US453774A - Limekiln or furnace - Google Patents

Limekiln or furnace Download PDF

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US453774A
US453774A US453774DA US453774A US 453774 A US453774 A US 453774A US 453774D A US453774D A US 453774DA US 453774 A US453774 A US 453774A
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furnace
chamber
drying
air
feed
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/005Shaft or like vertical or substantially vertical furnaces wherein no smelting of the charge occurs, e.g. calcining or sintering furnaces

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  • the invention relates to furnaces or kilns for burning or calcining lime or cement or analogous materials.
  • these furnaces or kilns have heretofore been constructed of masonry and lined with a fire-proof niaterial.
  • the inclosing walls for these structures have generallyT been made quite thick, so that a large amount of the heat supplied Was absorbed and radiated from the outer surfaces, entailing considerablelosses in heat on the one hand and a considerable loss of time in cooling the burned material before its removal..
  • the lining of these furnaces or kilns wear or burn out rapidly, thus entailing a considerable expense in repairs and precluding a continuous operation.
  • My invention has for its object a construction of furnace whereby these disadvantages are in a great measure, if not entirely obviated, and whereby all or practically all of the radiated heat can be utilized, and to these ends the furnace or kiln is constructed ofY a suitable material provided with a fire-proof lining and inclosed in a chamber adapted t0 be used for a d rying-chamber for the utilization of radiated heat.
  • Fig. 5 is a top plan View
  • Fig. G a transverse section,illustrating a couple of furnaces arranged Within a single inclosing chamber.
  • the furnace F in the form of a cyliuder, of a suitable material-for example, of metallic framing or open work with cement coating, or of sheet or cast metal in any desired number of sections bolted or riveted together; or said furnace may be constructed of two concentric sections when made of sheet metal for the purpose of giving it the necessary strength, as shown at m.
  • the cylindrical furnace is provided with a lining I), of any usual or preferred fire-proof material, and is open at top and provided at bottom with a plurality of grates g and an opening ⁇ (',leading aboveand underneath said grates, respectvely.
  • an air-duct c formed in a conoidal or preferably a pyramidal betteln B, that has as many sides p as there are grates g, so that the burned or calcined material can be discharged through said grate openings, whose inner ends are seated at the base of the faces or sides p of the pyramidal portion of the said bottom B.
  • a conical hood and deiiector CZ that not only prevents the material from en- IOO ⁇ gate or door.
  • That portion of the furnace immediately above the grates, and lettered h, serves as a cooling chamber or section wherein theburned material as it settles or sinks is cooled by the air admitted through the grates and through the air-duct o, while the remaining portion e of the furnace F above the portion 7L is the calcining or combustion chamber wherein' the material is burned.
  • any suitable means may be employed to force air through the duct c.
  • the furnace is inclosed in a cylindrical chamber D, formed by the cylinder m and the inclosing casing n, which may be constructed similar to m.
  • the said chamber is closed at top, and in the roof thereof is provided a feedopening s, adapted to be closed by a suitable
  • the diameter of the inclosing casing n relatively to the furnace proper is such as to form a drying-chamber around said furnace.
  • pipes a' extend from t-he closed upper end of the drying-chamber for the purpose of exhausting the moisture-laden air.
  • the drying-chamber may be utilized with great advantage for drying the raw material previous to its being charged into the furnace F; and to this end the drying-chamber may be charged with such raw material, and when dried withdrawn therefrom and introduced into the furnace from above, together with the necessary combustible materials.
  • said walls are correspondingly cooled,and are thus kept at a comparatively low temperature, which, in conjunction with the strong central draft through the furnace, prevents the melting of the furnace-lining or the coating thereof with cement-slag, so that the furnace may be kept in continuous operation.
  • the cooling of the calcined orburned material and the drying of the raw material are materially eX- pedited by the air passing through the said material while in the lower or cooling portion or chambery of the furnace, which air is not only heated but also deprived of its moisture, and flows through the radial openings Z into the drying-chamber D and thence through the material therein.
  • the cylindrical form of the furnace admits of the ready removal from above of slagged masses of cement that may adhere to the furnace-lining in the combustion-chamber and which would otherwise interfere with the uniform operation of burning.
  • a furnace constructed as described is much more durable than those of usual construction, and, as will be readily understood, occupies but a comparatively small space, while the feeding of the raw material and the withdrawal of the products are greatly facilitated and admit of the inclosing of two or more furnaces within one and the same drying-chamber, as shown in Fig. 6, in which two such furnaces are encompassed by a drying-chamber.
