US688345A - Kiln for burning cement, lime, &c. - Google Patents

Kiln for burning cement, lime, &c. Download PDF

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Publication number
US688345A
US688345A US2561500A US1900025615A US688345A US 688345 A US688345 A US 688345A US 2561500 A US2561500 A US 2561500A US 1900025615 A US1900025615 A US 1900025615A US 688345 A US688345 A US 688345A
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chamber
burning
kiln
lime
cement
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US2561500A
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Hermann Schmidt
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/2016Arrangements of preheating devices for the charge
    • F27B7/2025Arrangements of preheating devices for the charge consisting of a single string of cyclones
    • F27B7/2033Arrangements of preheating devices for the charge consisting of a single string of cyclones with means for precalcining the raw material

Definitions

  • Modern cement-kilns are constructed with the object of avoiding the lengthy drying process to which the slurry-bricks must be subjected before they are charged into the kiln, and efforts are continually made to simplify the manufacture by means of kilns in which the slurry may be burned directly as it comes from the mills.
  • the so-called rotary kilns realize this. object to a certain degree in that they burn the slurry without a preliminary drying. Nevertheless the burned cement from these kilns leaves much to be dethrough the kilndo not come in contact with every particle.
  • the processes of drying and burning are effected separately, whereby a well-burned cement clinker is obtained.
  • the slurry is dried and heated while it is in motion, whereas the burning and cooling are carried out while the material is at rest.
  • the furnace is also devised so that the Serial No. 25,615. (No model.)
  • slurry may be charged into the kiln directly from the mills.
  • Figure 1 is a longitudinal vertical section of a kiln constructed in accordance with this invention
  • Fig 2 is a section on the line any of Fig. 1.
  • the kiln consists of a cooling-chamber c, a burning-chamber d, flues f, and a side or receiving chamber 1) over the burning-chamber, in which the dried slurry collects before it is burned, being fed thereto through a rotary cylindrical heating-chamber a t.
  • a cooling-chamber c a burning-chamber d, flues f, and a side or receiving chamber 1
  • the kiln consists of a cooling-chamber c, a burning-chamber d, flues f, and a side or receiving chamber 1) over the burning-chamber, in which the dried slurry collects before it is burned, being fed thereto through a rotary cylindrical heating-chamber a t.
  • Into the chamber 6 project laterallya number of fines f, that are arranged above and in alinement with the bu rning-chamber d, with which they communicate by means of an intervening tapering neck 0. This neck merges at
  • the kiln is worked as follows: .
  • the ground material is mixed with water in the conveyer g and charged in lumps through the pipe m into the far end of the drying-cylinder 25, where it is dried. It then passes to the part a of the cylinder, which is lined with fire-brick, and where aprel iminary heating and burning of the material occurs.
  • the cylinder being inclined downward toward the kiln and being in constant rotation, the material which it contains is kept moving toward the kiln.
  • the cylinder is provided with rails Z, which enable it to revolve on the rollers 0 when it is driven by the toothed gearing is p. This rotation may be always in the same direction; but it is advantageous that it should alternate in direction, which.
  • chamber 1 may be effected by any known form of mangle motion. From the preheating-cylinder the mass falls into the chamber 19, where it remains until the material already in the burning-chamber dis completely burned and has sunk into the chamber e, owing to the withdrawal of clinker from the latter. The slide sis then opened, and the contents of the chamber 1) are discharged into the burning-chamber d.
  • the capacity of chamber 1) is such that it is filled during the time occupied in the thorough burning of the clinker in the burning-chamber.
  • the products of combustion and hot gases from the burning-chamber d pass up the fluesf, and with or without the aid of a blast, through the receiving-chamber b and the heating-cylinder a, to the place where the slurry is charged, whence they escape through the flue 7b to the chimney.
  • the hot gases thus come in contact with the material to be burned and dry and heat it before it arrives at the chamber 19, whence it is discharged, as already stated, into the burning-chamber (Z.
  • the opening 6, through which the fuel is introduced, admits a rake for facilitating this discharge.
  • the kiln may be provided with an artificial draft.
  • the slide 8 is not essential; but even when it is omitted the gases pass through the fines f.
  • the slurry is charged into the drying-cylinder without any binding material, thus making it up into briquets, and previous drying is not necessary.
  • a kiln composed of a receiving-chamber, flues lying against the side of said chamber, within the lower portion thereof, to form a hopper, a burning-chamber communicating with said hopper, a fuel-opening intermediate the burning-chamber and the flues, a coolingchamber below the burning-chamber, and a rotatable cylinder entering the upper portion of the receiving-chamber above the hopper, substantially as specified.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)

