US5595196A - Method of producing a filter cigarette with tipping paper having lip release properties - Google Patents
Method of producing a filter cigarette with tipping paper having lip release properties Download PDFInfo
- Publication number
- US5595196A US5595196A US08/461,290 US46129095A US5595196A US 5595196 A US5595196 A US 5595196A US 46129095 A US46129095 A US 46129095A US 5595196 A US5595196 A US 5595196A
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- US
- United States
- Prior art keywords
- tipping paper
- lip release
- cigarette
- lip
- section
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/56—Making tipping materials, e.g. sheet cork for mouthpieces of cigars or cigarettes, by mechanical means
- A24C5/565—Making tipping materials, e.g. sheet cork for mouthpieces of cigars or cigarettes, by mechanical means by treating the tipping material with a liquid or viscous solution, e.g. paraffine
Definitions
- This invention relates to an improved method of manufacturing a filter cigarette with a tipping paper having lip release properties. More particularly, the invention relates to a method of imparting lip release properties to a base tipping paper during the production of the base tipping paper in a paper machine followed by manufacturing the cigarette itself.
- Tipping paper is the outermost paper of the filter section of a cigarette and is used to join the tobacco-containing section to the filter section. It is important to a cigarette smoker that the cigarette filter section does not adhere to his lips. Within the cigarette industry, the terminology “lip release properties" is used to describe the release of contact between human lips and the filter section of a cigarette. In order to achieve acceptable lip release properties, tipping paper is chemically treated.
- Tipping paper must fulfill several other functional requirements beyond (1) joining the filter section to the tobacco-containing section and (2) possessing acceptable lip release properties. More particularly, the tipping paper must also be printable with logo and designs, and must also be easily perforated by electrostatic or laser means. Finally, the tipping paper must be easily slit and capable of being run in a cigarette manufacturing machine typically producing from 8,000 to 14,000 cigarettes per minute. This requires the cigarette tipping paper to be curled, glued and seam-sealed without air leakage to form a straight, neat longitudinal seam forming a cylinder which encompasses the filter section and an adjoining portion of the cigarette-containing section of a filter cigarette, all within a fraction of a second.
- the characteristics of the cigarette tipping paper are carefully controlled in order to permit high speed operation of the cigarette manufacturing machine.
- the perforations must be uniform and the "back side gluability" of the tipping paper is critical.
- “Back side gluability” refers to the propensity of the paper to accept a coating of glue so that the tipping paper can be curled around the filter section and a portion of the adjoining tobacco containing section and glued to form the completed filter cigarette.
- base tipping paper is manufactured by a paper making machine, and the lip-release properties are later added in conjunction with the printing stage.
- U.S. Pat. No. 4,340,074 to6.1 describes a method for obtaining the lip-release properties in conjunction with the printing stage.
- the printing stage always forms a separate process step, and printing cannot be performed along with the manufacturing process of the base tipping paper.
- the lip release properties are imparted to base tipping paper during the printing operation with solvent-based lip release chemicals, such as nitrocellulose. Due to the strict environmental legislation in the United States, there is a need to substantially reduce the use of solvent-based lip release chemicals.
- Surface sizing of base tipping paper is also conventionally employed in conjunction with the production of the base tipping paper.
- the purpose of surface sizing is to optimally condition the surface of the base tipping paper for printing and to improve the runnability of the base tipping paper in the cigarette manufacturing machine.
- An object of this invention is to produce an improved filter cigarette which has superior lip release properties.
- Another object is to achieve a more efficient method of producing a filter cigarette.
- the present invention relates to a method of producing a filter cigarette having a filter section joined to a tobacco section by a tipping paper having improved lip release properties, comprising
- the drawing is a diagram illustrating the sections and stages of a papermaking machine used for manufacturing base tipping paper suitable for subsequently manufacturing a filter cigarette.
- “Tipping paper” is the paper which forms the exterior surface covering the filter section of a filter cigarette. It is manufactured from “base tipping paper” by printing the base tipping paper with a corporate logo and/or other design and by perforation to permit air to be drawn from the outside through the filter section when the smoker inhales.
- Base tipping paper is manufactured from paper pulp and filler using a conventional papermaking machine.
- Surface coating is a conventionally known step of a papermaking process.
- lip release properties are imparted to base tipping paper during its manufacture by adding one or more additives which impart lip release properties (lip release chemicals) to the coating components conventionally used in these steps.
- the drawing schematically illustrates a papermaking machine.
- the various sections of the machine correspond to stages of the process for manufacturing base tipping paper.
- the papermaking machine includes a head box 1, wire section 2, press section 3, drying section 4, coating unit 5, drying section 6 and calendering section 7.
