of FIG. 3A, taken along the line 3B-3B.

FIG. 3C is a cross section of the IC protection circuit building block of FIG. 3A, taken along the line 3C-3C.

FIG. 4A is a partial cross section of an IC protection circuit building block in accordance with another embodiment.

FIG. 4B is a partial cross section of an IC protection circuit building block in accordance with yet another embodiment.

FIG. 5A is a cross section of an IC protection circuit building block in accordance with another embodiment.

FIG. 5B is a cross section of an IC protection circuit building block in accordance with yet another embodiment.

FIG. 5C is a cross section of an IC protection circuit building block in accordance with yet another embodiment.

FIG. 5D is a cross section of an IC protection circuit building block in accordance with yet another embodiment.

FIG. 5E is a cross section of an IC protection circuit building block in accordance with yet another embodiment.

FIG. 6A is a circuit diagram illustrating an IC protection circuit in accordance with another embodiment.

FIG. 6B is a circuit diagram illustrating an IC protection circuit in accordance with yet another embodiment.

FIG. 6C is a circuit diagram illustrating an IC protection circuit in accordance with still yet another embodiment.

FIG. 7 is a circuit diagram illustrating an IC protection circuit in accordance with still yet another embodiment.

FIG. 8A is a schematic top plan view of an IC protection circuit building block forming the circuit of FIG. 7 in accordance with one embodiment.

FIG. 8B is a cross section of the IC protection circuit building block of FIG. 8A, taken along the line 8B-8B.

FIG. 8C is a cross section of the IC protection circuit building block of FIG. 8A, taken along the line 8C-8C.

FIG. 9A is a graph of transmission line pulsing (TLP) laboratory data for three examples of pad protection circuits.

FIG. 9B is a graph of TLP laboratory data for three examples of pad protection circuits.

FIG. 9C is a graph of TLP laboratory data for one example of a pad protection circuit.

FIG. 10A is a schematic top plan view of n-well, p-well, shallow n-well and shallow p-well layers of a layout for an annular pad protection circuit building block in accordance with one embodiment.

FIG. 10B is a schematic top plan view of n-type and p-type active areas of the layout for the annular pad protection circuit building block of FIG. 10A.

FIG. 10C is an enlarged partial top plan view of the pad protection circuit building block of FIGS. 10A-10B.

FIG. 10D is a cross section of the pad protection circuit building block of FIG. 10C taken along the line 10D-10D.

FIG. 10E is a cross section of the pad protection circuit building block of FIG. 10C taken along the line 10E-10E.

FIG. 11A is a schematic perspective view of the pad protection circuit building block of FIG. 10C.

FIG. 11B is an enlarged partial schematic perspective view of the pad protection circuit building block of FIG. 11A.

FIG. 11C is a partial top view of the pad protection circuit building block of FIG. 11B taken in the plane defined by the lines 11C-11C.

FIG. 12 is a schematic perspective view of a pad protection circuit building block according to another embodiment.

FIG. 13 is a schematic perspective view of a pad protection circuit building block according to yet another embodiment.

DETAILED DESCRIPTION OF EMBODIMENTS

The following detailed description of certain embodiments presents various descriptions of specific embodiments of the invention. However, the invention can be embodied in a multitude of different ways as defined and covered by the claims. In this description, reference is made to the drawings where like reference numerals indicate identical or functionally similar elements.

Certain electronic systems are configured to protect circuits or components therein from transient electrical events. Furthermore, to help guarantee that an electronic system is reliable, manufacturers can test the electronic system under defined stress conditions, which can be described by standards set by various organizations, such as the Joint Electronic Device Engineering Council (JEDEC), the International Electrotechnical Commission (IEC), and the Automotive Engineering Council (AEC). The standards can cover a wide multitude of transient electrical events as discussed above, including ESD events.

Electronic circuit reliability can be improved by providing pad protection circuits to the pads of an IC. Such a pad protection circuit can also be generally referred to as an “IC protection circuit” in this document. The pad protection circuits can maintain the voltage level at the pad within a predefined safe range, and can transition from a high-impedance state to a low-impedance state when the voltage of the transient electrical event reaches a trigger voltage. Thereafter, the pad protection circuit can shunt a portion of the current associated with the transient electrical event before the voltage of a transient electrical event reaches a failure voltage that can cause damage to the IC. As will be described in detail later with reference to FIG. 1B, the pad protection circuit can remain in the low-impedance state as long as the transient electrical event voltage level is above a holding voltage.

An integrated circuit (IC) can include one or more pads exposed to a relatively high operational voltage. In certain applications, the holding voltage should be higher than the operating voltage (in magnitude) so that the pad protection circuit does not remain in the low-impedance state after passage of the transient electrical event. Furthermore, the pad protection circuit should be able to return to normal operating voltage levels without interrupting the circuit functionality of the IC. For example, these characteristics can be desirable in ICs to be used in certain automotive, medical, and industrial processes having a zero defect target so as to minimize the risk to human health or lives which could result from IC failure.

In certain embodiments, pad protection circuit are configured to have “Z”-type current versus voltage characteristic response, in which the pad protection circuit can activate at a preselected voltage level and over a relatively narrow band of voltage, so as to transition relatively quickly between an off-state condition and an on-state condition. The “Z”-type characteristic response can be desirable for realizing high performance, high reliability, and high operational voltage in certain applications. Alternative approaches, such as widening transistor or diode elements of the pad protection circuit can increase the holding voltage, but can also produce undesirable side-effects, such as substantially enlarging area, increasing leakage current and/or increasing capacitive loading. Likewise, stacking pad protection sub-circuits in a cascade can increase the holding voltage, but can also increase the area of the pad protection circuit.

There is a need for a pad protection circuit having a high operational voltage and a high holding voltage. There is also a need for a pad protection circuit which can provide transient electrical event protection against both negative and positive transient signals, and which can have fast operational performance, low static power dissipation, and a small circuit area. Furthermore, there is a need for a pad protection circuit having a “Z”-type current versus voltage characteristic response.

Overview of Electronic Systems with a Protection System

FIG. 1A is a schematic block diagram of an electronic system 10, which can include one or more pad protection circuits according to some embodiments. The illustrated electronic system 10 includes an integrated circuit (IC) 1 that includes a protection system 2, an internal circuit 3, and pins or pads 4-7. The internal circuit 3 can be electrically connected to one or more of the pads 4-7. Each of the pads 4-7 can be, for example, one of power pads, ground pads, input pads, output pads, or bidirectional pads.

The IC 1 can be exposed to transient electrical events, such as ESD events, which can cause IC damage and induce latch-up. For example, the pad 5 can receive a transient electrical event 14, which can travel along electrical connections of the IC 1 and reach the internal circuit 3. The transient electrical event 14 can produce overvoltage conditions and can dissipate high levels of power, which can disrupt the functioning of the internal circuit 3 and potentially cause permanent damage.

In some embodiments, a protection system 2 can be provided to ensure reliability of the IC 1 by maintaining the voltage level at the pads of the IC 1 within a particular range of voltage, which can vary from pad to pad. The protection system 2 can include one or more pad protection circuits, such as the pad protection circuits 15 a-15 c. The pad protection circuits 15 a-15 c can be configured to divert a current associated with a transient electrical event received on a pad of the IC to other nodes or pads of the IC, thereby providing transient electrical event protection, as will be described in further detail below.

Pad protection circuits can be placed, for example, between a power pad and an input pad, between a power pad and an output pad, between a power pad and a bidirectional pad, between a ground pad and an input pad, between a ground pad and an output pad, between a ground pad and a bidirectional pad, and/or between a power pad and a ground pad. When no transient electrical event is present, the pad protection circuit can remain in a high-impedance/low-leakage state, thereby minimizing static power dissipation resulting from leakage current.

The protection system 2 can be integrated on-chip with the IC 1. However, in other embodiments, the protection system 2 can be arranged in a separate IC. For example, the protection system 2 can be included in a separately packaged IC, or it can be encapsulated in a common package with the IC 1. In such embodiments, one or more pad protection circuits can be placed in a stand-alone IC, in a common package for system-on-a-package applications, or integrated with an IC in a common semiconductor substrate for system-on-a-chip applications.

The IC 1 can be used in, for example, transmission line systems, industrial control, power management systems, microelectromechanical system (MEMS) sensors, transducers, automotive local interconnect network (LIN) and controller interface network (CAN) interface systems, or a variety of other systems. The IC 1 can be utilized in electronic systems in which the pins of the IC are exposed to user contact through a low-impedance connection.

FIG. 1B is a graph 18 of one example of pad protection circuit current versus transient electrical event voltage. As described above, a pad protection circuit can be configured to maintain the voltage level at a pad within a predefined safe range. Thus, the pad protection circuit can shunt a large portion of the current associated with the transient signal event before the voltage of the transient signal V_TRANSIENT reaches a voltage V_FAILURE that can cause damage to the IC 1. Additionally, the pad circuit can conduct a relatively low current at the normal operating voltage V_OPERATING, thereby reducing or minimizing static power dissipation resulting from the leakage current I_LEAKAGE which enhances the energy efficiency of the IC.

Furthermore, as shown in the graph 18, the pad protection circuit can transition from a high-impedance state Z_H to a low-impedance state Z_L when the voltage of the transient signal V_TRANSIENT reaches the voltage V_TRIGGER. Thereafter, the pad circuit can shunt a large current over a wide range of transient electrical event voltage levels. The pad circuit can remain in the low-impedance state Z_L as long as the transient signal voltage level is above a holding voltage V_HOLDING. By configuring the pad protection circuit to have both a trigger voltage V_TRIGGER and a holding voltage V_HOLDING, the pad protection circuit can have improved performance while having enhanced stability against unintended activation. In certain embodiments, it can be specified for the holding voltage V_HOLDING to be above the operating voltage V_OPERATION and to have a “Z”-type current versus voltage characteristic response so that the pad circuit does not remain in the low-impedance state Z_L after passage of the transient signal event and a relatively quick return to normal operating voltage levels.

In certain embodiments, pad protection circuits can also shunt a large current for transient signal events having a negative voltage, so that the protection circuit can provide transient electrical event protection against both negative and positive transient signals. Thus, in certain embodiments, pad protection circuits can provide a current path when the voltage of the transient signal V_TRANSIENT reaches the reverse trigger voltage V_REVERSE. The reverse trigger voltage V_REVERSE can be relatively far from the operating voltage V_OPERATING, and thus, in certain embodiments, separate reverse trigger and reverse holding voltages need not be employed.

Pad Protection Circuits

FIG. 2A is a circuit diagram of a pad protection circuit 20 in accordance with one embodiment. The illustrated pad protection circuit 20 includes a first resistor 23, a second resistor 25, a first diode 24, a second diode 27, a third diode 28, a fourth diode 29, and a PNP bipolar transistor 22 having an emitter, a base, and a collector.

The first diode 24 includes an anode electrically connected to a first end of the first resistor 23, the emitter of the PNP bipolar transistor 22, and a cathode of the fourth diode 29 at a node labeled N₁. The first diode 24 further includes a cathode electrically connected to the base of the PNP bipolar transistor 22, a second end of the first resistor 23, and a cathode of the second diode 27. The second diode 27 further includes an anode electrically connected to the collector of the PNP bipolar transistor 22, an anode of the third diode 28, and a first end of the second resistor 25. The second diode 27 can be a breakdown diode, having, for example, a breakdown characteristic similar to that of a Zener diode or an avalanche diode. The third diode 28 further includes a cathode electrically connected to a second end of the second resistor 25 and to an anode of the fourth diode 29 at a node labeled N₂.

The pad protection circuit 20 can be connected between a pad of an IC (for example, the IC 1 of FIG. 1) and a low impedance node or pad of the IC, as was described earlier. The pad may receive a transient electrical event (for example, the event 14 of FIG. 1), which can be potentially damaging to one or more portions of the IC.

