US4908161A - Fire retardant for isocyanate-based foams comprising ammonium sulfate and a cyanuric acid derivative - Google Patents
Fire retardant for isocyanate-based foams comprising ammonium sulfate and a cyanuric acid derivative Download PDFInfo
- Publication number
- US4908161A US4908161A US07/210,748 US21074888A US4908161A US 4908161 A US4908161 A US 4908161A US 21074888 A US21074888 A US 21074888A US 4908161 A US4908161 A US 4908161A
- Authority
- US
- United States
- Prior art keywords
- foams
- isocyanate
- foam
- ammonium sulfate
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000006260 foam Substances 0.000 title claims abstract description 76
- 239000003063 flame retardant Substances 0.000 title claims abstract description 46
- 239000012948 isocyanate Substances 0.000 title claims abstract description 35
- 150000002513 isocyanates Chemical class 0.000 title claims abstract description 33
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 229910052921 ammonium sulfate Inorganic materials 0.000 title claims abstract description 25
- 235000011130 ammonium sulphate Nutrition 0.000 title claims abstract description 25
- 150000007973 cyanuric acids Chemical class 0.000 title claims description 6
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 19
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 19
- 239000000843 powder Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims description 29
- 150000001875 compounds Chemical class 0.000 claims description 26
- 229920000877 Melamine resin Polymers 0.000 claims description 10
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 9
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 claims description 6
- 229920000582 polyisocyanurate Polymers 0.000 claims description 5
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 claims description 4
- ZILVNHNSYBNLSZ-UHFFFAOYSA-N 2-(diaminomethylideneamino)guanidine Chemical compound NC(N)=NNC(N)=N ZILVNHNSYBNLSZ-UHFFFAOYSA-N 0.000 claims description 3
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 claims description 3
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 claims description 3
- 239000011495 polyisocyanurate Substances 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 abstract description 5
- 239000003054 catalyst Substances 0.000 description 34
- 229920005862 polyol Polymers 0.000 description 31
- 150000003077 polyols Chemical class 0.000 description 29
- -1 methylolmelamine alkyl ethers Chemical class 0.000 description 22
- 239000004615 ingredient Substances 0.000 description 15
- 239000005056 polyisocyanate Substances 0.000 description 14
- 229920001228 polyisocyanate Polymers 0.000 description 14
- 238000009472 formulation Methods 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 12
- 229920000728 polyester Polymers 0.000 description 11
- 229920000570 polyether Polymers 0.000 description 11
- 239000004604 Blowing Agent Substances 0.000 description 10
- 239000004721 Polyphenylene oxide Substances 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 10
- 239000004094 surface-active agent Substances 0.000 description 9
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 6
- 239000006071 cream Substances 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 229920001281 polyalkylene Polymers 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- 230000000717 retained effect Effects 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 150000005846 sugar alcohols Polymers 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000005325 alkali earth metal hydroxides Chemical class 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 3
- 239000000920 calcium hydroxide Substances 0.000 description 3
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 3
- 235000011116 calcium hydroxide Nutrition 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- 235000012254 magnesium hydroxide Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229910019440 Mg(OH) Inorganic materials 0.000 description 2
- IXQBIOPGDNZYNA-UHFFFAOYSA-N N=C=O.N=C=O.CC1=CC=CC=C1C1=CC=CC=C1C Chemical compound N=C=O.N=C=O.CC1=CC=CC=C1C1=CC=CC=C1C IXQBIOPGDNZYNA-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 150000001414 amino alcohols Chemical class 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 229910001863 barium hydroxide Inorganic materials 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- 150000005826 halohydrocarbons Chemical class 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 150000002596 lactones Chemical class 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 229920006295 polythiol Polymers 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 239000012974 tin catalyst Substances 0.000 description 2
