US6488450B2 - T-slot milling cutter and insert therefor - Google Patents

T-slot milling cutter and insert therefor Download PDF

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Publication number
US6488450B2
US6488450B2 US09/767,174 US76717401A US6488450B2 US 6488450 B2 US6488450 B2 US 6488450B2 US 76717401 A US76717401 A US 76717401A US 6488450 B2 US6488450 B2 US 6488450B2
Authority
US
United States
Prior art keywords
insert
cutting
pocket
cutter head
seating surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime, expires
Application number
US09/767,174
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English (en)
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US20020098047A1 (en
Inventor
David Norris
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ingersoll Cutting Tool Co
Original Assignee
Ingersoll Cutting Tool Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ingersoll Cutting Tool Co filed Critical Ingersoll Cutting Tool Co
Priority to US09/767,174 priority Critical patent/US6488450B2/en
Assigned to INGERSOLL CUTTING TOOL COMPANY reassignment INGERSOLL CUTTING TOOL COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NORRIS, DAVID
Priority to PCT/US2002/002041 priority patent/WO2002057040A1/en
Priority to CA002401450A priority patent/CA2401450C/en
Priority to EP02703221A priority patent/EP1353770B1/en
Priority to BRPI0203763-7A priority patent/BR0203763B1/pt
Publication of US20020098047A1 publication Critical patent/US20020098047A1/en
Application granted granted Critical
Publication of US6488450B2 publication Critical patent/US6488450B2/en
Adjusted expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/28Features relating to lubricating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • B23C5/1054T slot cutters
    • B23C5/1072T slot cutters with removable cutting inserts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/19Rotary cutting tool
    • Y10T407/1906Rotary cutting tool including holder [i.e., head] having seat for inserted tool
    • Y10T407/1908Face or end mill
    • Y10T407/191Plural simultaneously usable separable tools in common seat or common clamp actuator for plural simultaneously usable tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/19Rotary cutting tool
    • Y10T407/1906Rotary cutting tool including holder [i.e., head] having seat for inserted tool
    • Y10T407/1908Face or end mill
    • Y10T407/192Face or end mill with separate means to fasten tool to holder
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/19Rotary cutting tool
    • Y10T407/1906Rotary cutting tool including holder [i.e., head] having seat for inserted tool
    • Y10T407/1926Plural simultaneously usable separable tools in common seat or common clamp actuator for plural simultaneously usable tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/19Rotary cutting tool
    • Y10T407/1906Rotary cutting tool including holder [i.e., head] having seat for inserted tool
    • Y10T407/1934Rotary cutting tool including holder [i.e., head] having seat for inserted tool with separate means to fasten tool to holder
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00Cutters, for shaping
    • Y10T407/19Rotary cutting tool
    • Y10T407/1946Face or end mill

