US6994735B2 - Process for tinting plastic articles - Google Patents
Process for tinting plastic articles Download PDFInfo
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- US6994735B2 US6994735B2 US10/434,242 US43424203A US6994735B2 US 6994735 B2 US6994735 B2 US 6994735B2 US 43424203 A US43424203 A US 43424203A US 6994735 B2 US6994735 B2 US 6994735B2
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/90—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dyes dissolved in organic solvents or aqueous emulsions thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/06—Coating with compositions not containing macromolecular substances
- C08J7/065—Low-molecular-weight organic substances, e.g. absorption of additives in the surface of the article
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65118—Compounds containing hydroxyl groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65131—Compounds containing ether or acetal groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2369/00—Characterised by the use of polycarbonates; Derivatives of polycarbonates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/90—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dyes dissolved in organic solvents or aqueous emulsions thereof
- D06P2001/901—Hydrocarbons
Definitions
- the invention relates to a process for coloring and more particularly to tinting articles molded of a thermoplastic material.
- a process for tinting a molded article entails applying by spraying or by flow coating a hot, dye-solution onto at least a portion of the surface of a molded article to obtain a tinted article and washing the tinted article.
- the dye solution that is substantially free of particulate matter contains an aqueous solution a carrier and an emulsifier.
- the article is one molded of a thermoplastic molding composition.
- the dye solution is prepared by circulating a hot aqueous solution through a bag filter that contains a dye to obtain a hot, dye-solution.
- activated carbon is used to purify the dye solution to obtain a dye-free aqueous solution.
- thermoplastic molding compositions including colored, pigmented and tinted compositions are well known. Also known are processes for dyeing articles by immersion in special pigmenting mixtures. Among the advantages attained by such tinting, especially of lenses, mention has been made of reduced light transmission and mitigation of glare.
- U.S. Pat. No. 4,076,496 disclosed dipping an article in a dye bath that contains a dye and as a solvent, a mixture of glycerol and ethylene glycol, optionally with a minor proportion of water or other organic solvent.
- U.S. Pat. No. 5,453,100 disclosed polycarbonate materials that are dyed by immersion into a mixture of dye or pigment dissolved in a solvent blend.
- the blend is made up of an impregnating solvent that attacks the polycarbonate and allows the impregnation of the dye or pigment and a moderating solvent that mitigates the attack of the impregnating solvent.
- the impregnating solvent thus disclosed includes at least one solvent selected from dipropylene glycol monomethyl ether, tripropylene glycol monomethyl ether and propylene glycol monomethyl ether.
- PCT/CA99/00803 (WO 0014325) disclosed tinting plastic articles by immersion in an aqueous dispersion and exposing the dispersion and immersed article to microwave radiation.
- JP 53035831 B4 disclosed polycarbonate moldings that are dyed in aqueous dispersion containing dispersed dyes and diallyl phthalate, o-phenylphenol or benzylalcohol.
- JP 55017156 disclosed aliphatic polycarbonate lenses that are colored with a liquor containing dyes and water.
- JP 56031085 JP-104863 disclosed compositions containing a disperse dye in an aliphatic ketone and polyhydric alcohol said to be useful in coloring polycarbonate films at room temperature.
- JP2000248476 disclosed a molded polycarbonate bolt that was dyed with a solution containing dyes, an anionic leveling agent and then treated with a solution containing thiourea dioxide.
- U.S. Pat. No. 4,812,142 disclosed polycarbonate articles dyed at a temperature of 200° F. or above in a dye solvent having a boiling point of at least 350° F.
- U.S. Pat. No. 3,514,246 disclosed immersing molded polycarbonate articles in an emulsified dye liquor which contains a water insoluble dyestuff, an oil-soluble surface active agent dissolved in an aliphatic hydrocarbon solvent and water. The procedure was repeated with similar results where the surfactant was replaced by a poly(oxyethylene) derivative.
