US4240863A - Control system for an elastomer extrusion and applicator apparatus - Google Patents

Control system for an elastomer extrusion and applicator apparatus Download PDF

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Publication number
US4240863A
US4240863A US06/029,246 US2924679A US4240863A US 4240863 A US4240863 A US 4240863A US 2924679 A US2924679 A US 2924679A US 4240863 A US4240863 A US 4240863A
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United States
Prior art keywords
ribbon
rate
applicator
article
path
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US06/029,246
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English (en)
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David S. Vinton
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Caterpillar Inc
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Caterpillar Tractor Co
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Priority to US06/029,246 priority Critical patent/US4240863A/en
Priority to CA000346500A priority patent/CA1141121A/en
Priority to EP80101811A priority patent/EP0017871B1/en
Priority to DE8080101811T priority patent/DE3067311D1/de
Priority to JP4631080A priority patent/JPS55140544A/ja
Application granted granted Critical
Publication of US4240863A publication Critical patent/US4240863A/en
Priority to CA000402108A priority patent/CA1141122A/en
Assigned to CATERPILLAR INC., A CORP. OF DE. reassignment CATERPILLAR INC., A CORP. OF DE. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: CATERPILLAR TRACTOR CO., A CORP. OF CALIF.
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/52—Unvulcanised treads, e.g. on used tyres; Retreading
    • B29D30/58—Applying bands of rubber treads, i.e. applying camel backs
    • B29D30/60—Applying bands of rubber treads, i.e. applying camel backs by winding narrow strips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07—Flat, e.g. panels
    • B29C48/08—Flat, e.g. panels flexible, e.g. films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/92—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92009—Measured parameter
    • B29C2948/92066—Time, e.g. start, termination, duration or interruption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92009—Measured parameter
    • B29C2948/92085—Velocity
    • B29C2948/92095—Angular velocity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92009—Measured parameter
    • B29C2948/92114—Dimensions
    • B29C2948/92142—Length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92009—Measured parameter
    • B29C2948/9218—Weight
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92323—Location or phase of measurement
    • B29C2948/92438—Conveying, transporting or storage of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/9258—Velocity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92504—Controlled parameter
    • B29C2948/9258—Velocity
    • B29C2948/926—Flow or feed rate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92857—Extrusion unit
    • B29C2948/92904—Die; Nozzle zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00—Indexing scheme relating to extrusion moulding
    • B29C2948/92—Measuring, controlling or regulating
    • B29C2948/92819—Location or phase of control
    • B29C2948/92933—Conveying, transporting or storage of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/44—Stretching or treating the layers before application on the drum
    • B29D2030/4437—Adjusting the dimensions of the layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D30/44—Stretching or treating the layers before application on the drum
    • B29D2030/4437—Adjusting the dimensions of the layers
    • B29D2030/4456—Adjusting the dimensions of the layers by using speed differences, e.g. between conveyors or between conveyor and drum

Definitions

  • This invention relates to apparatus for extruding elastomeric material and applying the same to an article, and more particularly, to a control system for such an apparatus.
  • the process of manufacturing other elastomeric articles may also employ a ribbon lay-up process.
  • the rubber ribbon used in the lay-up process is formed by an extruder and then passed to calender rolls which will provide the ribbon with a constant cross section. If the ribbon received from the calender rolls was received at a uniform rate, the application of the ribbon to an article to be formed moving in a predetermined path in a uniform manner could be accomplished simply by moving the article in its path at a uniform rate of speed matched to the rate of extrusion. However, as is well known, it is extremely difficult, if not impossible, to obtain accurate control over the rate of output of an extruder thereby making it impossible to achieve application of the ribbon to an article, in a closely controlled fashion, by moving the article uniformly in its path.
  • the problem is further compounded where the ribbon applicator's position with respect to the article is varied during the forming process about several axes. Since the extruder will normally be at a fixed position and the position of the applicator will vary with respect thereto, the length of the ribbon and its stretch between the extruder and the applicator will typically vary as the applicator is moved with respect to the extruder. This, of course, will vary the degree of stretch of the ribbon between the two which in turn will alter the cross section dimension of the ribbon. Consequently, product uniformity may suffer and/or it is necessary to lay up more rubber on the article than is necessary and trim the excess to insure that an adequate amount of rubber is applied to the article in the first instance.
  • a control system for an elastomer extrusion and application apparatus including an extrusion rate mesuring means adapted to be associated with the output of an extruder for receiving a ribbon of extruded elastomer and providing a signal representing the rate of extrusion. Means are provided for moving an article to have the ribbon applied thereto in a predetermined path and an applicator is disposed along the path for receiving the ribbon of extruded elastomer and applying the same to the article.
  • Means are connected to the applicator providing a signal representative of the rate of application of the ribbon to the article and a control is utilized for controlling the speed of the article moving means which includes means for receiving the signals and adjusting the speed of the moving means to match a desired proportion between the rate of extrusion and the rate of application.
