US4664706A - Sintered shrink-on cam and process of manufacturing such cam - Google Patents
Sintered shrink-on cam and process of manufacturing such cam Download PDFInfo
- Publication number
- US4664706A US4664706A US06/850,038 US85003886A US4664706A US 4664706 A US4664706 A US 4664706A US 85003886 A US85003886 A US 85003886A US 4664706 A US4664706 A US 4664706A
- Authority
- US
- United States
- Prior art keywords
- molybdenum
- tungsten
- weight percent
- atomic weight
- content
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/02—Making ferrous alloys by powder metallurgy
- C22C33/0257—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
- C22C33/0264—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements the maximum content of each alloying element not exceeding 5%
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H53/00—Cams ; Non-rotary cams; or cam-followers, e.g. rollers for gearing mechanisms
- F16H53/02—Single-track cams for single-revolution cycles; Camshafts with such cams
- F16H53/025—Single-track cams for single-revolution cycles; Camshafts with such cams characterised by their construction, e.g. assembling or manufacturing features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/248—Thermal after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/21—Elements
- Y10T74/2101—Cams
Definitions
- This invention relates to a cam to be shrunk on a camshaft and to a process for sintering such cam.
- cams of a camshaft are made as separate components and shrunk on a preferably tubular shaft will afford considerable advantages as regards the manufacture and the weight of the camshaft.
- the cams must be made in a relatively simple manner and with the required precision from a material which will withstand the loads to be encountered.
- Cams made as separate parts may be made by a sintering process. But it is difficult to provide sintered cams which have the required strength and the required precision.
- the porosity of the sintered member must be low and the alloying elements added to the steel must be distributed as homogeneously as possible.
- Another object of the invention is to provide a simple process of sintering such cams.
- the cam consists of an nickel- and copper-free, sintered powder mixture which comprises iron powder and contains 0.3 to 1.0 weight percent carbon and molybdenum and/or tungsten in such amounts that the sum of the molybdenum content and the tungsten content multiplied with the ratio of the atomic weight of molybdenum to the atomic weight of tungsten lies between 0.5 and 3 weight percent.
- a sintered material having that specific composition will have excellent hardenability, excellent tempering properties and an excellent impact strength. That alloy has a much higher resistance to Hertzian compressive stress than comparable chromium alloy steels or carbonitrided sintered materials.
- Molybdenum may be replaced by tungsten, which in comparison to the molybdenum results in certain advantages regarding the tempering properties of the cams. But tungsten must replace the molybdenum in an amount which is larger in accordance with the ratio of the atomic weights of said elements. This means that molybdenum must be replaced by approximately twice the quantity of tungsten.
- the strength properties depend, inter alia, on the homogeneity with which the molybdenum can be distributed.
- the nickel- and copper-free mixture which comprises iron powder and contains 0.3 to 1 weight percent carbon and at least one alloying element selected from the group consisting of molybdenum and tungsten in such amounts that the sum of the molybdenum content and the tungsten content multiplied with the ratio of the atomic weight of molybdenum to the atomic weight of tungsten lies between 0.5 and 3.0 weight percent is compacted to form a compact having an apparent specific gravity of at least 7.2 g/cm 3 and the compact is sintered at a temperature which is higher than the eutectic point of the mixture of iron and intermediate molybdenum carbide and/or tungsten carbide and below the solidus point of the adjacent ternary or quaternary system when said system is in the state of equilibrium.
- the liquid phase consisting of iron and molybdenum carbide and/or tungsten carbide is very quickly incorporated in the structure as a solid solution and with an almost homogeneous distribution of molybdenum and/or tungsten.
- the desired dimensional stability can readily be ensured in conjunction with a relatively low porosity. Owing to the absence of a phase which is liquid throughout the sintering operation, there is hardly a shrinkage and the void ratio will depend only on the density to which the powder is compacted and which should be at least 7.2 g/cm 3 .