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- 229940029284 trichlorofluoromethane Drugs 0.000 description 2
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical class CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 1
- FZENGILVLUJGJX-NSCUHMNNSA-N (E)-acetaldehyde oxime Chemical compound C\C=N\O FZENGILVLUJGJX-NSCUHMNNSA-N 0.000 description 1
- XVOUMQNXTGKGMA-OWOJBTEDSA-N (E)-glutaconic acid Chemical compound OC(=O)C\C=C\C(O)=O XVOUMQNXTGKGMA-OWOJBTEDSA-N 0.000 description 1
- FVXAIIVXIJVXRH-OWOJBTEDSA-N (e)-but-2-ene-1,4-dithiol Chemical compound SC\C=C\CS FVXAIIVXIJVXRH-OWOJBTEDSA-N 0.000 description 1
- ZWVMLYRJXORSEP-UHFFFAOYSA-N 1,2,6-Hexanetriol Chemical compound OCCCCC(O)CO ZWVMLYRJXORSEP-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- VYMPLPIFKRHAAC-UHFFFAOYSA-N 1,2-ethanedithiol Chemical compound SCCS VYMPLPIFKRHAAC-UHFFFAOYSA-N 0.000 description 1
- YGKHJWTVMIMEPQ-UHFFFAOYSA-N 1,2-propanedithiol Chemical compound CC(S)CS YGKHJWTVMIMEPQ-UHFFFAOYSA-N 0.000 description 1
- HCITUYXHCZGFEO-UHFFFAOYSA-N 1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.N=C1NC(=N)NC(=N)N1 HCITUYXHCZGFEO-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- SRZXCOWFGPICGA-UHFFFAOYSA-N 1,6-Hexanedithiol Chemical compound SCCCCCCS SRZXCOWFGPICGA-UHFFFAOYSA-N 0.000 description 1
- JIABEENURMZTTI-UHFFFAOYSA-N 1-isocyanato-2-[(2-isocyanatophenyl)methyl]benzene Chemical class O=C=NC1=CC=CC=C1CC1=CC=CC=C1N=C=O JIABEENURMZTTI-UHFFFAOYSA-N 0.000 description 1
- DTZHXCBUWSTOPO-UHFFFAOYSA-N 1-isocyanato-4-[(4-isocyanato-3-methylphenyl)methyl]-2-methylbenzene Chemical compound C1=C(N=C=O)C(C)=CC(CC=2C=C(C)C(N=C=O)=CC=2)=C1 DTZHXCBUWSTOPO-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- JUXXCHAGQCBNTI-UHFFFAOYSA-N 1-n,1-n,2-n,2-n-tetramethylpropane-1,2-diamine Chemical compound CN(C)C(C)CN(C)C JUXXCHAGQCBNTI-UHFFFAOYSA-N 0.000 description 1
- OHMHBGPWCHTMQE-UHFFFAOYSA-N 2,2-dichloro-1,1,1-trifluoroethane Chemical compound FC(F)(F)C(Cl)Cl OHMHBGPWCHTMQE-UHFFFAOYSA-N 0.000 description 1
- XXNPWUCSMZUOOC-UHFFFAOYSA-N 2-butyl-2-ethylpentanedioic acid Chemical compound CCCCC(CC)(C(O)=O)CCC(O)=O XXNPWUCSMZUOOC-UHFFFAOYSA-N 0.000 description 1
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical group CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 1
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
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- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
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- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
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- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000002666 chemical blowing agent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 239000012973 diazabicyclooctane Substances 0.000 description 1
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- CDMADVZSLOHIFP-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane;decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 CDMADVZSLOHIFP-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 229910001679 gibbsite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- SXCBDZAEHILGLM-UHFFFAOYSA-N heptane-1,7-diol Chemical compound OCCCCCCCO SXCBDZAEHILGLM-UHFFFAOYSA-N 0.000 description 1
- YYLZFVAZIBYRMJ-UHFFFAOYSA-N hex-3-yne-1,6-dithiol Chemical compound SCCC#CCCS YYLZFVAZIBYRMJ-UHFFFAOYSA-N 0.000 description 1
- QQHJDPROMQRDLA-UHFFFAOYSA-N hexadecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCCC(O)=O QQHJDPROMQRDLA-UHFFFAOYSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- HOVAGTYPODGVJG-ZFYZTMLRSA-N methyl alpha-D-glucopyranoside Chemical compound CO[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O HOVAGTYPODGVJG-ZFYZTMLRSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- MCSAJNNLRCFZED-UHFFFAOYSA-N nitroethane Chemical compound CC[N+]([O-])=O MCSAJNNLRCFZED-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- RUOPINZRYMFPBF-UHFFFAOYSA-N pentane-1,3-diol Chemical compound CCC(O)CCO RUOPINZRYMFPBF-UHFFFAOYSA-N 0.000 description 1