- U.S. Pat. No. 3,532,454 disclosed dyeing of polycarbonate fibers with a dye composition that contains at least one of alkoxyalkylbenzyl ether, alkylene glycol di-benzyl ether, benzoic acid alkoxyalkyl ester or phenoxy acetic acid-alkoxyalkyl ester.
- U.S. Pat. No. 3,630,664 disclosed a dye bath that required the presence of a carbonate conforming to a specific formula, e.g., ethyl-benzyl-carbonate.
- the art therefore, includes a variety of techniques for tinting molded articles and all the presently relevant ones involve dipping of the article in a hot dye mixture under conditions to promote infusion of the dyes. Once tinted, the article is removed from the solution, rinsed and dried to produce articles ready for commerce.
- One object of the present invention is to provide an efficient process for the tinting of plastic articles.
- Another object of the present invention is to provide a process yielding uniformly tinted articles.
- the inventive process entails applying by spraying or by flow coating a hot, dye-solution onto at least a portion of the surface of a molded article to obtain a tinted article and washing the tinted article.
- the dye solution that is substantially free of particulate matter contains an aqueous solution of an organic solvent and an optional emulsifier.
- the article is one molded of a thermoplastic molding composition.
- the dye solution is prepared by filtering a hot aqueous solution through a bag filter that contains a dye to obtain a hot, dye-solution.
- activated carbon is used to purify the dye solution to obtain a dye-free, aqueous solution.
- the application of the dye solution to the molded article is by spraying or by flow coating. In either process, the solution is applied to the article so that the article is contacted by the dye solution for the length of time sufficient to attain the desired tint.
- spraying in the present context means “applying the dye solution to the article in the form of droplets, fog or mist”.
- flow coating as used in the present context means “applying the dye solution to the article in the form of liquid film”.
- compositions that contain one or more of the following: (co)polyesters, (co)polycarbonates (including aromatic and aliphatic polycarbonate, such as, allyldiglycol carbonate e.g., trade name CR-39), polyesterpolycarbonate copolymers, styrenic copolymers, such as, SAN and acrylonitrile-butadiene-styrene (ABS), acrylic polymers such as polymethylmethacrylate and ASA, polyamide, and polyurethane.
- co polypolyesters
- co)polycarbonates including aromatic and aliphatic polycarbonate, such as, allyldiglycol carbonate e.g., trade name CR-39
- polyesterpolycarbonate copolymers such as, SAN and acrylonitrile-butadiene-styrene (ABS)
- ABS acrylonitrile-butadiene-styrene
- acrylic polymers such as polymethylmethacrylate and ASA
- compositions include one or more resins selected from the group consisting of polyester, polycarbonate, polyesterpolycarbonate copolymer, acrylonitrile-butadiene-styrene (ABS), polyamide, polyurethane, polymethylmethacrylate and styrene (co)polymer.
- resins selected from the group consisting of polyester, polycarbonate, polyesterpolycarbonate copolymer, acrylonitrile-butadiene-styrene (ABS), polyamide, polyurethane, polymethylmethacrylate and styrene (co)polymer.
- ABS acrylonitrile-butadiene-styrene
- polyamide polyamide
- polyurethane polymethylmethacrylate
- co styrene
- the suitable molding compositions may include any of the additives that are known in the art for their function in these compositions and may include one or more of: mold release agents; fillers; reinforcing agents in the form of fibers or flakes, most notably, metal flakes, such as, aluminum flakes, flame retardant agents, pigments and opacifying agents, such as, titanium dioxide and the like; light-diffusing agents, such as, polytetrafluoroethylene, zinc oxide, Paraloid EXL-5136 available from Rohm and Haas and crosslinked polymethylmethacrylate minispheres (such as n-licrospheres from Nagase America) UV-stabilizers, hydrolytic stabilizers and thermal stabilizers.