The pad protection circuit 20 can protect an IC from a transient electrical event having either positive or negative voltage amplitude by providing, for example, a “Z”-type current versus voltage characteristic response. For example, a transient electrical event can cause the voltage of the node N₁ to become negative with respect to the voltage of the node N₂. As the voltage of the node N₁ decreases relative to the voltage of the node N₂, the fourth diode 29 can become forward biased and have a relatively low on-state resistance, thereby providing a current path between the nodes N₁ and N₂ and providing transient electrical event protection to the IC. This path of current flow will hereinafter be referred to as the reverse conduction path I_REVERSE.

Likewise, the pad protection circuit 20 can provide “Z”-type characteristic response protection against a transient electrical event which can cause the voltage of the node N₁ to be positive with respect to the voltage of the node N₂ and greater than a selected trigger voltage. As the voltage of the node N₁ increases, the reverse bias voltage of the second diode 27 can increase until the second diode 27 reaches a breakdown condition, such as a breakdown resulting from an avalanche effect, punch-through effect and/or Zener effect, in which the second diode 27 in combination with the bipolar transistor 22 can conduct a relatively large breakdown current. For example, the breakdown voltage can be in a range of about 15 V to about 80 V. However, a very wide range of breakdown voltages can be used, and an applicable breakdown voltage will be readily determined by one of ordinary skill in the art. The breakdown current of the second diode 27 can cause a flow of current through the resistor 23, the first diode 24, and the base of the PNP bipolar transistor 22. The flow of current through the first resistor 23 and the first diode 24 can build a forward-bias between the base and emitter of the PNP bipolar transistor 22, which can enhance the direct injection of mobile carriers through the blocking junction of the second diode 27 and aids the rapid conductivity modulation (change of impedance) when the device reaches the on-state. Furthermore, the portion of the breakdown current that flows through the base of the PNP bipolar transistor 22 can stimulate an amplified flow of current from the collector of the PNP bipolar transistor 22.

The current from the collector of the bipolar transistor 22 can flow through the second resistor 25 and the second diode 28. A voltage potential can build across the second resistor 25, and the third diode 28 can become forward biased. Forward biasing the third diode 28 can lead to an increase in the collector current of the PNP bipolar transistor 22, and can lead to the occurrence of high-level injection conditions in the PNP bipolar transistor 22. Thus, a low-impedance path can be developed between the node N₁ and the node N₂ through the PNP bipolar transistor 22 and the third diode 28, which can aid in shunting a portion of the current associated with a transient electrical event. This low-impedance current flow between the node N₁ and the node N₂ through the PNP bipolar transistor 22 will hereinafter be referred to as the forward conduction path I_FORWARD.

As described above, the pad protection circuit 20 can protect an IC from a transient electrical event having either positive or negative voltage polarity. Using a single pad protection circuit 20 to provide protection against both positive and negative transient electrical events can permit a reduction in layout area relative to a design that uses separate structures for protection against positive and negative transient electrical events.

The first resistor 23 can have, for example, a resistance between about 90Ω to about 560Ω. The second resistor 25 can have, for example, a resistance between about 110Ω to about 260Ω. In one embodiment, the first resistor 23 and the second resistor 25 can be implemented by employing the resistivity of n-type and p-type wells, respectively, to achieve the target resistances. In certain embodiments, the first and/or second resistors 23, 25 can be omitted or have relatively high resistances so as to approximate an open circuit, as will be described in detail below with reference to FIGS. 6A-6C.

The value of the first and second resistors 23, 25 can be selected to achieve a turn-on speed and stability desired for a particular application. For example, the resistance of the second resistor 25 can be reduced to provide enhanced stability against false triggering of the pad protection circuit 20, and can be increased to permit a faster build-up of bias across the third diode 28 and a resulting improvement in turn-on speed. Similarly, the resistance of the first resistor 23 can be reduced to provide enhanced stability against false triggering of the pad protection circuit 20, such as in the case of interface pins operating at a relatively high frequency or switching at a relatively high speed. Alternatively, the resistance of the first resistor 23 can be increased to permit a faster build-up of bias across the base and emitter of the PNP bipolar transistor 22 and a resulting improvement in turn-on speed. Thus, the first and second resistors 23, 25 can be tuned to achieve the desired degree of turn-on speed and stability.

FIG. 2B is an annotated cross section of one implementation of the pad protection circuit of FIG. 2A. The illustrated pad protection circuit 40 includes a substrate 47, n-type active areas 43 a-43 e, p-type active areas 42 a-42 f, n-wells 51 a-51 c, p-wells 54 a-54 d, n-type buried layer 56, and shallow trench isolation regions 58. The cross section has been annotated to show certain circuit devices formed from the layout, such as PNP bipolar transistors 22 a, 22 b, first resistors 23 a, 23 b, second resistors 25 a, 25 b, first diodes 24 a, 24 b, second diodes 27 a, 27 b, third diodes 28 a, 28 b, and fourth diodes 29 a, 29 b. The pad protection circuit 40 can undergo back end processing to form contacts and metallization. Skilled artisans will appreciate that these details have been omitted from this figure for clarity.

The first diodes 24 a, 24 b can be formed from the p-type active areas 42 c, 42 d, and the n-well 51 b. For example, the diode 24 a can have an anode formed from the p-type active area 42 c and a cathode formed from the n-well 51 b, and the diode 24 b can have an anode formed from the p-type active area 42 d and a cathode formed from the n-well 51 b. The second diodes 27 a, 27 b can be formed from the p- wells 54 b, 54 c and the n-well 51 b. For example, the diode 27 a can have an anode formed from the p-well 54 b and a cathode formed from the n-well 51 b, and the diode 27 b can have an anode formed from the p-well 54 c and a cathode formed from the n-well 51 b. The second diodes 27 a, 27 b can operate as breakdown/avalanche diodes. For example, the second diode 27 a can have a breakdown voltage associated with the breakdown of the n-well 51 b/n-buried layer 56 and the p-well 54 b, and the second diode 27 b can have a breakdown voltage associated with the breakdown of the n-well 51 b/n-buried layer 56 and the p-well 54 c. In one embodiment, the breakdown voltage of the diodes 27 a, 27 b can be configured to be higher than a breakdown voltage associated with punch-through of the p-n junctions defined between the p-well 54 b and the n-type active area 43 b, the p-well 54 c and the n-type active area 43 d, the p-type active area 42 c and the n-well 51 b, and the p-type active area 42 d and the n-well 51 b.

The third diodes 28 a, 28 b and the fourth diodes 29 a, 29 b can be formed from the illustrated layout structure as well. The diode 28 a can have an anode formed from the p-well 54 b and a cathode formed from the n-type active area 43 b, and the diode 28 b can have an anode formed from the p-well 54 c and a cathode formed from the n-type active area 43 d. Additionally, the diode 29 a can have an anode formed from the p-well 54 a and a cathode formed from the n-well 51 a, and the diode 29 b can have an anode formed from the p-well 54 d and a cathode formed from the n-well 51 c.

The PNP bipolar transistors 22 a, 22 b can be formed from the p-type active areas 42 c, 42 d, the p- wells 54 b, 54 c, and the n-well 51 b. For example, the PNP bipolar transistor 22 a can have an emitter formed from the p-type active area 42 c, a base formed from the n-well 51 b, and a collector formed from the p-well 54 b. Likewise, the PNP bipolar transistor 22 b can have an emitter formed from the p-type active area 42 d, a base formed from the n-well 51 b, and a collector formed from the p-well 54 c.

The first resistors 23 a, 23 b can be formed from the resistance between the bases of PNP bipolar transistors 22 a, 22 b and the n-type active area 43 c. For example, the resistance along the paths between the bases of the PNP bipolar transistors 22 a, 22 b and n-type active area 43 c can be modeled by the first resistors 23 a, 23 b. The second resistors 25 a, 25 b can formed from the resistance between the collectors of PNP bipolar transistors 22 a, 22 b and the p-type active areas 42 b, 42 e. For example, the second resistor 25 a can be formed from the resistance between the collector of the PNP bipolar transistor 22 a and the p-type active area 42 b, and the second resistor 25 b can be formed from the resistance between the collector of the PNP bipolar transistor 22 b and the p-type active area 42 e.

The p- wells 54 b, 54 c can be electrically isolated from the substrate 41 using the n- wells 51 a, 51 c and the n-type buried layer 56. Electrically isolating the p- wells 54 b, 54 c permits the p- wells 54 b, 54 c to serve as the collectors of the PNP bipolar transistors 22 a, 22 b. The n-type active areas 43 a, 43 e and the n- wells 51 a, 51 c can form a guard ring around the pad protection circuit 40, as will be described in further detail below. The guard ring can be employed to eliminate the formation of unintended parasitic paths between the pad protection circuit 40 and surrounding semiconductor components when integrated on-chip. Additionally, the p-wells 54 a, 54 d and the p-type active areas 42 a, 42 f can further aid in collecting mobile charges from the substrate and eliminating the formation of unintended parasitic paths and protecting the pad protection circuit 40 from latch-up.

Persons of ordinary skill in the art will appreciate that the cross-section shown in FIG. 2B can result in the formation of the circuit shown in FIG. 2A. For example, the emitters of the PNP bipolar transistors 22 a, 22 b can be electrically connected together to form a common emitter. Likewise, the collectors of the PNP bipolar transistors 22 a, 22 b can be electrically connected together to form a common collector. Furthermore, as shown in FIG. 2B, the base of the transistors can be common to both of the PNP bipolar transistors 22 a, 22 b. Thus, the PNP bipolar transistors 22 a, 22 b can be together represented as a single PNP bipolar transistor 22 of FIG. 2A. Additionally, the first diodes 24 a, 24 b, the second diodes 27 a, 27 b, the third diodes 28 a, 28 b, and the fourth diodes 29 a, 29 b can be represented by the first diode 24, the second diode 27, the third diode 28, and the fourth diode 29, respectively, of FIG. 2A. Furthermore, the first resistors 23 a, 23 b can be represented by the first resistor 23 of FIG. 2A, and the second resistors 25 a, 25 b can be represented by the second resistor 25 of FIG. 2A. Skilled artisans will appreciate that other layout implementations of the pad protection circuit 20 are possible.

For reasons similar to that described earlier with reference to FIG. 2A, the pad protection circuit 40 can protect an IC from a transient electrical event having either positive or negative voltage amplitude. For example, a transient electrical event can cause the voltage of the node N₁ to become negative with respect to the node N₂, and the fourth diodes 29 a, 29 b can become forward biased and conduct current along the reverse conduction path I_REVERSE shown in FIG. 2B.

Likewise, a transient electrical event can cause the voltage of the node N₁ to become positive with respect to the node N₂. In such an event, a current can flow through the first resistors 23 a, 23 b, and the first diodes 24 a, 24 b, which can increase the collector currents of the PNP bipolar transistors 22 a, 22 b. The collector currents of the PNP bipolar transistors 22 a, 22 b can flow through the third diodes 28 a, 28 b and the second resistors 25 a, 25 b, as described earlier. Thus, current can flow from the node N₁ to the N₂ along the forward conduction path I_FORWARD shown in FIG. 2B.

Providing separate forward and reverse conduction paths I_FORWARD, I_REVERSE can permit separate customization of the conduction paths, while permitting bidirectional transient electrical protection of a pad using a single pad protection structure. This reduces the overhead of guard rings and other isolation structures relative to a pad protection scheme in which two different pad protection structures are employed per pad.