- the mixture contains iron powder, 0.7 to 0.9 weight percent carbon and molybdenum and/or tungsten in such amounts that the sum of the molybdenum content and the tungsten content multiplied with the ratio of the atomic weight of molybdenum to the atomic weight of tungsten lies between 1 to 1.5 weight percent.
- a sintered material can be heat-treated to have a Rockwell hardness number in excess of HRC 40 and a fatigue strength in excess of 400 MPa under rotating bending loads.
- the heat treatment is carried out under such conditions that the hardness of the cams will not be decreased by the heating effected to shrink the cams on the camshaft and by the operating conditions of the camshaft.
- Cams were made from a metal powder mixture which contained 1.5 weight percent molybdenum, 0.7 weight percent graphite, 0.5 weight percent of a conventional compacting aids, balance iron. Under a pressure of 1000 MPa that powder mixture was compacted to form molded compacts having a green density of 7.35 g/cm 3 . The molded compacts were sintered in a sintering furnace at a sintering temperature of 1250° C. for 1.5 hours.
- Example 2 The metal powder mixture used in Example 2 was similar to that used in Example 1 but molybdenum was replaced by tungsten in an amount which is larger by a factor that is equal to the ratio of the atomic weight of tungsten to the atomic weight of molybdenum. This means that the metal powder mixture contained 3 weight percent tungsten rather than 1.5 weight percent molybdenum.
- the mixture was again compacted under a pressure of 1000 MPa to form molded compacts having a green density of 7.40 g/cm 3 . Said compacts were sintered at a sintering temperature of 1260° C. for a sintering time of 3 hours.
- Example 1 and 2 The cams made in Example 1 and 2 were shrunk on a shaft and were then tested in a camshaft test stand and in an operating engine for up to 1500 hours. Excellent wear patterns were obtained in said tests.
- the trial runs involved cyclic loads between 50 and 700 MPa at frequencies of 6 to 50 Hz.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
- Gears, Cams (AREA)
Abstract
Description
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT1282/85 | 1985-04-30 | ||
AT0128285A AT382334B (en) | 1985-04-30 | 1985-04-30 | CAMS FOR SHRINKING ON A CAMSHAFT AND METHOD FOR PRODUCING SUCH A CAM BY SINTERING |
Publications (1)
Publication Number | Publication Date |
---|---|
US4664706A true US4664706A (en) | 1987-05-12 |
Family
ID=3510513
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/850,038 Expired - Lifetime US4664706A (en) | 1985-04-30 | 1986-04-10 | Sintered shrink-on cam and process of manufacturing such cam |
Country Status (7)
Country | Link |
---|---|
US (1) | US4664706A (en) |
EP (1) | EP0203908B1 (en) |
JP (1) | JPS61257453A (en) |
AT (1) | AT382334B (en) |
CA (1) | CA1268967A (en) |
DE (1) | DE3661544D1 (en) |
ES (1) | ES8800626A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4804409A (en) * | 1986-07-11 | 1989-02-14 | Kawasaki Steel Corporation | Alloy steel powder for powder metallurgy |
US4863515A (en) * | 1986-12-30 | 1989-09-05 | Uddeholm Tooling Aktiebolag | Tool steel |
US4909843A (en) * | 1986-10-04 | 1990-03-20 | Etablissement Supervis | Highly wear-resistant iron-nickel-copper-molybdenum sintered alloy with addition of phosphorous |
US5082433A (en) * | 1989-12-20 | 1992-01-21 | Etablissement Supervis | Method for producing a cam |
US5293847A (en) * | 1993-02-16 | 1994-03-15 | Hoffman Ronald J | Powdered metal camshaft assembly |