- mold release agents such as, aluminum flakes, flame retardant agents, pigments and opacifying agents, such as, titanium dioxide and the like
- light-diffusing agents such as, polytetrafluoroethylene, zinc oxide, Paraloid EXL-5136 available from Rohm and Haas and crosslinked polymethyl
- Articles to be dyed, in accordance with the inventive process are molded conventionally by methods that have long been practiced in the plastics arts and include compression molding, injection molding, rotational molding, extrusion, injection and extrusion blow molding, and casting, the method of molding the articles is not critical to the practice of the inventive process.
- the dye solution contains a dye and an aqueous solution.
- the aqueous solution contains:
- the carrier suitable in the context of the invention conforms structurally to R 1 [—O—(CH 2 ) n ] m OR 2 wherein R 2 and R 1 independently of the other denotes H, C 1-18 alkyl, benzyl, benzoyl or phenyl radical which may be substituted in the aromatic ring by alkyl and or halogen, n is 2 or 3 and m is 1 to 35, preferably 1 to 12, most preferably 1. Most preferably R 2 denotes butyl and R 1 denotes H.
- the emulsifier suitable in the context of the invention is a substance that holds two or more immiscible liquids or solids in suspension (e.g., water and the carrier). Proper emulsification is essential to the satisfactory performance of a carrier. An emulsified carrier readily disperses when poured into water.
- Emulsifiers which may be used include ionic, non-ionic, or mixtures thereof.
- Typical ionic emulsifiers are anionic, including amine salts or alkali salts of carboxylic, sulfamic or phosphoric acids, for example, sodium lauryl sulfate, ammonium lauryl sulfate, lignosulfonic acid salts, ethylene diamine tetra acetic acid (EDTA) sodium salts and acid salts of amines, such as, laurylamine hydrochloride or poly(oxy-1,2-ethanediyl), alpha.-sulfo-omega-hydroxy ether with phenol 1-(methylphenyl)ethyl derivative ammonium salts; or amphoteric, that is, compounds bearing both anionic and cationic groups, for example, lauryl sulfobetaine; dihydroxy ethylalkyl betaine; amido betaine based on coconut acids; diso
- Typical non-ionic emulsifiers include ethoxylated or propoxylated alkyl or aryl phenolic compounds, such as, octylphenoxypolyethyleneoxyethanol or poly(oxy-1,2-ethanediyl), alpha-phenyl-omega-hydroxy, styrenated.
- the preferred emulsifier is diethylene glycol.
- Emulsifiers such as disclosed in “Lens Prep II”, a commercial product of Brain Power International (BPI) are also useful for practicing the present invention.
- LEVEGAL DLP a product of Bayer Polymers LLC is a pre-formulated mixture of a suitable carrier (polyglycol ether) with emulsifiers that are useful together with a dye and water for preparing a dyeing bath suitable for molded parts, preferably polycarbonate parts.
- the optional emulsifier may be used in an amount of 0 to 15 pbw, preferably 7 to 15 pbw, most preferably, 10 to 15 pbw.
- the dyes to be used in accordance with the invention are conventional and include fabric dyes and disperse dyes as well as dyes that are known in the art as suitable for tinting of polycarbonates.
- suitable disperse dyes include Disperse Blue #3, Disperse Blue #14, Disperse Yellow #3, Disperse Red #13 and Disperse Red #17.
- the classification and designation of the dyes recited in this specification are in accordance with “The Colour Index”, 3rd Edition published jointly by the Society of Dyes and Colors and the American Association of Textile Chemists and Colorists (1971), incorporated herein by reference.
- Dyestuffs can generally be used either as a sole dye constituent or as a component of a dye mixture depending upon the color desired.
- the term “dye” as used herein includes “dye mixture”.
- the dye class known as “Solvent Dyes” is useful in the practice of the present invention.
- This dye class includes the preferred dyes Solvent Blue 35, Solvent Green 3 and Acridine Orange Base.
- Solvent Dyes in general, do not color as intensely as do Disperse Dyes.
- Suitable dyes special mention is made of water-insoluble azo, diphenylamine and anthraquinone compounds.