FIG. 3A is a top plan view of a pad protection circuit building block that can form the circuit of FIG. 2A and which can have a “Z”-type current versus voltage characteristic response. The pad protection circuit building block 60 can be instantiated multiple times between the same or different pads on-chip to achieve the desired level of transient electrical event protection. The pad protection circuit building block 60 includes a substrate 67, n- wells 61 a, 61 b, n-type active areas 63 a-63 d, p- wells 64 a, 64 b, p-type active areas 62 a-62 d, n-type buried layer 66, and contacts 69. The illustrated pad protection circuit building block 60 includes alternating first and second rows 71, 72, which can aid in forming a PNP bipolar transistor device and suppressing the formation of a NPN bipolar transistor device, as will be described in detail below.

A PNP bipolar transistor can be formed from the p-type active area 62 c, n-well 61 b, and p-well 64 b. The PNP bipolar transistor can correspond to the PNP bipolar transistor 22 of FIG. 2A, and can be configured to have a relatively fast turn-on time in response to a transient electrical event.

In order to maintain a relatively high holding voltage of the pad protection circuit building block 60, for example, between about 25 V to about 60 V, or about ten percent higher than the maximum operating voltage of the pad electrically connected to the pad protection circuit, the formation of a NPN bipolar transistor between the n-type active area 63 b, the p-well 64 b, and the n-well 61 b should be avoided. Formation of a NPN bipolar transistor can create a bipolar latch structure having cross-coupled PNP and NPN bipolar transistors, which can result in a relatively low holding voltage.

To inhibit the formation of an NPN bipolar structure and to maintain a high-holding voltage for the pad protection circuit building block 60, the p-type active area 62 c can surround islands of n-type active area, such as the n-type active area 63 c. By surrounding the islands of n-type active area in this manner, recombination of electrons injected into the n-well 61 b from the islands of n-type active area can be increased. Additionally, the n-type active area 63 b can be surrounded by the p-type active area 62 b, which can further facilitate the recombination of electrons injected into the p-well 64 b.

By reducing the flow of electrons in this manner, the formation of an NPN device from the n-type active area 63 b, the p-well 64 b, and the n-well 61-b can be suppressed even under relatively high injection conditions, and the holding voltage of the pad protection circuit building block 60 can be relatively high, while maintaining a relatively low on-state resistance per unit area. Furthermore, by suppressing the formation of a NPN structure in this manner, a reduction in the area of the pad protection circuit building block 60 can be achieved by permitting the n-type active area 63 b to be positioned closely to the n-well 61 b. Moreover, this approach can increase the area of the p-type active areas 62 b-62 d, which can stimulate the flow of holes from the emitter to the collector PNP bipolar transistor and can improve the turn-on speed of the pad protection circuit building block 60.

The configuration of the pad protection circuit building block 60 can encourage conduction in a lateral direction (parallel to, the line 3B-3B when viewed from above the block 60) and inhibit breakdown of the pad protection circuit building block 60 in the vertical direction (perpendicular to the line 3B-3B when viewed from above the block 60). For example, the placement of the p-type active areas 62 b-62 d in columns encourages conduction in the lateral direction, since the conduction through the pad protection circuit building block 60 in the low-impedance state can be dominated by the flow of holes from the p-type active area 62 c to the p-type active areas 62 b, 62 d.

The size of the PNP bipolar device formed from the p-type active area 62 c, n-well 61 b, and p-well 64 b can be increased by expanding the height H₁ (see FIG. 3A) of the pad protection circuit building block 60 when viewed from above. For example, the number of first rows 71 and second rows 72 can be selected to achieve a desired impedance for the pad protection circuit building block 60. In one embodiment, the combined total number of alternating first and second rows can be selected to be in the range of about 60 to about 150 to increase current flow in the on-state and to avoid irregular conduction through the total number of rows (i.e., to avoid the creation of localized conduction path filaments that weaken the device current handling capability).

FIG. 3B is a cross section of the pad protection circuit building block 60 of FIG. 3A, taken along the line 3B-3B. The pad protection circuit building block 60 includes a substrate 67, p- wells 64 a, 64 b, n- wells 61 a, 61 b, an n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a-63 d, and shallow trench isolation regions 68. The cross-section of FIG. 3B can correspond to a cross-section of the first row 71. The pad protection circuit building block 60 can be used to form the pad protection circuit 20 of FIG. 2A, for reasons similar to that described above with reference to FIG. 2B.

A first spacing d₁ between the p-type active area 62 c and the n-type active area 63 c can be selected to be a relatively short distance, such as the minimum spacing permitted by the process technology. This can permit the p-type active area 62 c to serve as a recombination center for electrons injected into the n-well 61 b. Reducing the first spacing d₁ can increase the holding voltage of the pad protection circuit building block 60 while achieving a reduction in area. For example, the spacing d₁ can be in a range of about 0 μm (abutting) to about 1 μm. Other dimensions will be readily determined by one of skill in the art.

A second spacing d₂ between n-type active area 63 a and the p-well 64 b can be selected to allow for an increased isolation breakdown voltage between the n-well 61 a and the p-well 64 b. This can avoid reverse conduction between the n-well 61 a and the p-well 64 b before activation of the I_FORWARD conduction path shown in FIG. 3B. For example, the second spacing d₂ can be in a range of about 4.5 μm to about 5 μm. Other dimensions will be readily determined by one of skill in the art.

A third spacing d₃ between p-type active area 62 b and the n-well 61 a can be selected to provide electrical isolation between the p-type active area 62 b and the n-well 61 a, and can be increased to reduce charge associated with the forward conduction path I_FORWARD from being injected into the n-well 61 a. Increasing the third spacing d₃ can also increase the breakdown voltage between the p-well 64 b and the n-well 61 a. For example, the third spacing d₃ can be in a range of about 6 μm to about 6.5 μm. Other dimensions will be readily determined by one of skill in the art.

A fourth spacing d₄ between p-type active area 62 a and the boundary of p-well 64 a, and between n-type active area 63 a and the boundary of n-well 61 a, can be selected to increase the breakdown voltage between the p-well 64 a and the n-well 61 a. As described above with reference to FIG. 2B, a diode corresponding to the fourth diode 29 of FIG. 2A can be formed from the p-well 64 a and the n-well 61 a. The diode can have a breakdown voltage determined at least partly based on the fourth spacing d₄. In certain embodiments, it can be desirable for the breakdown voltage of the diode 29 to be higher than the trigger voltage of the pad protection circuit building block 60, so that current travels from the node N₁ to the node N₂ through the forward path of conduction I_FORWARD for transient electrical events that cause the node N₁ to have a positive voltage with respect to node N₂. For example, the fourth spacing d₄ can be in a range of about 1.5 μm to about 4 μm. Other dimensions will be readily determined by one of skill in the art.

With reference to FIGS. 3A-3B, the pad protection circuit 60 can include a distance d₅ corresponding to the width of the n-well 61 b, a distance d₆ corresponding to the width of the n-type active areas 63 b, 63 d, a spacing d₇ between the n-type active area 63 b and the n-well 61 b, and a spacing d₈ between the p-type active area 62 c and the p-well 64 b. Furthermore, the pad protection circuit building block 60 can include a distance d₉ corresponding to a width of the n-type active area 63 a, and a distance d₁₀ corresponding to a width of the p-type active area 62 a. Additionally, the pad protection circuit building block 60 can further include a distance d₁₁ corresponding to the width of the n-type active area 63 c, a distance d₁₂ corresponding to the height of the n-type active areas 63 b-63 d, a distance d₁₃ corresponding to the pitch height between active areas of neighboring n-type active areas 63 b, 63 d and a distance d₁₄ corresponding to the height of the p-wells 64 b, 64 d. For example, the distances d₅-d₁₄ can be as shown in Table 1 below. Other dimensions will be readily determined by one of skill in the art.

	TABLE 1
		Distance
	d5	ranging between about 15 μm to about 40 μm
	d6	ranging between about 0.6 μm to about 1.0 μm
	d7	ranging between about 4.0 μm to about 5.0 μm
	d8	ranging between about 8.0 μm to about 18.0 μm
	d9	ranging between about 1.5 μm to about 2.0 μm
	d10	ranging between about 1.5 μm to about 2.0 μm
	d11	ranging between about 1.0 μm to about 2.0 μm
	d12	ranging between about 0.4 μm to about 0.6 μm
	d13	ranging between about 0.9 μm to about 1.2 μm
	d14	ranging between about 50.0 μm to about 150.0 μm

It can be desirable to decrease the spacings d₇,d₈ between p-type active area 62 c and n-type active area 63 b to achieve a smaller layout of the pad protection circuit building block 60. However, decreasing the spacings d₇,d₈ can lead to the formation of a parasitic NPN bipolar transistor having an emitter, base and collector formed from the n-type active area 63 b, the p-well 64 b and the n-well 61 b, respectively. In order to inhibit the formation of a parasitic NPN bipolar transistor while decreasing the spacings d₇,d₈ to achieve a compact layout area, the p-type active area 62 c can be included to aid in recombining electrons injected into the n-well 61 b with holes. In particular, for an NPN bipolar transistor biased in an active region of operation, the flow of charge from the emitter to the collector can be dominated by electrons, rather than holes. The p-type active area 62 c can serve as a recombination center for electrons injected into the n-well 61 b. Likewise, the p-type active area 62 b can reduce the number of electrons injected from the n-type active area 63 b that reach the n-well 61 b before being recombined with holes. This can prevent the formation of the parasitic NPN bipolar device, even when the spacings d₇,d₈ are selected to be relatively short. For example, in reference to Table 1, the spacings d₇,d₈ can be in a range of about 8 μm to about 18 μm, and 4 to about 5 μm, respectively. Other dimensions will be readily determined by one of skill in the art.

Furthermore, the inclusion of the p-type active areas 62 b-62 d can enhance the flow of holes from node N₁ to node N₂ along the forward conduction path I_FORWARD. This can enhance the operation of the PNP bipolar transistor formed from the p-type active area 62 c, n-well 61 b, and p-well 64 b, which can together correspond to the PNP bipolar transistor 22 of FIG. 2A. By enhancing the flow of holes in the PNP bipolar transistor device, the speed at which the pad protection circuit building block 60 triggers can be enhanced relative to a device in which turn-on is dependent on both PNP and NPN bipolar transistor devices.

FIG. 3C is a cross section of the pad protection circuit building block 60 of FIG. 3A, taken along the line 3C-3C. The pad protection circuit building block 60 includes the substrate 67, p- wells 64 a, 64 b, n- wells 61 a, 61 b, n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a, and shallow trench isolation regions 68. The cross-section of FIG. 3B can correspond to a cross-section of the second row 72. In contrast to the cross section of the pad protection circuit building block 60 of FIG. 3B, the cross section of the pad protection building block 60 of FIG. 3C does not include the n-type active areas 63 b-63 d.

With reference to FIGS. 3A-3C, the p-type active areas 62 b-62 d can have an increased area along the line 3C-3C relative to the line 3B-3B. For example, as can be seen in FIGS. 3A-3C, the p-type active areas 62 b, 62 c and 62 d can surround the n-type active areas 63 b, 63 c and 63 d, respectively. For example, the p-type active areas 62 b, 62 d can partially surround the n-type active areas 63 b, 63 d, respectively, on three sides, while the p-type active area 62 c can surround the n-type active area 63 c on four sides. This can inhibit the formation of an NPN cross-coupled bipolar structure from the n-type active area 63 b, the p-well 64 b, and the n-well 61 b, which can increase the holding voltage of the pad protection circuit building block 60, as was described earlier. Moreover, this configuration can increase the area of the p-type active areas 62 b-62 d, which can stimulate the flow of holes from the emitter to the collector of the PNP bipolar transistor formed from the p-type active area 62 c, the n-well 61 b, and the p-well 64 b, thereby improving the turn-on speed of the pad protection circuit building block 60.