  • desired stretch can be closely controlled to achieve accurate dimension control of the ribbon at the point of application since the control function is exerted at the immediate end of the path of the ribbon prior to application thereby eliminating from the process the effect caused by variations in the process at all points upstream of the point of application.
  • an extrusion and application control system which further includes means whereby the path that the ribbon may take in passing to an applicator whose position is controlled about a variety of axes may vary between two points including the point of application but is of fixed length so that movement of the applicator relatively to the source of the ribbon does not change the degree of stretch of the ribbon between the two points. Again, accurate dimension control is achieved.
  • FIG. 1 is a somewhat schematic, side elevation of the mechanical structure employed in an apparatus for extruding and applying a ribbon to an article and controlled by the control system of the present invention
  • FIG. 2 is a schematic view of a cable system utilized in a conveyor so as to allow variation of the path of the ribbon while maintaining that path of fixed length;
  • FIG. 3 is a perspective schematic of the mechanical structure
  • FIG. 4 is a sectional view illustrating an applicator roller and rate sensing device.
  • FIG. 5 is a block diagram of a control circuit for the apparatus.
  • the present invention is intended to provide a control system wherein highly accurate dimensional control over an elastomeric strip applied to an article is exercised to the point that a high degree of automation can be achieved. It is intended that a number of the components of the system be computer controlled in the sense of providing a desired sequence of events. In general, the principal computer control to be exercised over the ribbon applicator which applies the ribbon to the article at varying locations thereon. Since this desired sequence of events will be dependent upon the size and shape as well as the nature of the article, it can be readily appreciated that the precise sequencing as it relates to actual application is not a material part of the present invention but will be determined by the nature of the article to which the strip is applied. With this in mind, the invention will be described in detail.
  • a typical system with which the invention may be used includes an extruder or calender rolls 10 which generates a ribbon 12 of elastomeric material, usually rubber, having a desired cross sectional shape.
  • the ribbon 12 is ultimately conveyed to an article 14 for application thereto by an applicator, generally designated 16.
  • the article 14 is a tire carcass and the applicator 16 will apply the ribbon to any desired point on the tire 14.
  • the tire 14 is moved in a predetermined path by an article drive system 18.
  • the path in which the tire 14 is moved will be a rotary path with the tire 14 being rotated about its intended axis of revolution.
  • the applicator 16 will include a conventional applicator roller 20 over which the ribbon passes to be pressed against the tire 14 at a desired location.
  • the applicator 16 will also include a plurality of stitcher rolls 22 (only one of which is shown) which are employed for the usual purpose. It will be observed that the stitcher rolls 22 are downstream from the applicator roller 20 in the direction of ribbon movement.
  • the applicator 16 is utilized to apply the ribbon to almost any point on the tire 14 as, for example, the crown 24 and the sidewalls 26. To a limited extent the applicator 16 may apply the ribbon 12 to the interior of the tire 14 although such application will frequently limited by the geometry of the applicator 16 and of the tire 14, interference between the two being the limiting factor, if any.
  • the applicator 16 includes a brake 28 by which the applicator roll 20 may be restrained.
  • the tire 14, after the applicator 16, and specifically, the applicator roll 20 has brought the ribbon 12 into contact with the tire 14, will be driven at a controlled rate in its path by the article drive 18 so as to draw the ribbon 12 over the applicator roll 20.
  • the ribbon 12 may be automatically severed simply by braking the applicator roll 20 with the brake 28 and thereafter continuing rotation of the tire 14 for a short amount to stretch the ribbon 12 between the stitcher rolls 22 and the applicator roll 20 to the point of breakage. This will allow a short length of the ribbon 12 to extend past the applicator roll 20 toward the stitcher roll 22 to enable easy start-up of the next application cycle simply by bringing the applicator roll 20 into contact with the tire 14.
  • the applicator 16 is provided with the capability for movement about three axes.
  • a first axis about which control is exerted is an axis of movement of the applicator 16 towards and away from the path in which the article is moved.
  • the second axis of movement of the applicator 16 will be generally transverse to the first axis (either straight line, or along a shallow arc) so as to enable selection of the particular location on the tire 14 whereat the ribbon is to be applied.
  • the third axis of control is generally a rotational axis provided such that the applicator roll 20 will generally be facing the tire 14 at some desired angle as, for example, a right angle.
  • various movable mounts for the applicator 16 may be provided to allow movement of the same about the aforementioned three axes as well as controlled drives for correctly positioning the applicator 16 on each such axis.
  • the means by which such mounting of the applicator 16 and of the control of the same in terms of its position on any of the three axes will be described in considerable detail hereinafter.
  • a suitable drive such as that shown schematically at 30 for the applicator 16 about all three axes is provided and the drive 30 may receive its instructions from, for example, a computer 32 or a tape (not shown) suitably programmed to direct the desired sequence of application of the ribbon 12 to the particular article 14 involved.