- GLOBUAZSRIOKLN-UHFFFAOYSA-N pentane-1,4-diol Chemical compound CC(O)CCCO GLOBUAZSRIOKLN-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- XZTOTRSSGPPNTB-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O XZTOTRSSGPPNTB-UHFFFAOYSA-N 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- ZJLMKPKYJBQJNH-UHFFFAOYSA-N propane-1,3-dithiol Chemical compound SCCCS ZJLMKPKYJBQJNH-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000012262 resinous product Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- RSIJVJUOQBWMIM-UHFFFAOYSA-L sodium sulfate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]S([O-])(=O)=O RSIJVJUOQBWMIM-UHFFFAOYSA-L 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- DXNCZXXFRKPEPY-UHFFFAOYSA-N tridecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCC(O)=O DXNCZXXFRKPEPY-UHFFFAOYSA-N 0.000 description 1
- 150000004684 trihydrates Chemical class 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
Definitions
- the present invention relates to fire retardants for isocyanate-based foams. More particularly, the present invention concerns fire retardants for flexible or rigid isocyanate-based foams. Even more particularly, the present invention concerns fire retardants for flexible and/or rigid polyurethane foams.
- so-called flame retardant flexible polyurethane foams have been prepared by the addition of halogen- and/or phosphorous-containing flame retardants. While these foams pass small scale fire tests, they do not reflect actual fire conditions. Therefore, the tests can be used only as laboratory scale methods for screening.
- foams classified as self-extinguishing foams as determined by the ASTM D-1692-59T test are flammable under actual fire conditions.
- Another proposed method of making flame retardant flexible foams is high resilience foams (HR foams) which have lower melting points than conventional flexible urethane foams.
- HR foams high resilience foams
- These foams are prepared by using a blended polyisocyanate, e.g., 80%/20% mixture of TDI and polymeric MDI.
- the low melting points of the foams result in a dripping phenomenon which prevents flame propagation.
- the foams also can be classified as SE foams by the ASTM D-1692-59T, but these foams also are substantially flammable at actual fire conditions.
- Substantially non-combustible flexible foams can be produced only by the addition of extremely large amounts of power-type flame retardants, and not by liquid type flame retardants.
- the first commercial product of this type is a CMHR foam (combustion modified high resilience foam) developed by Mobay Chemical Corp. (J. F. Szabat and J. A. Gaetano, Proceedings of the SPI International Technical/Marketing Conference, Nov. 2-5, 1983, San Diego, pp. 326-331).
- CMHR foam combustion modified high resilience foam
- This type of foam employs alumina trihydrate as the major flame retardant.
- methylolmelamine alkyl ethers have been taught as flame retardants for flexible urethane foams.
- Melamine has been disclosed for rigid urethane foams in U.S. Pat. No. 4,221,875.
- Cyanuric acid derivatives such as cyanamid, dicyandiamide, guanidine, biguanidine, and melamine have been disclosed as flame retardants for flexible urethane foams, as taught in U.S. Pat. No. 4,258,141.
- the present invention is based on the finding that ammonium sulfate is an unexpectedly effective flame retardant for active-hydrogen containing isocyanate-based foams.
- Ammonium sulfate is an inexpensive chemical ordinarily used as a fertilizer. However, Applicant is unaware of any teaching of ammonium sulfate as a flame retardant for urethane foams and the like.
- flame retardant isocyanate-based foams and, in particular, flexible and rigid polyurethane foams are prepared by the incorporation thereinto of ammonium sulfate, as a fire retardant.
- ammonium sulfate is, preferably, employed in powdered form. Because of the acidic nature of the sulfate, it is, ordinarily, admixed with a weakly basic powder to preclude adverse foam rise times.
- Useful weakly basic powders include (a) alkali earth metal hydroxides, or (b) cyanuric acid derivatives, such as, cyanamide, melamine, and the like, as well as mixtures thereof. Generally, from about 5 to about 100 parts per weight of weakly basic powder per 100 parts per weight of ammonium sulfate is employed.