In FIGS. 3B and 3C, the n-type active areas 63 a-63 c and p-type active areas 62 a-62 d are shown as being separated by the shallow trench isolation regions 68. Providing the shallow trench isolation regions 68 can reduce static current leakage between active areas connected to different electrical nodes and can enhance control of resistance. For example, with reference to FIG. 2A, using shallow trench isolation regions can be used to control the resistance of the resistors 23, 25. Formation of the shallow trench isolation regions 68 can involve etching trenches in the substrate 67, and filling the trenches with a dielectric, such as silicon dioxide, and removing the excess dielectric using any suitable method, such as chemical-mechanical planarization. Persons of ordinary skill in the art will appreciate that shallow trench isolation can be replaced with other methods of reducing leakage, including, but not limited to, those described below with reference to FIGS. 4A and 4B.

FIG. 4A is a partial cross section of a pad protection circuit building block in accordance with another embodiment. The cross-section includes shallow trench isolation regions 68, a p-type active area 74, an n-type active area 73, a well 79, a gate oxide layer 75, and a gate 76. The gate 76 is formed above the well 79, and the gate oxide 75 is disposed between the gate 76 and the well 79. The p-type active area 74 and n-type active area 73 are formed in the well 79, on opposite sides of the gate 76.

As shown in FIG. 4A, the gate 76 and the gate oxide 75 can be used as a barrier to form separate n-type and p-type active areas 73, 74, rather than employing shallow trench isolation. The illustrated technique for separating p-type active area 74 from n-type active area 73 can be used to separate, for example, the p-type active area 62 b from the n-type active area 63 b, the p-type active area 62 d from the n-type active area 63 d, and/or the p-type active area 62 c from the n-type active area 63 c of FIGS. 3A-3C. The gate 76 can be electrically connected to the n-type and p-type active areas 73, 74, or to another node. Alternatively, the gate 76 can be left floating so as to avoid limiting the operating voltage of the device by gate breakdown between the gate 76 and the well 79.

FIG. 4B is a partial cross section of a pad protection circuit building block in accordance with yet another embodiment. The cross-section includes shallow trench isolation regions 68, a p-type active area 74, an n-type active area 73, and a well 79. The p-type active area 74 and n-type active area 73 are formed in the well 79, and are in electrical contact using, for example, silicide. As shown in FIG. 4B, the n-type and p-type active areas 73, 74 can abut each other rather than employing shallow trench isolation therebetween. The illustrated technique for the p-type active area 74 and n-type active area 73 can be used for, for example, the p-type active area 62 b and the n-type active area 63 b, the p-type active area 62 d and the n-type active area 63 d, and/or the p-type active area 62 c and the n-type active area 63 c of FIGS. 3A-3C. This method can be advantageously used to reduce the value of resistors 23, 25, and to reduce the area of the pad protection circuit building block 60.

Although FIGS. 4A-4B show certain schemes for forming adjacent p-type and n-type active areas, persons of ordinary skill in the art will appreciate that other methods can be used. For example, other suitable techniques, such as deep trench isolation, can be employed.

FIG. 5A is a cross section of a pad protection circuit building block according to yet another embodiment. The illustrated pad protection circuit building block 80 includes a substrate 67, p- wells 64 a, 64 b, n-wells 61 a-61 c, an n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a-63 e, and shallow trench isolation regions 68. The pad protection circuit building block 80 can be similar to the pad protection circuit building block 60 shown above with reference to FIG. 3B, and can additionally include the n-well 61 c and n-type active area 63 e formed adjacent to the p-well 64 a.

Inclusion of the n-well 61 c and the n-type active area 63 e can be used to provide an n-type isolation ring around the pad protection circuit building block 80. For enhancing high voltage isolation, the isolation ring can surround the pad protection circuit building block 80 and can reduce noise injected from the pad protection circuit building block 80 into the substrate 67 during a transient electrical event. Additionally, the isolation ring can eliminate the formation of unintended parasitic paths when the pad protection circuit building block 80 is integrated on-chip, thereby providing enhanced robustness against latch-up. Inclusion of the n-well 61 c increases the area of the cathode of the reverse conduction path diode to further reduce the on-state resistance of the pad protection circuit in reverse, thereby enhancing the “Z”-type current versus voltage characteristic response of the device. The n-type active area 63 e can also increase the reverse breakdown voltage of the diode formed between the p-well 64 a and the n-well 61 a to the outside of the device, which can aid in keeping the reverse breakdown voltage of the diode above the trigger voltage of the pad protection circuit building block 80 associated with the forward conduction path I_FORWARD.

FIG. 5B is a cross section of a pad protection circuit building block according to yet another embodiment. The illustrated pad protection circuit building block 81 includes a substrate 67, p- wells 64 a, 64 b, n- wells 61 a, 61 b, an n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a-63 d, shallow trench isolation regions 68, and a shallow n-well 91. The pad protection circuit building block 81 can be similar to the pad protection circuit building block 60 shown above with reference to FIG. 3B, and can additionally include the shallow n-well 91 disposed beneath the n-type active area 63 c.

Inclusion of the shallow n-well 91 can aid in controlling the surface conductivity of the n-well 61 b. The n-well 61 b can serve as the base of the PNP bipolar transistor 22 of FIG. 2A, and the shallow n-well 91 can reduce the resistance of the base of the PNP bipolar transistor and the resistance of the first resistor 23 of FIG. 2A. Additionally, the shallow n-well 91 can increase recombination in the n-well 61 b. Thus, inclusion of the shallow n-well 91 can be used to reduce the common-emitter gain or “β” of the PNP bipolar transistor 22 of FIG. 2A, thereby permitting enhanced control over the trigger voltage of the pad protection circuit building block 81. The shallow n-well 91 can also increase the response time of the PNP bipolar transistor 22, which can reduce voltage overshoot on the node N₁ during a transient electrical event.

The shallow n-well 91 can have edges formed in the n-well 61 b, and can be spaced from a boundary of the n-well 61 b and the p-well 64 b by a spacing d₁₅. For example, the spacing d₁₅ can range between about 0 μm to about 2.0 μm. Alternatively, the shallow n-well 91 can have edges extending into the p-well 64 b, and can be spaced from the boundary of the boundary of the n-well 61 b and p-well 64 b by a distance ranging between about 0 μm and about 1.5 μm. Other dimensions will be readily determined by one of skill in the art.

The shallow n-well 91 can affect the breakdown voltage of the avalanche breakdown diodes formed between p-well 64 b and n-well 61 b. For example, as the edges of the shallow n-well 91 are brought closer to the boundary between the p-well 64 b and n-well 61 b, such as within about 1.5 μm to about 2.0 μm, the breakdown voltage can shift from a first breakdown voltage associated with the breakdown of the n-well 61 b/n-buried layer 66 and the p-well 64 b to a second breakdown voltage associated with the breakdown of p-well 64 b and the shallow n-well 91. Thus, the shallow n-well 91 can be employed to control the breakdown voltage of the pad protection circuit building block 81.

FIG. 5C is a cross section of a pad protection circuit building block according to yet another embodiment. The illustrated pad protection circuit building block 82 includes a substrate 67, p- wells 64 a, 64 b, n- wells 61 a, 61 b, an n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a-63 d, shallow trench isolation regions 68, and a deep p-well 92. The pad protection circuit building block 82 can be similar to the pad protection circuit building block 60 shown above with reference to FIG. 3B, and can additionally include the deep p-well 92.

Inclusion of the deep p-well 92 can create a localized high doping concentration below the p-well 64 b, which can improve heat dissipation in the substrate 67 during a transient electrical event. The deep p-well 92 can also create a high blocking junction path I_FORWARD deeper in the substrate 67 relative to the forward conduction path of FIG. 3B, which can be relatively localized near the surface of the p-well 64 b. For example, the pad protection circuit building block 82 can have a breakdown voltage associated with the breakdown of the deep p-well 92 and the n-buried layer 66. Thus, inclusion of the deep p-well 92 can aid in controlling the breakdown voltage of the pad protection circuit building block 82, which can help in controlling breakdown across process variation. Additionally, since silicide and metals can be located near the surface of the substrate 67 and can have a lower melting point than the substrate 67, inclusion of the deep p-well 92 can further reduce the risk of integrated circuit failure due to overheating. The deep p-well 92 can be spaced from the n-well 61 b by a spacing d₁₆ and from the n-well 61 a by a spacing d₁₇. For example, the spacing d₁₆ can range between about 0.0 μm to about 1.5 μm, and the spacing d₁₇ can range between about 2.0 μm to about 6.0 μm. Other dimensions will be readily determined by one of skill in the art.

FIG. 5D is a cross section of a pad protection circuit building block according to still yet another embodiment. The illustrated pad protection circuit building block 83 includes a substrate 67, p- wells 64 a, 64 b, n- wells 61 a, 61 b, an n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a-63 d, shallow trench isolation regions 68, a shallow n-well 91, and a deep p-well 92. The pad protection circuit building block 83 can be similar to the pad protection circuit building blocks 81, 82 described above with reference to FIG. 3B. Inclusion of both the shallow n-well 91 can reduce the resistance of the n-well 61 b and increase recombination in the n-well 61 b while improving heat dissipation of the pad protection circuit building block 83, as described above.

When the edges of the shallow n-well 91 are relatively far from the boundary between the p-well 64 b and n-well 61 b, such as a distance greater than about 2.0 μm, the pad protection circuit building block 83 can have a breakdown voltage associated with the breakdown of the deep p-well 92 and the n-buried layer 66. As the edges of the shallow n-well 91 are brought closer to the boundary between the p-well 64 b and n-well 61 b, such as within about 1.5 μm to about 2.0 μm, the breakdown voltage can be based on a combined effect of breakdown between the n-buried layer 66 and the p-well 64 b and the breakdown between the p-well 64 b and the shallow n-well 91.

The spacings d₁₅-d₁₇ can be as described above.

FIG. 5E is a cross section of a pad protection circuit building block according to still yet another embodiment. The illustrated pad protection circuit building block 84 includes a substrate 67, p-wells Ma, 64 b, n- wells 61 a, 61 b, an n-type buried layer 66, p-type active areas 62 a-62 d, n-type active areas 63 a-63 d, shallow trench isolation regions 68, a shallow n-well 94, and a deep p-well 92. The pad protection circuit building block 84 can be similar to the pad protection circuit building block 82 described above with reference to FIG. 5C, and can additionally include the shallow n-well 94 positioned below the p-type active area 62 c.

Inclusion of the shallow n-well 94 in this configuration can define a breakdown mechanism between the p-type active area 62 c and the p-well 64 b. This breakdown mechanism can reduce the trigger voltage of the pad protection circuit building block 84, while still retaining the numerous advantages described above. By selectively reducing the breakdown voltage in this manner, the pad protection circuit building block 84 can be employed in applications using a relatively lower operating voltage. Additionally, the deep p-well 92 can aid in enhancing conduction capability at increased voltages in which the junction between the deep p-well 92 and the n-buried layer 66 is activated.

As shown in FIG. 5E, the shallow-n-well can be formed in the p-well 64 b and the n-well 61 b, and the shallow n-well can be spaced from the boundary of the p-well 64 b and the n-well 61 b by a spacing d₁₈. For example, the spacing d₁₈ ranges between about 0.0 μm to about 1.5 μm. Alternatively, the shallow n-well can be entirely formed in the n-well 61 b, and can be spaced from the boundary of the p-well 64 b and the n-well 61 b by a distance ranging between about 0.0 μm to about 2.0 μm. Other dimensions will be readily determined by one of skill in the art.

FIG. 6A is a circuit diagram illustrating a pad protection circuit 100 in accordance with another embodiment. The illustrated pad protection circuit 100 includes a resistor 25, a first diode 24, a second diode 27, a third diode 28, a fourth diode 29, and a PNP bipolar transistor 22 having an emitter, a base, and a collector.