- acetate dyes, dispersed acetate dyes, dispersion dyes and dispersol dyes such as are disclosed in Colour Index, 3 rd Edition, Vol. 2, The Society of Dyers and Colourists, 1971, pp. 2479 and pp. 2187-2743, respectively, all incorporated herein by reference.
- the preferred dispersed dyes include Dystar's Palanil Blue E-R150 (anthraquinone/Disperse Blue) and DIANIX Orange E-3RN (azo dye/CI Disperse Orange 25). Note that phenol red and 4-phenylazophenol do not dye polycarbonate in accordance with the inventive process.
- the dyes known as “direct dyes” and the ones termed “acid dyes” are not suitable in the practice of the invention for polycarbonate. However, acid dyes are effective with nylon. Also noteworthy are reactive dyes sold under the trade name Reactint for use with polyurethanes and polyurethane blends.
- the amount of dye used in the mixture can vary; however, only small amounts are typically needed to sufficiently tint an article in accordance with the invention.
- a typical dye concentration in the bath is 0.4 pbw, but there is considerable latitude in this regard.
- dyes may be present in the solvent mixture at a level of about 0.1 to 15 pbw, preferably 0.3 to 0.5 pbw.
- the application of the dye solution to the article in accordance with the inventive process is required to be in the form of a hot solution, that is to say that the solution needs to be at a temperature that is less than the boiling temperature of water and preferably 50 to 98° C.
- the optimal operating temperature depends on the composition of the article to be dyed and may be determined by routine testing. Experience shows that for articles molded of polycarbonate, the best temperature is 90 to 98° C.; whereas, for articles molded of polyurethane the better results are obtained where the temperature is 60 to 70° C.
- the dye solution is contained in one compartment and the article to be tinted is positioned in another compartment of the same vessel or in a different vessel.
- the dye solution is pumped through suitable dispensers, such as atomizing nozzles or manifolds positioned in the vessel that contain the article.
- suitable dispensers such as atomizing nozzles or manifolds positioned in the vessel that contain the article.
- the dye solution is then applied to the article in a manner calculated to expose all the surfaces of the articles to the dye solution.
- the first compartment of said vessel is sized to contain a large article (e.g., polycarbonate sheet) and is equipped with a plurality of nozzles or dispensers that are positioned so as to enable contact between the dye solution and the article at a sufficient temperature and with sufficient time calculated to tint the article uniformly.
- These dispensers may be a series of atomizing nozzles that create a fine mist that covers the surface of the article to be tinted, or alternatively, a manifold that will direct the flow of hot dye solution over the surface of the article.
- the limited quantity of solution makes it possible to also reduce the size of the ancillary equipment, such as a pump and solution heater.
- the use of nozzles, or alternatively a manifold directs the hot dye solution directly onto the surface of the article.
- the ability to supply fresh solvent saturated with dye to the surface of the article is not dependent on the strong agitation of the dye solution so necessary to achieve uniformity of dyeing in the dipping process. Note, that during this process, the article to be tinted is at no time dipped in the hot dye solution.
- Excess dye solution that drips from the article is collected at the bottom of the first compartment containing the article being dyed and is transferred back to the second compartment where the solution is brought back to the starting temperature and recycled. The recycling process is continued until the article receives the desirable tint.
- This process may also be designed so that after the article has been tinted, the equipment (e.g., atomizing nozzles) is used to deliver a high pressure water spray to remove excess dye solution from the tinted article.
- the equipment e.g., atomizing nozzles
- hot air blowers or a water vacuum may be installed in the compartment containing the tinted article for purpose of drying.
- the molded articles may be any of a vast variety of useful items and include computer face-plates, keyboards, bezels and cellular phones, color coded packaging and containers of all types, including ones for industrial components, residential and commercial lighting fixtures and components therefor, such as sheets, used in building and in construction, tableware, including plates, cups and eating utensils, small appliances and their components, optical and sun-wear lenses, as well as decorative films including such films that are intended for use in film insert molding.