Description

No. 688,345. Patented D60. l0, I90l. H. SCHIMDT.
KILN FOR BURNING CEMENT, LINE 8w.
(Application filed Aug. 2, 1900.)
(No Nodal.)
m: cams PETERS c0, mo'ro-u'ma, wnmnorou. n. c.
' sired in quality and physical properties. The
UNITED STATES PATENT OFFICE.
HERMANN SCHMIDT, OF 'BQNN, GERMANY.
KILN FOR BURNING CEMENT, LIME, 81.0.
SPECIFICATION forming partof Letters Patent No. 688,345, dated December 10, 1901.
Application filed August 2, 1900- To all whom, it may concern:
Be it known that I, HERMANN Soar/nor, a citizen of Germany, and a resident of Bonnon-the-Rhine, Germany, have invented certain new and useful Improvements in Kilns for Burning Cement, Lime, and the Like Substances, of which the followingis a specification.
Modern cement-kilns are constructed with the object of avoiding the lengthy drying process to which the slurry-bricks must be subjected before they are charged into the kiln, and efforts are continually made to simplify the manufacture by means of kilns in which the slurry may be burned directly as it comes from the mills. The so-called rotary kilns realize this. object to a certain degree in that they burn the slurry without a preliminary drying. Nevertheless the burned cement from these kilns leaves much to be dethrough the kilndo not come in contact with every particle. Thus ithappens that, besides a small proportion ofgood cement clinker and a portion overburned, the bulk of the product from these kilns is underburned clinker-that is tosay,clinker not burned through-because' owing to the continuous movement of the 7 mass only the surface of the material is sintered, leaving an insuftlciently-sintered core. Such incompletely-burned cement is ill-fitted for use. In order that the mass may be systematically and uniformlysintered, a certain amount of rest and a constant even heating such as obtained in stage, shaft, or ringkilns are necessary.
By the present invention the processes of drying and burning are effected separately, whereby a well-burned cement clinker is obtained. The slurry is dried and heated while it is in motion, whereas the burning and cooling are carried out while the material is at rest. The furnace is also devised so that the Serial No. 25,615. (No model.)
slurry may be charged into the kiln directly from the mills. p
In the accompanying drawings, Figure 1 is a longitudinal vertical section of a kiln constructed in accordance with this invention, and Fig 2 is a section on the line any of Fig. 1.
The kiln consists of a cooling-chamber c, a burning-chamber d, flues f, and a side or receiving chamber 1) over the burning-chamber, in which the dried slurry collects before it is burned, being fed thereto through a rotary cylindrical heating-chamber a t. Into the chamber 6 project laterallya number of fines f, that are arranged above and in alinement with the bu rning-chamber d, with which they communicate by means of an intervening tapering neck 0. This neck merges at its wider upper-end into the lower contracted.
end of a hopper formed at the lower end of chamber 5 by the inwardly-projecting slanting wall of fines f. Communication between the hopper and the neck a is controlled by a slide 8. The upper ends of the flues fex-tend into chamber b above the level of the ground material within the same, so that the heatinggases are conveyed from the burning-chamber through the'fiues into the receiving-chamber and thence through the cylinder at to the' stack.
The kiln is worked as follows: .The ground material is mixed with water in the conveyer g and charged in lumps through the pipe m into the far end of the drying-cylinder 25, where it is dried. It then passes to the part a of the cylinder, which is lined with fire-brick, and where aprel iminary heating and burning of the material occurs. The cylinder being inclined downward toward the kiln and being in constant rotation, the material which it contains is kept moving toward the kiln. The cylinder is provided with rails Z, which enable it to revolve on the rollers 0 when it is driven by the toothed gearing is p. This rotation may be always in the same direction; but it is advantageous that it should alternate in direction, which. may be effected by any known form of mangle motion. From the preheating-cylinder the mass falls into the chamber 19, where it remains until the material already in the burning-chamber dis completely burned and has sunk into the chamber e, owing to the withdrawal of clinker from the latter. The slide sis then opened, and the contents of the chamber 1) are discharged into the burning-chamber d. The capacity of chamber 1) is such that it is filled during the time occupied in the thorough burning of the clinker in the burning-chamber. The products of combustion and hot gases from the burning-chamber d pass up the fluesf, and with or without the aid of a blast, through the receiving-chamber b and the heating-cylinder a, to the place where the slurry is charged, whence they escape through the flue 7b to the chimney. The hot gases thus come in contact with the material to be burned and dry and heat it before it arrives at the chamber 19, whence it is discharged, as already stated, into the burning-chamber (Z. The opening 6, through which the fuel is introduced, admits a rake for facilitating this discharge. The kiln may be provided with an artificial draft. The slide 8 is not essential; but even when it is omitted the gases pass through the fines f.
It is specially to be noted that the slurry is charged into the drying-cylinder without any binding material, thus making it up into briquets, and previous drying is not necessary.
When the kiln is to be used for burning material already in the form of dry lumps, such as limestone, these may be charged directly into the chamber 5.
VVhat I claim, and desire to secure by Letters Patent of the United States, is-
A kiln composed of a receiving-chamber, flues lying against the side of said chamber, within the lower portion thereof, to form a hopper, a burning-chamber communicating with said hopper, a fuel-opening intermediate the burning-chamber and the flues, a coolingchamber below the burning-chamber, and a rotatable cylinder entering the upper portion of the receiving-chamber above the hopper, substantially as specified.
In witness whereof I- have hereunto signed my name in the presence of two subscribing witnesses.
IIERMANN SCHMIDT.
\Vitnesses:
L. BARNES, KARL SCHMITT.
US2561500A 1900-08-02 1900-08-02 Kiln for burning cement, lime, &c. Expired - Lifetime US688345A (en)

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