The first diode 24 includes an anode electrically connected to the emitter of the PNP bipolar transistor 22 and to a cathode of the fourth diode 29 at a node labeled N₁. The first diode 24 further includes a cathode electrically connected to the base of the PNP bipolar transistor 22 and to a cathode of the second diode 27. The second diode 27 further includes an anode electrically connected to the collector of the PNP bipolar transistor 22, to an anode of the third diode 28, and to a first end of the resistor 25. The third diode 28 further includes a cathode electrically connected to a second end of the resistor 25 and to an anode of the fourth diode 29 at a node labeled N₂.

The pad protection circuit 100 can be formed, for example, by removing the connection between the node N₁ and the n-type active area 43 c in FIG. 2B. However, skilled artisans will appreciate that other layout implementations of the pad protection circuit 100 are possible.

In comparison to the pad protection circuit 20 of FIG. 2A, the pad protection circuit 100 of FIG. 6A does not include a resistor between the emitter and the base of the PNP bipolar transistor 22. Removal of this resistor can decrease the trigger voltage of the pad protection circuit 100 by effectively increasing the bipolar current gain and reducing the rate of voltage change over time needed at the node N₁ to forward bias the base-emitter junction of the PNP bipolar transistor 22. Thus, the pad protection circuit 100 can be employed in applications using a lower trigger voltage and/or needing a faster transient voltage versus time response.

FIG. 6B is a circuit diagram illustrating a pad protection circuit 101 in accordance with yet another embodiment. The illustrated pad protection circuit 101 includes a resistor 23, a first diode 24, a second diode 27, a third diode 28, a fourth diode 29, and a PNP bipolar transistor 22 having an emitter, a base, and a collector.

The first diode 24 includes an anode electrically connected to a first end of the resistor 23, to the emitter of the PNP bipolar transistor 22, and to a cathode of the fourth diode 29 at a node labeled N₁. The first diode 24 further includes a cathode electrically connected to the base of the PNP bipolar transistor 22, to a second end of the resistor 23 and to a cathode of the second diode 27. The second diode 27 further includes an anode electrically connected to the collector of the PNP bipolar transistor 22 and to an anode of the third diode 28. The third diode 28 further includes a cathode electrically connected to an anode of the fourth diode 29 at a node labeled N₂.

The pad protection circuit 101 can be formed, for example, by removing the connection between the node N₂ and the p-type active areas 42 b, 42 e in FIG. 2B. However, skilled artisans will appreciate that other layout implementations of the pad protection circuit 101 are possible.

In comparison with the pad protection circuit 20 of FIG. 2A, the pad protection circuit 101 of FIG. 6B does not include a resistor between the anode and the cathode of the third diode 28. Removal of this resistor can decrease the device capacitance of the pad protection circuit 101 and can reduce the collector current of the bipolar transistor 22 needed to forward-bias the third diode 28 and trigger the protection circuit. Thus, the pad protection circuit 101 can be employed in applications using a lower trigger voltage and/or needing a faster transient voltage versus time response.

FIG. 6C is a circuit diagram illustrating a pad protection circuit 102 in accordance with still yet another embodiment. The illustrated pad protection circuit 102 includes a first diode 24, a second diode 27, a third diode 28, a fourth diode 29, and a PNP bipolar transistor 22 having an emitter, a base, and a collector.

The first diode 24 includes an anode electrically connected to the emitter of the PNP bipolar transistor 22 and a cathode of the fourth diode 29 at a node labeled N₁. The first diode 24 further includes a cathode electrically connected to the base of the PNP bipolar transistor 22 and to a cathode of the second diode 27. The second diode 27 further includes an anode electrically connected to the collector of the PNP bipolar transistor 22 and to an anode of the third diode 28. The third diode 28 further includes a cathode electrically connected to an anode of the fourth diode 29 at a node labeled N₂.

The pad protection circuit 102 can be formed, for example, by removing the connection between the node N₂ and the p-type active areas 42 b, 42 e as well as the connection between the node N₁ and the n-type active area 43 c in FIG. 2B. However, skilled artisans will appreciate that other layout implementations of the pad protection circuit 102 are possible.

In comparison with the pad protection circuit 20 of FIG. 2A, the pad protection circuit 102 of FIG. 6C does not include a resistor between the anode and the cathode of the third diode 28 or a resistor between the emitter and the base of the PNP bipolar transistor 22. Removal of these resistors can decrease trigger voltage of the pad protection circuit 102, as described above with reference to FIG. 6A-6B.

FIG. 7 is a circuit diagram of a pad protection circuit 120 in accordance with still yet another embodiment. The illustrated pad protection circuit 120 includes a first resistor 123, a second resistor 125, a first diode 124, a second diode 127, a third diode 128, a fourth diode 129, and an NPN bipolar transistor 122 having an emitter, a base, and a collector.

The first diode 124 includes a cathode electrically connected to a first end of the first resistor 123, to the emitter of the NPN bipolar transistor 122 and to an anode of the fourth diode 129 at a node labeled N₄. The first diode 124 further includes an anode electrically connected to the base of the NPN bipolar transistor 122, to a second end of the first resistor 123 and to an anode of the second diode 127. The second diode 127 further includes a cathode electrically connected to the collector of the NPN bipolar transistor 122, to a cathode of the third diode 128 and to a first end of the second resistor 125. The second diode 127 can be a breakdown diode. The third diode 128 further includes an anode electrically connected to a second end of the second resistor 125 and to a cathode of the fourth diode 129 at a node labeled N₃.

The pad protection circuit can protect an IC from a transient electrical event having either positive or negative voltage amplitude for reasons similar to that described above with reference to FIG. 2A. Additionally, the pad protection circuit 120 can have a “Z”-type current versus voltage characteristic, as set forth earlier. The pad protection circuit 120 is an NPN configuration of the PNP pad protection circuit 20 of FIG. 2A, and can operate in a manner similar to that described earlier. For example, a transient electrical event can cause the voltage of the node N₃ to become negative with respect to the voltage of the node N₄, which can cause the fourth diode 129 to become forward biased and provide a current path between the nodes N₃ and N₄.

Likewise, the pad protection circuit 120 can provide protection against a transient electrical event which increases the voltage of the node N₃ relative to the voltage of the node N₄. As the voltage of the node N₃ increases, the reverse bias voltage of the second diode 127 can increase until the second diode 127 reaches a breakdown condition in which the second diode 127 can conduct a relatively large breakdown current. For example, the breakdown voltage can be in a range of about 15 V to about 80 V. The breakdown current of the second diode 127 can cause a flow of current through the resistor 123, the first diode 124, and the base of the NPN bipolar transistor 122, which can collectively increase the collector current of the NPN bipolar transistor 122. Increasing the voltage across the first resistor 123 can exponentially increase the collector current of the NPN bipolar transistor 122, which can in turn increase the emitter current of the NPN bipolar transistor 122 and the current through the first diode 124. Thus, high conductivity modulation and a low-impedance path can be relatively quickly developed between the node N₃ and the node N₄ through the third diode 128 and the NPN bipolar transistor 122, which can aid in shunting a portion of the current associated with a transient electrical event while keeping the voltage between node N₃ and node N₄ relatively high during the on-state operation.

For example, the first resistor 123 can have a resistance ranging between about 90Ω to about 300Ω, and the second resistor 125 can have a resistance ranging between about 80Ω to about 600Ω. Other dimensions will be readily determined by one of skill in the art. Additional details of the first and second resistors 123, 125 can be similar to those described earlier with respect to first and second resistors 23, 25.

Skilled artisans will appreciate that the pad protection circuit 120 of FIG. 7 is an NPN configuration of the PNP pad protection circuit 20 of FIG. 2A. The pad protection circuit 120 can be modified to achieve complementary and electron-driven NPN pad protection circuit configurations corresponding to the hole-driven PNP pad protection circuits 100-102 illustrated in FIGS. 6A-6C.

FIG. 8A is a top plan view of a pad protection circuit building block that can form the circuit 120 of FIG. 7. The illustrated pad protection circuit building block 160 includes a substrate 167, n- wells 161 a, 161 b, n-type active areas 163 a-163 d, p- wells 164 a, 164 b, p-type active areas 162 a-162 d, an n-type buried layer 166, and contacts 169.

An NPN bipolar transistor can be formed from n-type active area 163 b, p-well 164 b, and n-well 161 b. The NPN bipolar transistor can correspond to the NPN bipolar transistor 122 of FIG. 7, and can be configured to have a relatively fast turn-on time in response to a transient electrical event.

In order to maintain a high holding voltage of the pad protection circuit building block 160, it can be desirable to prevent the formation of a PNP bipolar transistor from the p-type active area 162 c, the n-well 161 b, and the p-well 164 b. Formation of a PNP bipolar transistor can create a bipolar latch structure having cross-coupled PNP and NPN bipolar transistors and a relatively low holding voltage, as was described earlier.

To inhibit the formation of a PNP bipolar structure and to maintain a high-holding voltage for the pad protection circuit building block 160, the n-type active area 163 h can surround p-type active area 162 b, the n-type active area 163 d can surround p-type active area 162 d, and the n-type active area 163 c can surround p-type active area 162 c. For example, the n-type active areas 163 b, 163 d can partially surround the p-type active areas 162 b, 162 d, respectively, on three sides, while the n-type active area 163 c can surround the p-type active area 162 c on four sides. By surrounding p-type active areas 162 b-162 d in this manner, recombination of holes can be increased. Additionally, by selecting the area of re-type active area 163 b, 163 c and 163 d to be relatively larger than the p-type active area 162 b, 162 c and 162 d, respectively, the flow of electrons in the pad protection circuit building block 160 can be stimulated. For reasons similar to those described earlier with reference to FIG. 3A, this can result in suppressing the formation of a PNP device, thereby increasing the holding voltage of the pad protection circuit building block 160 and improving the turn-on speed of the pad protection circuit building block 160 by enhancing the carrier mobility and the operation of the NPN device.

The configuration of the pad protection circuit building block 160 can encourage conduction in a lateral direction (parallel to the line 8B-8B when viewed from above) and inhibit breakdown of the pad protection circuit building block 160 in the vertical direction (perpendicular to the line 8B-8B when viewed from above). The size of the NPN bipolar device formed from the n-type active area 163 b, p-well 164 b, and n-well 161 b can be increased by expanding the height H₂ of the pad protection circuit building block 160. Additional details of the pad protection circuit building block 160 can be similar to those described earlier with reference to FIG. 3A.

FIG. 8B is a cross section of the pad protection circuit building block 160 of FIG. 8A, taken along the line 8B-8B. The pad protection circuit building block 160 includes a substrate 167, p- wells 164 a, 164 b, n- wells 161 a, 161 b, an n-type buried layer 166, p-type active areas 162 a-162 d, n-type active areas 163 a-163 d, and shallow trench isolation regions 168. The pad protection circuit building block 160 can undergo back end processing to form contacts and metallization, although these details have been omitted from this figure for clarity. The cross section has been annotated to show certain circuit devices formed from the layout, such as NPN bipolar transistors 122 a, 122 b, first resistors 123 a, 123 b, second resistors 125 a, 125 b, first diodes 124 a, 124 b, second diodes 127 a, 127 b, third diodes 128 a, 128 b, and fourth diodes 129 a, 129 b. The pad protection circuit building block 160 can form the pad protection circuit 120 of FIG. 7, as will be described below.

The first diodes 124 a, 124 b can be formed from the p-well 164 b and the n-type active areas 163 b, 163 d. For example, the diode 124 a can have an anode formed from the p-well 164 b and a cathode formed from the n-type active area 163 b, and the diode 124 b can have an anode formed from the p-well 164 b and a cathode formed from the n-type active area 163 d.

