US7575397B2 - Floating platform with non-uniformly distributed load and method of construction thereof - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
- B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
Abstract
Description
The invention relates to floating structures, in particular, to offshore structures with non-uniform distribution of load, such as floating islands that may support oil and gas recovery equipment, airports, industrial installations, buildings, dwelling houses, stores, and other facilities required for industrial activity and urban life.
Various floating offshore structures are well known since long ago and find use in development of deep-water oil and gas fields, such as are found in the Gulf of Mexico and the North Sea. However, in addition to offshore recovery of natural resources, recently new trends appeared in the field of development of floating structures. These new trends are associated with the risk of increase in the level of the world ocean in connection with melting of Arctic an Antarctic ice packs because of global warming.
Although the floating offshore structure of the invention relates to a floating platform with industrial and dwelling facilities and covers a surface area much greater that that of a floating platform used for supporting oil and gas drilling equipment, structurally the floating platforms of the invention is very similar to the floating structures that support drilling equipment. Therefore, for understanding the principle of the present invention, it would be advantageous to review the structure of offshore platforms used in the petroleum and gas-recovery industries.
The development of deep water offshore oil and gas fields present substantial challenges to the petroleum industry. Early production schedule requirements necessitate maximal inshore integration and commissioning, together with a year-round deployment capability. Moreover, the ability to use so-called “dry trees” and steel catenary risers (“SCRs”) requires that the motions of the deployed structures in response to wind and waves be relatively small, even in seasons with rough seas.
Such offshore oil and gas operations involve the provision of a vessel or working platform in which the drilling, production and storage equipment, together with the living quarters of the personnel manning the platform, if any, are integrated. In general, offshore platforms fall into one of two groups, i.e., “fixed” and “floating” platforms. Fixed platforms comprise a “topside,” or equipment deck, that is supported above the water by legs that extend down to and are seated, directly or indirectly, on the sea floor. While relatively stable, such fixed platforms are typically limited to shallow waters, i.e., depths of about 500 feet (150 m) or less.
Floating platforms are typically employed in water depths of 500 ft. (154 m) and greater, and are held in position over the well site by mooring lines or chains anchored to the sea floor, or by motorized thrusters located on the sides of the platform, or by both. Although floating platforms are more complex to operate because of their greater movement in response to wind and wave conditions, they are capable of operating at substantially greater depths than fixed platforms, and are also more mobile, and hence, easier to move to other offshore well sites. There are several known types of floating platforms, including so-called “drill ships,” “tension-leg” platforms (“TLPs”), “spar” platforms (“SPARs”), and “semi-submersible” platforms.
Spar platforms comprise a single, long, slender, buoyant hull that gives the platform the appearance of a column or spar when floating in an upright operating position, in which an upper portion of the platform extends above the waterline and a lower portion is submerged below it. Because of their relatively slender, elongated shape, they provide structural simplicity and compactness, and present a smaller area of resistance to wind and wave forces than do other types of floating platforms. However, the offshore installation of their equipment deck requires the use of a heavy-duty crane barge. Additionally, they have a relatively low hull efficiency, and their off-shore hook-up and connection procedures are relatively time-consuming and expensive. Examples of spar-type floating platforms useful for oil and gas exploration, drilling, production, storage, and gas flaring operations may be found in, e.g., U.S. Pat. No. 6,213,045.
Conventional semi-submersible offshore platforms are used primarily in offshore locations where the water depth exceeds about 300 ft. (91 m). This type of platform comprises a hull structure that has sufficient buoyancy to support the equipment deck above the surface of the water. The hull typically comprises one or more submersible “pontoons” that support a plurality of vertically upstanding columns, which in turn support the deck above the surface of the water. The size of the pontoons and the number of columns are governed by the size and weight of the deck and equipment being supported.
A typical shallow-draft semi-submersible platform has a relatively small draft, typically, about 100 ft. (30.5 m), and incorporates a conventional catenary chain-link spread-mooring arrangement for station-keeping over the well sites. The motions of these types of semi-submersible platforms are relatively large, and accordingly, they require the use of “catenary” risers (either flexible or semi-rigid), extending from the seafloor to the work platform because they are not capable of supporting the other types of risers, e.g., top-tensioned vertical risers (“TTRs”) that are typically employed in deep water operations. Also, heavy wellhead equipment must typically be installed on the sea floor, rather than on the work platform, for the same reason. Typical semi-submersible offshore platforms are described in the following references: GB 2,310,634; U.S. Pat. No. 4,498,412, etc.
