US4619835A - Optimizing process and device in a process for reducing the size of the flowering of a galvanized steel strip - Google Patents
Optimizing process and device in a process for reducing the size of the flowering of a galvanized steel strip Download PDFInfo
- Publication number
- US4619835A US4619835A US06/744,578 US74457885A US4619835A US 4619835 A US4619835 A US 4619835A US 74457885 A US74457885 A US 74457885A US 4619835 A US4619835 A US 4619835A
- Authority
- US
- United States
- Prior art keywords
- case
- strip
- temperature
- regulating
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 title description 8
- 229910001335 Galvanized steel Inorganic materials 0.000 title description 5
- 239000008397 galvanized steel Substances 0.000 title description 5
- 230000001105 regulatory effect Effects 0.000 claims abstract description 32
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 20
- 239000011701 zinc Substances 0.000 claims abstract description 20
- 244000052616 bacterial pathogen Species 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims abstract description 10
- 238000002425 crystallisation Methods 0.000 claims abstract description 9
- 230000008025 crystallization Effects 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 238000007711 solidification Methods 0.000 claims abstract description 8
- 230000008023 solidification Effects 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 238000005259 measurement Methods 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 13
- 238000013519 translation Methods 0.000 claims description 5
- 239000012809 cooling fluid Substances 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims 3
- 238000009529 body temperature measurement Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/265—After-treatment by applying solid particles to the molten coating
Definitions
- the present invention relates to an optimizing process and device in a process for reducing the size of the flowering of a galvanized steel strip.
- the steel strip After having undergone a heat treatment, is plunged in a bath of molten zinc.
- the coating of liquid zinc is then wiped either by rollers on low production lines, or more generally by the effect of the pressure of jets of air or gas on the high production lines, then it becomes set under the effect of the natural cooling of the surrounding air.
- the flowering of galvanized strips is not acceptable, in particular in certain applications in which the metal sheet is painted, since the pattern of the flowers shows through the coating of paint.
- the germs are formed by zinc in a fine powder which is conveyed by the air.
- the mean particle size is usually about 5 ⁇ .
- the setting of the coating occurs inside the case in the presence of the crystallization germs conveyed in the air issuing from the blowing slots.
- the zinc is already solidified upon its entrance into the case and the zinc powder has no effect;
- the zinc is still liquid at the outlet of the case and there is a melting of the zinc powder which cannot perform its function of a germ of crystallization.
- the regulation of the height of the case may be effective if the range of the regulation encompasses the whole of the production of the line. On the other hand, it concerns a manual regulation which cannot have the reliability of an automatic regulation.
- An object of the present invention is to improve the "mini-flowering" process by a regulation of the temperature of the galvanized steel strip.
- the present invention provides a process for optimizing the solidification of the zinc on a steel strip under the action of germs of crystallization, constituted by zinc in the form of a fine powder which is projected by a conveying fluid inside a spraying case onto the two sides of the strip, wherein the temperature of the strip is measured at the exit of the case and this temperature is maintained at an optimal value by regulating the flow of the conveying fluid in the case as a function of the difference between the measurement of the obtained temperature and the optimal temperature.
- the conveying fluid is appropriately air but may be any inert gas.
- the set temperature may be a few degrees higher than the temperature of solidification of the zinc (419° C.).
- the temperature is maintained at an optimal value by subjecting the strip, upstream of the spraying case, to a pre-cooling by means of a cooling fluid controlled by the measurement of the temperature effected at the exit of the case.
- the temperature is regulated in cascade manner and the regulation is effected in the following manner:
- FIG. 1 is a diagram of an installation for carrying out the process according to the invention
- FIG. 2 is a diagram illustrating the principle of operation of the opening of the valves of the regulating device according to the invention.
- the installation shown in FIG. 1 comprises a case 1 formed by two semi-cases 1a and 1b which are identical and disposed vertically between which a galvanized steel strip 2 travels vertically.
- the galvanized steel strip 2 enters the lower part of the case 1 while the zinc with which it is coated is still in a molten state.
