US5777A - Improvement in hulling wheat preparatoryto grinding - Google Patents

Improvement in hulling wheat preparatoryto grinding Download PDF

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US5777A
US5777A US5777DA US5777A US 5777 A US5777 A US 5777A US 5777D A US5777D A US 5777DA US 5777 A US5777 A US 5777A
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wheat
grinding
bran
improvement
preparatoryto
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S165/00Heat exchange
    • Y10S165/092Heat exchange with valve or movable deflector for heat exchange fluid flow
    • Y10S165/126Total flow rate through heat exchanger controlled by valve

Definitions

  • bran or external covering has a strong affinity for moisture, while the internal part of the berry possesses astrongrepulsion of moisture.
  • the external covering rapidly absorbing until it is thoroughly penetrated by the moisture,
  • the wheat is then conveyed to a hot-air chamber of similar construction of the vapor chest with revolving screens, through which the wheat is made to pass to have evaporated any superabundant moisture that may be attached by the introduction of a current of hot air.
  • the wheat may then be subjected to another attrition in its dry state in a similar attrition box to disengage the small filaments of bran that may still adhere, and after passing through another fanning process it is delivered upon the hopperof the burr in its purest and healthiest form, ready for pulverization.

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Description

tia a ran TATES PATENT OFFICEe SAMUEL BENTZ, on BooNsBonoUeu, MARYLAND.
IMPROVEMENT IN HULLING WHEAT PREPARATORYTO GRINDING.
Specification forming part of Letters Patent No. 5,777, dated September 19, 1843; autcdated March 4, 1848.
To all whom it may concern:
Be it known that I, SAMUEL BENTZ, of Boonsborough, Washington county, and State of Maryland, have discovered a mode of separating the bran, skin, or external covering of wheat and rye previous to grinding, which I believe to be new, useful, and practical.
This discovery I denominate S. Bcntzs new and important improvement in preparing wheat and rye for flouring previous to grinding.
From an examination of the wheat-berry it willbe found to possess two distinct coverings which are separated by a soft glutinous substance which I denominatethe cuticle. Inclosed beneath these coverings is the mealy part or farina. The external covering, which I denominate the bran, possesses no nutritious property, but exhibits ina mild form the bitter principle adequate for thepurposes of fermentation. This covering runsin parallel lines along the length ofthe berry, serving as conductors of moisture to excite to life the germ. The interior covering constitutes the fat-forming principle, and incloses the farina in lines that cross at right angles, producing the cellular formation. This covering is bot-h sweetand nutritious, and supplies to the farina beneath it, when pulverized or reduced to flour, its essential strength and flavor.
Hitherto this valuable portion of the wheat berry, in the ordinary mode of flouring, was nearly all lost for human consumption by being separated with the bran. My discovery at once gets rid of that portion which is valueless as food-namely, the bran-with all the filth known to adhere to the outer covering,
while it wholly retains the nutritious property of the berry for the support of human life in a clean, healthy, and manageable form. The process by which this result is accomplished is as follows, viz
In my researches I discovered that the bran or external covering has a strong affinity for moisture, while the internal part of the berry possesses astrongrepulsion of moisture. Here, then, I found two principles in philosophy conflicting-attraction and repulsion of moisture in its application to the wheat-berry. The external covering rapidly absorbing until it is thoroughly penetrated by the moisture,
and then the inner covering with equal promptitude repelling its further progress for the time being, and thus, while in this peculiar chemical relation, the external covering softened and theinnerremaining firm and hard, I apply mechanical force so as to produce a violent attrition of wheat against wheat, as well as againstthe surfaces of the rubbers or mechanical agents employed, and then the softened covering yielding tothc superior friction of the hard surfaces the desirable and important result is obtained-namely, aperfect separation of the bran from the berry without the slightest injuryto theform of the berry or the flooring properties of the same a result which has hitherto bafflcd theingenuity-of the miller;
The great desideratum in the manufacture of flour has always been to make the greatest possible yield of pure meal to the barrel and avoid the cutting up or grinding the bran with the farina, which, when done, would speck the flour, and thereby lessen its value. It is ascertained that nearly one-fifth of the flour manufactured in the United States is reduced to fine on this account, and usuallya loss sus-- tained to the manufacturer of fifty cents to the barrel. This is wholly avoided upon my system, the bran being separated from the kernel before grinding the difficulty cannot occur.