- a 40-L circular vessel was fitted with piping and a pump to transfer heated solution from the bottom of the vessel through an external loop equipped with a bag filter and back into the vessel through distribution rings.
- the rings function as a means to circulate the liquid thoroughly throughout the tank and eliminate any circulatory “dead spots” that might occur.
- These rings consisted of 3 sections of stainless tubing curved to fit the internal contour of the circular vessel and connected to the outlet of the external loop. Small holes were drilled in the rings at regular intervals about 3 inches apart. The rings were positioned respectively at the bottom, middle and near the top of the vessel and direct the flow of the liquid towards the center of the tank to provide brisk circulation of the dye solution.
- Makrolex Blue 3R dye 33 g was added to a 5 micron nylon filter bag and the bag was placed into the bag filter.
- Visual inspection of the part on a light table revealed any mottled appearing areas (i.e., areas with different color densities).
- the circular vessel described above was replaced with a rectangular-shaped vessel 6 inches wide ⁇ 8 inches long ⁇ 6 inches deep.
- Solution circulation was provided by a 3 ⁇ 8 inch stainless steel tube containing 1/16 inch diameter holes, running along the 8 inch length of the tank and positioned 3 inches from the tank bottom. The holes in the stainless steel tube were placed at 1 ⁇ 2 inch intervals along the tube.
- the rectangular vessel was charged with 1-gallon of dye solution composed of water, butylcellosolve and diethylene glycol in the ratios given above.
- a 55 gallon stainless steel drum was fitted with three external manifolds running around the exterior circumference of the drum. Outlets from each manifold were welded to the drum at 6 inch, 12 inch and 18 inch intervals from the top of the drum and at every 45 degrees angle as measured from the center of the drum, making a total of 24 outlets, all aligned one above the other. Removable spray nozzles may be attached to these outlets wherever desired. Outlets not used with spray nozzles were blocked with plugs.
- the inlet of the manifold was fitted to a bag filter and pump arrangement as describe above for the 40-L vessel so that dye solution could be pumped through the manifold and nozzles into the drum.
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- Textile Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Organic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coloring (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
-
- (a) water in an amount of 60 to 70 pbw (percent by weight relative to the weight of the aqueous solution)
- (b) a carrier in an amount of 15 to 25 pbw and optionally,
- (c) a an emulsifier in an amount of up to 15 pbw.
R1 [—O—(CH2)n]m OR2
wherein R2 and R1 independently of the other denotes H, C1-18 alkyl, benzyl, benzoyl or phenyl radical which may be substituted in the aromatic ring by alkyl and or halogen, n is 2 or 3 and m is 1 to 35, preferably 1 to 12, most preferably 1. Most preferably R2 denotes butyl and R1 denotes H.