- lip release properties are imparted to base tipping paper by adding lip release compounds to the coating chemicals applied to the base tipping paper by the coating unit 5.
- the lip release chemicals used in the present invention to provide the base tipping include silicone compounds and polyvinyl acetate/butylacrylate copolymers. Vinylacetate/butylacrylate polymer-based compositions are particularly preferred and are commercially available from Raisio Chemicals Oy, Finland, under the trademarks REBARCO EP 740,741 and 742.
- surface coating refers to pigment coating, which is performed by applying onto the paper web surface a pigment/binder mixture complemented according to the present invention with one or more chemicals which impart lip-release properties.
- the coating operation can be performed using a coater operating in-line with the paper machine.
- a preferred in-line coating apparatus is commercially available from Valmet Paper Machinery Inc. under the name Sym-Sizer.
- Pigments which may be employed in the surface coating composition include kaolins, oxides such as titanium dioxide and aluminum hydroxide, carbonates such as precipitated CaCO 3 and ground CaCO 3 , sulfates and sulfides such as barium sulfate and gypsum.
- Binders which may be used in the surface coating composition include starch, cellulose ethers and esters, mannogalactans, alginates, proteins, acrylates, butadienes, PVA and PVac. Typical amounts for the pigments, binders, lip release chemicals and other additives are set forth below:
- Binder 10 to 15%
- the lip-release property should be imparted to one side of the paper web only.
- the other side can be produced in the conventional fashion to impart acceptable gluing characteristics thereto.
- the lip-release property is imparted only to that side of the web that in a finished cigarette defines the exterior surface, without affecting the "backside gluability" of the base tipping paper.
- a base tipping paper having acceptable lip release properties was obtained by surface coating a base tipping paper using a coating unit 5 in a papermaking machine, as illustrated in the drawing.
- the surface coating used in Example 1 contained the following components:
- a surface coating composition containing a silicone resin (84.2 wt %) of the type conventionally used as a release agent for labels and a starch (15.8 wt %) is applied to a base tipping paper in a coating unit 5 in a papermaking machine as shown in the drawing to provide acceptable lip release properties.
- the base tipping paper may be printed with a logo and is perforated using conventional perforation means such as electrostatic perforation or laser perforation.
- conventional perforation means such as electrostatic perforation or laser perforation.
- the printed and perforated base tipping paper is typically slit and wound onto bobbins prior to being used in the manufacture of a filter cigarette. Again, those of ordinary skill in the art are familiar with such conventional winding processes.
- the tipping paper having improved lip release properties may be employed in conventional manner on a conventional cigarette machine to manufacture the filter cigarette of the present invention. More particularly, the tipping paper is unwound from the roll, slit into a desired width, and employed to join a filter section to a cigarette containing section in longitudinal axial alignment according to conventional techniques using conventional apparatus.
- the claimed process permits application of lip release properties to base tipping paper without using solvent-based lip release chemicals, and produces a filter cigarette which exhibits good lip release properties without requiring organic solvents in its manufacture or an inefficient off-line coating apparatus.
- An important consequence of the single side application feature is that the base tipping paper's "back-side gluability" properties are maintained, i.e., the base tipping paper is subsequently effectively glued to the filter portion of a cigarette, without interference from the lip release chemical.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
Description
______________________________________ Parts ______________________________________ Pigment: kaolin.sup.1 100 (70.4 wt %) Binder: latex.sup.2 17 (12.0 wt %) Lip-release additive: paraffin wax.sup.3 29 (17.6 wt %) ______________________________________ .sup.1 Coating grade. .sup.2 Polymer of vinylacetate/acrylic and methacrylic esters (known in the paper industry as a binder for coating color). .sup.3 Fully refined paraffin wax consisting mainly of straight chain hydrocarbon molecules and having a melting point of 145° F., oil content of 0.6 wt % and density (15° C.) of 0.898 g/cm.sup.3.