  • a ribbon moving means is interposed between the extruder 10 and the applicator 16.
  • the ribbon moving means 34 is in the form of a conveyor but it is to be understood that other devices might be used in lieu thereof.
  • the ribbon moving means 34 may have a pure conveying function or it may combine a conveying function with some other ribbon treating function.
  • the ribbon moving means 34 is a pure conveyor application and includes a belt 36 trained about rollers 38 and 40 journaled on a frame 42.
  • the upper run 44 of the belt 36 receives the ribbon 12 from guide rollers 46 and conveys the same to a guide roller 48 which in turn directs the ribbon to the applicator 16.
  • the conveyor frame 42 mounts a support 50 which in turn mounts the applicator 16.
  • the conveyor frame 42 is mounted on rollers 52 and is movable towards and away from the path of movement of the article 14 under control of the three axis drive 30 to provide for positioning of the applicator 16 on the first mentioned axis.
  • the upper portion of the conveyor frame 42 is pivoted about generally vertical axes so as to be movable about such axes to position the applicator 16 about the second axis mentioned previously under control of the three axis drive 30.
  • Control of the applicator 16 over the third axis mentioned above is preferably attained by movement of the applicator roll 20 and stitching rollers 22 by the applicator 16 itself.
  • the guide rollers 46 receive the ribbon 12 from guide rollers 54 mounted on a movable takeup carriage 56.
  • the ribbon 12 is supplied to the guide rollers 54 by one or more guide rollers 58 which in turn receive the ribbon from a roller 60 which receives the the ribbon 12 from the extruder and/or calender rolls 10.
  • the take-up carriage 56 is shown schematically and mounts first and second sheaves 70 and 72.
  • a cable 74 is fixed via a stiff spring 76 to a fixed abutment 78 to the right of the takeup carriage 56 as viewed in FIG. 1 and is first trained the sheave 70 and then about a sheave 80 also journaled to the abutment 78.
  • the cable 74 passes to a sheave 82 journaled on a fixed abutment 84 to the left of both the conveyor and the take-up carriage 56, as viewed in FIG. 1.
  • the cable 74 is taken from the sheave 82 and fixed to the movable carriage frame 42 of the conveyor as schematically illustrated in FIG. 2 and then trained about the sheave 72. From the sheave 72, the cable 74 is fixedly secured to the abutment 84.
  • the applicator 16 is movable about three axes to provide maximum system flexibility.
  • such a range of applicator movement allows application of the strip not only to the crown of a tire as in prior art systems, but to the sidewalls as well.
  • Control of the position of the applicator 16 about those three axes can be controlled through conventional numerical control systems as will be explained.
  • FIG. 3 An underlying surface supporting the system is shown at 100 and mounts, for example, a pair of spaced rails 102 which extend toward the article drive system 18 (shown in FIG. 1).
  • Mounted for movement on the rails 102 is a carriage 104 and a drive system 106 which may be of conventional construction and of the type used in numerical control apparatus for moving the carriage 104 along the rails 102, bidirectionally, in the direction of an arrow 108. This may be designated the provision for providing movement about the so called "Y" axis.
  • the upper surface of the carriage 104 mounts, for example, a pair of rails 110 which are at right angles to the rails 102.
  • a second carriage 112 is mounted for movement on the rails 110, bidirectionally, in the direction of an arrow 114.
  • a drive unit 116 termed an "X" drive unit, is provided for shifting the carriage 112 as mentioned and is mounted on the carriage 104.
  • the applicator 16 is mounted for rotation about a vertical axis defined by a shaft 118 journaled on the carriage 112.
  • a drive system 120 is provided for rotating the applicator 16 about the aforementioned axis, bidirectionally, in the direction of an arrow 122.
  • the drive unit 120 is carried by the carriage 112.
  • the Y-drive unit 106 moves the applicator 16 toward and away from the article path while the X-drive unit 116 moves the applicator 16 along an axis transverse to the Y axis, that is, across the article path.
  • the drive unit 120 drives the applicator such that the axis of rotation of the applicator roll 20 is parallel to the surface of the article to which the ribbon is applied, whether it be the original surface of the article 14 prior to ribbon application or the modified surface thereof as modified by the application of one or more layers of ribbon.
  • a conventional numerical control may be used to provide positive inputs to the X and Y-drive units 116,106, respectively, in a conventional fashion.
  • the Z axis control is utilized to provide an input to the drive unit 120.
  • rotary positioning is not typically controlled by the Z axis control in a numerical control but is done in the present invention for the purpose of insuring that the applicator roll 20 will move to the commanded coordinates in a coordinated fashion typical of the mode of control over those three axes provided by a conventional numerical control.
  • FIG. 3 also illustrates the interrelationship between the applicator 16, its three axis drive, and the conveyor 34. Because considerably movement of the applicator 16 relative to the extruder may occur, it is necessary that the conveyor 34 follow the applicator to properly convey the ribbon to the applicator 16. At the same time, it is desired that the length of the path of ribbon movement remain fixed as mentioned previously.