TABLE 1 |
Polycarbonate Articles Treated Using Dipping and Spray Processes. |
Sample Appearance | ||||
Mottled(1) | ||||
Sample # | Article | Vessel Type | Process | Yes/No |
1 | 4-inch disk | Round | Dipping | No |
2 | Safety glasses | Round | Dipping | No |
3 | Plaques | Round | Dipping | No |
4 | 4-inch disk | Rectangular | Dipping | Yes |
5 | Safety glasses | Rectangular | Dipping | Yes |
6 | Plaques | Rectangular | Dipping | Yes |
7 | 4-inch disk | n/a | Spray | No |
8 | Safety Glasses | n/a | Spray | No |
9 | Plaques | n/a | Spray | No |
10 | PC sheet | n/a | Spray | No |
11 | PC film | n/a | Spray | No |
Claims (11)
R1[—O—(CH2)n]m OR2
R1[—O—(CH2)n]m OR2
R1[—O—(CH2)n]m OR2
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/434,242 US6994735B2 (en) | 2003-05-08 | 2003-05-08 | Process for tinting plastic articles |
CNB2004800125158A CN100523366C (en) | 2003-05-08 | 2004-04-30 | Process for tinting plastic articles |
JP2006532524A JP4818115B2 (en) | 2003-05-08 | 2004-04-30 | Method for tinting plastic articles |
MXPA05011815A MXPA05011815A (en) | 2003-05-08 | 2004-04-30 | A process for tinting plastic articles. |
CA002524725A CA2524725A1 (en) | 2003-05-08 | 2004-04-30 | A process for tinting plastic articles |
PCT/US2004/013477 WO2004101881A1 (en) | 2003-05-08 | 2004-04-30 | A process for tinting plastic articles |
KR1020057021090A KR101063054B1 (en) | 2003-05-08 | 2004-04-30 | Plastic article coloring method |
EP04760860.9A EP1629151B1 (en) | 2003-05-08 | 2004-04-30 | A process for tinting plastic articles |
HK06113264.6A HK1092847A1 (en) | 2003-05-08 | 2006-12-01 | A process for tinting plastic articles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/434,242 US6994735B2 (en) | 2003-05-08 | 2003-05-08 | Process for tinting plastic articles |
Publications (2)
Publication Number | Publication Date |
---|---|
US20040221403A1 US20040221403A1 (en) | 2004-11-11 |
US6994735B2 true US6994735B2 (en) | 2006-02-07 |
Family
ID=33416648
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/434,242 Expired - Lifetime US6994735B2 (en) | 2003-05-08 | 2003-05-08 | Process for tinting plastic articles |
Country Status (9)
Country | Link |
---|---|
US (1) | US6994735B2 (en) |
EP (1) | EP1629151B1 (en) |
JP (1) | JP4818115B2 (en) |
KR (1) | KR101063054B1 (en) |
CN (1) | CN100523366C (en) |
CA (1) | CA2524725A1 (en) |
HK (1) | HK1092847A1 (en) |
MX (1) | MXPA05011815A (en) |
WO (1) | WO2004101881A1 (en) |
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US20050127570A1 (en) * | 2003-12-11 | 2005-06-16 | Pyles Robert A. | Method of treating a plastic article |
US20070001345A1 (en) * | 2005-06-29 | 2007-01-04 | Bayer Materialscience Ag | Process for the treatment of plastic profiles |
US20070151129A1 (en) * | 2005-12-30 | 2007-07-05 | Mcallister Karl D | Nebulizer system for a fabric treatment appliance |
US20080067124A1 (en) * | 2006-09-19 | 2008-03-20 | Kaczkowski Edward F | Solvent recovery system for plastic dying operation |
US20080286478A1 (en) * | 2007-05-16 | 2008-11-20 | Kaczkowski Edward F | Apparatus and process for treating an article to impart color and/or enhance the properties of that article |
US20090089942A1 (en) * | 2007-10-09 | 2009-04-09 | Bayer Materialscience Llc | Method of tinting a plastic article |
US20090297829A1 (en) * | 2008-06-02 | 2009-12-03 | Bayer Materialscience Llc | Process for incorporating metal nanoparticles in a polymeric article and articles made therewith |
US20090297830A1 (en) * | 2008-06-02 | 2009-12-03 | Bayer Materialscience Llc | Process for incorporating metal nanoparticles in a polymeric article |
WO2014074397A1 (en) | 2012-11-07 | 2014-05-15 | Bayer Materialscience Llc | Process for incorporating an ion-conducting polymer into a polymeric article to achieve anti-static behavior |