The second diodes 127 a, 127 b can have anodes formed from the p-well 164 b and cathodes formed from the n-well 161 b. The second diodes 127 a, 127 b can be avalanche breakdown diodes. For example, the second diodes 127 a, 127 b can have a breakdown voltage associated with the breakdown of the n-well 161 b/n-buried layer 166 and the p-well 164 b. In one embodiment, the breakdown voltage of the diodes 127 a, 127 b can be configured to be higher than a breakdown voltage associated with punch-through of the p-n junctions defined between the p-well 164 b and the n-type active area 163 b, the p-well 164 b and the n-type active area 163 d, and the p-type active area 162 c and the n-well 161 b.

The third diodes 128 a, 128 b and the fourth diodes 129 a, 129 b can be formed from the illustrated layout as well. Diodes 128 a, 128 b can have anodes formed from the p-type active area 162 c and cathodes formed form the n-well 161 b, and diodes 129 a can have anodes formed from the p-well 164 a and cathodes formed from the n-well 161 a.

The NPN bipolar transistors 122 a, 122 b can be formed from n-type active areas 163 b, 163 d, p-well 164 b, and n-well 161 b. For example, the NPN bipolar transistor 122 a can have an emitter formed from the n-type active area 163 b, a base formed from the p-well 164 b, and a collector formed from the n-well 161 b. Likewise, the NPN bipolar transistor 122 b can have an emitter formed from the n-type active area 163 d, a base formed from the p-well 164 b, and a collector formed from the n-well 161 b.

The first resistors 123 a, 123 b can be formed from the resistance between the bases of NPN bipolar transistors 122 a, 122 b and the p-type active areas 162 b, 162 d. Likewise, the second resistors 125 a, 125 b can formed from the resistance between the collectors of NPN bipolar transistors 122 a, 122 b and the n-type active area 163 c.

Persons of ordinary skill in the art will appreciate that the cross-section shown in FIG. 8B can result in the formation of the circuit shown in FIG. 7, for reasons similar to those set forth earlier with reference to FIG. 2A. Thus, FIG. 8B is a cross section of one implementation of the pad protection circuit 120 of FIG. 7. Skilled artisans will appreciate that other layout implementations of the pad protection circuit 120 are possible.

The distances d₁-d₁₄ can be similar to those described above with reference to those of complementary FIGS. 3A-3B. Although n-type active areas 163 a-163 d and p-type active areas 162 a-162 d are shown as being separated by the shallow trench isolation regions 168, any suitable method of separation is possible. Thus, the methods of separating adjacent active areas illustrated in FIGS. 4A-4B can be applied to the pad protection circuit building block 160. Additionally, variations to the pad protection circuit building block 160, such as those shown in FIGS. 5A-5E, can be analogously applied to the pad protection circuit building block 160.

FIG. 8C is a cross section of the pad protection circuit building block 160 of FIG. 8A, taken along the line 8C-8C. The pad protection circuit building block 160 includes the substrate 167, p- wells 164 a, 164 b, n- wells 161 a, 161 b, n-type buried layer 166, p-type active area 162 a, n-type active areas 163 a-163 d, and shallow trench isolation regions 168. In contrast to the cross section of the pad protection circuit building block 160 of FIG. 8B, the cross section of the pad protection circuit building block 160 of FIG. 3C does not include p-type active areas 162 b-162 d.

With reference to FIGS. 8A-8C, the n-type active areas 163 b-163 d can have an increased area along the line 8C-8C relative to the line 8B-8B. For example, the n-type active areas 163 b, 163 c and 163 d can surround p-type active areas 162 b, 162 c and 162 d, respectively. This can inhibit the formation of a PNP cross-coupled bipolar structure from the p-type active area 162 c, the n-well 161 b, and the p-well 164 b, and encourages further the NPN transistor operation, which can increase the holding voltage and turn-on speed of the pad protection circuit building block 160, as described earlier. Moreover, this approach increases the area of the n-type active areas 163 b-163 d, which can stimulate the flow of electrons from the emitter to the collector of NPN bipolar transistors 122 a, 122 b, which can improve the turn-on speed of the pad protection circuit building block 160.

Persons of ordinary skill in the art will recognize that the pad protection circuit 160 can be modified to achieve complementary and electron-driven NPN pad protection circuit configurations corresponding to the hole-driven PNP pad protection circuits illustrated in FIGS. 5A-5E.

FIG. 9A is a graph 180 of transmission line pulsing (TLP) laboratory data for three examples of pad protection circuits. The illustrated graph 180 includes plots 181, 183, and 185 of TLP voltage versus TLP current for three examples of pad protection circuits developed in a 180 nm 40 V Bipolar/CMOS/DMOS (BCD) process. The graph 180 also includes plots 182, 184, 186 of TLP current versus leakage current for the pad protection circuit corresponding to the plots 183, 185, and 181, respectively.

The plots 181, 186 can correspond to the pad protection circuit of FIGS. 3A, 5E, and 6A optimized for about 20 V, but having active areas as shown in FIG. 4B. The plots 183, 182 can correspond to the pad protection circuit of FIGS. 2A, 3A and 5E optimized for about 30 V, but with active areas as shown in FIG. 4B. The plots 185, 184 can correspond to the pad protection circuit of FIGS. 3A-3C optimized for about 40 V, but having active areas as shown in FIG. 4B. The measurements were taken at about room temperature, and each TLP measurement point of the of the plots 181, 183, 185 can correspond to a voltage and a current measurement obtained by forcing a rectangular 100 ns current pulse having about a 200 ps rise time into the pad protection circuit and measuring the voltage of the pad protection circuit between about 40% and about 90% of the current pulse width. The plots 182, 184, 186 correspond to DC leakage at about 24 V, 36 V, and 48 V, respectively, after each TLP current pulse. As skilled artisans will appreciate, a relatively small variation in the leakage current value after each pulse can indicate the integrity of the IC. In contrast, drastic change in the leakage current can indicate IC damage.

As shown in FIG. 9A, the three examples of pad protection circuits can have relatively high holding voltages and turn-on speed. Furthermore, the leakage current of the pad protection circuits can be relatively low and can have a relatively small variation across TLP current. This can indicate the integrity and robustness of the IC using the pad protection circuits after passage of transient electrical events.

The pad protection circuit characteristic response shown in the graph 180 can be different for other configurations of the pad protection circuits. For example, to lower the trigger voltage of the pad protection circuit corresponding to the plot 185, a configuration similar to that shown in FIG. 6B can be used.

FIG. 9B is a graph 190 of TLP laboratory data for three examples of pad protection circuits. The illustrated graph 190 includes plots 191, 193, and 195 of TLP voltage versus TLP current for three examples of pad protection circuits developed in a 180 nm 60 V BCD process. The graph 190 also includes plots 192, 194, 196 of TLP current versus leakage current for the pad protection circuit corresponding to the plots 191, 193, and 195, respectively.

The plots 191, 192 can correspond to the pad protection circuit of FIGS. 3A, 5E, and 6A optimized for about 30 V, but having active areas as shown in FIG. 4B. The plots 193, 194 can correspond to the pad protection circuit of FIGS. 3A, 5D and 6A optimized for about 40 V, but with active areas as shown in FIG. 4B. The plots 195, 196 can correspond to the pad protection circuit of FIGS. 2A, 3A, and 5B optimized for about 40 V, but having active areas as shown in FIG. 4B. The measurements were taken at about room temperature, and each TLP measurement point of the of the plots 191, 193, 195 can correspond to a voltage and a current measurement obtained by forcing a rectangular 100 ns current pulse having about a 200 ps rise time into the pad protection circuit and measuring the voltage of the pad protection circuit between about 40% and about 90% of the current pulse width. The plots 192, 194, 196 correspond to DC leakage at about 36 V, 48 V, and 72 V, respectively, after each TLP current pulse.

As shown in FIG. 9B, the three examples of pad protection circuits can have relatively high holding voltages and turn-on speed. Furthermore, the leakage current of the pad protection circuits can be relatively low and can have a relatively small variation across TLP current. This can indicate the integrity and robustness of the IC using the pad protection circuits after passage of transient electrical events. The pad protection circuits were measured to sustain a relatively high bidirectional ratio of stress per unit area, ranging from about 0.21 mA-TLP-/μm² at about 60V to about 0.31 mA-TLP-/μm² at about 20 V.

FIG. 9C is a graph 200 of TLP laboratory data for one examples of a pad protection circuit. The illustrated graph 200 includes plot 201 of TLP voltage versus TLP current and a plot 202 of TLP current versus leakage current for the pad protection circuit corresponding to the plots 195, 196 of FIG. 9B. The graph 200 illustrates operation of the protection circuit in the negative transient voltage direction.

Overview of Punch-Through Induced Pad Protection Circuits

FIG. 10A is a schematic top plan view of n-well, p-well, shallow n-well and shallow p-well layers of a layout for an annular pad protection circuit building block 210 in accordance with one embodiment. FIG. 10B is a schematic top plan view of n-type and p-type active areas of the layout for the pad protection circuit building block 210 of FIG. 10A. The illustrated pad protection circuit building block 210 provides transient electrical event protection to a pad 203.

The pad protection circuit building block 210 can form the circuit of FIG. 2A, and can have a “Z”-type current versus voltage characteristic response. The pad protection circuit building block 210 includes a substrate 247, n-wells 251 a-251 c, p-wells 254 a-254 d, shallow p- wells 201 a, 201 b, shallow n- wells 202 a, 202 b, n-type active areas 243 a-243 e and p-type active areas 242 a-242 e. As will be described in detail below, the illustrated pad protection circuit building block 210 can have a breakdown voltage determined based on a punch-through assisted breakdown mechanism. For example, the inclusion of the dummy or shallow n- wells 201 a, 201 b and dummy or shallow p- wells 202 a, 202 b can be used to control a punch-through induced breakdown voltage associated with a junction formed between the n-well 251 b and the p- wells 254 b, 254 c of the pad protection circuit building block 210.

The pad protection circuit building block 210 surrounds the pad 203. For example, the illustrated pad protection circuit building block 210 surrounds the pad 203 in a generally “octagonal” shape. Other shapes, including other polygonal shapes, circular shapes, and the like, including shapes configured to maximize the device perimeter, can be used. In addition, while the terms “octagonal” and “polygonal” are used herein, the shapes need not be strictly construed. For example, in processing, lines may not be straight and corners may not be sharp. Preferably, an octagonal or polygonal shape will have generally straight sides, but does not need to have perfectly straight sides. In addition, the corners of polygonal shapes may be rounded. Providing a pad protection circuit building block around multiple sides of a pad can aid in providing relatively large forward and reverse conduction paths, thereby enhancing the performance of the pad protection circuit building block per unit of layout area, such as in applications required to sustain a large amount of stress current at specific pins, for instance, larger than about 8000 V human body model (HBM). In one embodiment, a side of the pad protection circuit building block 210 has a length H₃ ranging between about 50 μm to about 150 μm, for instance about 105 μm, and the pad protection circuit building block 210 has a total height H₄ ranging between about 100 μm to about 300 μm, for instance about 215 μm.

Although the pad protection circuit building block 210 is illustrated as having a layout that surrounds the pad 203, the pad protection circuit building block 210 can have any other suitable layout. For example, the pad protection circuit building block 210 can have a layout similar to that of the pad protection circuit building block 60 illustrated in FIG. 3A. Additionally, as illustrated in FIG. 10A, the sides of the pad protection circuit building block 210 need not be of the same length.