An “extendable draft” platform, or “EDP,” comprises a buoyant equipment deck having a plurality of openings (“leg wells”) through the deck. Depending on the application, the deck may be rectangular or triangular, with a leg well at each corner or apex, although other configurations may also be used. A buoyancy column that can be ballasted (e.g., with seawater) is installed in each of the leg wells. The columns are initially deployed in a raised position, and then lowered to a submerged position after the EDP has been moved to a deep water site. Each column is divided by internal bulkheads into a plurality of compartments, and includes means for controllably forcing seawater ballast into and out of selected ones of the compartments to adjust the vertical position of the columns in the water, and hence, the draft of the platform. A “heave plate” or pontoon assembly is attached to the bottom of the columns to help stabilize the EDP against the heave action of wind, waves and swells.
One of the advantages of EDPs is that they are “self-installing,” i.e., the hull and topside can be integrated at ground level at the fabrication yard, and no barge crane is required for off-shore deployment. However, they are still subject to increased current motions when compared to, e.g., SPAR platforms, because they typically incorporate from three to nine upright support columns, which extend up through the surface of the water and thereby increase the effective area of resistance of the platform to wind, wave and current forces acting at that level, as compared to a SPAR platform, which exposes only a single, long, slender, buoyant hull to such forces. Additionally, the use of multiple columns entails higher fabrication costs, and the leg wells are relatively wasteful of useful equipment deck area.
It would therefore be desirable if the structural simplicity, compactness and small exposure to wind, wave and current load of a SPAR platform could be combined with the inshore hull and topside integration and self-installing features of a deep draft EDP.
Since the platforms used for supporting oil extraction equipment have a relatively small surface area which is required only for supporting the drilling, production and storage equipment, together with the living quarters of the personnel manning the platform, all these facilities are usually integrated so that normally the platform support a non-distributed load arranged essentially in the center of gravity of the combined platform-and-structure load (see U.S. Pat. No. 6,945,737).
Known also floating platforms with two, parallelly oriented submerged floats that carry columns functioning as additional water displacing floats carrying the platform above the sea level. Sometimes the platforms can be vertically displaced on these columns. These platforms with submerged floating body are easily maneuverable and can readily be transported to their destination point, but the two parallelly disposed displacement elements or bodies react to a significant extent to underwater currents and are difficult to maintain in position. This is particularly so if these platforms are used for offshore drilling. The basic reason for this lack in positional stability must be seen in that the submerged bodies exhibit different characteristics as to stability in longitudinal and transverse directions. Another problem may be associated with a variable load distribution. Such a problem is mentioned in a floating platform of U.S. Pat. No. 3,949,693 issued in 1976 to P. Bauer, et al. A floating platform has a polygonal, submerged floating body constructed from concentric pipe sections whereby the space between each two concentric pipes is compartmentized and serves as storage facility as well as ballast tanks. Columns also constructed as upright concentric pipes extend from the submerged float and carry platform defining and establishing frame which carries e.g. a drilling derrick. The interior spaces of all inner pipes serve as transport path, a closed one being provided in the main float and elevator(s) as well as pump-up paths for liquid loads are provided in the columns. About 90%, of the pay load, such as provisions and fuel are to be stored in the inner body. As a consequence, the center of gravity of the structure as a whole is quite low which is very beneficial for the stability of the platform. The regular and symmetrical distribution of loads generally inside of the submerged body enhances stability. On the other hand, the dual transport path inside of the inner pipe that forms a part of the main submerged body permits relocating of loads as well as moving of loads to and from the columns for changing the load distribution as for example, fuel is being used up.
U.S. Pat. No. 5,588,387 issued in 1996 to W. Tellington discloses a floating platform, which is used for a floating airport that includes a plurality of floating modules flexibly coupled to one another. Each module includes at least one buoyant hull removably attached to its underside and capable of vertical and rotational movement to absorb the action of ocean waves. In the preferred embodiment, buoyancy is provided by pairs of pontoons pivotally attached to a walking beam hingedly coupled to the underside of the platform. In addition, each pontoon is equipped with splash trays and scuppers to minimize the impact of waves striking the underside of the module. Each module is separately maneuverable for independent attachment to the floating structure while afloat off-shore. Male/female couplers and tie lines are used that enable a quick and safe connection of each additional module to the floating structure. A system of propulsion jets is provided on all sides of the assembled floating platform to permit the motion of the structure in any desired direction relative to the water. The anchoring of the structure is achieved by continuously monitoring the horizontal position of its center of gravity and by utilizing the propulsion system to avoid any significant movement with respect to a predetermined location.