- the fire retardant is incorporated into the foam formulation by any conventional technique, such as by mixing or the like. While being pre-eminently useful in the formation of flexible polyurethane foams, the fire retardant is, also, useful with rigid polyurethane foams, polyisocyanurate foams, carbodiimide foams and the like.
- fire retardant active-hydrogen containing isocyanate-based foams are prepared by employing, as the fire retardant, ammonium sulfate. This result was completely unexpected in that ammonium sulfate, being acidic in nature, would be expected to impede foam formation.
- ammonium sulfate is a widely known, commercially available solid inorganic chemical, usually employed as a fertilizer. It is water soluble and has a pH below 6.0. It has been found, however, that when used herein as a fine powder form, it is not water-soluble due to it being coated with urethane polymer or the like.
- Useful weakly basic powder include (a) alkali earth metal hydroxides, (b) a cyanuric acid derivative thereof, as well as (c) mixtures thereof.
- alkali earth metal hydroxide powders are magnesium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide and mixtures thereof.
- Useful derivatives of cyanuric acid include cyanamide, dicyandiamide, melamine, guanidine, biguanidine and the like and mixtures thereof.
- the weakly basic powder is employed in an amount ranging from about 5 parts to about 100 parts by weight thereof per 100 parts of ammonium sulfate.
- the weakly basic powder is employed in an amount ranging from about 10 to 30 parts by weight thereof per 100 parts by weight of ammonium sulfate. It should be noted, though, that these amounts can be varied, as required, by the foam formulation employed.
- ammonium sulfate as a flame retardant is particularly advantageous in the formation of flame retardant flexible polyurethane foams.
- flexible polyurethane foams are prepared by the reaction of an organic polyisocyanate with a polyhydric compound in the presence of catalyst, a surfactant and a suitable blowing agent, such as water, a halohydrocarbon or the like, as well as mixtures thereof.
- Useful organic polyisocyanates for the preparation of urethane foams can be represented by the formula:
- R is a polyvalent organic radical selected from the group consisting of aromatic, arylalkyl and alkylaryl organic radicals, as well as mixtures thereof; and Z is an integer corresponding to the valence number of R and is at least 2.
- organic polyisocyanates contemplated herein include for example, the aromatic diisocyanates, such as 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, mixtures of 2,4- and 2,6-toluene diisocyanate, crude toluene diisocyanate, methylene diphenyl diisocyanate, crude methylene diphenyl diisocyanate and the like; the aromatic triisocyanates such as 4,4',4"-triphenylmethane triisocyanate, the aromatic tetraisocyanates such as 4,4'-dimethyldiphenylmethane-2,2',5,5'-tetraisocyanate, and the like;
- organic polyisocyanates include: hydrogenated methylene diphenylisocyanate, m-phenylene diisocyanate, naphthylene-1,5-diisocyanate, 1-methoxyphenyl-2,4-diisocyanate, 4,4'-biphenylene diisocyanate, 3,3'-dimethyl-4,4'-biphenyl diisocyanate, 3,3'-dimethyl-4,4'-biphenyl diisocyanate, and 3,3'-dimethyldiphenylmethane-4,4'diisocyanate, and the like.
- polyisocyanates are prepared by conventional methods in the art such as the phosgenation of the corresponding organic amine.
- Still another class of organic polyisocyanate useful herein are isocyanate-terminated quasi-prepolymers. These quasi-prepolymers are prepared by reacting excess organic polyisocyanate or mixtures thereof with a minor amount of an active hydrogen-containing compound. Suitable active hydrogen-containing compounds for preparing the quasi-prepolymers hereof are those containing at least two active hydrogen-containing groups which are isocyanate reactive.
- Typifying such compounds are hydroxyl-containing polyesters, polyalkylene ether polyols, hydroxyl-terminated polyurethane polymers, polyhydric polythioethers, alkylene oxide adducts of phosphorus-containing acids, polyacetals, aliphatic polyols, aliphatic thiols including alkane, alkene and alkyne thiols having two or more --SH groups; as well as mixtures thereof.
- Compounds which contain two or more different groups within the above-defined classes may also be used such as, for example, compounds which contain one --SH group and --OH group.
- Still another class of useful polyisocyanates are carbodiimide-modified MDI; allophanate-modified TDI, urea-modified TDI, as well as oxazolidone-modified TDI.