FIG. 10C is an enlarged partial top plan view of a portion 10C of the pad protection circuit building block 210 of FIGS. 10A-10B. The enlarged partial layout schematic top plan view includes additional features that are not illustrated in FIGS. 10A-10B, such as contacts 269, an n-type buried layer 256, and deep p- wells 292 a, 292 b. FIG. 10D is a cross section of the pad protection circuit building block of FIG. 10C taken along the line 10D-10D. FIG. 10E is a cross section of the pad protection circuit building block of FIG. 10C taken along the line 10E-10E. The contacts 269 have been omitted from the cross sections of FIGS. 10D-10E for clarity. Additionally, the cross sections of FIGS. 10D-10E have been illustrated to include one possible implementation of isolations regions 258, which can be used to reduce static current leakage between active areas connected to different electrical nodes and/or to enhance control of resistance, but other variations are described in connection with FIGS. 4A and 4B.

With reference to FIGS. 10A-10E, a PNP bipolar transistor can be formed from the p-type active area 242 c, n-well 251 b, and p- wells 254 b, 254 c. Additionally, a breakdown diode can be formed from the p- wells 254 b, 254 c and the n-well 251 b. The PNP bipolar transistor can correspond to the PNP bipolar transistor 22 of FIG. 2A, and can be configured to have a relatively fast turn-on time in response to a transient electrical event. The breakdown diode can correspond to the second diode 27 of FIG. 2A, and can operate in combination with the bipolar transistor 22 to conduct a relatively large breakdown current, as was described earlier.

In order to maintain a relatively high holding voltage of the pad protection circuit building block 210, for example, about ten percent higher than the maximum operating voltage of the pad 203, the formation of a NPN bipolar transistor between the n-type active areas 243 b, 243 d, the p- wells 254 b, 254 c, and the n-well 251 b should be avoided. Formation of an NPN bipolar transistor can create a bipolar latch structure having cross-coupled PNP and NPN bipolar transistors, which can result in a relatively low holding voltage for the pad protection circuit building block 210.

To inhibit the formation of an NPN bipolar structure and to maintain a high-holding voltage for the pad protection circuit building block 210, the p-type active area 242 c can surround islands of n-type active area, such as the n-type active area 243 c. By surrounding the islands of n-type active area in this manner, recombination of electrons injected into the n-well 251 b from the islands of n-type active area can be increased. Additionally, the n-type active areas 243 b, 243 d can be surrounded by the p-type active areas 242 b, 242 d, respectively, which can further facilitate the recombination of electrons injected into the p- wells 254 b, 254 c.

By reducing the flow of electrons in this manner, the formation of an NPN device between the n-type active areas 243 b, 243 d, the p- wells 254 b, 254 c, and the n-well 251 b can be suppressed even under relatively high injection conditions, and the holding voltage of the pad protection circuit building block 210 can be relatively high. Furthermore, this approach can increase the area of the p-type active areas 242 b-242 d, which can stimulate the flow of holes from the emitter to the collector PNP bipolar transistor and can improve the turn-on speed of the pad protection circuit building block 210.

In addition to the features discussed in connection with the pad protection circuit building blocks illustrated in FIGS. 2B-8C, the pad protection circuit building block 210 of FIGS. 10A-10E includes the dummy or shallow n- wells 202 a, 202 b and the dummy or shallow p- wells 201 a, 201 b. The shallow n- wells 202 a, 202 b have a relatively higher n-type doping concentration than the n-well 251 b, and the shallow p- wells 201 a, 201 b have a relatively higher p-type doping concentration than the p- wells 254 b, 254 c, respectively. The shallow p- wells 201 a, 201 b and the shallow n- wells 202 a, 202 b can be used to modify the doping, and therefore the breakdown voltage, of the diode formed from the p- wells 254 b, 254 c and n-well 251 b, which can correspond to the second diode 27 or breakdown diode of FIG. 2A. For example, including the shallow n-well 202 a and/or shallow n-well 202 b in the n-well 251 b can be used to tune the doping of the cathode of the breakdown diode, and including the shallow p-well 201 a in the p-well 254 b and/or the shallow p-well 202 b in the p-well 254 c can be used to modify the doping of the anode of the breakdown diode. Since increasing the doping concentration of the anode and/or cathode of a diode can reduce the breakdown voltage of the diode, inclusion of the shallow p- wells 201 a, 201 b and/or shallow n- wells 202 a, 202 b can aid in tuning the breakdown voltage of the pad protection circuit building block 210.

The illustrated pad protection circuit building block includes deep p- wells 292 a, 292 b beneath the p- wells 254 b, 254 c, respectively. The deep p- wells 292 a, 292 b can be used to reduce the trigger voltage of the pad protection circuit building block by increasing a density of carriers in the anode of the diode formed between the p- wells 254 b, 254 c and the n-well 251 b. The deep p- wells 292 a, 292 b can be spaced from n-wells 251 a-251 c by any suitable distance, including, for example, distances similar to those described above with respect to the n- wells 61 a, 61 b and deep p-wells 92 of FIG. 5C. Although the pad protection circuit building block is illustrated as including the deep p- wells 292 a, 292 b, in an alternative embodiment, the deep p- wells 292 a, 292 b can be omitted.

The n-type active areas 243 a, 243 e and the n- wells 251 a, 251 c can form a guard ring around the pad protection circuit building block 210. The guard ring can be used to eliminate the formation of unintended parasitic paths between the pad protection circuit building block 210 and surrounding semiconductor components when integrated on-chip. The p-type active areas 242 a, 242 e and the p- wells 254 a, 254 d can operate as an isolation ring around the guard ring, and can further aid in collecting mobile charges from the substrate and eliminating the formation of unintended parasitic paths and protecting the pad protection circuit building block 210 from latch-up. Although one configuration of the guard ring and isolation ring is illustrated in FIGS. 10A-10E, any suitable configuration is possible. For example, additional guard rings and/or isolation rings can be provided for additional protection.

As illustrated in FIGS. 10D-10E, the pad protection circuit building block 210 can include one or more isolation regions 258. The isolation regions 258 can reduce static current leakage between active areas connected to different electrical nodes.

Formation of the isolation regions 258 can involve etching trenches in the substrate 257, filling the trenches with a dielectric, such as silicon dioxide, and removing the excess dielectric using any suitable method, such as chemical-mechanical planarization. Although the isolation regions 258 are illustrated as shallow trench isolation regions, the isolations regions 258 can be any suitable isolation region, including, for example, shallow trench or local oxidation of silicon (LOCOS) regions. Persons having ordinary skill in the art will appreciate that shallow trench isolation can be replaced with other methods of reducing leakage, including, but not limited to, those described above with reference to FIGS. 4A and 4B.

FIG. 11A is a schematic perspective view of the pad protection circuit building block 210 of FIG. 10C. FIG. 11B is an enlarged partial schematic perspective view of the pad protection circuit building block 210 of FIG. 11A. FIG. 11C is a partial top view of the pad protection circuit building block 210 of FIG. 11B taken in the plane defined by the lines 11C-11C. The pad protection circuit building block 210 includes the substrate 247, the n-wells 251 a-251 c, the p-wells 254 a-254 d, the n-type buried layer 256, the shallow p- wells 201 a, 201 b, the shallow n- wells 202 a, 202 b, the n-type active areas 243 a-243 e, the p-type active areas 242 a-242 e, and the isolation regions 258, as described above.

The shallow n- wells 202 a, 202 b can be used to adjust the doping concentration of the n-well 251 b. Since a junction formed between the n-well 251 b and p- wells 254 b, 254 c can operate as a blocking junction for the pad protection circuit building block 210, including the shallow n- wells 202 a, 202 b in the n-well 251 b can reduce the breakdown voltage of the pad protection circuit building block. For example, inclusion of the shallow n- wells 202 a, 202 b in the n-well 251 b can increase the doping concentration close to the blocking junction and provide an alternative punch-through induced trigger control. Thus, inclusion of the shallow n- wells 202 a, 202 b in the n-well 251 b permits relatively fine tuning of the breakdown voltage and/or permits the protection circuit to trigger under relatively lower voltage operating conditions.

Similarly, the shallow p- wells 201 a, 201 b can be used to adjust the doping concentration of the p- wells 254 b, 254 c, respectively. Since a junction formed between the n-well 251 b and p- wells 254 b, 254 c can operate as a blocking junction for the pad protection device, the inclusion of the shallow p- wells 201 a, 201 b can reduce and/or fine-tune the breakdown voltage of the pad protection circuit building block 210.

During operation, the shallow n- wells 202 a, 202 b can provide a greater amount of n-type charge carriers or electrons relative to a design omitting the shallow n- wells 202 a, 202 b. Similarly, the shallow p- wells 201 a, 201 b can be used to provide a greater amount of p-type charge carriers or holes relative to a design lacking the shallow p- wells 201 a, 201 b. Accordingly, a configuration including the shallow n- wells 202 a, 202 b and/or the shallow p- wells 201 a, 201 b can facilitate increased current flow between the n-well 251 b and p- wells 254 b, 254 c, thereby achieving an increased breakdown current. Furthermore, the shallow n- wells 202 a, 202 b and/or shallow p-wells can be configured to tune the breakdown voltage of the pad protection circuit building block, thereby enhancing the flexibility of the pad protection circuit building block and permitting the use of pad protection circuit building block in a variety of applications, including, for example, in applications in which there is a relatively small difference between the trigger voltage V_TRIGGER and failure voltage V_FAILURE (see FIG. 1B).

With reference to FIGS. 11B-11C, the shallow n-wells can include holes or other implant mask blocking patterns to control the net doping concentration of the shallow n-wells, thereby permitting fine-tuned control of the breakdown voltage of the device, even in implementations in which a manufacturing process is limited to certain shallow well doping concentrations. For example, after forming the illustrated shallow n-wells and p-wells, the pad protection circuit building block 210 can undergo one or more subsequent heating steps that can diffuse dopants. For instance, during a heating step, a portion of the carriers in the shallow n-well 202 b can diffuse into implant mask blocking patterns or holes 206, thereby reducing the doping concentration of the shallow n-well 202 b. Accordingly, the holes 206 can have an area and/or number selected to tune the doping of the shallow n-wells 202 b.

In one embodiment the holes 206 have a width d₁₉ ranging between about 100 nm to about 1000 nm, and a height d₂₀ ranging between about 100 nm to about 1000 nm. The holes 206 can be spaced apart by a distance d₂₁, which can be, for example, in the range of about 0.5 μm to about 2 μm. In one implementation, a first edge of the holes 206 is spaced from an edge of the shallow n-well 202 b closest to the p-well 254 c by a distance d₂₂ ranging between about 0.5 μm to about 2 μm, and a second edge of the holes 206 opposite the first is spaced from an opposite edge of the shallow n-well 202 b by a distance d₂₃ ranging between about 0.5 μm to about 2 μm.

The shallow n-well 202 b can be spaced from the p-well 254 c by any suitable distance. In one embodiment, the shallow n-well 202 b is spaced from the p-well 254 c by a distanced d₂₄ ranging between about 0 μm to about 2 μm.

The shallow p-wells can also include holes for controlling the net doping of the shallow p-wells. For example, the shallow p-well 201 b can include holes 205. In one embodiment the holes 205 have a width d₂₅ ranging between about 100 nm to about 1000 nm, and a height d₂₆ ranging between about 100 nm to about 1000 nm. The holes 205 can be spaced apart by a distance d₂₇, which can be, for example, in the range of about 0.5 μm to about 2 μm. In one implementation, a first edge of the holes 205 is spaced from an edge of the shallow p-well 201 b closest to the n-well 251 b by a distance d₂₈ ranging between about 0.5 μm to about 2 μm, and a second edge of the holes 205 opposite the first is spaced from an opposite edge of the shallow p-well 201 b by a distance d₂₉ ranging between about 0.5 μm to about 2 μm.

The shallow p-well 201 b can be spaced from the n-well 251 b by any suitable distance. In one embodiment, the shallow p-well 201 b is spaced from the n-well 251 b by a distanced d₃₀ ranging between about 0 μm to about 2 μm.