______________________________________ Starch (33.2%) Fire retardant (29.4%) Wet strength chemical (3.7%) Mannogalactan (8.5%) Wax (25.2%) ______________________________________
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/461,290 US5595196A (en) | 1992-05-27 | 1995-06-05 | Method of producing a filter cigarette with tipping paper having lip release properties |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US88848792A | 1992-05-27 | 1992-05-27 | |
US7978293A | 1993-06-22 | 1993-06-22 | |
US08/461,290 US5595196A (en) | 1992-05-27 | 1995-06-05 | Method of producing a filter cigarette with tipping paper having lip release properties |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US7978293A Continuation-In-Part | 1992-05-27 | 1993-06-22 |
Publications (1)
Publication Number | Publication Date |
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US5595196A true US5595196A (en) | 1997-01-21 |
Family
ID=26762430
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/461,290 Expired - Lifetime US5595196A (en) | 1992-05-27 | 1995-06-05 | Method of producing a filter cigarette with tipping paper having lip release properties |
Country Status (1)
Country | Link |
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US (1) | US5595196A (en) |
Cited By (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6147319A (en) * | 1997-03-05 | 2000-11-14 | Japan Tobacco Inc. | Hole making device for web material |
US20060102188A1 (en) * | 2002-08-09 | 2006-05-18 | British American Tobacco (Investments) Limited | Filter tip cigarettes and method of manufacturing same |
EP1891866A1 (en) * | 2006-08-25 | 2008-02-27 | Philip Morris Products S.A. | Smoking article with encapsulated flavourant |
US20080295854A1 (en) * | 2006-03-31 | 2008-12-04 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US20110023901A1 (en) * | 2009-07-30 | 2011-02-03 | Philip Morris Usa Inc. | Banded paper, smoking article and method |
CN102519966A (en) * | 2011-12-30 | 2012-06-27 | 广东中烟工业有限责任公司 | Device for evaluating lip release performance of cigarette tipping paper |
CN102535234A (en) * | 2012-02-15 | 2012-07-04 | 牡丹江恒丰纸业股份有限公司 | Method for producing lip-sticking-resistant flame-retardant tipping paper |
WO2012103327A1 (en) | 2011-01-28 | 2012-08-02 | R. J. Reynolds Tobacco Company | Polymeric materials derived from tobacco |
WO2013069868A1 (en) * | 2011-11-08 | 2013-05-16 | Kt & G Corporation | Device of moving low ignition propensity cigarette paper and device of manufacturing low ignition propensity cigarette paper including the same |
US9010337B2 (en) | 2010-03-26 | 2015-04-21 | Philip Morris Usa Inc. | Smoking article with flavor delivery system |
US9302522B2 (en) | 2010-12-13 | 2016-04-05 | Altria Client Services Llc | Process of preparing printing solution and making patterned cigarette wrappers |
US9668516B2 (en) | 2012-05-16 | 2017-06-06 | Altria Client Services Llc | Banded cigarette wrapper with opened-area bands |
CN107002369A (en) * | 2014-12-23 | 2017-08-01 | 菲利普莫里斯生产公司 | Hydrophobicity cigarette paper |
JPWO2017122291A1 (en) * | 2016-01-13 | 2018-12-13 | 日本たばこ産業株式会社 | Smoking articles with tip paper and filters |
CN109527647A (en) * | 2018-12-10 | 2019-03-29 | 河南中烟工业有限责任公司 | A kind of tipping paper gluing area's Morphology observation method based on image detection |
CN109527648A (en) * | 2018-12-10 | 2019-03-29 | 河南中烟工业有限责任公司 | A kind of cigarette adhesive-free area symbol mark rate detection method based on image detection |
US10375988B2 (en) | 2010-12-13 | 2019-08-13 | Altria Client Services Llc | Cigarette wrapper with novel pattern |
EP3209149B1 (en) * | 2014-10-20 | 2020-02-12 | Philip Morris Products S.a.s. | Hydrophobic tipping paper |
JPWO2021002309A1 (en) * | 2019-07-01 | 2021-01-07 | ||
JPWO2021002313A1 (en) * | 2019-07-01 | 2021-01-07 | ||
US10905154B2 (en) | 2011-05-16 | 2021-02-02 | Altria Client Services Llc | Alternating patterns in cigarette wrapper, smoking article and method |
WO2021136421A1 (en) * | 2020-06-22 | 2021-07-08 | 云南中烟工业有限责任公司 | Method for measuring lip sticking force of cigarette tipping paper |
US11064729B2 (en) | 2012-05-16 | 2021-07-20 | Altria Client Services Llc | Cigarette wrapper with novel pattern |
WO2022013222A1 (en) * | 2020-07-14 | 2022-01-20 | Jt International Sa | Stick equity – use of beeswax for tobacco products |
RU2787749C1 (en) * | 2019-07-01 | 2023-01-12 | Джапан Тобакко Инк. | Tobacco product heated without burning and aerosol generation system |
US11707082B2 (en) | 2010-12-13 | 2023-07-25 | Altria Client Services Llc | Process of preparing printing solution and making patterned cigarette wrapper |