- Aliphatic polyisocyanates generally, are not suited for use herein because of their slow reaction rates.
- the isocyanate have an isocyanate index of from about 90 to about 120.
- polyhydric compounds are both polyester and polyether polyols.
- Any suitable hydroxyl-containing polyester may be used such as are obtained, for example, from polycarboxylic acids and polyhydric alcohols.
- Any suitable polycarboxylic acid may be used as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebaic acid, brassylic acid, thapsic acid, maleic acid, fumaric acid, glutaconic acid, ⁇ -hydromuconic acid, ⁇ -hydromuconic acid, butyl- ⁇ -ethylglutaric acid, ⁇ , ⁇ -diethyl-succinic acid, phthalic acid, isophthalic acid, terephthalic acid, hemimetllitic acid, and 1,4-cyclohexanedicarboxylic acid.
- Any suitable polydric alcohol including both aliphatic and aromatic may be used such as ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,4-butylene glycol, 1,3-butylene glycol, 1,2-butylene glycol, 1-5pentanediol, 1,4-pentanediol, 1,3-pentanediol, 1,6-hexanediol, 1,7-heptanediol, glycerol, 1,1,1-trimethylolpropane, 1,1,1-trimethylolethane, hexane-1,2,6-triol, ⁇ -methyl glucoside, pentaerythritol, and sorbitol.
- polyhydric alcohol compounds derived from phenol such as 2,2-bis(4-hydroxyphenyl) propane, commonly known as Bisphenol A.
- polyesters include lactone-based polyesters, such as those prepared by the ring polymerization of lactones, e.g. E-caprolactone.
- Any suitable polyalkylene polyether polyol may be used such as the polymerization product of an alkylene oxide with a polyhydric alcohol. Any suitable polyhydric alcohol may be used such as those disclosed above for use in the preparation of hydroxyl-containing polyesters. Any suitable alkylene oxide may be used such as ethylene oxide, propylene oxide, butylene oxide, amylene oxide, and heteric or block copolymers of these oxides.
- the polyalkylene polyether polyols may be prepared from other starting materials such as tetrahydrofuran and alkylene oxide tetrahydrofuran blends; epihalohydrins such as epichlorohydrin; as well as aralkylene oxides such as styrene oxide.
- the polyalkylene polyether polyols may have either primary or secondary hydroxyl groups, and preferably, are polyethers prepared from alkylene oxides having from two to six carbon atoms such as polyethylene ether glycols, polypropylene ether glycols, and polybutylene ether glycols.
- the polyalkylene polyether polyols may be prepared by any known process, such as, for example, the process disclosed in Wurtz in 1859 and Encyclopedia of Chemical Technology, vol. 7, pp. 257-262, published by Interscience Publishers, Inc. (1957) or in U.S. Pat. No. 1,922,459.
- Any suitable polyhydric polythioether may be used such as, for example, the condensation product of thiodiglycol or the reaction product of a dihydric alcohol such as is disclosed above for the preparation of the hydroxy-containing polyesters with any other suitable thioether glycol.
- the hydroxyl-containing polyester may also be a polyester amide such as is obtained by including some amine or amino alcohol in the reactants for the preparation of the polyesters.
- polyester amides may be obtained by condensing an amino alcohol such as ethanolamine with the polycarboxylic acids set forth above, or they may be made using the same components that make up the hydroxyl-containing polyester with only a portion of the components that make up the hydroxyl-containing polyester with only a portion of the components being a diamine such as ethylene diamine.
- Alkylene oxide adducts of acids of phosphorus which may be used include those neutral adducts prepared from the alkylene oxides disclosed above for use in the preparation of polyalkylene polyether polyol.
- Acids of phosphorus which may be used are acids having a P 2 O 5 equivalency of from about 72 percent to about 95 percent. The phosphoric acids are preferred.
- Any suitable polyacetal may be used such as, for example, the reaction product of formaldehyde or other suitable aldehyde with a dihydric alcohol or an alkylene oxide such as those disclosed above.