  • the fire-proof lining may be dispensed with for that portion of the furnace.
  • a furnace or kiln for burning or calcining lime or cement consisting of a Vertical cylinder provided with feed and discharge openings at opposite ends, respectively, a lining of fire-proof material, and an encompassing chamber having likewi'sea feed and discharge opening at opposite ends, respectively, as and for the purpose set forth.
  • a furnace or kiln for calcining or burning lime or cement consisting of a vertical cylinder provided with a fire-proof lining and with feed and discharge openings respectively at opposite ends, an air-supply duct extending axially for a short distance into the furnace at the bottom thereof, inclined directing-surfaces arranged around said flue to direct the material to the discharge-openings, and a protecting-hood above the flue to prevent the material from entering the same, in
  • a furnace or kiln for calcining or burning lime or cement consisting, essentially, of a suitably-lined]furnace having feed and discharge apertures respectively at opposite ends, an encompassing casin g having also feed and discharge apertures respectively at opposite ends, and a conveyer in said chamber for conveying the material from the feed to the discharge aperture, as and for the purpose set forth.
  • a furnace or kiln for calcining or burning lime or cement consisting, essentially, of a suitably-lined cylindrical furnace having feed and discharge apertures respectively at opposite ends, an encompassing casing having also feed and discharge apertures respectively at opposite ends, and a spiral conveyer encompassing the cylindrical furnace in said chamber for conveying the material from the feed to the discharge aperture, as and for the purpose set forth.
  • a furnace or kiln for calcining or burning lime or cement consisting of a vertical cylindrical furnace open at top and provided with a lining of fire-proof material and with radial flues Z near the lower end thereof, a pyramidal bottom of masonry for said fur.- nace, an air-duct extending axially through said bottom, a series of grates radiating from the pyramidal portion of said bottom, and suitable grate-openings, in combination with an encompassing chamber in communication With the furnace through the radial fines, said chamber having feed and discharge apertures respectively at opposite ends and exhaust-pipes at the upper end, substantiallly as and for the purposes set forth.
  • PAUL SCHTZ PAUL SCHTZ, ADOLPH DEMnLIUs.

Description

(N0 MOdel.) 2 Sheets-Sheet 1. H. HAUENSCHILD.
LIMEKILN OR FURNAGE.
No. 453,774. Patented June 9,1891.
nunon 'A' rm: mams mens co.. movmmuo., wnsmncmn, n. l:4
2 Sheets-'Sheet 2.
(No Model.)
H. HAUENSCHLD.
LIMEKILN 0R FURNAGB.
No. 453,774. Patented June 9,1891.
fm: Noms wenns cu., mnnruwu., wnswmsvfou, n. c.
Friet:o
HANS IIAUENSCI-IIIJD, OF BERLIN, GERMY.
LIME KIL'N OR FURNACE.
SPECFICATION forming part of Letters Patent No. 453,774, dated .I une 9, 1891.
Application filed November 22, 1800, Serial No. 372,307. (No model.) Patented in Germany November 8, 1889, No. 52,504; in France February 8, 1890, No. 203,679; in Belgium May 10, 1890,1Io. 90,510, and in Austria-Hungary December 10,1890,
No. 30,704 and No. 58,429.
To all whom, it may concern:
Be it known that I, IIANS IIAUENSCHILD, professor, a subject of the Emperor of Germany,residin g atllerlimN. Reinikendorferstr. et, have invented certain new and useful Improvements in Lime or Cement Kilns or Furnaces, (for which I have obtained Letters Patent in the following countries: Belgium, No. 90,510, dated May 10, 1890; France, No. 203,679, dated February 8,1S9O5Austria-IIungary, llo. 30,70-.t and No. 58,42),dated December l0, 1890, and Germany, No 52,5045 dated November 8, 1889 g) and I do hereby declare the following to be a full, clear, and exact description of the invention, such as Will enable others skilled in the art to which it appertains to make and use the same, reference being had to the accompanying drawings, and to letters of reference marked thereon, which form a part of this specication.