Definitions

  • This invention relates to milling cutters, and particularly to cutters for milling T-slots, and to indexable replaceable cutting inserts therefor.
  • T-Slot milling cutters having replaceable hard metal cutting inserts of the tangentially-mounted or “on edge” type, i.e., in which the rake face is an edge surface of the insert, as distinguished from radially-mounted or blade type inserts which present a major surface to the workpiece as a rake face, are subject to both axial and rotational dislodgement by the cutting force reaction.
  • the opposite and alternative rake and positioning edge surfaces of the insert of the invention present a generally convex configuration as a result of being divided into three facets, a central facet which lies in a plane parallel to the rotational axis of the cutter body when mounted in rake position, and two flanking facets which recede diagonally and symmetrically from the central facet.
  • the flanking facets of the rearwardly facing edge of the insert are received as a wedge by mating angularly disposed facets of the rear wall of the insert pocket, the central facet of the insert edge surface being received within a depression in the rear wall of the pocket without engaging the boundaries thereof.
  • the rotative position of the insert is thus determined entirely by the wedging engagement of the respective angularly-disposed flanking facets of the insert and the pocket.
  • the generally convex configuration of the three facets of the edge surface enhances the cutting action by introducing a further slashing element to that action.
  • FIG. 1 is an elevational view of the T-slot miller of the invention
  • FIG. 2 is a top or end view of the cutting head of the tool
  • FIG. 3 is a fragmentary elevational view of the cutter head proper rotated slightly from its position in FIG. 1;
  • FIG. 4 is a fragmentary top view of the cutter head corresponding orthographically to FIG. 3;
  • FIG. 5 is an enlarged fragmentary view of the cutter head showing the insert in place
  • FIG. 6 is an enlarged fragmentary view corresponding to FIG. 5 and with the near side cutting insert removed to show the detail of the insert seat;
  • FIG. 7 is an enlarged perspective view of the cutting insert of the invention, removed from the cutting head.
  • FIGS. 8, 9 , 10 , and 11 are orthographic projections of the cutting insert alone, displaying its several faces.
  • the majority of the length of the cutter body is taken by a gripping shank 17 having one or more flats 19 for rotary driving engagement by a tool holder.
  • the shank is necked down at the free end of the cutter to define a cutter head 21 which is milled to provide three insert pockets 23 and chip gullets 25 in the illustrated case.
  • the main seating surface 27 of the pocket is slightly offset from the parallel out-facing surface of the chip gullet, as best seen in FIG. 4 .
  • the profile of the cutter head 21 on a radial plane, and the slightly larger profile of the cutting path, are half-round, as the illustrated cutter was developed for machining retention slots for the gaskets of interfitting metal parts.
  • the cutting path profile, half-round in this case is however, irrelevant to the invention, which is applicable equally to T-slot millers of square or other profile.
  • the cutting insert 29 is of the tangentially-mounted “on edge” type, in which one or more of the lesser edge surfaces constitute the rake face 31 and provide the cutting edges 33 .
  • the cutting edges 33 extend radially and axially beyond the profile of the cutter head itself, FIGS. 3 and 5, simultaneously milling all surfaces of the slot, i.e., all surfaces disposed radially and axially from the cutter head. In the illustrated case, radially and axially disposed cutting edges become merged in the half-round profiles noted.
  • the insert pocket 23 milled in the cutter head comprises the aforementioned flat tangential seating surface 27 terminating rearwardly, relative to cutting direction, in an upstanding ledge 35 (FIG. 6 ), which serves as an abutment for the cutting insert 29 to receive the thrust of the cutting force reaction.
  • the insert 29 is secured in the pocket by a counter-sink headed screw 37 received in a countersunk through hole 38 in the insert 29 and a threaded hole 39 in the cutter head.
  • the hole 39 in the cutter head is directed at a slight angle to the seating surface 27 to enable the conical head of the screw 37 to thrust the insert endwise against the abutment ledge 35 of the pocket, the engaging surfaces of which are an important feature of the invention.
  • the engaging surfaces 41 of the abutment are two, which are inclined to one another symmetrically about a radial plane and separated by a central depression 43 .
  • the inclination of the engaging surfaces 41 of the abutment matches that of two cooperating surfaces 45 of the cutting insert.
  • their symmetrical inclination with respect to a radial plane renders their engagement mutually wedging to resist cutting force reaction tending to rotate the insert about its securing fastener 37 , a countersink-headed screw in the illustrated case.
  • Their inclination with respect to an axial plane is determined by the requirements of the cutting geometry, and may therefore vary with the diameter of the cutter.
  • the insert is bilaterally symmetrical about planes respectively parallel to the axis of the cutter body and perpendicular thereto, the latter to ensure the maintenance of the cutting profile in both indexable positions of the insert
  • the top, or radially outward surface 47 of the insert is essentially cylindrical, but may be slightly elliptically ovate, if precisely half-round projection of the cutting profile is required.
  • the bottom or radially inward, seating surface 49 of the insert is plane and oblong, differing from rectangular by the slight inclination of the abutment engaging surfaces 45 of the alternative faces, which intersect it (FIG. 8 ).
  • the opposing alternative rake faces diverge symmetrically from the seating surface 49 of the insert 29 at an angle determined by the cutting geometry, as before noted (FIG. 9 ).
  • Each rake face is itself divided symmetrically into three facets, namely, a central facet 51 and the two flanking receding facets 45 of size equal to each other, which diverge from the central facet 51 at the same inclination as the engaging surfaces of the abutment ledge 35 of the insert pocket.
  • the fastener hole in the insert is precisely centered at the intersection of both axes of the symmetry so that the securing screw 37 , while holding the insert against the seating surface 27 of the pocket, simultaneously urges the flanking surfaces 45 of the unused rake face into tight wedging engagement with the mating surfaces 41 of the abutment.
  • the insert When so engaged, the insert is secure against cutting forces reactions tending to dislodge it, even as they may become unbalanced axially of the cutter head due to unequal wear, and tend to rotate the insert about its retaining fastener.
  • the shank 17 of the cutter body is provided with an axial conduit 53 for cutting fluid, delivered under pressure from the machine spindle, the central conduit 53 dividing into three splayed lesser channels 55 , each opening to a port 57 at the insert pocket in front of the rake face of the insert.
  • the fluid delivered cools and lubricates the cutting site, and provides a flushing action to facilitate chip removal.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
US09/767,174 2001-01-22 2001-01-22 T-slot milling cutter and insert therefor Expired - Lifetime US6488450B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US09/767,174 US6488450B2 (en) 2001-01-22 2001-01-22 T-slot milling cutter and insert therefor
PCT/US2002/002041 WO2002057040A1 (en) 2001-01-22 2002-01-22 T-slot milling cutter and insert therefor
CA002401450A CA2401450C (en) 2001-01-22 2002-01-22 T-slot milling cutter and insert therefor
EP02703221A EP1353770B1 (en) 2001-01-22 2002-01-22 T-slot milling cutter and insert therefor
BRPI0203763-7A BR0203763B1 (pt) 2001-01-22 2002-01-22 inserto de corte amovìvel para fresagem e fresa de ranhura em t aperfeiçoada.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US09/767,174 US6488450B2 (en) 2001-01-22 2001-01-22 T-slot milling cutter and insert therefor