The floating airport may encounter a problem, associated with change in distribution of load caused by rearrangement of planes or transport. In addition, the effect of the wind is further enhanced by controlling the rotation of the structure so that the axis of rotation is kept in front of its vertical axis (which, by definition, passes through the center of gravity), thus creating a torque with an arm equal to the distance h between the axis of rotation and the center of gravity with a component in the direction required to effect the longitudinal realignment of the airport. It is estimated that a distance h of 250 meters would be optimal for a 5-km long deck structure; that is, the optimal lever arm for the purposes of this invention is estimated to be about 5% of the length of the structure. A range of 0 to 25% may be used under different conditions. For example, the distance h may be changed luring operation as a result of a change in the load distribution on the structure, such as when an unusual number of heavy airplanes is stowed away in a particular area like a maintenance hanger or the like. Thus, the control stability of the floating airport can be further improved by dynamically adapting the distance h to an optimal value for given weight-distribution and weather conditions, as one skilled in the art would be able to determine.
The position-control and anchoring system for the floating airport of the invention is not based on structural ties with stationary monuments, such as massive foundations onshore or offshore or on the bottom of the water body; rather, it is based on the continuous dynamic control of the position of the floating structure while it is free to move on the surface of the water. This freedom of motion makes it possible to always orient the structure longitudinally into the wind, so that the runways are always disposed optimally for landing and take-off irrespective of the wind direction. The stern propulsion system provides the thrust necessary to keep the airfield stationary in the longitudinal direction against the wind, the magnitude of that thrust obviously varying from time to time depending on wind conditions. The position-control system comprises means for sensing the coordinates of the chosen axis of rotation that passes through an imaginary rotation hub with respect to stationary reference points (at least three are required for triangulation purposes) at the bottom of the water body onshore, or on satellites. Such a system could be based on sonar, laser or equivalent technology, as is well known in the art of navigation, and would simply involve telemetry apparatus for generating and/or receiving signals representative of distances from the stationary reference monuments and data processing apparatus for converting the distance information so acquired into a control signal for activating the proper jets to bring the hub to its intended position. Angular deviations from the desired longitudinal attitude (which, in the case of an airport, is always determined by the direction of the prevailing wind) would similarly be measured and appropriate action taken. By continuously monitoring the position of the hub in relation to its intended stationary location and by making adjustments as soon as deviations are measured (both linear and angular), the location and orientation of the airfield can be controlled dynamically and kept substantially fixed, such as if it were rigidly anchored. This feature makes it possible to quickly adjust the orientation of the airstrips to match the wind direction without having to first release the floating structure from a rigid anchoring structure.
U.S. Pat. No. 6,718,901 issued in 2004 to P. Abbott, et al., discloses deploying of an offshore oil and gas production platform by placing a buoyant equipment deck on a buoyant pontoon so that elongated legs on the pontoon, each comprising a buoyant float, extend movably through respective openings in the deck. Chains extending from winches on the deck are reeved through fairleads on the pontoon and connected back to the deck. The chains are tightened to secure the deck to the pontoon for conjoint movement to an offshore location. The chains are loosened and the pontoon and leg floats ballasted so that the pontoon and leg floats sink below the floating deck. The chains are then re-tightened until pawls on the leg floats engage the deck. The buoyancy of at least one of the pontoon and leg floats is increased so that the deck is thereby raised above the surface of the water. The chains are connected to mooring lines around an offshore well site, and the raised deck and submerged pontoon are maintained in a selected position over the site with the winches.
In one exemplary preferred embodiment of the platform, means are provided between the deck and the pawls for distributing the load imposed by the deck on respective ones of the leg floats more uniformly around the circumference thereof when the pawls engage the deck. In the particular embodiment, these means comprise “crush tubes” disposed between the pawls and the deck, which are compressed as the respective pawls assume the weight of the deck during the step of raising the deck above the water. Alternatively, the load distribution means may comprise springs, elastomeric pads, ductile metal blocks, hydraulic rams, or a sandwich of ductile and stiff metals.