- Any suitable aliphatic thiol including alkane thiols containing at least two --SH groups may be used such as 1,2-ethanedithiol, 1,2-propanedithiol, 1,3-propanedithiol, and 1,6-hexanedithiol, alkene thiols such as 2-butene-1,4-dithiol, and alkyne thiols such as 3-hexyne-1,6-dithiol.
- hydroxy-terminated polyurethane polymers such as a hydroxy-terminated polymer made by reacting the isocyanate with several moles of an alkylene glycol.
- Polymeric polyols such as those which are prepared by grafting styrene and/or acrylonitrile with polyether polyols can also be used, as well as polyurea dispersion polyols.
- the preferable functionality of the polyols are in a range of between about 2 and 3, and their preferable hydroxyl equivalent weights are in a range of about 1,000 and 2,000, and have a hydroxyl number between about 25 and 56.
- a chemical or physical blowing agent may be used.
- Chemical blowing agents include, for example, water, crystal water-containing inorganic or organic salts, such as sodium sulfate decahydrate, sodium borate decahydrate and the like.
- Organic blowing agents such as nitroethane, acetaldoxime, boric acid and the like may, also, be used. These blowing agents are described in the book "International Progress in Urethanes", V. 2, page 153, edited by K. Ashida and K. C. Frisch and published by Technomic Publishing Co., Inc. (1980).
- the physical blowing agents are the halohydrocarbon blowing agents which include chlorofluorocarbons, such as trichloromonofluoromethane, hydrochlorofluorocarbons, such as dichlorotrifluoroethane, alkylene chlorides, such as methylene chloride, and the like.
- chlorofluorocarbons such as trichloromonofluoromethane
- hydrochlorofluorocarbons such as dichlorotrifluoroethane
- alkylene chlorides such as methylene chloride, and the like.
- pentane may be used as a blowing agent.
- the blowing agent is present in an amount ranging from about 1 to about 50 parts, by weight thereof per 100 parts by weight of polyhydric compound.
- the catalysts employed herein are the conventional catalysts used for making polyurethane foams.
- the catalysts include both tin catalysts and tertiary amine catalysts.
- Representative tin catalysts are dibutyltin dilauate and stannous octoate.
- Commonly used tertiary amine catalysts include N-methylmorphorine, N,N,N',N'-tetramethylpropylene diamine, 1,4-diazabicyclo [2,2,2] octane, (DABCO), 1,8-diazabicyclo[5,4,0] undecene-7 and its salts such as the phenol salt, 2-ethylhexanoic acid salt and the like.
- the catalyst is employed in catalytic amounts ranging from about 1 to 5 parts by weight thereof per 100 parts by weight of polyhydric compound.
- the silicone surfactants used for the preparation of the flexible foams are well known and commercially available. Generally, they are polysiloxane-polyoxyalkylene block copolymers which are either linear or pendant block copolymers. Representative of this type of surfactant are those sold commercially by Dow Chemical under the name DC-193 and the like. Ordinarily, from about 0.1 to about 3.0 parts, by weight, of surfactant per 100 parts by weight of polyhydric compound are employed.
- the preferred polyhydric compounds are polyether polyols and, in particular, the styrene and/or acrylonitrile grafted polyether polyols.
- the preferred polyisocyanates are toluene diisocyanate, carbodiimide-modified diphenylmethane diisocyanate, and mixtures thereof.
- the polyisocyanate and polyhydric compound are employed in an NCO/OH equivalent weight ratio ranging from about 0.9 to about 1.2.
- the amount of ammonium sulfate required to impart flame retardancy can be calculated on the amount of polyhydric compound employed. Usually, at least 50 parts by weight of polyhydric compound per 100 parts by weight of polyhydric compound is employed. Preferably, from about 50 to about 150 parts by weight of ammonium sulfate powder per 100 parts by weight of polyhydric compound is employed.
- the flexible foams are usually prepared at ambient conditions by adding the polyol, catalyst, surfactant, blowing agent and flame retardant, as one component, to the isocyanate and water, using conventional techniques.
- the present flame retardant can be used for the manufacture of other active-hydrogen containing isocyanate-based foams, such as polyol-containing isocyanurate foams, isocyanurate-modified polyurethane foams, modified-carbodiimide foams, carbodiimide-isocyanurate foams and the like.