US12029236B2 (en) | 2013-09-05 | 2024-07-09 | SWM Holdings US, LLC | Coated plug wrap for a smoking article |
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Cited By (74)
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---|---|---|---|---|
US6147319A (en) * | 1997-03-05 | 2000-11-14 | Japan Tobacco Inc. | Hole making device for web material |
US8113217B2 (en) * | 2002-08-09 | 2012-02-14 | British American Tobacco (Investments) Limited | Filter tip cigarettes and method of manufacturing same |
US20060102188A1 (en) * | 2002-08-09 | 2006-05-18 | British American Tobacco (Investments) Limited | Filter tip cigarettes and method of manufacturing same |
US10485265B2 (en) | 2006-03-31 | 2019-11-26 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US8833377B2 (en) | 2006-03-31 | 2014-09-16 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US8939156B2 (en) | 2006-03-31 | 2015-01-27 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US20080295854A1 (en) * | 2006-03-31 | 2008-12-04 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US8925556B2 (en) | 2006-03-31 | 2015-01-06 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US8905043B2 (en) | 2006-03-31 | 2014-12-09 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US20110155158A1 (en) * | 2006-03-31 | 2011-06-30 | Philip Morris Usa Inc. | Banded Papers, Smoking Articles and Methods |
US8844540B2 (en) | 2006-03-31 | 2014-09-30 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US11547140B2 (en) | 2006-03-31 | 2023-01-10 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US9161570B2 (en) | 2006-03-31 | 2015-10-20 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US10028524B2 (en) | 2006-03-31 | 2018-07-24 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US8733370B2 (en) | 2006-03-31 | 2014-05-27 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
US8707967B2 (en) | 2006-03-31 | 2014-04-29 | Philip Morris Usa Inc. | Banded papers, smoking articles and methods |
EP1891866A1 (en) * | 2006-08-25 | 2008-02-27 | Philip Morris Products S.A. | Smoking article with encapsulated flavourant |
WO2008023271A3 (en) * | 2006-08-25 | 2008-05-22 | Philip Morris Prod | Smoking article with encapsulated flavourant |
WO2008023271A2 (en) * | 2006-08-25 | 2008-02-28 | Philip Morris Products S.A. | Smoking article with encapsulated flavourant |
US7810508B2 (en) | 2006-08-25 | 2010-10-12 | Philip Morris Usa Inc. | Smoking article with encapsulated flavourant |
US20080156336A1 (en) * | 2006-08-25 | 2008-07-03 | Philip Morris Usa Inc. | Smoking article with encapsulated flavourant |
US8701682B2 (en) | 2009-07-30 | 2014-04-22 | Philip Morris Usa Inc. | Banded paper, smoking article and method |
US20110023901A1 (en) * | 2009-07-30 | 2011-02-03 | Philip Morris Usa Inc. | Banded paper, smoking article and method |
US10321710B2 (en) | 2010-03-26 | 2019-06-18 | Philip Morris Usa Inc. | Smoking article with flavor delivery system |
US9010337B2 (en) | 2010-03-26 | 2015-04-21 | Philip Morris Usa Inc. | Smoking article with flavor delivery system |
US10375988B2 (en) | 2010-12-13 | 2019-08-13 | Altria Client Services Llc | Cigarette wrapper with novel pattern |
US11602161B2 (en) | 2010-12-13 | 2023-03-14 | Altria Client Services Llc | Cigarette wrapper with novel pattern |
US9302522B2 (en) | 2010-12-13 | 2016-04-05 | Altria Client Services Llc | Process of preparing printing solution and making patterned cigarette wrappers |
US11707082B2 (en) | 2010-12-13 | 2023-07-25 | Altria Client Services Llc | Process of preparing printing solution and making patterned cigarette wrapper |
WO2012103327A1 (en) | 2011-01-28 | 2012-08-02 | R. J. Reynolds Tobacco Company | Polymeric materials derived from tobacco |
US10905154B2 (en) | 2011-05-16 | 2021-02-02 | Altria Client Services Llc | Alternating patterns in cigarette wrapper, smoking article and method |
US9157186B2 (en) | 2011-11-08 | 2015-10-13 | Kt & Corporation | Device of moving low ignition propensity cigarette paper and device of manufacturing low ignition propensity cigarette paper including the same |
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WO2013069868A1 (en) * | 2011-11-08 | 2013-05-16 | Kt & G Corporation | Device of moving low ignition propensity cigarette paper and device of manufacturing low ignition propensity cigarette paper including the same |
CN102519966A (en) * | 2011-12-30 | 2012-06-27 | 广东中烟工业有限责任公司 | Device for evaluating lip release performance of cigarette tipping paper |
CN102535234A (en) * | 2012-02-15 | 2012-07-04 | 牡丹江恒丰纸业股份有限公司 | Method for producing lip-sticking-resistant flame-retardant tipping paper |
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