U.S. Pat. No. 6,540,441 issue in 2003 to B. Foss, et al. describes a transporter for installation or removal of an offshore platform and a method for removal of an offshore platform. The transporter for removing an offshore platform has an oblong structure with a U-shaped cross section, rotatable by ballasting. The transporter is adapted to remove and carry both a jacket and a topsides simultaneously. The topsides are located offset from the central region of the transporter, creating an uneven load distribution. Therefore, the horizontal position of the transporter is achieved by deballasting ballasting chambers in the projecting portions of the longitudinal pontoons, creating buoyancy that counteracts bouncy in the opposite side of the transporter.
U.S. Pat. No. 5,997,218 issued in 1999 to K. Boerseth describes a method of and apparatus for stabilizing a tension-leg platform in deep water operations. The process consists of stabilizing the buoyancy-support with the float; ballasting the buoyancy-support until the buoyancy-support resides lower in the sea relative to the sea surface; and assembling the platform to the buoyancy-support.
UK Patent 2311319 issued in 1997 to W. Waddell describes a method of assembling an offshore platform of the kind having a generally flat shallow base to rest on a seabed and a relatively slender tower upstanding from that base to support a deck above the water surface. The method consists of installing the base and the tower by moving the base and the tower to the required site and then sinking them to the seabed so that the tower stands generally vertical, floating the deck over the top of the tower, lowering at least three spaced vertical legs individually from the deck to engage the top of the tower, fixing the lower ends of the legs to the top of the tower, and then jacking the deck up on the legs.
The above review shows that there exist a great variety of floating constructions and methods for assembling such constructions that greatly differ from each other depending on their purpose, depth to the sea bottom and overall dimensions. A universal structures and methods applicable to some extent to floating structures of different dimensions and configurations are not known in the art. Also unknown the floating structures of large surface areas that could trace and automatically adjust the mooring lines for raising the altitude of the floating platform in response to the variations in the sea water level. Neither known are floating structures of large surface area that are capable of maintaining a constant position of center of mass irrespective of non-uniform distribution of masses on the surface of the platform during construction of facilities on the surface of the platform. Moreover, the existing structures are assembled from a great variety of specific, non-standard components of different types and dimensions.
It is an object of the present invention to provide a floating platform that can be assembled from standard hollow prefabricated structural elements having means for adjusting buoyancy. It is another object to provide a floating platform of a large surface area wherein the unified center of masses of the loads supported by the platform always remains in the same position that corresponds to horizontally counterbalanced state of the platform, even during assembling of the platform and construction of on-board facilities. It is still another object to provide a floating platform wherein all the moments created by all the loads supported by the floating platform relative to the aforementioned center of masses are counterbalanced. It is another object to provide a method of assembling a floating platform that is anchored to the sea bottom and can be deployed in shallow as well as in deep waters in such a manner that the unified center of masses of the construction elements and loads supported by the platform remain in the permanent position that maintains the platform in a horizontally counterbalanced state and in such a manner that all moments of the loads supported by the floating platform are in an equilibrium.
The floating platform of the invention comprises essentially a large floating island intended for supporting industrial, commercial, cultural, and dwelling structures that may support a self-contained life for its inhabitants, e.g., places for work, dwelling, and leisure time similar to a small town on the land. The floating platform of the invention is universal in that it is suitable for deployment in shallow as well as in deep waters and in that it is assembled from prefabricated standard structural elements in such a way that during the construction the unified center of masses of the loads that consist of a plurality of arbitrarily distributed components of different masses may always be maintained in the same position. This is achieved by making the aforementioned standardized structural components in the form of hollow elongated elements that possess certain positive buoyancy and has means for adjusting this buoyancy in a wide range. The entire floating platform is assembled from a plurality of such elements that are arranged vertically in a floating state and the upper end faces of which define a continuous flat surface of the platform over the level of the water, while the lower parts thereof are submerged. An arbitrary non-uniform distribution of the load on the surface of the platform may be locally compensated for individual elements or for a local group of elements so that the total center of mass of all on-board loads remain always in the same position relative to the seal level and the platform is always maintained in a substantially horizontal position. The floating platform is either secured to the sea bottom by mooring lines with possibility of adjusting the line lengths in response to the change in the seal level by means of winches installed on the platform, or, in case of shallow waters, is guided on pillars immersed into the seafloor. More specifically, each standardizes structural element comprises a hollow elongated pontoon that can be filled with sea water for submerging or released from water by pumping it out for increasing the buoyancy. When it is necessary to fix the adjusted buoyancy, the empty part of the element can be filled with a light floating material foamed in situ.