- Each semi-case 1a and 1b has in its centre a horizontal blowing slot 3a, 3b, and at its lower and upper ends, take-off slots 4a, 4b and 5a, 5b respectively, through which the non-fixed zinc powder is re-aspirated.
- a recirculation fan 7 supplies air to the blowing slots 3a, 3b through a pipe 8 in which is inserted a flow regulating device 17.
- the intake of the fan is connected to the take-off slots 4a, 4b and 5a, 5b through a pipe 9.
- perforated walls 6a, 6b are interposed in each part of the case between the slots and the connection to the pipes 8 and 9.
- a fine zinc powder (having a mean particle size of 5 ⁇ ) is continuously fed to the inlet of the fan 7 from a storage hopper 10 through a powder metering device 11.
- the outlet of the case (the upper part) is provided with aspiration hoods 12a, 12b whose function is to aspirate the residual zinc powder which has not been aspirated through the take-off slots 5a, 5b, these hoods 12a, 12b being connected to the inlet of a fan 13 through a pipe 14.
- a filter 15 is disposed at the outlet of the fan 13.
- an apparatus 16 for optically measuring the temperature of the strip At the outlet of the case 1 there is disposed an apparatus 16 for optically measuring the temperature of the strip, this apparatus delivering a signal and being in particular of the radiation pyrometer type.
- the signal obtained is sent to a regulation device 18 which compares it with a reference or set value C representing the optimal value of temperature.
- the output signal of the regulation device is then employed as will be described hereinafter.
- This regulation device is in particular of the derived integral proportional type.
- the installation comprises, upstream of the spraying case 1, a pre-cooling case 20 which consists of two semi-cases 20a and 20b disposed vertically on each side of the steel strip 2 between which the latter travels.
- Each semi-case 20a, 20b includes a perforated plate 27a and 27b which ensures an even blowing of air onto the coated steel strip 2 so as to pre-cool the latter.
- the pre-cooling fan 21 supplies air to the parts 20a and 20b of the case 20 through a pipe 22 on which a flow regulating device 24 is mounted.
- the output signal of the regulating device 18 is sent through a line 19 to control elements 23 and 25, respectively, of flow regulating elements 17 and 24, regulating the flow of the air sent to the spraying case 1 and the pre-cooling case 20.
- the control elements 23 and 25 are of the current (or voltage) divider type commonly known as "ratiobias" delivering a proportional signal below or above a certain threshold value.
- the regulator 18 Upon an increase in the temperature detected by the pyrometer 16, the regulator 18 will deliver a new signal which, when processed in the "ratiobias" devices 23 and 25, will cause first of all the opening of the regulating element 17 regulating the recirculation air flow and then, the latter being in its maximum opening position, it will cause an opening of the element 24 regulating the flow of pre-cooling air.
- the regulating device 18 Upon a drop in the temperature detected by the pyrometer 16, the regulating device 18 will deliver a new signal which, when processed in the "ratiobias" 23 and 25, will first of all cause the closure of the regulating element 24 regulating the flow of pre-cooling air, then, as the latter is completely closed, will cause the closure of the element 17 regulating the flow of the recirculation air.
- the "ratiobias" devices 23 and 25 may be regulated in such manner that there is a slight overlapping between the maximum opening of the regulating element 17 for the recirculation air flow, and the minimum opening of the element 24 regulating the flow of pre-cooling air.
- the diagram of of the operation in the cascade or "split-range" manner of the elements 17 and 24 regulating the air flows is shown in FIG. 2.
- the control element 23 also controls through a line 28 the powder metering device 11 by varying the speed of rotation of the motor 29 driving this device 11, as a function of the opening of the element 17 regulating the air flow.
- the spraying case is provided with means for effecting a vertical movement in translation along the strip 2 which are controlled by an operator as a function of the output signal of the regulating element 18.
