US41989A - Improved furnace for smelting ores - Google Patents

Improved furnace for smelting ores Download PDF

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US41989A
US41989A US41989DA US41989A US 41989 A US41989 A US 41989A US 41989D A US41989D A US 41989DA US 41989 A US41989 A US 41989A
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furnace
improved furnace
draft
smelting ores
fuel
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/38Removal of waste gases or dust
    • C21C5/40Offtakes or separating apparatus for converter waste gases or dust
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/002Evacuating and treating of exhaust gases

Definitions

  • the form of the f'urnace is elliptical or egg-shaped.
  • the introduction of the draft is at several different and opposite points, (marked d d dd d ld d d,) so as to concentrate the same at once toward the lniddle lof the fire, and thus-relieve the sides of the furnace of a great proportion of the heat, and intensify the same Where it is most wanted-namely, in the mass of ore to be smelted.
  • the design of the furnace is so to combine ample arrangements forapowerful draft with a condensing apparatus for saving volatile portions of various metals and a form of furnace most suitablefor retaining an intense heat that a greater economy ot' fuel and time may be realized than has heretofore been the case.
  • No. 3 is a perspective interior View of the sieve o.
  • S is the flue, which is continued into the interior of the condenser c until it reaches half the height of the same, where it is fsurmounted by a conical cap supported by columns at a sufiicient height toallow the fumes to escape into the body of the condenser.
  • the sieve ois for the purpose of discharging a continuous shower of cold water intolthe conductor, by which the volatile metals'in the fumes are precipitated to the bottom of the same, and thus saved for reduction.
  • z is the point at which the cold water is to enter the sieve o.
  • the boiler b is for the purpose of furnishing steam as an oxidizing agent, both above and below the re, by means of the pipes p and g.
  • the tuyeres or draft-tubes may v be increased or diminished in number at pleasure. with air by means of one or more fan-blowers, worked by any power that is available.
  • the principal fluxes made use of in this furnace arelimestone, carbonate ofsoda, salt, carbonate of potash, and glass.
  • lhe fuel used is exclusively charcoal, of which two bushels are required'to one bushel of ore. The ore is to be thoroughly mixed with the charcoal.
  • the desulphurizing and oxidation of the metals and reduction of the rock by this furnace is completed in a period of from three to eight hours, and the metal is then ready for reuiug.
  • the fuel and ore are supplied to the furnace by the door y in front near the top, and the melted slag and metals are drawn oft' at the openings at the bottom x and m.
  • The-boshes or supports forming contractions at theV sides near the bottom of the furnace Z l are the points of greatest heat, and are intended to keep the' slag at the melting-point all the time.
  • the circular arrangement of the draft-holes concentrates the greatest heat at the center, thus protecting the sides of the furnace.
  • the melted mass is hurried toward the center, a-nd sent down much like an eddy in water. an angle of thirty or thirty-live degrees, first, that the ends of the tubes may not be stopped by themelting mass; second, to direct the greatest heat toward the bottom of the furnace, in order to prevent the metal from chilling on its way out. That 'fuel is the best which contains the most carbon and the least sulphur. Charcoal having' a great affinity for sulphur absorbs it from the melting ore, and leaves the metal free. should be used in a furnace of the capacity of live tons at a charge. The jet of steam which is introduced at the bottom of the furnace for l oxidation becomes superheated by passing around the inside of the top of the furnace.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Description