Publications (2)

Publication Number Publication Date
US20020098047A1 US20020098047A1 (en) 2002-07-25
US6488450B2 true US6488450B2 (en) 2002-12-03

Family

ID=25078705

Family Applications (1)

Application Number Title Priority Date Filing Date
US09/767,174 Expired - Lifetime US6488450B2 (en) 2001-01-22 2001-01-22 T-slot milling cutter and insert therefor

Country Status (5)

Country Link
US (1) US6488450B2 (pt)
EP (1) EP1353770B1 (pt)
BR (1) BR0203763B1 (pt)
CA (1) CA2401450C (pt)
WO (1) WO2002057040A1 (pt)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040223817A1 (en) * 2003-02-06 2004-11-11 Seco Tools Ab. Milling cutter having three continuously curved cutting edges
US20050019109A1 (en) * 2003-07-21 2005-01-27 Deroche Kenneth G. Milling cutter with tangentially mounted inserts
US20060013665A1 (en) * 2004-07-13 2006-01-19 Ford Motor Company Tool holder assembly
US20060029479A1 (en) * 2004-08-03 2006-02-09 Ford Motor Company Tool holder assembly
US20070183859A1 (en) * 2006-02-07 2007-08-09 Buckhorn Rubber Products, Inc. Method for machining a molded part and machine tool therefor
US20090196698A1 (en) * 2006-07-29 2009-08-06 Hartmetall-Werkzeugfabrik Paul Horn Gmbh Tool system
US20100143051A1 (en) * 2007-03-23 2010-06-10 Guehring Ohg Ball raceway milling device, tool having a ball raceway milling device, and method for the application of a ball raceway milling device
WO2012023127A1 (en) 2010-08-16 2012-02-23 Iscar Ltd. T-slot cutter having separate centering and torque-transmitting portions
US20120282043A1 (en) * 2011-05-03 2012-11-08 Hon Hai Precision Industry Co., Ltd. Milling cutter
US20130142581A1 (en) * 2011-02-27 2013-06-06 Kennametal Inc. High feed cutting insert
JP2019048379A (ja) * 2012-12-27 2019-03-28 株式会社タンガロイ 切削インサート及び刃先交換式回転切削工具