US5918293A (en) * | 1994-05-27 | 1999-06-29 | Hoganas Ab | Iron based powder containing Mo, P and C |
EP1087111A2 (en) * | 1999-09-21 | 2001-03-28 | Toyota Jidosha Kabushiki Kaisha | Three-dimensional cam and production method thereof |
EP1273769A3 (en) * | 2001-07-03 | 2003-10-15 | Nissan Motor Co., Ltd. | Cam lobe piece of built-up type camshaft |
FR2947879A1 (en) * | 2009-07-08 | 2011-01-14 | Peugeot Citroen Automobiles Sa | Sintered steel cam for a shaft of an internal combustion engine, comprises reinforcement structures diffused in ferrous material, and nanostructures non-diffused in the ferrous material and acting as a solid lubricant |
US20120255170A1 (en) * | 2007-05-22 | 2012-10-11 | Thomas Flender | Camshaft |
CN103899372A (en) * | 2012-12-27 | 2014-07-02 | 北京有色金属研究总院 | Powder metallurgy combined sintered camshaft and manufacturing method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4236923A (en) * | 1978-01-31 | 1980-12-02 | Toyota Jidosha Kogyo Kabushiki Kaisha | Method of metallurgically joining a fitting to a shaft |
US4595556A (en) * | 1984-01-12 | 1986-06-17 | Nippon Piston Ring Co., Ltd. | Method for manufacturing camshaft |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH290400A (en) * | 1950-04-08 | 1953-04-30 | Daimler Benz Ag | Process for the production of machine parts with wear-resistant working surfaces, in particular gear wheels and the like made of powder metal. |
IT1052293B (en) * | 1974-11-30 | 1981-06-20 | Krebsoege Gmbh Sintermetall | PROCEDURE FOR THE PRODUCTION OF HOMOGENEOUS SINTERED STEEL PIECES LINKED TO MANGANESE |
JPS5450409A (en) * | 1977-09-29 | 1979-04-20 | Sumitomo Electric Ind Ltd | Sintered steel of high density and its preparation |
JPS5940217B2 (en) * | 1978-09-11 | 1984-09-28 | 三菱マテリアル株式会社 | Fe-based sintered alloy with wear resistance |
JPS57188649A (en) * | 1981-05-14 | 1982-11-19 | Mitsubishi Metal Corp | High strength sintered iron group alloy superior in wear resistance and self-lubricity |
GB2116589A (en) * | 1982-01-21 | 1983-09-28 | Davy Mckee | Making sintered steel bearings |
JPS58193304A (en) * | 1982-05-08 | 1983-11-11 | Hitachi Powdered Metals Co Ltd | Preparation of composite sintered machine parts |
JPS5938354A (en) * | 1982-08-26 | 1984-03-02 | Toyota Motor Corp | Joined cam shaft made of sintered alloy |
JPS59200740A (en) * | 1983-04-28 | 1984-11-14 | Toyota Motor Corp | Sintered and forged parts in which strain by heat treatment is stabilized |
JPS6070163A (en) * | 1983-09-28 | 1985-04-20 | Nippon Piston Ring Co Ltd | Wear resistant sintered alloy member |
JPS60165307A (en) * | 1984-02-07 | 1985-08-28 | Nippon Piston Ring Co Ltd | Preparation of cam shaft |
-
1985
- 1985-04-30 AT AT0128285A patent/AT382334B/en not_active IP Right Cessation
-
1986
- 1986-03-26 DE DE8686890080T patent/DE3661544D1/en not_active Expired
- 1986-03-26 EP EP86890080A patent/EP0203908B1/en not_active Expired
- 1986-04-10 US US06/850,038 patent/US4664706A/en not_active Expired - Lifetime
- 1986-04-28 JP JP61097027A patent/JPS61257453A/en active Granted
- 1986-04-29 CA CA000507877A patent/CA1268967A/en not_active Expired - Fee Related
- 1986-04-30 ES ES554597A patent/ES8800626A1/en not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4236923A (en) * | 1978-01-31 | 1980-12-02 | Toyota Jidosha Kogyo Kabushiki Kaisha | Method of metallurgically joining a fitting to a shaft |
US4236923B1 (en) * | 1978-01-31 | 1989-10-10 | ||