Superadded to this fact in the thorough removal of the outer covering all other impurities peculiar to that grain are necessarily removed with the bran and a pure healthy state of the berry obtained for flouring. Ef-
forts have been made to avoid the specking of the flour (by grinding up the bran) by the expedient of toughening the wheat by steam,
850., and grinding it with the hull or bran on,
to whichthere are two material objectionsfirst, an increasedliability to sour when ground in that state; second, a much greater loss in theyield offlour, as it is a well-known fact that the damper the wheat is when ground the more flour is incorporated with the offal, and if practiced upon will prove ruinous to the miller. My system completely obviates all these difficulties. I firstremove or separate the bran from the wheat by the application of moisture in the form of water, vapor, or any other suitable fluid, which the outer coating,
as before described, promptly absorbs, and proceeding no further, because a repulsion of moisture then takes place at the inner covering of the berry, and in this condition and at this juncture 1 cause the wheat to pass be tween rubbers composed of a revolving and stationary disk of metal or other material, after the manner of millstones, smut-machines, or other suitable form or mode of operation, where it is subjected to the most active and energetic friction of wheat against wheat until the bran (as it will with great rapidity) becomes detached from the berry.
The order in which the several parts of the process isperformed is as follows First, I construct a vapor-chest of suitable size with revolvin g screens, through which I pass the wheat from the granary. Into this chest I communicate the vapor to the desired extent, which comin g in contact with the wheat is readily absorbed by it or I construct a tight box and by means ofa conveyer pass the wheat through a column of water, and when the wheat is sufficiently saturated (from thirty to sixty seconds is sufficient for this purpose) then the wheat is made to pass to the attrition-box, where. the moistening process is immediately succeeded by attrition, and when the bran becomes sufficiently disengaged from the wheat it is separated therefrom by a current of atmospheric air. It is then conveyed to a hot-air chamber of similar construction of the vapor chest with revolving screens, through which the wheat is made to pass to have evaporated any superabundant moisture that may be attached by the introduction of a current of hot air. The wheat may then be subjected to another attrition in its dry state in a similar attrition box to disengage the small filaments of bran that may still adhere, and after passing through another fanning process it is delivered upon the hopperof the burr in its purest and healthiest form, ready for pulverization.
Someof the advantages that willbe derived from my system in preparing wheat for grinding may be stated as follows,viz:
First. All varieties of wheat (white, yellow, and red, 860.) are at once improved from five to fifteen cents per bushel, and the good varieties of yellow and red will make as good.
Third. As a general matterit takes fourand a halt bushels of wheat, weighing two hundred and seventy pounds, to make a barrel of flour weighing one hundred and ninety-six pounds. Upon this my system nearly all the meal thatordinarily becomesincorporated with the several varieties of offal is saved and put into the barrel and is added to the yield, which is a saving of from forty to fifty-two pounds of wheat over and above the average amount used in every barrel of flour as now manufactured upon the old system.
Fourth. From twenty-five to fifty percent. of time is saved in grinding upon this system over the ordinary mode and the work done much more evenly and regularly, as the usual difiiculty of specking the flour with the bran is entirely obviated, and the contingency of having super flour cut down to fine with common skill in grinding cannot take place.
Fifth. This system will produce the best hotclimateflour known in the world. It is an admitted fact that the bran, which by the common mode of grinding is necessarily,'to some extent, incorporated with the meal, is mainly the cause of the flour souring in hot climates.
Sixth. The bolting of the meal from the pre pared wheat is done with nearly twice the rapidity it is done in the usual way.
What I claim as my invention or discovery, and desire to secure by Letters Patent, is-
The effectually and practically removing the outer coating of wheat and rye by the process above described before it is submitted to the grinding operation, whether effected in the precise manner and by the exact means herein set forth, or in any other way or by any other means which may be substantially the same.
SAMUEL BENTZ. Witnesses:
WM. P. ELLIOT, JOHN L. Gnnow.
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