The invention relates to furnaces or kilns for burning or calcining lime or cement or analogous materials. As a rule these furnaces or kilns have heretofore been constructed of masonry and lined with a fire-proof niaterial. The inclosing walls for these structures have generallyT been made quite thick, so that a large amount of the heat supplied Was absorbed and radiated from the outer surfaces, entailing considerablelosses in heat on the one hand and a considerable loss of time in cooling the burned material before its removal.. Furthermore, the lining of these furnaces or kilns wear or burn out rapidly, thus entailing a considerable expense in repairs and precluding a continuous operation. The Wear of the lining of these furnaces or kilns is further greatly accelerated by reason of the admission of the air over the entire hearth or sole of the furnace, and in many cases in close proximity to the inner Wallsurfaces. Finally, furnaces constructed as described demand a considerable floor-space.
My invention has for its object a construction of furnace whereby these disadvantages are in a great measure, if not entirely obviated, and whereby all or practically all of the radiated heat can be utilized, and to these ends the furnace or kiln is constructed ofY a suitable material provided with a lire-proof lining and inclosed in a chamber adapted t0 be used for a d rying-chamber for the utilization of radiated heat. Furthermore, means are provided for the admission of the airneceessary to combustion in the plane of the axis of the furnace, and undersoine circumstances means for gradually conveying' the materials to be dried from the top tothe bottom of the drying-chamber, which is provided with suitable exhaust-pipes for exhausting the moist air from said drying-chamber; but that my invention may be fully understood, I will describe the samein detail, reference being had to the accompanying drawings, in Which- Figure lis an elevation of my improved furnace; Fig. 2, a vertical axial section; Figs. 3 and 4, transverse sections on lines a", o; and y] y of Fig. 2. Fig. 5 is a top plan View, and Fig. G a transverse section,illustrating a couple of furnaces arranged Within a single inclosing chamber.
In the described drawings like letters indicate like parts Wherever they may occur.
For reasons hereinafter stated I prefer to construct the furnace F in the form of a cyliuder, of a suitable material-for example, of metallic framing or open work with cement coating, or of sheet or cast metal in any desired number of sections bolted or riveted together; or said furnace may be constructed of two concentric sections when made of sheet metal for the purpose of giving it the necessary strength, as shown at m. The cylindrical furnace is provided with a lining I), of any usual or preferred fire-proof material, and is open at top and provided at bottom with a plurality of grates g and an opening` (',leading aboveand underneath said grates, respectvely.
At the betteln and in the axial plane of the furnace is arranged an air-duct c, formed in a conoidal or preferably a pyramidal betteln B, that has as many sides p as there are grates g, so that the burned or calcined material can be discharged through said grate openings, whose inner ends are seated at the base of the faces or sides p of the pyramidal portion of the said bottom B. In order to prevent the material entering the air-supply duct c and choking the saine up, it is provided at its outlet with a conical hood and deiiector CZ, that not only prevents the material from en- IOO ` gate or door.
tering the air-d uct, but also del'lects or directs the same toward the grate-openings g.
That portion of the furnace immediately above the grates, and lettered h, serves as a cooling chamber or section wherein theburned material as it settles or sinks is cooled by the air admitted through the grates and through the air-duct o, while the remaining portion e of the furnace F above the portion 7L is the calcining or combustion chamber wherein' the material is burned.
In practiceI prefer to provide a number of radial flues or openings Z in the furnace-wall, between the drying and calciningsections or portions, for the purpose of conducting the air that passes through the hot ealcined material into the drying-chamber at the bottom thereof. v
In order to supply the air necessary to combustion, any suitable means may be employed to force air through the duct c.
The furnace is inclosed in a cylindrical chamber D, formed by the cylinder m and the inclosing casing n, which may be constructed similar to m. The said chamber is closed at top, and in the roof thereof is provided a feedopening s, adapted to be closed by a suitable The diameter of the inclosing casing n relatively to the furnace proper is such as to form a drying-chamber around said furnace. As shown in Figs. 2 and 5, pipes a' extend from t-he closed upper end of the drying-chamber for the purpose of exhausting the moisture-laden air.
At the foot of the drying-chamber D suitable discharge-openings t are provided for the discharge of the dried material, said openings being normally closed by doors. (Not shown.)
In the manufacture of lime or cement the drying-chamber may be utilized with great advantage for drying the raw material previous to its being charged into the furnace F; and to this end the drying-chamber may be charged with such raw material, and when dried withdrawn therefrom and introduced into the furnace from above, together with the necessary combustible materials. In practice, however, I prefer to dry the raw material gradually, and to this end I provide a spiral way or conveyer a, from which baskets, constructed of a foraminous material, are suspended and gradually carried from the top to the bottom of the Adrying-chamber, so as to have said material not only dry but ready for introduction into the furnace, said baskets being introduced into the drying-chamber through the opening s at top and removed through one of the openingst at bottom.
