US6658923B2 - Leak detection a vapor handling system - Google Patents
Leak detection a vapor handling system Download PDFInfo
- Publication number
- US6658923B2 US6658923B2 US09/790,167 US79016701A US6658923B2 US 6658923 B2 US6658923 B2 US 6658923B2 US 79016701 A US79016701 A US 79016701A US 6658923 B2 US6658923 B2 US 6658923B2
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- pressure
- valve
- leak
- control valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M25/00—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
- F02M25/08—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding fuel vapours drawn from engine fuel reservoir
- F02M25/0809—Judging failure of purge control system
Definitions
- This invention relates to leak detection methods and systems, and more particularly, to automotive fuel leak detection in a vapor handling system.
- a vapor handling system for an automotive vehicle fuel vapor that escapes from a fuel tank is stored in a canister. If there is a leak in the fuel tank, the canister, or any other component of the vapor handling system, fuel vapor could exit through the leak to escape into the atmosphere.
- the present invention provides a method of leak detection in a closed vapor handling system of an automotive vehicle while an engine is running.
- This method includes providing a pressure sensing element that obtains at least one pressure signal, closing a control valve and a shut off valve to seal the system from the engine and an atmosphere, generating a vacuum by opening the control valve, analyzing the at least one pressure signal at threshold times, comparing the at least one pressure signal to at least one pressure control value, and determining a leak condition if the at least one pressure signal is not less than the at least one pressure control value.
- the present invention also provides another method of leak detection in a closed vapor handling system of an automotive vehicle while an engine is running.
- the method includes providing differential tank pressure sensor that provides pressure, closing a canister purge control valve to seal the system from the engine and an atmosphere, waiting for a first period of time, closing a shut off valve, waiting for a second period of time, determining a pressure sensor offset, estimating a correction value for vapor generation, aborting the leak detection if the correction value is greater than a control correction value, calculating a pressure mean value, dropping the pressure to a first threshold pressure by opening the control valve for a third period of time, detecting a tank cap missing condition if a second threshold pressure is not reached within a third period of time, detecting a large leak condition if the pressure drops below the second threshold pressure and above the first threshold pressure within the third period of time, aborting the leak detection if the speed of the automotive vehicle is greater than zero, ending the leak detection if a fuel volume is not within a control volume range, evaluating a
- the present invention also provides an automotive evaporative leak detection system.
- the system includes a pressure sensing element, a control valve, a shut off valve, a processor operatively coupled to the pressure sensing element and the shut off valve and receiving pressure signals from the pressure sensing element and sending signals to the control valve and the shut off valve.
- the processor closes the control valve and the shut off valve, generates a vacuum, depressurizes the system using the vacuum, controls the vacuum by opening the control valve, analyzes the pressure signal at threshold times, compares the pressure signal to pressure control values, and determines a leak condition.
- the present invention further provides another automotive evaporative leak detection system.
- This system includes a differential tank pressure sensor located on a conduit between a fuel tank and a canister, the canister communicating with an engine and an atmosphere, the fuel tank communicating with the engine, a shut off valve located between the canister and the atmosphere, a control valve located between the canister and the engine, and a processor operatively coupled to the pressure sensing element and the shut off valve and receiving pressure signals from the pressure sensing element and sending signals to the control valve and the shut off valve.
- the processor closes the control valve, waits for a period of time, closes a shut off valve, determines a pressure sensor offset, estimates a correction value for vapor generation, calculates a pressure mean value, drops the pressure to a threshold pressure, detects a tank cap missing condition, detects a large leak condition, aborts the diagnosis, evaluates a pressure slope, calculates a corrected pressure slope, and determines a leak diameter by comparing the corrected pressure slope to pressure control values within threshold times.
- FIG. 1 is a schematic view of a preferred embodiment of the system of the present invention.
- FIG. 2 is a graphic illustration of the preferred embodiment of the method of the present invention.
- an evaporative leak detection system 10 in an automotive vehicle includes a pressure sensing element 11 , a shut off valve 25 , a control valve 26 , and a processor 13 .
- the pressure sensing element 11 is in fluid communication with vapor in a fuel tank 16 .
- the pressure sensing element 11 is a differential tank pressure sensor (DTP) located on a conduit 15 between the fuel tank 16 and a canister 17 .
- the differential tank pressure sensor provides a pressure with the system 10 in comparison to an atmosphere 28 .
- the pressure sensing element 11 may also be a switch that moves at a given relative vacuum, or pressure control value, or a pair of switches that move at different relative vacuums, or pressure control values, having a high vacuum threshold for large leak detection of about 1 mm.
- the shut off valve 25 is located on a conduit 27 between the canister 17 and the atmosphere 28 .
- the shut off valve 25 is normally open. Closing the shut off valve 26 hermetically seals the system 10 from the atmosphere 28 .
- the control valve 26 or preferably, a canister purge control valve, is located on a conduit 29 between the canister 17 and an engine 30 .