A general top view of the floating platform of the invention is shown in
Since it is assumed that all structural elements are identical (although it can also exist in several types and dimensions), let us consider in detail only one of individual structural elements, e.g., the structural element 22 a. As shown in
The aforementioned side openings 22-1 a, 22-1 b, . . . 22-6 a, 22-6 b (
In the view of
Having described the structure of the floating platform 20, let us now consider the method of assembling and managing the floating platform depending on specific conditions.
For assembling the platform 20, the structural elements 22 a, 22 b, . . . 22 n are transported to the place of deployment. This can be done by different methods. For example, the hollow structural elements can be delivered to the place of deployment of the platform on barges in an individual form or in the form of pre-assembled clusters. The clusterized units can be partially filled with water to the extent that the cluster preserves buoyancy and the units can be towed to the place of deployment.
The floating platform 20 is attached to the bottom of the water basin, hereinafter referred to as a seafloor SB, by means of mooring lines such as lines Lna and Lnb shown in
The floating platform 20 is assembled from prefabricated standard structural elements 22 a, 22 b, . . . 22 n in such a way that during assembling of the platform 20 the unified center of mass O (
After the floating platform 20 is assembled and floats on the surface of the water, the appropriate peripheral elements such as 22 g and 22 h are filled with a light floating material, e.g., with a foam plastic and are used for supporting various units of equipment such as winches 40 a, 40 b, or embankment equipment, etc. It is recommended to arrange the filled peripheral elements in a uniform manner over the platform periphery so that the unified center of mass O1 of theses elements together with the peripheral equipment supported by them is located on the vertical line Z-Z (
According to the present invention, when non-uniform loads such as loads 44 and 46 shown in
Since the floating platform of a large surface area, such as e.g., one square kilometer or the like possesses an enormous transverse equilibrium, within some practical limits the facilities on the platform may be arranged arbitrarily with violation of the aforementioned counterbalancing of the moments.
If the level of water is raised, the lines Lna and Lnb can be paid out by means of winches such as winches 40 a and 40 b (
For deployment of the floating platform, e.g., a platform 120, in shallow waters, the guide columns such as columns 124 a and 124 b shown in
Thus it has been shown that the invention provides a floating platform that can be assembled from standard hollow prefabricated structural elements having means for adjusting buoyancy. The floating platform covers a large area and have a unified center of masses of the loads supported by the platform always in the same position that corresponds to horizontally counterbalanced state of the platform, even during assembling of the platform and construction of on-board facilities. In the floating platform of the invention all the moments created by all the loads supported by the floating platform relative to the aforementioned center of masses are counterbalanced. The invention also provides a method of assembling a floating platform that is anchored to the sea bottom and can be deployed in shallow as well as in deep waters in such a manner that the unified center of masses of the construction elements and loads supported by the platform remain in a permanent position that maintains the platform in a horizontally counterbalanced state and in such a manner that all moments of the loads supported by the floating platform are in equilibrium.
Although the invention has been described with reference to specific embodiments and drawings, it is understood that the description of these embodiments and the respective drawings were given as examples only and should not be construed as limiting the fields of applications of the invention. Therefore, any changes and modifications with regard to the materials, shapes, structural elements, etc. are possible provided that these changes and modifications do not depart from the scope of the appended claims. In a plan view, for example, the floating platform may have any configuration suitable for its purpose. For example, it may have a round, rectangular, square, or irregular shape. It may have bays on the periphery, holes for access to water from inside the platform territory, canals crossing the platform. The platform may be equipped with sensors that sense the raise of the water level for automatically controlling the winches 40 a, 40 b . . . 40 n. The loads may comprise oil and gas recovery equipment, houses, storages, recreation facilities. The platform may have an elongated shape and comprise an airport and for this purpose may be provided with propulsion means for automatically orienting the platform in the direction of favorable winds. The structural elements may have a square cross-section.
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