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7806633B2 (en) * 2008-03-04 2010-10-05 Kennametal Inc. Cutting insert with threaded hole and cutting tool therefor
CN104551183A (zh) * 2014-12-29 2015-04-29 苏州欧美克合金工具有限公司 一种刀片式铣刀
CN106270693B (zh) * 2016-08-31 2018-12-21 北京控制工程研究所 一种t型铣刀
US11241747B2 (en) * 2017-10-16 2022-02-08 Iscar, Ltd. Cutting tool and undersized bore-less indexable insert therefor
EP3725442A4 (en) * 2017-12-13 2021-09-29 Makino Milling Machine Co., Ltd. MILLING TOOL AND WORKPIECE PROCESSING
BR102020022484B1 (pt) * 2020-11-04 2023-11-28 Moacir Castanhera Alojamento para inserto para fresa e suporte tipo cabeçote de fresamento

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4411564A (en) * 1981-10-19 1983-10-25 The Ingersoll Milling Machine Company Indexable cutting insert having radiused cutting edges
US4566827A (en) 1984-11-30 1986-01-28 Ingersoll Cutting Tool Company Ballnose end mill and insert therefor
US4618296A (en) 1983-09-14 1986-10-21 Gte Valeron Corporation Cutting tool and insert therefor
US4733995A (en) 1985-09-13 1988-03-29 Stellram S.A. Milling cutter for machining T-shaped grooves
US4995766A (en) 1989-08-14 1991-02-26 Gte Valenite Corporation Insert cutter
US5145294A (en) 1991-03-15 1992-09-08 National Carbide Outlet, Inc. Milling cutter capable of using indexable inserts of various shapes
US5330295A (en) * 1988-03-21 1994-07-19 Valenite Inc. Indexable insert for roughing and finishing
US5348426A (en) 1993-01-08 1994-09-20 Krupp Ernest E Ball nose cutter having a single cutter insert
US5536119A (en) 1993-05-26 1996-07-16 Sandvik Ab Rounded cutting insert
US5597268A (en) 1994-12-06 1997-01-28 Izumi Industry Kabushiki Kaisha Milling cutter for T shaped groove
US5924824A (en) 1996-08-22 1999-07-20 Iscar Ltd. Cutting insert
US6196769B1 (en) * 1998-05-05 2001-03-06 Iscar Ltd. Cutting tool assembly and cutting insert therefor
US6220794B1 (en) * 1999-03-05 2001-04-24 Carboloy Inc. Spherical seat cutting apparatus
US6238146B1 (en) * 1998-07-13 2001-05-29 Iscar Ltd. Tangential cutting insert

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06297208A (ja) * 1993-03-12 1994-10-25 Valenite Inc 改良型の切削工具及びそのための切削用インサート