Inasmuch as the radiated heat of the furnace-walls is utilized for drying purposes, said walls are correspondingly cooled,and are thus kept at a comparatively low temperature, which, in conjunction with the strong central draft through the furnace, prevents the melting of the furnace-lining or the coating thereof with cement-slag, so that the furnace may be kept in continuous operation. The cooling of the calcined orburned material and the drying of the raw material are materially eX- pedited by the air passing through the said material while in the lower or cooling portion or chambery of the furnace, which air is not only heated but also deprived of its moisture, and flows through the radial openings Z into the drying-chamber D and thence through the material therein.
The cylindrical form of the furnace admits of the ready removal from above of slagged masses of cement that may adhere to the furnace-lining in the combustion-chamber and which would otherwise interfere with the uniform operation of burning.
Inasmuch as the raw material contracts materially during calcination or burning, the tendency of the material will be to move away from the vertical furnace-walls toward or to the axis of the cylinder, so that the inner surfaces will not prevent or interfere with the free downward movement of said material.
A furnace constructed as described is much more durable than those of usual construction, and, as will be readily understood, occupies but a comparatively small space, while the feeding of the raw material and the withdrawal of the products are greatly facilitated and admit of the inclosing of two or more furnaces within one and the same drying-chamber, as shown in Fig. 6, in which two such furnaces are encompassed by a drying-chamber. As the temperature within the coolingspace h of the furnace is comparatively low, the fire-proof lining may be dispensed with for that portion of the furnace. Of course it will be understood that neither the furnace nor its inclosing casing need be of cylindrical form; yet so far as the furnace proper is concerned I prefer, for various reasons hereinabove stated, and for the reason that a hollow cylindrical body is of greater strength than a hollow angular body, to adopt the cylindrical form for the furnace proper.
I-Iavingl described my invention, what I claim is l l. A furnace or kiln for burning or calcining lime or cement, consisting of a Vertical cylinder provided with feed and discharge openings at opposite ends, respectively, a lining of fire-proof material, and an encompassing chamber having likewi'sea feed and discharge opening at opposite ends, respectively, as and for the purpose set forth.
2. A furnace or kiln for calcining or burning lime or cement, consisting of a vertical cylinder provided with a lire-proof lining and with feed and discharge openings respectively at opposite ends, an air-supply duct extending axially for a short distance into the furnace at the bottom thereof, inclined directing-surfaces arranged around said flue to direct the material to the discharge-openings, and a protecting-hood above the flue to prevent the material from entering the same, in
IOO
IIO
combination with a chamber encompassing the furnace and having feed and discharge openings respectively at opposite ends, as and for the purpose set forth.
3. The combination, with a furnace for calcining or burning lime or cement, of an encompassing chamber provided with feed and discharge apertures respectively at opposite ends, and a conveyer Within said chamber for conveying the material fed thereto from the feed to the discharge aperture, as and for the .purpose set forth.
1i. A furnace or kiln for calcining or burning lime or cement, consisting, essentially, of a suitably-lined]furnace having feed and discharge apertures respectively at opposite ends, an encompassing casin g having also feed and discharge apertures respectively at opposite ends, and a conveyer in said chamber for conveying the material from the feed to the discharge aperture, as and for the purpose set forth. v
5. A furnace or kiln for calcining or burning lime or cement, consisting, essentially, of a suitably-lined cylindrical furnace having feed and discharge apertures respectively at opposite ends, an encompassing casing having also feed and discharge apertures respectively at opposite ends, and a spiral conveyer encompassing the cylindrical furnace in said chamber for conveying the material from the feed to the discharge aperture, as and for the purpose set forth.
6. A furnace or kiln for calcining or burning lime or cement, consisting of a vertical cylindrical furnace open at top and provided with a lining of fire-proof material and with radial flues Z near the lower end thereof, a pyramidal bottom of masonry for said fur.- nace, an air-duct extending axially through said bottom, a series of grates radiating from the pyramidal portion of said bottom, and suitable grate-openings, in combination with an encompassing chamber in communication With the furnace through the radial fines, said chamber having feed and discharge apertures respectively at opposite ends and exhaust-pipes at the upper end, substantiallly as and for the purposes set forth.
In testimony whereof I affix my signature in presence of two Witnesses.
HANS HAUENSCHILD.
lVitnesses:
PAUL SCHTZ, ADOLPH DEMnLIUs.
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