- the engine 30 communicates with the fuel tank 16 and the canister 17 . Closing the control valve 26 seals the system 10 from the engine 30 .
- the processor 13 or engine management system, is operatively coupled to, or in communication with, the pressure sensing element 11 , the shut off valve 25 and the control valve 26 .
- the processor 13 receives and processes pressure signals 21 from the pressure sensing element 11 and sends signals 31 and 32 , respectively, to open and close the valves 25 and 26 , respectively.
- the processor 13 can either include the necessary memory or clock or be coupled to suitable circuits that implement the communication.
- the processor 13 also waits for a period of time, determines a pressure sensor offset, estimates a correction value for vapor generation, calculates a pressure mean value, drops the pressure to a threshold pressure, detects a tank cap missing condition, detects a large leak condition, aborts the diagnosis, evaluates a pressure slope, calculates a corrected pressure slope, and determines a leak diameter by comparing the corrected pressure slope to pressure control values within threshold times.
- the system 10 implements a method of leak detection, or leak detection diagnosis, when an automotive vehicle is running.
- the method is based on vacuum detection and is particularly useful for leak detection during Federal Test Procedure cycles.
- the method includes leak detection and monitoring for malfunction of components in the system.
- FIG. 2 illustrates the preferred embodiment of the method by defining the steps by state 40 and showing the DTP value 41 , the control valve and shut off valve status, 42 and 43 , respectively, whether time 44 is involved and whether the canister purge function 45 is active during the steps.
- the control valve 26 is closed in step 50 to seal the system 10 from the engine 30 and the atmosphere 28 .
- the shut off valve 25 is closed, in step 52 , to generate a vacuum.
- step 56 the pressure sensor offset is determined in step 56 .
- the actual sensor offset is necessary to correct the pressure signal.
- step 58 the fuel vapor generation is estimated.
- the output, B 1 corresponds to a pressure correction value, which considers the increase of pressure due to unsaturated hydrocarbon vapor. Information about fuel volume may be necessary to determine the pressure correction value. If the vapor generation during steps 58 is too high, where the correction value, B 1 , is greater than a control correction value, B 1 max, the diagnosis may be aborted because excessive evaporation may result in an inaccurate diagnosis.
- a pressure mean value is then calculated in step 60 . If, however, there is a differential pressure decrease during step 58 due to environmental conditions, there may be a delay until a differential pressure increase.
- step 62 specified as an evacuation step, a vacuum is created where the pressure is dropped to a first threshold pressure, L 1 .
- the system 10 uses the manifold vacuum by means of the control valve 26 to depressurize the system 10 . If the pressure does not reach a second threshold pressure, L 2 , which is less than L 1 , within a period of time, the system 10 detects that the tank cap is missing. If the pressure drops below L 2 , but does not reach L 1 , then a large leak is detected. If the speed of the automotive vehicle is greater than zero (0), the leak detection diagnosis will be aborted, or ended.
- step 64 if a fuel volume is not within a control volume range, the diagnosis is aborted because the system 10 is not properly sealed. If the diagnosis is aborted at any time, after a delay time, if all diagnosis conditions exist, or the system 10 stabilizes, the diagnosis may restart at step 56 .
- the pressure slope, B 2 is evaluated.
- the corrected pressure slope corresponds to the leak magnitude, where a physical relationship exists between B and the leak diameter.
- the leak diameter may be determined in step 67 by comparing the corrected pressure slope to pressure control values within threshold times, where a leak is determined if the pressure is greater than or equal to the pressure control value. A small leak of about 0.5 millimeter or a large leak of about 1 millimeter may be detected. A no leak detection may also be determined if a pressure is less than the pressure control value.