US10047209B2 (en) | 2012-09-24 | 2018-08-14 | Radco Infusion Technologies, Inc. | Removal of color from thermoplastics |
US11098445B2 (en) | 2016-05-06 | 2021-08-24 | Anderson Group, Ltd. | Continuous linear substrate infusion |
US11311904B2 (en) * | 2018-08-23 | 2022-04-26 | Covestro Intellectual Property Gmbh & Co. Kg | Method for the partial coloring of plastic parts |
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Cited By (19)
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US7504054B2 (en) * | 2003-12-11 | 2009-03-17 | Bayer Materialscience Llc | Method of treating a plastic article |
US20050127570A1 (en) * | 2003-12-11 | 2005-06-16 | Pyles Robert A. | Method of treating a plastic article |
US20070001345A1 (en) * | 2005-06-29 | 2007-01-04 | Bayer Materialscience Ag | Process for the treatment of plastic profiles |
US20070151129A1 (en) * | 2005-12-30 | 2007-07-05 | Mcallister Karl D | Nebulizer system for a fabric treatment appliance |
US7921578B2 (en) * | 2005-12-30 | 2011-04-12 | Whirlpool Corporation | Nebulizer system for a fabric treatment appliance |
US20080067124A1 (en) * | 2006-09-19 | 2008-03-20 | Kaczkowski Edward F | Solvent recovery system for plastic dying operation |
US7921680B2 (en) | 2007-05-16 | 2011-04-12 | Bayer Materialscience Llc | Apparatus and process for treating an article to impart color and/or enhance the properties of that article |
US20080286478A1 (en) * | 2007-05-16 | 2008-11-20 | Kaczkowski Edward F | Apparatus and process for treating an article to impart color and/or enhance the properties of that article |
EP1997563A2 (en) | 2007-05-16 | 2008-12-03 | Bayer MaterialScience LLC | Apparatus and process for treating an article to impart color and/or enhance the properties of that article |
US20090089942A1 (en) * | 2007-10-09 | 2009-04-09 | Bayer Materialscience Llc | Method of tinting a plastic article |
US20090297829A1 (en) * | 2008-06-02 | 2009-12-03 | Bayer Materialscience Llc | Process for incorporating metal nanoparticles in a polymeric article and articles made therewith |
US20090297830A1 (en) * | 2008-06-02 | 2009-12-03 | Bayer Materialscience Llc | Process for incorporating metal nanoparticles in a polymeric article |
US10047209B2 (en) | 2012-09-24 | 2018-08-14 | Radco Infusion Technologies, Inc. | Removal of color from thermoplastics |
WO2014074397A1 (en) | 2012-11-07 | 2014-05-15 | Bayer Materialscience Llc | Process for incorporating an ion-conducting polymer into a polymeric article to achieve anti-static behavior |
US8758860B1 (en) | 2012-11-07 | 2014-06-24 | Bayer Materialscience Llc | Process for incorporating an ion-conducting polymer into a polymeric article to achieve anti-static behavior |
US9388324B2 (en) | 2012-11-07 | 2016-07-12 | Covestro Llc | Process for incorporating an ion-conducting polymer into a polymeric article to achieve anti-static behavior |
US11098445B2 (en) | 2016-05-06 | 2021-08-24 | Anderson Group, Ltd. | Continuous linear substrate infusion |
US11359332B2 (en) | 2016-05-06 | 2022-06-14 | Anderson Group, Ltd. | Continuous linear substrate infusion |
US11311904B2 (en) * | 2018-08-23 | 2022-04-26 | Covestro Intellectual Property Gmbh & Co. Kg | Method for the partial coloring of plastic parts |
Also Published As
Publication number | Publication date |
---|---|
EP1629151B1 (en) | 2016-10-05 |
HK1092847A1 (en) | 2007-02-16 |
CN1784521A (en) | 2006-06-07 |
EP1629151A1 (en) | 2006-03-01 |
WO2004101881A1 (en) | 2004-11-25 |
JP2007507622A (en) | 2007-03-29 |
CA2524725A1 (en) | 2004-11-25 |
KR101063054B1 (en) | 2011-09-07 |
US20040221403A1 (en) | 2004-11-11 |
JP4818115B2 (en) | 2011-11-16 |
MXPA05011815A (en) | 2006-01-26 |
KR20060015585A (en) | 2006-02-17 |
CN100523366C (en) | 2009-08-05 |
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