UNITED STATES PATENT EETCE.
ELIZA JANE HALL, SAN FRANCISCO, CALIFORNIA.
IMPROVED FURNACE FOR SMELTING O R'Es. l
Specification forming part of Letters Patent No. 41,989, dated March 22, 1864,
To all whom it may concern:
Be it known that l, ELIZA JANE HALL, of the city and county of San Francisco, State of California, have invented a new and useful Improvement in Smelting-Furnaces; and I do hereby declare that the following is a full, clear, and exact description of the construction and operation of the same, reference being had to the annexed drawings, making a part of this specification.
The form of the f'urnace, as will be seen in the drawings, is elliptical or egg-shaped. The introduction of the draft is at several different and opposite points, (marked d d dd d ld d d,) so as to concentrate the same at once toward the lniddle lof the fire, and thus-relieve the sides of the furnace of a great proportion of the heat, and intensify the same Where it is most wanted-namely, in the mass of ore to be smelted.
The design of the furnace is so to combine ample arrangements forapowerful draft with a condensing apparatus for saving volatile portions of various metals and a form of furnace most suitablefor retaining an intense heat that a greater economy ot' fuel and time may be realized than has heretofore been the case. For this purpose I construct this furnace upon the plan represented in the accompanying drawings, of which-v No. l is a vertical section, and No. 2 a perspective view. No. 3 is a perspective interior View of the sieve o.
S is the flue, which is continued into the interior of the condenser c until it reaches half the height of the same, where it is fsurmounted by a conical cap supported by columns at a sufiicient height toallow the fumes to escape into the body of the condenser.
The sieve ois for the purpose of discharging a continuous shower of cold water intolthe conductor, by which the volatile metals'in the fumes are precipitated to the bottom of the same, and thus saved for reduction.
z is the point at which the cold water is to enter the sieve o.
wis a waste-pipe, through whichv the surplus water is to run, at'ter passing through the fumes from the iiue, in order to keep the Water at a level below the top of the flue.
The boiler b is for the purpose of furnishing steam as an oxidizing agent, both above and below the re, by means of the pipes p and g.
fis a small fire-box in the boiler, to-be supplied with a small amount of fuel for the pur- The tuyeres or draft-tubes (marked d) may v be increased or diminished in number at pleasure. with air by means of one or more fan-blowers, worked by any power that is available.
The principal fluxes made use of in this furnace arelimestone, carbonate ofsoda, salt, carbonate of potash, and glass. lhe fuel used is exclusively charcoal, of which two bushels are required'to one bushel of ore. The ore is to be thoroughly mixed with the charcoal.
The desulphurizing and oxidation of the metals and reduction of the rock by this furnace is completed in a period of from three to eight hours, and the metal is then ready for reuiug. The fuel and ore are supplied to the furnace by the door y in front near the top, and the melted slag and metals are drawn oft' at the openings at the bottom x and m. The-boshes or supports forming contractions at theV sides near the bottom of the furnace Z l are the points of greatest heat, and are intended to keep the' slag at the melting-point all the time. The circular arrangement of the draft-holes concentrates the greatest heat at the center, thus protecting the sides of the furnace. The melted mass is hurried toward the center, a-nd sent down much like an eddy in water. an angle of thirty or thirty-live degrees, first, that the ends of the tubes may not be stopped by themelting mass; second, to direct the greatest heat toward the bottom of the furnace, in order to prevent the metal from chilling on its way out. That 'fuel is the best which contains the most carbon and the least sulphur. Charcoal having' a great affinity for sulphur absorbs it from the melting ore, and leaves the metal free. should be used in a furnace of the capacity of live tons at a charge. The jet of steam which is introduced at the bottom of the furnace for l oxidation becomes superheated by passing around the inside of the top of the furnace.
What I claim as new and useful, and desireV These tuyeres are to `be supplied It is best to set the draft-tubes at Not less than,nine tuyeres ,i
2 Loca second, the peculiar egg-shaped form of the through which a continuous shower of cold furnace; third, the gradually-contracting fine, going outfrom thebaeliof the furnace; fourth, the peculiar construction of' the condensing apparatus; fifth, the boiler on top of the furnace for economy of fuel; sixth, introduction of steam above and near the bottom of the tire for oxidation; seventh, small lire-box in the boiler; eighth, fan-bloweror otherpower to supply `the draft; ninth, simple and cheap iinxes named; tenth,cliarcoal for fuel; eleventh, the peculiar construction ofthe bottom of' the furnace herein described.
2. The condenser with the sieve at its top,
Water is kept ponring for the purpose ot' con- (lensing and precipitating;` the volatile portions of the metals escaping with the draft, arranged and operating substantially as set forth.
3. The fine .swithin thecondenser, and snri mounted with the conical cap, to secure the condensation and precipitation of the volatile portions of the metals escaping with thedra't.
ELIZA JANE HALL.
litnessesz F. I. THiBAUL'r, C. P. DUANE.
US41989D Improved furnace for smelting ores Expired - Lifetime US41989A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050010616A1 (en) * 2003-07-09 2005-01-13 Burks David P. System and method for restoring files
US20050108174A1 (en) * 1999-11-29 2005-05-19 Microsoft Corporation Copy detection for digitally-formatted works

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050108174A1 (en) * 1999-11-29 2005-05-19 Microsoft Corporation Copy detection for digitally-formatted works
US20050010616A1 (en) * 2003-07-09 2005-01-13 Burks David P. System and method for restoring files

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