- This example illustrates the preparation of a flexible polyurethane foam in accordance herewith. Using a suitable reaction vessel, with stirring, and at ambient conditions, various ingredients were added thereto and foam formation was observed.
- Table I sets forth the ingredients and the observed physical properties.
- This example illustrates the usage of a weakly basic powder with the ammonium sulfate.
- the weakly basic powder, melamine was dispersed with the ammonium sulfate in the polyol and maintained at 70° C., with stirring, for about 15 hours prior to use.
- Table II below sets forth the ingredients used and the resulting physical properties.
- the so-prepared foams exhibited excellent flame retardance.
- the California Test is one which simulates actual fire conditions and the excellence of the foams render these conditions is evident from the data. Also, by pre-heating the polyol, the rise time is increased, as well as by permitting the polyol with the sulfate dispersed therein to stand prior to use.
- This example illustrates the preparation of a rigid polyurethane foam in accordance herewith.
- the polyol, surfactant, fire retardant, and catalyst were admixed with the isocyanate and water.
- Table VII below tabulates the formulation and the resulting physical properties.
- flame retardant isocyanate-based foams can be achieved hereby, especially with respect to polyurethane foams.
- the foams produced hereby are close-celled products which, if desired, can be either closed or open molded.
- ammonium sulfate flame retardant with or without the weakly basic powder, can be used, alone, or in conjunction with other flame retardants.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/210,748 US4908161A (en) | 1988-06-23 | 1988-06-23 | Fire retardant for isocyanate-based foams comprising ammonium sulfate and a cyanuric acid derivative |
JP63261297A JPH0220554A (ja) | 1988-06-23 | 1988-10-17 | イソシアネート基材発泡体用の可燃抑制剤及びポリウレタン発泡体の製造方法 |
EP88202995A EP0347497A3 (en) | 1988-06-23 | 1988-12-22 | Fire retardant for isocyanate-based foams |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/210,748 US4908161A (en) | 1988-06-23 | 1988-06-23 | Fire retardant for isocyanate-based foams comprising ammonium sulfate and a cyanuric acid derivative |
Publications (1)
Publication Number | Publication Date |
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US4908161A true US4908161A (en) | 1990-03-13 |
Family
ID=22784125
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/210,748 Expired - Fee Related US4908161A (en) | 1988-06-23 | 1988-06-23 | Fire retardant for isocyanate-based foams comprising ammonium sulfate and a cyanuric acid derivative |
Country Status (3)
Country | Link |
---|---|
US (1) | US4908161A (ja) |
EP (1) | EP0347497A3 (ja) |
JP (1) | JPH0220554A (ja) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US5055208A (en) * | 1991-01-02 | 1991-10-08 | Powsus, Inc. | Fire extinguishing compositions |
US5135961A (en) * | 1990-07-27 | 1992-08-04 | Ethyl Corporation | Stabilized flame retardant polyol composition |
US5260344A (en) * | 1992-03-13 | 1993-11-09 | Asahi Glass Company, Ltd. | Open cell rigid isocyanurate foams and method for producing the same and vacuum heat insulating layer by use of the same |
US5296181A (en) * | 1991-09-19 | 1994-03-22 | Bayer Aktiengesellschaft | Process for the production of composite bodies having enhanced bonding between layers of the composite bodies thus obtained |
US5976000A (en) * | 1996-05-28 | 1999-11-02 | Micron Technology, Inc. | Polishing pad with incompressible, highly soluble particles for chemical-mechanical planarization of semiconductor wafers |
US20070197672A1 (en) * | 2006-02-22 | 2007-08-23 | Dow Global Technologies Inc. | One-component flexible polyurethane foam compositions and methods for their use |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE4026702A1 (de) * | 1990-08-24 | 1992-02-27 | Bayer Ag | Verfahren zur herstellung von harten polyurethanschaumstoffen |
JP6317916B2 (ja) * | 2013-11-29 | 2018-04-25 | 中部電力株式会社 | 消火剤及び消火方法 |