- the shut off valve 25 and control valve 26 may then be opened in step 68 and the signals provided by the pressure sensor 11 may become constant.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Supplying Secondary Fuel Or The Like To Fuel, Air Or Fuel-Air Mixtures (AREA)
Abstract
Description
Claims (27)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/790,167 US6658923B2 (en) | 2000-02-22 | 2001-02-21 | Leak detection a vapor handling system |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18419300P | 2000-02-22 | 2000-02-22 | |
| US09/790,167 US6658923B2 (en) | 2000-02-22 | 2001-02-21 | Leak detection a vapor handling system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20010029933A1 US20010029933A1 (en) | 2001-10-18 |
| US6658923B2 true US6658923B2 (en) | 2003-12-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| US09/790,167 Expired - Lifetime US6658923B2 (en) | 2000-02-22 | 2001-02-21 | Leak detection a vapor handling system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040237945A1 (en) * | 2003-03-21 | 2004-12-02 | Andre Veinotte | Evaporative emissions control and diagnostics module |
| US7233845B2 (en) | 2003-03-21 | 2007-06-19 | Siemens Canada Limited | Method for determining vapor canister loading using temperature |
| US20100101541A1 (en) * | 2006-09-27 | 2010-04-29 | Oliver Grunwald | Method for inspecting a tank ventilation device, control device, and internal combustion engine |
| US20150025722A1 (en) * | 2013-07-18 | 2015-01-22 | Ford Global Technologies, Llc | Leak detection based on fuel level |
| US20160060093A1 (en) * | 2014-09-03 | 2016-03-03 | Plastic Omnium Advanced Innovation And Research | Method and system for controlling a filling operation of a vehicular liquid storage system |
| US10675969B2 (en) * | 2013-06-26 | 2020-06-09 | Plastic Omnium Advanced Ennovation And Research | Method and system for depressurizing a vehicular fuel storage system |
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| DK1859184T3 (en) * | 2005-03-04 | 2012-09-17 | Seetru Ltd | Safety valve testing |
| DE102005054880B3 (en) * | 2005-11-17 | 2007-06-28 | Siemens Ag | Method for checking the tightness of a tank ventilation system without pressure sensor |
| DE102007046489B3 (en) * | 2007-09-28 | 2009-05-07 | Continental Automotive Gmbh | Method for operating an internal combustion engine |
| DE102007046481B3 (en) * | 2007-09-28 | 2009-04-09 | Continental Automotive Gmbh | Method and device for controlling an internal combustion engine |
| US8539938B2 (en) | 2009-03-12 | 2013-09-24 | Ford Global Technologies, Llc | Fuel systems and methods for controlling fuel systems in a vehicle with multiple fuel tanks |
| JP5282916B2 (en) * | 2010-11-18 | 2013-09-04 | 株式会社デンソー | Evaporative fuel processing equipment |
| US9222443B2 (en) * | 2012-04-11 | 2015-12-29 | Ford Global Technologies, Llc | Method for purging fuel vapors to an engine |
| JP6287581B2 (en) * | 2014-05-27 | 2018-03-07 | 日産自動車株式会社 | Evaporative fuel processing equipment |
| KR20170025156A (en) * | 2015-08-27 | 2017-03-08 | 현대자동차주식회사 | Method and device for diagnosing leak of fuel system in vehicle |
| US9840985B2 (en) * | 2015-10-26 | 2017-12-12 | Ford Global Technologies, Llc | Fuel vapor line diagnostics |
| US10267247B2 (en) | 2015-12-01 | 2019-04-23 | GM Global Technology Operations LLC | Purge pump control systems and methods |
| US10190515B2 (en) | 2015-12-01 | 2019-01-29 | GM Global Technology Operations LLC | Fuel vapor flow estimation systems and methods |
| US10344715B2 (en) * | 2015-12-01 | 2019-07-09 | GM Global Technology Operations LLC | Purge pressure sensor offset and diagnostic systems and methods |
| CN109281759B (en) * | 2018-09-04 | 2020-03-27 | 浙江吉利汽车研究院有限公司 | A system and method for diagnosing fuel tank leaks using pressure sensors |
| DE102019214241B4 (en) | 2019-09-18 | 2024-09-12 | Vitesco Technologies GmbH | Method and device for diagnosing the ventilation line of the fuel tank of a motor vehicle with an internal combustion engine |
| DE102019219762B3 (en) * | 2019-12-16 | 2021-06-02 | Vitesco Technologies GmbH | Method for determining the size of a leak in a fuel tank system |
| US12276240B2 (en) * | 2020-09-15 | 2025-04-15 | Stoneridge Control Devices, Inc. | Leak detection module entropy method for evaporative emissions system |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040237945A1 (en) * | 2003-03-21 | 2004-12-02 | Andre Veinotte | Evaporative emissions control and diagnostics module |
| US7233845B2 (en) | 2003-03-21 | 2007-06-19 | Siemens Canada Limited | Method for determining vapor canister loading using temperature |
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| US8108127B2 (en) | 2006-09-27 | 2012-01-31 | Continental Automotive Gmbh | Method for inspecting a tank ventilation device, control device, and internal combustion engine |
| US10675969B2 (en) * | 2013-06-26 | 2020-06-09 | Plastic Omnium Advanced Ennovation And Research | Method and system for depressurizing a vehicular fuel storage system |
| US20150025722A1 (en) * | 2013-07-18 | 2015-01-22 | Ford Global Technologies, Llc | Leak detection based on fuel level |
| US9091227B2 (en) * | 2013-07-18 | 2015-07-28 | Ford Global Technologies, Llc | Leak detection based on fuel level |
| US20160060093A1 (en) * | 2014-09-03 | 2016-03-03 | Plastic Omnium Advanced Innovation And Research | Method and system for controlling a filling operation of a vehicular liquid storage system |
| US9834430B2 (en) * | 2014-09-03 | 2017-12-05 | Plastic Omnium Advanced Innovation And Research | Method and system for controlling a filling operation of a vehicular liquid storage system |
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