  • the end of the conveyor 34 nearest the applicator 16 is supported by a yoke 140 which in turn is pivoted about a vertical axis by a shaft 142 to a drawbar 144 connected to the carriage 112.
  • the end of the conveyor 34 remote from the applicator 16 is likewise supported by a yoke 146 which is pivoted about a vertical axis by shaft 148 which in turn is connected to the conveyor frame 42, shown only schematically in FIG. 3.
  • the uppermost roller 46 guides the ribbon onto the conveyor in a vertical path while the roller 48 takes the ribbon off the conveyor in a vertical path.
  • the location of the shaft 148 is made coincident with the vertical path between the uppermost roller 46 in the conveyor and is shown at A in FIG. 1.
  • the axis of the shaft 142 is made to coincide with the vertical path of the ribbon to the roller 48 and is shown at B in FIG. 1.
  • rollers 160,162 are provided to guide the ribbon in a vertical path which coincides with the axis of rotation provided by the shaft 118 mounting the applicator 16. This axis is designated C in FIG. 1.
  • the applicator roller 20 in greater detail.
  • the same includes a slightly barrel-shaped outer surface 170 which may be of conventional configuration and which is journaled by bearings 172 on a sleeve 174.
  • the sleeve 174 is, in turn, secured to the applicator 16 in any desired fashion.
  • an electrical resolver 176 having a rotary input shaft 178.
  • the input shaft 178 mounts a carrier 180 which in turn journals one or more planet gears 182 for rotation about axes displaced from the axis of rotation of the input shaft 178.
  • the end of the sleeve 174 from which the shaft 178 extends mounts a fixed ring gear 184 which is coaxial with the shaft 178 and which engages the planet gears 182.
  • the corresponding end of the applicator roll 20 is closed by a cap 186 secured in place by a set-screw 188.
  • An inwardly directed collar 190 on the cap 186 terminates in a sun gear 192 which is coaxial with the shaft 178 and which is meshed with the planet gears 182.
  • a reduction gear train is provided whereby the rotation of the applicator roller 20 is conveyed to the input shaft 178 of the resolver 176 at a reduced rate as, for example, a four or five-to-one reduction.
  • the resolver 176 provides output signals which are utilized in a control system to achieve accurate stretch control of the ribbon from the extruder to the point of application by the applicator roller 20 to achieve accurate dimensional control.
  • This stretching occurs between the extruder 10 and the applicator roller 20.
  • a first amount of stretch is supplied by driving the belt 36 at a higher linear rate than the rate of extrusion of the ribbon 12 from the extruder.
  • a second stretch can be obtained by moving the article 14 in its path such that the surface to which the ribbon is being applied is moved at a greater rate than the rate of movement of the upper run of the belt 36 thereby drawing the ribbon off the applicator roller 20 at that higher rate.
  • an encoder 200 of conventional construction which provides a cyclic electrical wave output proportional to the rate of revolution of its input shaft.
  • the encoder 200 is suitably mechanically coupled to the roller 60 (FIG. 1) receiving the ribbon 12 from the extruder 10.
  • the encoder 200 provides a pulsing output signal representative of the rate of ribbon extrusion by the extruder 10.
  • the signal is representative of the rate of receipt of the ribbon 12 by the roller 60.
  • the signal is basically a position signal as opposed to velocity signal which is highly preferred for use in the servo system to be described since velocity servo systems are significantly more difficult to control than position servo systems.
  • the output of the encoder 200 is provided to a conventional divider circuit 202 which is operative to reduce the number of cycles per unit of time received from the encoder 200 to some lesser number.
  • a manual input 204 is employed to control the divider 202 to provide the desired proportioning which will determine the degree of stretch provided between the extruder and the conveyor.
  • a drive motor 206 is used to drive the ribbon moving means 34 and is coupled to an encoder 208 which in turn provides a cyclic electrical output representative of the rate at which the upper run 36 of the ribbon moving means is being driven, again a position signal rather than a velocity signal.
  • This signal is provided on a line 210 to the divider circuit 202 as a feedback signal which is then compared with the proportioned signal from the encoder 200 to issue a command signal on a line 212 which is in turn provided to the drive motor 206 and its speed control circuit.
  • the ribbon moving means 34 will drive the ribbon at a linear rate faster than it is being extruded from the extruder to provide stretch between the two points. Should the extrusion rate drop off, the command signal on the line 212 will cause the drive motor 206 to slow down. Should the extrusion rate increase, there will be a corresponding proportioned increase in the drive rate from the drive motor 206.
  • the proportioned signal from the divider 202 which is representative, in a proportioned fashion, of the rate of extrusion, is fed on a line 214 to a second divider 216 which may be similar or identical to the divider 202 and which likewise reduces the number of cycles in the signal received to some lesser number per unit of time in accordance with a control input provided by a manually operable selection device 218.