- a threshold comparator 26 is branch-connected to the output signal of the regulating element 18. It will be regulated in such manner that, when this signal is above a value about equal to 90% (M), an alarm warns the operator that he must raise the case 1 and, on the other hand, when the signal drops below a value in the neighbourhood of 45% (B), another alarm indicates to the operator that he must lower the case.
- the spraying case 1 may be regulated in height in an entirely automatic manner by using the threshold comparator 26 and the alarms mentioned hereinbefore.
- an electric relay system will control the displacements by steps.
- the "raise” alarm will automatically control a raising of the spraying case 1 through, for example, one meter. This operation will be repeated a few instants later if the "raise” alarm persists.
- the same procedure will be adopted in the case of the "lower” alarm: the "lower” alarm will automatically control a lowering, for example through one meter, of the spraying case 1, which operation will be repeated a few instants later if the "lower” alarm persists.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Abstract
Description
Claims (8)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8409910A FR2566432A1 (en) | 1984-06-22 | 1984-06-22 | METHOD AND DEVICE FOR OPTIMIZING IN A METHOD FOR REDUCING THE DIMENSION OF THE FLOWERING OF A GALVANIZED STEEL STRIP |
FR8409910 | 1984-06-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4619835A true US4619835A (en) | 1986-10-28 |
Family
ID=9305355
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/744,578 Expired - Lifetime US4619835A (en) | 1984-06-22 | 1985-06-14 | Optimizing process and device in a process for reducing the size of the flowering of a galvanized steel strip |
Country Status (10)
Country | Link |
---|---|
US (1) | US4619835A (en) |
EP (1) | EP0166654B1 (en) |
JP (1) | JPS6115956A (en) |
KR (1) | KR920007846B1 (en) |
AT (1) | ATE30602T1 (en) |
AU (1) | AU579376B2 (en) |
CA (1) | CA1225548A (en) |
DE (1) | DE3560909D1 (en) |
ES (1) | ES8701852A1 (en) |
FR (1) | FR2566432A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5370902A (en) * | 1991-07-01 | 1994-12-06 | Sollac | Regulating method for a metallurgical treatment carried out on a moving product and device for its implementation |
CN111841947A (en) * | 2020-07-24 | 2020-10-30 | 南京道卡机电科技有限公司 | Metal side's pipe surface anticorrosion device that sprays paint |
US20220372607A1 (en) * | 2019-12-10 | 2022-11-24 | Danieli & C. Officine Meccaniche S.P.A. | Stabilization apparatus |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01208442A (en) * | 1988-02-16 | 1989-08-22 | Sumitomo Metal Ind Ltd | Manufacture of zero-spangle galvanized steel sheet |
JPH01306547A (en) * | 1988-06-06 | 1989-12-11 | Nkk Corp | Method for controlling hot dip galvanizing spangle |
JPH02125852A (en) * | 1988-11-07 | 1990-05-14 | Nippon Steel Corp | Heurtey process device |
DE4008738C1 (en) * | 1989-06-07 | 1990-11-08 | Hoesch Stahl Ag, 4600 Dortmund, De | Improving surface quality of steel strip or sheet - by coating with aluminium zinc alloy including silicon |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1446335A (en) * | 1965-04-09 | 1966-07-22 | Strasbourg Forges | Improvements in the manufacture of products and in particular hot-dip galvanized sheets |
US4502408A (en) * | 1983-04-13 | 1985-03-05 | Ziegler S.A. | Installation for the continuous coating of a strip, especially for the galvanizing of sheet steel |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3379557A (en) * | 1964-07-06 | 1968-04-23 | Armco Steel Corp | Suppression of visible spangle |