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CA539301A (en) * | 1957-04-09 | Aarons Ralph | Flame retardant compositions | |
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DE2815554A1 (de) * | 1978-04-11 | 1979-10-25 | Basf Ag | Schwerentflammbare polyurethan-weichschaumstoffe |
-
1988
- 1988-06-23 US US07/210,748 patent/US4908161A/en not_active Expired - Fee Related
- 1988-10-17 JP JP63261297A patent/JPH0220554A/ja active Pending
- 1988-12-22 EP EP88202995A patent/EP0347497A3/en not_active Withdrawn
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US2881088A (en) * | 1956-03-22 | 1959-04-07 | Alim Corp | Fire retardant composition and method of coating therewith |
DE2035072A1 (en) * | 1970-07-15 | 1972-01-20 | Correcta Werke Gmbh | Polyurethane foam - contg ammonium sulphate as flame-retardant filler |
DE2161690A1 (de) * | 1970-10-08 | 1973-07-12 | Correcta Werke Gmbh | Verminderung der gefahr von kernverbrennungen und rissbildungen bei der herstellung von bloecken und straengen aus polyurethan-hartschaum |
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JPS49134999A (ja) * | 1973-05-01 | 1974-12-25 | ||
DE2542048A1 (de) * | 1975-09-20 | 1977-03-24 | Herbert Prignitz | Herabsetzung der brennbarkeit von polyurethan-schaumstoff |
US4272414A (en) * | 1978-05-26 | 1981-06-09 | Monsanto Company | Chemical retardants for forest fires |
US4301217A (en) * | 1978-10-26 | 1981-11-17 | Ciba-Geigy Corporation | Method of flameproofing wood with inorganic ammonium salts and dicyandiamide/formaldehyde reaction products |
US4582524A (en) * | 1979-07-12 | 1986-04-15 | Skw Trostberg Aktiengesellschaft | Non-caking granular mineral fertilizer and process for its production |
US4436841A (en) * | 1982-05-26 | 1984-03-13 | Bayer Aktiengesellschaft | Single-phase, storage-stable polyol compositions containing salts and the use thereof in the production of polyurethanes |
US4419401A (en) * | 1982-08-03 | 1983-12-06 | Pearson Glenn A | Fire retardant concentrates and methods |
US4486468A (en) * | 1982-08-27 | 1984-12-04 | Anti-Fire-Foam, Inc. | Fire retardant foam |
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US4723959A (en) * | 1984-11-07 | 1988-02-09 | Nitto Boseki Co., Ltd. | Non-inflammable fiber materials and process for producing the same |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5135961A (en) * | 1990-07-27 | 1992-08-04 | Ethyl Corporation | Stabilized flame retardant polyol composition |
US5055208A (en) * | 1991-01-02 | 1991-10-08 | Powsus, Inc. | Fire extinguishing compositions |
WO1992011903A1 (en) * | 1991-01-02 | 1992-07-23 | Powsus, Inc. | Fire-extinguishing compositions |
US5296181A (en) * | 1991-09-19 | 1994-03-22 | Bayer Aktiengesellschaft | Process for the production of composite bodies having enhanced bonding between layers of the composite bodies thus obtained |
US5260344A (en) * | 1992-03-13 | 1993-11-09 | Asahi Glass Company, Ltd. | Open cell rigid isocyanurate foams and method for producing the same and vacuum heat insulating layer by use of the same |
US5976000A (en) * | 1996-05-28 | 1999-11-02 | Micron Technology, Inc. | Polishing pad with incompressible, highly soluble particles for chemical-mechanical planarization of semiconductor wafers |
US20070197672A1 (en) * | 2006-02-22 | 2007-08-23 | Dow Global Technologies Inc. | One-component flexible polyurethane foam compositions and methods for their use |
US7776934B2 (en) * | 2006-02-22 | 2010-08-17 | Dow Global Technologies Inc. | One-component polyurethane foam compositions and methods for their use |
Also Published As
Publication number | Publication date |
---|---|
EP0347497A2 (en) | 1989-12-27 |
JPH0220554A (ja) | 1990-01-24 |
EP0347497A3 (en) | 1990-03-21 |
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Owner name: FISCHER, HARRY, A., 65 AMBLESIDE DRIVE, BRAMPTON, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:ASHIDA, KANEYOSHI;REEL/FRAME:004901/0742 Effective date: 19880616 Owner name: FISCHER, HARRY, A.,CANADA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ASHIDA, KANEYOSHI;REEL/FRAME:004901/0742 Effective date: 19880616 |
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