  • the proportion selected controls the degree of stretch between the article moving means 34 and the applicator roller 20.
  • a command signal for controlling the rate at which the article is driven in its path by the article drive 18 is issued to cause the same to increase, decrease, or not modify the rate of article movement proportionate to the rate of extrusion from the extruder 10.
  • the article drive 18 drives the article 14 which, in turn, tends to drive the applicator roller 20 by drawing the ribbon off the same.
  • the resolver 176 within the applicator roller provides a feedback signal on a line 220 to the divider 216 which is indicative of the rate of application of the ribbon to the article 14. Again, the signal on the line 220 is a position feedback signal and not a velocity signal. Consequently, the article drive 18 drives the article 14 at a variable rate of speed which is proportional to the rate of extrusion of the ribbon by the extruder 10.
  • the particular use of the applicator roller 20 in generating the feedback signal for control purposes is highly advantageous since it automatically compensates for variations in the geometry of the article 14 which could not be sensed if the feedback was taken from a direct mechanical coupling of a sensor to the article drive 18.
  • the linear velocity at which the ribbon 12 is being applied to the sidewall of the tire for a given rate of rotation of the tire will vary depending upon whether the point of application is relatively radially innermost or relatively radially outermost. Feedback from the article drive is incapable of detecting this difference.
  • resolvers such as the resolver 176 in connection with the applicator roll 20 are highly desired. Because of the small size of resolvers such as the resolver 176 as opposed to encoders such as the encoders 200,208, the same may be readily incorporated within the applicator 16 without unduly increasing its size which would limit flexibility of the system by reason of potential interference between the article 14, supporting components therefor, and parts of the applicator 16.
  • control system of the invention has been illustrated and described as so-called "hardware", the invention specifically contemplates the use of an appropriately programmed computer, such as a microprocessor, in lieu of such hardware components as the divider units 202,216 and portions or all of the manual inputs 204, 218 and other like means.
  • a control system for an extrusion and application apparatus for applying an elastomeric ribbon to an article made according to the invention is ideally suited for use in production environments where low labor requirements are highly desirable.
  • the system of the invention provides excellent dimensional control over the ribbon, compensating for all the variables in the application process upstream of the applicator itself so that excellent dimension control of the ribbon can be obtained thereby further lending to system use and automatic operation. Because of the excellent control achieved through use of the system, it is no longer necessary to apply an excess of ribbon to an article to insure that the article will obtain its desired external configuration. Consequently, material costs are lowered and the need for subsequent operations, such as trimming, is avoided.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
US06/029,246 1979-04-12 1979-04-12 Control system for an elastomer extrusion and applicator apparatus Expired - Lifetime US4240863A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US06/029,246 US4240863A (en) 1979-04-12 1979-04-12 Control system for an elastomer extrusion and applicator apparatus
CA000346500A CA1141121A (en) 1979-04-12 1980-02-27 Control system for an elastomer extrusion and aplicator apparatus
EP80101811A EP0017871B1 (en) 1979-04-12 1980-04-03 Control system for an elastomer extrusion and applicator apparatus
DE8080101811T DE3067311D1 (en) 1979-04-12 1980-04-03 Control system for an elastomer extrusion and applicator apparatus
JP4631080A JPS55140544A (en) 1979-04-12 1980-04-10 Control system of extruding and attaching device of elastic material
CA000402108A CA1141122A (en) 1979-04-12 1982-04-30 Control system for an elastomer extrusion and applicator apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US06/029,246 US4240863A (en) 1979-04-12 1979-04-12 Control system for an elastomer extrusion and applicator apparatus

Publications (1)

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US4240863A true US4240863A (en) 1980-12-23

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US06/029,246 Expired - Lifetime US4240863A (en) 1979-04-12 1979-04-12 Control system for an elastomer extrusion and applicator apparatus