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4411564A (en) * 1981-10-19 1983-10-25 The Ingersoll Milling Machine Company Indexable cutting insert having radiused cutting edges
US4618296A (en) 1983-09-14 1986-10-21 Gte Valeron Corporation Cutting tool and insert therefor
US4566827A (en) 1984-11-30 1986-01-28 Ingersoll Cutting Tool Company Ballnose end mill and insert therefor
US4733995A (en) 1985-09-13 1988-03-29 Stellram S.A. Milling cutter for machining T-shaped grooves
US5330295A (en) * 1988-03-21 1994-07-19 Valenite Inc. Indexable insert for roughing and finishing
US4995766A (en) 1989-08-14 1991-02-26 Gte Valenite Corporation Insert cutter
US5145294A (en) 1991-03-15 1992-09-08 National Carbide Outlet, Inc. Milling cutter capable of using indexable inserts of various shapes
US5348426A (en) 1993-01-08 1994-09-20 Krupp Ernest E Ball nose cutter having a single cutter insert
US5536119A (en) 1993-05-26 1996-07-16 Sandvik Ab Rounded cutting insert
US5597268A (en) 1994-12-06 1997-01-28 Izumi Industry Kabushiki Kaisha Milling cutter for T shaped groove
US5924824A (en) 1996-08-22 1999-07-20 Iscar Ltd. Cutting insert
US6196769B1 (en) * 1998-05-05 2001-03-06 Iscar Ltd. Cutting tool assembly and cutting insert therefor
US6238146B1 (en) * 1998-07-13 2001-05-29 Iscar Ltd. Tangential cutting insert
US6220794B1 (en) * 1999-03-05 2001-04-24 Carboloy Inc. Spherical seat cutting apparatus

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6976815B2 (en) * 2003-02-06 2005-12-20 Seco Tools Ab Milling cutter having three continuously curved cutting edges
US20040223817A1 (en) * 2003-02-06 2004-11-11 Seco Tools Ab. Milling cutter having three continuously curved cutting edges
US7008146B2 (en) * 2003-07-21 2006-03-07 Kennametal Inc. Milling cutter with tangentially mounted inserts
US20050019109A1 (en) * 2003-07-21 2005-01-27 Deroche Kenneth G. Milling cutter with tangentially mounted inserts
US20060013665A1 (en) * 2004-07-13 2006-01-19 Ford Motor Company Tool holder assembly
US7160067B2 (en) * 2004-07-13 2007-01-09 Ford Motor Company Tool holder assembly
US7896591B2 (en) 2004-08-03 2011-03-01 Ford Motor Company Tool holder assembly
US20060029482A1 (en) * 2004-08-03 2006-02-09 Ford Motor Company Tool holder assembly
US20060029479A1 (en) * 2004-08-03 2006-02-09 Ford Motor Company Tool holder assembly
US20070183859A1 (en) * 2006-02-07 2007-08-09 Buckhorn Rubber Products, Inc. Method for machining a molded part and machine tool therefor
US7607872B2 (en) * 2006-02-07 2009-10-27 Buckhorn Rubber Products, Inc. Method for machining a molded part and machine tool therefor
US20090196698A1 (en) * 2006-07-29 2009-08-06 Hartmetall-Werkzeugfabrik Paul Horn Gmbh Tool system
US8137034B2 (en) * 2006-07-29 2012-03-20 Hartmetall-Werkzeugfabrik Paul Horn Gmbh Tool system
US20100143051A1 (en) * 2007-03-23 2010-06-10 Guehring Ohg Ball raceway milling device, tool having a ball raceway milling device, and method for the application of a ball raceway milling device
WO2012023127A1 (en) 2010-08-16 2012-02-23 Iscar Ltd. T-slot cutter having separate centering and torque-transmitting portions
US8708611B2 (en) 2010-08-16 2014-04-29 Iscar, Ltd. T-slot cutter having separate centering and torque-transmitting portions
US20130142581A1 (en) * 2011-02-27 2013-06-06 Kennametal Inc. High feed cutting insert
US20120282043A1 (en) * 2011-05-03 2012-11-08 Hon Hai Precision Industry Co., Ltd. Milling cutter
JP2019048379A (ja) * 2012-12-27 2019-03-28 株式会社タンガロイ 切削インサート及び刃先交換式回転切削工具

Also Published As

Publication number Publication date
WO2002057040A1 (en) 2002-07-25
EP1353770A4 (en) 2009-11-25
BR0203763B1 (pt) 2010-10-19
EP1353770B1 (en) 2012-10-10
CA2401450C (en) 2008-01-08
US20020098047A1 (en) 2002-07-25
BR0203763A (pt) 2003-06-10
CA2401450A1 (en) 2002-07-25
EP1353770A1 (en) 2003-10-22

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