US4595556A (en) * | 1984-01-12 | 1986-06-17 | Nippon Piston Ring Co., Ltd. | Method for manufacturing camshaft |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4804409A (en) * | 1986-07-11 | 1989-02-14 | Kawasaki Steel Corporation | Alloy steel powder for powder metallurgy |
US4909843A (en) * | 1986-10-04 | 1990-03-20 | Etablissement Supervis | Highly wear-resistant iron-nickel-copper-molybdenum sintered alloy with addition of phosphorous |
US4863515A (en) * | 1986-12-30 | 1989-09-05 | Uddeholm Tooling Aktiebolag | Tool steel |
US5082433A (en) * | 1989-12-20 | 1992-01-21 | Etablissement Supervis | Method for producing a cam |
US5293847A (en) * | 1993-02-16 | 1994-03-15 | Hoffman Ronald J | Powdered metal camshaft assembly |
US5918293A (en) * | 1994-05-27 | 1999-06-29 | Hoganas Ab | Iron based powder containing Mo, P and C |
EP1087111A2 (en) * | 1999-09-21 | 2001-03-28 | Toyota Jidosha Kabushiki Kaisha | Three-dimensional cam and production method thereof |
EP1087111A3 (en) * | 1999-09-21 | 2002-10-30 | Toyota Jidosha Kabushiki Kaisha | Three-dimensional cam and production method thereof |
US6517601B1 (en) | 1999-09-21 | 2003-02-11 | Toyota Jidosha Kabushiki Kaisha | Three-dimensional cam and production method thereof |
EP1273769A3 (en) * | 2001-07-03 | 2003-10-15 | Nissan Motor Co., Ltd. | Cam lobe piece of built-up type camshaft |
US20120255170A1 (en) * | 2007-05-22 | 2012-10-11 | Thomas Flender | Camshaft |
US8720055B2 (en) * | 2007-05-22 | 2014-05-13 | Mahle International Gmbh | Method of assembling a cam shaft that includes a thermal interference fit between the cam shaft and a bearing |
FR2947879A1 (en) * | 2009-07-08 | 2011-01-14 | Peugeot Citroen Automobiles Sa | Sintered steel cam for a shaft of an internal combustion engine, comprises reinforcement structures diffused in ferrous material, and nanostructures non-diffused in the ferrous material and acting as a solid lubricant |
CN103899372A (en) * | 2012-12-27 | 2014-07-02 | 北京有色金属研究总院 | Powder metallurgy combined sintered camshaft and manufacturing method thereof |
CN103899372B (en) * | 2012-12-27 | 2016-09-07 | 北京恒源天桥粉末冶金有限公司 | A kind of powder metallurgy combined sintering formula camshaft and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
JPS61257453A (en) | 1986-11-14 |
ATA128285A (en) | 1986-07-15 |
EP0203908A1 (en) | 1986-12-03 |
CA1268967A (en) | 1990-05-15 |
AT382334B (en) | 1987-02-10 |
JPH0561347B2 (en) | 1993-09-06 |
ES554597A0 (en) | 1987-11-16 |
DE3661544D1 (en) | 1989-02-02 |
EP0203908B1 (en) | 1988-12-28 |
ES8800626A1 (en) | 1987-11-16 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: MIBA SINTERMETALL AKTIENGESELLSCHAFT HAUPTSTRASSE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:DROZDA, MANFRED;REEL/FRAME:004546/0514 Effective date: 19860401 Owner name: MIBA SINTERMETALL AKTIENGESELLSCHAFT,AUSTRIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:DROZDA, MANFRED;REEL/FRAME:004546/0514 Effective date: 19860401 Owner name: MIBA SINTERMETALL AKTIENGESELLSCHAFT, AUSTRIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:DROZDA, MANFRED;REEL/FRAME:004546/0514 Effective date: 19860401 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
FPAY | Fee payment |
Year of fee payment: 4 |
|
FPAY | Fee payment |
Year of fee payment: 8 |
|
FEPP | Fee payment procedure |
Free format text: PAT HLDR NO LONGER CLAIMS SMALL ENT STAT AS INDIV INVENTOR (ORIGINAL EVENT CODE: LSM1); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
FPAY | Fee payment |
Year of fee payment: 12 |