Country Status (5)

Country Link
US (1) US4240863A (ja)
EP (1) EP0017871B1 (ja)
JP (1) JPS55140544A (ja)
CA (1) CA1141121A (ja)
DE (1) DE3067311D1 (ja)

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US4596619A (en) * 1982-05-17 1986-06-24 Hercules Incorporated Process for lining composite vessels
FR2603841A1 (fr) * 1986-09-17 1988-03-18 Michelin & Cie Procede de fabrication d'un pneumatique avec pose des produits caoutchouteux et des elements de renforcement sur un support, dispositif de pose des produits caoutchouteux et machine qui utilise de tel(s) dispositif(s)
US4746393A (en) * 1985-09-18 1988-05-24 Commissariat A L'energie Atomique Apparatus and method for the production of hollow bodies of revolution formed from threads extending in three different directions
US4775433A (en) * 1985-08-28 1988-10-04 Bridgestone Corporation Method and apparatus for manufacturing ring-shaped bodies
US4783230A (en) * 1982-12-16 1988-11-08 W & A Bates Limited A British Company Manufacture of ply fabric for reinforced rubber articles
US4877468A (en) * 1986-05-20 1989-10-31 The Firestone Tire & Rubber Company Hot tire forming method
US4909878A (en) * 1987-04-21 1990-03-20 Bridgestone Corporation Tire reinforcing member winding apparatus
US4975134A (en) * 1985-06-14 1990-12-04 The Yokohama Rubber Co. Method for supplying tire constituent material
EP0453220A2 (en) * 1990-04-20 1991-10-23 Bridgestone Corporation Cord Winding apparatus
US5171394A (en) * 1986-09-17 1992-12-15 Compagnie Generale Des Etablissements Michelin Method and apparatus of manufacturing a tire by the laying of rubber products onto a firm support
US5221406A (en) * 1986-09-17 1993-06-22 Compagnie Generale Des Etablissements Michelin Apparatus for manufacturing a tire by the laying of rubber products onto a rotating core
US5342473A (en) * 1991-08-20 1994-08-30 Nrm Steelastic, Inc. Apparatus for applying hot cushion gum to a tire carcass
WO1995023686A1 (en) * 1994-03-03 1995-09-08 Dacapo Ltd Control system
US5554242A (en) * 1986-06-02 1996-09-10 The Goodyear Tire & Rubber Company Method for making a multi-component tire
EP0770475A3 (en) * 1995-10-24 1997-08-20 Bridgestone Corp Tire building machine
WO2000003867A1 (de) * 1998-07-15 2000-01-27 Continental Aktiengesellschaft Verfahren zur herstellung eines luftreifens
US6039826A (en) * 1997-04-22 2000-03-21 The Yokohama Rubber Co., Ltd. Method of forming green tire with strip winding
EP1033236A2 (en) * 1999-03-03 2000-09-06 Sumitomo Rubber Industries Ltd. Apparatus for manufacturing and delivering an unvulcanised rubber tape
WO2001036185A1 (en) * 1999-11-19 2001-05-25 Pirelli Pneumatici S.P.A. A method for manufacturing elastomeric material components of a tyre for vehicle wheels
US6328832B1 (en) 1998-06-26 2001-12-11 S-Con, Inc. Labeling apparatus with web registration, web cutting and carrier mechanisms, and methods thereof
US6450230B1 (en) 1999-06-24 2002-09-17 S-Con, Inc. Labeling apparatus and methods thereof
US6623582B1 (en) * 1999-11-19 2003-09-23 Bridgestone Corporation Production of tire carcass
US20040013754A1 (en) * 2001-03-29 2004-01-22 Nobuyuki Hirai Rubber strip, method and device for manufacturing tire and tire component using the rubber strip
US20040079470A1 (en) * 2002-10-28 2004-04-29 Akira Tamura Tire retreading method
US20040200562A1 (en) * 2003-04-14 2004-10-14 Armstrong J. Dean Method and apparatus for application of material to core
US20050078884A1 (en) * 2003-10-13 2005-04-14 Yi Jong-Hyon Method and apparatus for interpolating a digital image
EP1533107A1 (fr) * 2003-11-21 2005-05-25 Société de Technologie Michelin Appareil et procédé de pose d'une bandelette en continu sur une surface toroidale
DE102004026642A1 (de) * 2004-06-01 2005-12-29 Rehau Ag + Co. Automatisierung der Kunststoff-Extrusion durch Einsatz der Neuro-Fuzzy-Technologie
EP1647394A1 (en) * 2004-10-14 2006-04-19 Sumitomo Rubber Industries Ltd. Method and apparatus for producing an article by winding a rubber strip on a supporting body
US20060090836A1 (en) * 2002-05-31 2006-05-04 Renato Caretta Method and apparatus for manufacturing elastomeric material components of a tyre for vehicle wheels
WO2007000443A1 (en) 2005-06-28 2007-01-04 Marangoni Meccanica S.P.A. Method and machine for rubberizing an annular surface of a body
US20070107848A1 (en) * 2005-11-15 2007-05-17 Sumitomo Rubber Industries, Ltd. Device to apply rubber tape
US20070131339A1 (en) * 2003-10-31 2007-06-14 Pirelli Pneumatici S.P.A. Expandable bladder for tyre manufacturing apparatuses, a manufacturing method thereof and a process for manufacturing tyres for vehicle wheels
EP1815971A1 (en) * 2004-10-21 2007-08-08 Bridgestone Corporation Device and method for stamping band-like member