FIG. 12 is a schematic perspective view of a pad protection circuit building block 310 according to another embodiment. The pad protection circuit building block 310 includes the substrate 247, the n-wells 251 a-251 e, the p-wells 254 a-254 d, the n-type buried layer 256, the shallow p- wells 201 a, 201 b, and the shallow n- wells 202 a, 202 b, as was described above. However, in contrast to the pad protection circuit building block 210 of FIG. 11, the pad protection circuit building block 310 of FIG. 12 includes a different arrangement of n-type and p-type active areas. For example, the pad protection circuit building block 310 includes the n-type active areas 303 a-303 f and the p-type active areas 302 a-302 e, which have been arranged in a different configuration than in the pad protection circuit building block 210 illustrated in FIG. 11.

The different p-type an n-type active areas array in the n-well 251 b can still suppress the formation of a parasitic NPN bipolar transistor, which can reduce the holding voltage of the pad protection circuit building block. For example, to inhibit the formation of an NPN bipolar transistor between the n-type active areas 303 b, 303 e, the p- wells 254 b, 254 c, and the n-well 251 b, the p-type active area 302 b can surround the n-type active area 303 b, and the p-type active area 302 d can surround the n-type active area 303 e. Additionally, the n-type active areas 303 c, 303 d can be surrounded by the p-type active area 302 c, which can further facilitate the recombination of electrons injected into the n-well 251 b. However, the NPN action can be made stronger relative to the configuration illustrated in FIG. 11 by modifying the location of the n-type active areas, thereby tuning the NPN action relatively to the PNP action. Modifying the location of the n-type active areas in this manner can aid in providing a desired response characteristic for certain applications, including those in certain high-voltage automotive systems.

Additional details of the pad protection circuit building block 310 can be similar to those describe above. For example, the pad protection circuit building block 310 can include the dummy or shallow n- wells 202 a, 202 b and/or the dummy or shallow p- wells 201 a, 201 b to aid in controlling a punch-through breakdown voltage of the pad protection circuit building block 310. Additionally, the deep p- wells 292 a, 292 b can be included or omitted to aid in tuning a breakdown voltage of the pad protection circuit building block 310.

FIG. 13 is a schematic perspective view of a pad protection circuit building block 330 according to yet another embodiment. The pad protection circuit building block 330 includes the substrate 247, the n-wells 251 a-251 c, the p-wells 254 a-254 d, the n-type buried layer 256, the shallow p- wells 201 a, 201 b, and the shallow n- wells 202 a, 202 b, as was described above with respect to FIG. 12. However, in contrast to the pad protection circuit building block 310 of FIG. 12 that can correspond to the enhanced PNP circuit configuration of FIG. 2A, the pad protection circuit building block 330 illustrates a complimentary enhanced NPN configuration that can correspond to the enhanced NPN circuit configuration of FIG. 7.

The pad protection circuit building block 330 includes the n-type active areas 313 a-313 e and the p-type active areas 312 a-312 f, which have been arranged to prevent the formation of a PNP bipolar transistor from the p-type active area 312 c, 312 d, the n-well 251 b, and the p- wells 254 b, 254 c. Formation of a PNP bipolar transistor can create a bipolar latch structure having a relatively strong cross-coupled PNP and NPN bipolar transistors and a relatively low holding voltage that may not be suitable for protecting certain high voltage pins, as was described above with respect to FIGS. 7-8C. To inhibit the formation of the PNP bipolar and to maintain a high-holding voltage for the pad protection circuit building block 330, certain n-type active areas have been configured to surround certain p-type active areas. For example, the n-type active area 313 b has been configured to surround the p-type active area 312 b, the n-type active area 313 d has been configured to surround the p-type active area 312 e, and the n-type active area 313 c has been configured to surround the p-type active areas 312 c, 312 d.

The foregoing description and claims may refer to elements or features as being “connected” or “coupled” together. As used herein, unless expressly stated otherwise, “connected” means that one element/feature is directly or indirectly connected to another element/feature, and not necessarily mechanically. Likewise, unless expressly stated otherwise, “coupled” means that one element/feature is directly or indirectly coupled to another element/feature, and not necessarily mechanically. Thus, although the various schematics shown in the Figures depict example arrangements of elements and components, additional intervening elements, devices, features, or components may be present in an actual embodiment (assuming that the functionality of the depicted circuits is not adversely affected).

Applications

Devices employing the above described schemes can be implemented into various electronic devices. Examples of the electronic devices can include, but are not limited to, consumer electronic products, parts of the consumer electronic products, electronic test equipment, etc. Examples of the electronic devices can also include memory chips, memory modules, circuits of optical networks or other communication networks, and disk driver circuits. The consumer electronic products can include, but are not limited to, a mobile phone, a telephone, a television, a computer monitor, a computer, a hand-held computer, a personal digital assistant (PDA), a microwave, a refrigerator, an automobile, a stereo system, a cassette recorder or player, a DVD player, a CD player, a VCR, an MP3 player, a radio, a camcorder, a camera, a digital camera, a portable memory chip, a washer, a dryer, a washer/dryer, a copier, a facsimile machine, a scanner, a multi functional peripheral device, a wrist watch, a clock, etc. Further, the electronic device can include unfinished products, including those for industrial, medical and automotive applications.

Although this invention has been described in terms of certain embodiments, other embodiments that are apparent to those of ordinary skill in the art, including embodiments that do not provide all of the features and advantages set forth herein, are also within the scope of this invention. Moreover, the various embodiments described above can be combined to provide further embodiments. In addition, certain features shown in the context of one embodiment can be incorporated into other embodiments as well. Accordingly, the scope of the present invention is defined only by reference to the appended claims.

Claims (30)

What is claimed is:

1. An apparatus comprising:

a substrate having a first well disposed in the substrate, wherein the first well has a doping of a first type, wherein the substrate has a second well adjacent the first well, wherein the second well has a doping of a second type opposite to that of the first type;

a first active area disposed in the first well, wherein the first active area has a doping of the first type;

a second active area disposed in the first well, wherein the second active area has a doping of the second type; and

wherein the second active area, the first well, and the second well are configured to operate as an emitter, a base, and a collector of a bipolar transistor, respectively, and wherein the second active area surrounds at least a portion of the first active area so as to aid in recombining carriers injected into the first well from the second well before the carriers reach the first active area;

wherein the first well and the second well are configured to operate as a breakdown diode, and wherein a punch-through induced breakdown voltage between the second well and the first well is lower than or equal to about a direct breakdown voltage between the second well and the first well;

wherein the apparatus is configured to provide protection from a transient electrical event.

2. The apparatus of claim 1, wherein at least one of the first well or the second well includes a shallow well implant, the shallow well implant configured to control a punch-through induced breakdown voltage of the breakdown diode.

3. The apparatus of claim 1, further comprising a bonding pad adjacent the substrate, wherein the first active area is electrically connected to the bonding pad, and wherein the first well, the second well, the first active area, and the second active area surround each side of the bonding pad when the bonding pad is viewed from above the substrate.

4. The apparatus of claim 3, wherein the first well, the second well, the first active area, and the second active area surround each side of the bonding pad in an octagonal shape.

5. The apparatus of claim 2, wherein the doping of the first type is n-type and the doping of the second type is p-type, and wherein the carriers are electrons.

6. The apparatus of claim 2, wherein the doping of the first type is p-type and the doping of the second type is n-type, and wherein the carriers are holes.

7. The apparatus of claim 5, further including a shallow n-well implant disposed inside the first well, the shallow n-well implant positioned between the second active area and the second well and configured to control the punch-through induced breakdown voltage of the breakdown diode.

8. The apparatus of claim 7, wherein the shallow n-well implant has a width ranging between about 1 μm to about 5 μm.

9. The apparatus of claim 7, wherein the shallow n-well implant is spaced from the second well by a distance ranging between about 0 μm to about 2 μm.

10. The apparatus of claim 7, wherein an area of the shallow n-well implant includes a plurality of implant mask blocking patterns defined within the shallow n-well implant area and configured to control the net doping concentration of the shallow n-well implant.

11. The apparatus of claim 5, further including a shallow p-well implant disposed inside the second well, the shallow p-well implant configured to control a punch-through induced breakdown voltage of the breakdown diode.

12. The apparatus of claim 5, wherein the second active area surrounds the first active area on four sides.

13. The apparatus of claim 5, further comprising a third active area formed in the second well and a fourth active area formed in the second well, wherein the third active area has a doping of the first type and wherein the fourth active area has a doping of the second type, and wherein the fourth active area surrounds at least a portion of the third active area so as to aid in recombining electrons injected into the second well from the third active area before the electrons reach the first well.

14. The apparatus of claim 13, further including a dielectric isolation region between the second and third active areas, wherein the shallow well implant is positioned beneath the dielectric isolation region.

15. The apparatus of claim 5, further comprising an n-type buried layer disposed beneath the first and second wells.

16. The apparatus of claim 15, further comprising a deep p-well disposed between the n-type buried layer and the second well.

17. The apparatus of claim 5, further comprising a third well surrounding the first and second wells, wherein the third well has an n-type doping, and wherein the third well is configured to operate as a guard ring for the first and second wells.

18. The apparatus of claim 17, further comprising a fourth well surrounding the first, second and third wells, wherein the fourth well has a p-type doping, and wherein the fourth well is configured to operate as an isolation ring for the first, second and third wells.

19. A method for providing protection from transient electrical events, the method comprising:

providing a substrate having a first well of a doping of a first type, wherein the substrate further has a second well adjacent the first well, wherein the second well has a doping of the second type;

providing a first active area disposed in the first well, wherein the first active area has a doping of a first type opposite to that of the first type;

providing a second active area disposed in the first well, wherein the second active area has a doping of the second type;

using the second active area, a first well, and a second well as an emitter, a base, and a collector of a bipolar transistor, respectively, and wherein the second active area surrounds at least a portion of the first active area so as to aid in recombining carriers injected into the first well from the second well before the carriers reach the first active area;

operating the first well and the second well as a breakdown diode, and wherein a punch-through induced breakdown voltage between the second well and the first well is lower than or equal to about a direct breakdown voltage between the second well and the first well; and

using the bipolar transistor and the breakdown diode to provide protection from a transient electrical event.

20. The method of claim 19, further comprising forming a shallow well implant in at least one of the first well or the second well, the shallow well implant configured to control the punch-through induced breakdown voltage of the breakdown diode.

21. The method of claim 20, wherein the doping of the first type is p-type and the doping of the second type is n-type, and wherein the carriers are holes.

22. The method of claim 20, further comprising forming a plurality of implant mask blocking patterns within an area of the shallow well implant so as to control a net doping concentration of the shallow well implant.

23. The method of claim 20, wherein the doping of the first type is n-type and the doping of the second type is p-type, and wherein the carriers are electrons.

24. The method of claim 23, wherein forming a shallow well implant comprises forming a shallow p-well implant in the second well, the shallow p-well implant configured to control the punch-through induced breakdown voltage of the breakdown diode.

25. The method of claim 23, wherein forming a shallow well implant comprises forming a shallow n-well implant in the first well, the shallow n-well implant configured to control the punch-through induced breakdown voltage of the breakdown diode.

26. The method of claim 23, further comprising forming a shallow trench isolation region above the shallow well implant.

27. The method of claim 23, further comprising forming an n-type buried layer in the substrate beneath the first and second wells.

28. The method of claim 23, further comprising forming a third active area in the second well and a fourth active area in the second well, wherein the third active area has a doping of the first type and the fourth active area has a doping of the second type, and wherein forming the fourth active area comprises surrounding at least a portion of the third active area using the fourth active area.

29. The method of claim 19, further comprising forming a bonding pad adjacent the substrate and electrically connecting at least one active area to the bonding pad.

30. The method of claim 29, surrounding each side of the bonding pad with the first well, the second well, the first active area, and the second active area.

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