FR1440367A (en) * | 1965-07-05 | 1966-05-27 | Armco Steel Corp | Process for the treatment of freshly galvanized metal strips or bands with a view to reducing the degree of visible spangling and apparatus for carrying out said process |
FR2236013A1 (en) * | 1973-07-06 | 1975-01-31 | Heurtey Metallurgie | Treating galvanised coatings on sheet metal - to give semi- brilliant appearance by seeding molten coating with powdered material |
DE2755585A1 (en) * | 1977-10-14 | 1979-04-19 | Kloeckner Humboldt Deutz Ag | Continuous deposition of hard coatings - esp. on the helix of large feeder screws, using two burners in automatic process |
FR2440998A1 (en) * | 1978-11-09 | 1980-06-06 | Strasbourg Laminoirs | Hot galvanised steel sheet or strip for deep drawing - with extremely thin coating of iron-zinc alloy on one or both surfaces obtd. by abrasion after steel leaves zinc bath |
-
1984
- 1984-06-22 FR FR8409910A patent/FR2566432A1/en active Pending
-
1985
- 1985-06-13 ES ES544780A patent/ES8701852A1/en not_active Expired
- 1985-06-14 DE DE8585401193T patent/DE3560909D1/en not_active Expired
- 1985-06-14 AT AT85401193T patent/ATE30602T1/en not_active IP Right Cessation
- 1985-06-14 EP EP85401193A patent/EP0166654B1/en not_active Expired
- 1985-06-14 US US06/744,578 patent/US4619835A/en not_active Expired - Lifetime
- 1985-06-18 AU AU43783/85A patent/AU579376B2/en not_active Ceased
- 1985-06-21 CA CA000484740A patent/CA1225548A/en not_active Expired
- 1985-06-21 KR KR1019850004417A patent/KR920007846B1/en not_active IP Right Cessation
- 1985-06-21 JP JP60135835A patent/JPS6115956A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1446335A (en) * | 1965-04-09 | 1966-07-22 | Strasbourg Forges | Improvements in the manufacture of products and in particular hot-dip galvanized sheets |
US4502408A (en) * | 1983-04-13 | 1985-03-05 | Ziegler S.A. | Installation for the continuous coating of a strip, especially for the galvanizing of sheet steel |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5370902A (en) * | 1991-07-01 | 1994-12-06 | Sollac | Regulating method for a metallurgical treatment carried out on a moving product and device for its implementation |
US20220372607A1 (en) * | 2019-12-10 | 2022-11-24 | Danieli & C. Officine Meccaniche S.P.A. | Stabilization apparatus |
CN111841947A (en) * | 2020-07-24 | 2020-10-30 | 南京道卡机电科技有限公司 | Metal side's pipe surface anticorrosion device that sprays paint |
CN111841947B (en) * | 2020-07-24 | 2021-07-30 | 南京江宁区上峰国银标准件厂 | Metal side's pipe surface anticorrosion device that sprays paint |
Also Published As
Publication number | Publication date |
---|---|
EP0166654B1 (en) | 1987-11-04 |
JPS6115956A (en) | 1986-01-24 |
FR2566432A1 (en) | 1985-12-27 |
DE3560909D1 (en) | 1987-12-10 |
CA1225548A (en) | 1987-08-18 |
KR920007846B1 (en) | 1992-09-18 |
AU579376B2 (en) | 1988-11-24 |
ATE30602T1 (en) | 1987-11-15 |
ES8701852A1 (en) | 1986-12-16 |
AU4378385A (en) | 1986-01-02 |
KR860000404A (en) | 1986-01-28 |
EP0166654A1 (en) | 1986-01-02 |
ES544780A0 (en) | 1986-12-16 |
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Legal Events
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AS | Assignment |
Owner name: UNION SIDERURGIQUE DU NORD ET DE L'EST DE LA FRANC Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:FRANCOIS, BERNARD;REEL/FRAME:004488/0661 Effective date: 19850614 Owner name: UNION SIDERURGIQUE DU NORD ET DE L'EST DE LA FRANC Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FRANCOIS, BERNARD;REEL/FRAME:004488/0661 Effective date: 19850614 |
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Owner name: RUBBERMAID INCORPORATED, A CORP OF OH. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:INDUSTRIAL PRODUCTS OF NEW ENGLAND, INC.;REEL/FRAME:004682/0831 Effective date: 19850204 |
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