WO2007088455A2 (en) * 2006-02-01 2007-08-09 Marangoni Meccanica S.P.A. Feed unit for feeding elastomeric material to a user unit
US20080011409A1 (en) * 2004-06-08 2008-01-17 Yuichiro Ogawa Method for Manufacturing Tire and Apparatus Used Therefor
WO2008053278A1 (en) 2006-10-31 2008-05-08 Pirelli Tyre S.P.A. Process and apparatus for building pneumatic tyres
US20080251185A1 (en) * 2007-04-05 2008-10-16 Michelin Recherche Et Technique S.A. Device, an installation, and a method for applying a rubber strip against a tire blank
WO2009130727A1 (en) * 2008-04-23 2009-10-29 Pirelli Tyre S.P.A. Process and apparatus for building tyres
US20090272834A1 (en) * 2008-05-05 2009-11-05 Zhiquan Zhang 3-dimensional strip winding system for special giant all-steel radial otr tire
US20100000660A1 (en) * 2007-03-13 2010-01-07 Bridgestone Corporation Method of producing tire component member
US20110005660A1 (en) * 2007-09-05 2011-01-13 Yuichiro Ogawa Method and apparatus for manufacturing unvulcanized tires
CN1760020B (zh) * 2004-10-14 2011-08-03 住友橡胶工业株式会社 橡胶条带卷绕体的制造方法以及橡胶条带卷绕装置
CN102189659A (zh) * 2010-03-09 2011-09-21 住友橡胶工业株式会社 轮胎用橡胶部件的制造方法以及其所使用的制造装置
US20130112339A1 (en) * 2010-04-26 2013-05-09 Marangoni Meccanica S.P.A. Method and Apparatus for Producing Tyre Components
WO2014057387A3 (en) * 2012-10-09 2014-07-03 Pirelli Tyre S.P.A. Method for controlling the thickness of a continuous elongated element made of elastomeric material in a process for building tyres
US20150041067A1 (en) * 2013-08-07 2015-02-12 The Goodyear Tire & Rubber Company Component applying/cutting apparatus for a tire building machine
WO2015132749A1 (en) * 2014-03-06 2015-09-11 Marangoni S.P.A. Unit for application of an extruded rubber strip on a tyre carcass
US20160075096A1 (en) * 2013-05-07 2016-03-17 Sumitomo Rubber Industries, Ltd. Method for affixing rubber strip, method for manufacturing pneumatic tire using same, and affixing device
WO2016205591A1 (en) * 2015-06-17 2016-12-22 Compagnie Generale Des Etablissements Michelin Methods and apparatuses for assembling tire components
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EP0062497A1 (en) * 1981-04-02 1982-10-13 National-Standard Company Fillered bead core assembly machine and method of manufacturing a fillered bead core assembly
US4596619A (en) * 1982-05-17 1986-06-24 Hercules Incorporated Process for lining composite vessels
US4783230A (en) * 1982-12-16 1988-11-08 W & A Bates Limited A British Company Manufacture of ply fabric for reinforced rubber articles
US4551806A (en) * 1983-03-28 1985-11-05 Amf Inc. Method and apparatus for the simulation of the build up of the tread on a tire carcass
US4975134A (en) * 1985-06-14 1990-12-04 The Yokohama Rubber Co. Method for supplying tire constituent material
US4775433A (en) * 1985-08-28 1988-10-04 Bridgestone Corporation Method and apparatus for manufacturing ring-shaped bodies
US4746393A (en) * 1985-09-18 1988-05-24 Commissariat A L'energie Atomique Apparatus and method for the production of hollow bodies of revolution formed from threads extending in three different directions
US4877468A (en) * 1986-05-20 1989-10-31 The Firestone Tire & Rubber Company Hot tire forming method
US5554242A (en) * 1986-06-02 1996-09-10 The Goodyear Tire & Rubber Company Method for making a multi-component tire
US5221406A (en) * 1986-09-17 1993-06-22 Compagnie Generale Des Etablissements Michelin Apparatus for manufacturing a tire by the laying of rubber products onto a rotating core
EP0264600A1 (fr) * 1986-09-17 1988-04-27 MICHELIN & CIE (Compagnie Générale des Etablissements Michelin) Société dite: Procédé de fabrication d'un pneumatique avec des produits caoutchouteux sur un support ferme, dispositif de pose selon un tel procédé, machine utilisant de tels dispositifs
US4963207A (en) * 1986-09-17 1990-10-16 Compagnie Generale Des Etablissements Michelin Method and apparatus of manufacturing a tire by the laying of rubber products onto a firm support
FR2603841A1 (fr) * 1986-09-17 1988-03-18 Michelin & Cie Procede de fabrication d'un pneumatique avec pose des produits caoutchouteux et des elements de renforcement sur un support, dispositif de pose des produits caoutchouteux et machine qui utilise de tel(s) dispositif(s)
US5171394A (en) * 1986-09-17 1992-12-15 Compagnie Generale Des Etablissements Michelin Method and apparatus of manufacturing a tire by the laying of rubber products onto a firm support
AU601216B2 (en) * 1986-09-17 1990-09-06 Michelin And Cie (Compagnie Generale Des Etablissements Michelin) Method and apparatus of manufacturing a tire by the laying of rubber products onto a firm support
US4909878A (en) * 1987-04-21 1990-03-20 Bridgestone Corporation Tire reinforcing member winding apparatus
EP0453220A3 (en) * 1990-04-20 1993-01-13 Bridgestone Corporation Cord winding apparatus
EP0453220A2 (en) * 1990-04-20 1991-10-23 Bridgestone Corporation Cord Winding apparatus
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US5342473A (en) * 1991-08-20 1994-08-30 Nrm Steelastic, Inc. Apparatus for applying hot cushion gum to a tire carcass
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EP0770475A3 (en) * 1995-10-24 1997-08-20 Bridgestone Corp Tire building machine
US6039826A (en) * 1997-04-22 2000-03-21 The Yokohama Rubber Co., Ltd. Method of forming green tire with strip winding
US6328832B1 (en) 1998-06-26 2001-12-11 S-Con, Inc. Labeling apparatus with web registration, web cutting and carrier mechanisms, and methods thereof
US6923879B1 (en) 1998-07-15 2005-08-02 Continental Aktiengesellschaft Method for producing a tire
WO2000003867A1 (de) * 1998-07-15 2000-01-27 Continental Aktiengesellschaft Verfahren zur herstellung eines luftreifens
EP1033236A2 (en) * 1999-03-03 2000-09-06 Sumitomo Rubber Industries Ltd. Apparatus for manufacturing and delivering an unvulcanised rubber tape
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US6554041B1 (en) 1999-03-03 2003-04-29 Sumitomo Rubber Industries, Ltd. Apparatus for making rubber component parts with conveyor for unvulcanized rubber tape
US6450230B1 (en) 1999-06-24 2002-09-17 S-Con, Inc. Labeling apparatus and methods thereof
US6623582B1 (en) * 1999-11-19 2003-09-23 Bridgestone Corporation Production of tire carcass
WO2001036185A1 (en) * 1999-11-19 2001-05-25 Pirelli Pneumatici S.P.A. A method for manufacturing elastomeric material components of a tyre for vehicle wheels
US20040013754A1 (en) * 2001-03-29 2004-01-22 Nobuyuki Hirai Rubber strip, method and device for manufacturing tire and tire component using the rubber strip
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US20060090836A1 (en) * 2002-05-31 2006-05-04 Renato Caretta Method and apparatus for manufacturing elastomeric material components of a tyre for vehicle wheels
US7052568B2 (en) 2002-10-28 2006-05-30 Bridgestone Firestone North American Tire, Llc Tire retreading method
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US20040200562A1 (en) * 2003-04-14 2004-10-14 Armstrong J. Dean Method and apparatus for application of material to core
US20050078884A1 (en) * 2003-10-13 2005-04-14 Yi Jong-Hyon Method and apparatus for interpolating a digital image
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US7641752B2 (en) 2003-11-21 2010-01-05 Michelin-Recherche et Technique S.A. Process for laying a strip continuously on a toroidal surface
US20070199661A1 (en) * 2003-11-21 2007-08-30 Michelin Recherche Et Technique S.A. Process for laying a strip continuously on a toroidal surface
DE102004026642B4 (de) * 2004-06-01 2006-10-19 Rehau Ag + Co. Automatisierung der Kunststoff-Extrusion durch Einsatz der Neuro-Fuzzy-Technologie
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US20080011409A1 (en) * 2004-06-08 2008-01-17 Yuichiro Ogawa Method for Manufacturing Tire and Apparatus Used Therefor
US20060081325A1 (en) * 2004-10-14 2006-04-20 Sumitomo Rubber Industries, Ltd. Producing method of rubber strip winding body, and rubber strip winding apparatus
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US7510616B2 (en) 2004-10-14 2009-03-31 Sunitomo Rubber Industries, Ltd. Producing method of rubber strip winding body, and rubber strip winding apparatus
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US20080041514A1 (en) * 2004-10-21 2008-02-21 Bridgestone Corporation Strip Member Application System and Method
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US20070107848A1 (en) * 2005-11-15 2007-05-17 Sumitomo Rubber Industries, Ltd. Device to apply rubber tape
WO2007088455A2 (en) * 2006-02-01 2007-08-09 Marangoni Meccanica S.P.A. Feed unit for feeding elastomeric material to a user unit
US20090223637A1 (en) * 2006-02-01 2009-09-10 Giorgio Marangoni Feed unit for feeding elastomeric material to a user unit
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US20080251185A1 (en) * 2007-04-05 2008-10-16 Michelin Recherche Et Technique S.A. Device, an installation, and a method for applying a rubber strip against a tire blank
US20110005660A1 (en) * 2007-09-05 2011-01-13 Yuichiro Ogawa Method and apparatus for manufacturing unvulcanized tires
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US10836129B2 (en) 2008-04-23 2020-11-17 Pirelli Tyre S.P.A. Process and apparatus for building tyres
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CA1141121A (en) 1983-02-15
EP0017871B1 (en) 1984-04-04
JPS55140544A (en) 1980-11-04
DE3067311D1 (en) 1984-05-10
EP0017871A1 (en) 1980-10-29

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