US4113000A - Self-cleaning ejector-filter - Google Patents

Self-cleaning ejector-filter Download PDF

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Publication number
US4113000A
US4113000A US05/787,514 US78751477A US4113000A US 4113000 A US4113000 A US 4113000A US 78751477 A US78751477 A US 78751477A US 4113000 A US4113000 A US 4113000A
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US
United States
Prior art keywords
spiral spring
air
ejector
turns
mold
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US05/787,514
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English (en)
Inventor
Bernard Poisson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Regie Nationale des Usines Renault
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Regie Nationale des Usines Renault
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Publication date
Application filed by Regie Nationale des Usines Renault filed Critical Regie Nationale des Usines Renault
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Publication of US4113000A publication Critical patent/US4113000A/en
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Expired - Lifetime legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/06—Core boxes
    • B22C7/065—Venting means

Definitions

  • the present invention relates to a device combining ejection and self-cleaning filtration which is used as equipment for filtering air and ejection in molds for making mold cores blown in hot or cold boxes, as well as those for casting light-alloy parts by gravity or low pressure in metal molds.
  • This filtering element is usually in the form of a porous or fritted plate, or one penetrated by a large number of holes or slits.
  • the second device is an ejector element consisting of a pusher guided in the mold and driven by an ejector device.
  • the slits or holes of the porous plate have a width or diameter of only some tenths of a mm (0.05 to 0.2), and therefore very rapid fouling of the slits or holes occurs, leading to a rapid decrease in the filtering area.
  • guiding of the ejection elements is made difficult by the presence of sand and the mold temperature, and accordingly rapid deterioration of the molds takes place around the guides.
  • the object of the present invention is to provide a filtering and ejection device avoiding the foregoing drawbacks and attained essentially by the provision of an elastic filtering element made from a spring forming a flat spiral with non-touching turns flush with the mold surface and having, at its center, an ejection element situated in the orifice closed by the spring-filter and the end of which is flush with the surface of the filter.
  • This combined device permits the filtering of an air-sand mixture or an air-liquid metal mixture at the moment of filling a mold, as well as the ejection of the casting.
  • the filtering element is thus realized by a spiral spring with non-touching turns obstructing the entrance of an air-evacuation orifice and having an axial and a radial elasticity.
  • the spiral spring surrounds the end of the ejection element situated in the air-evacuation orifice.
  • the spiral spring surrounds the ejection element, the ejection element supporting the spiral spring at its center.
  • This spiral spring as well as the ejection element, can be mounted in a mold.
  • the non-touching turns of the spiral spring assures the filtering of an air-sand or air-liquid metal mixture.
  • the radially elasticity of the spiral spring assures the centering of the ejection element and the axial elasticity of the spiral spring allows displacement of the ejection element, which is held centered on its longitudinal axis, such that the displacement of the ejection element causes elongation of the spiral spring.
  • This elongation of the spiral spring increases the spacing of the turns, which releases the elements (sand or metal) trapped between them, thus providing a self-cleaning action.
  • the return of the ejection element to its initial position is further assured by the spiral spring.
  • the device is characterized by the fact that the spiral spring has turns of a cross section forming a plane face coinciding with the mold surface on the side next to the piece being cast, the cross section of the turns constantly decreasing in width with increasing distance from the mold surface.
  • the spiral spring further is held between an outer cylindrical casing for centering the filter-ejector in the mold and an inner concentric cylindrical casing receiving the ejector, such assembly of the spiral spring and the two cylindrical casings being made, according to one embodiment, in one piece by injection molding of plastic material.
  • the assembly of the spiral spring and the two cylindrical casings can be made in one metal piece by electrochemical etching of the spiral spring in a metallic sheet initially joining the two cylindrical casings.
  • the device is further characterized by the fact that the filter-ejector element can be made in one piece starting with a forged blank in which the internal shape between the concentric cylindrical casings is realized with a stamp which impresses the contour of the spiral spring on the surface of the plate connecting the two cylindrical casings, the spring being obtained by a flat machining of the opposite surface so that the spiral groove made by the stamp emerges on the machined surface.
  • the outer centering casing has a supporting flange extending towards the center, against which flange the inner casing receiving the ejector is stopped in retraction. Also, the ejector slides, over part of its travel in ejection, within the inner centering cylindrical casing before driving the latter, together with the spiral spring, by a shoulder over the remainder of its travel in ejection.
  • FIG. 1 is a view in axial cross section of the device used in a mold for the blowing of mold cores
  • FIG. 1a shows the same device as shown in FIG. 1 in the ejection position
  • FIGS. 2a, 2b and 2c show some examples of possible spiral wire profiles with which one can realize the spiral spring as a function of the desired resistance to sagging compatible with the most rapid possible increase in the width of the gap from e to e1;
  • FIG. 3 indicates the way in which a filter-ejector conforming to the invention can be realized in one piece by molding, a plastic material, for example, or by machining, electro-etching for instance;
  • FIG. 4 shows the way in which a filter-ejector conforming to the invention can be realized in a single metallic piece from a machined forging
  • FIG. 5 is a montage of the device in which the length of travel for ejection is greater than that for cleaning.
  • the device shown therein comprises an ejection element 1 driven by an ejection striker plate 2.
  • the tightness of the spiral 3 is such that it can let the air escape from the mold through the slits of width e and length equal to that of the unwound spiral but hold back the sand or liquid metal which solidifies immediately, the ejection element 1 supported on the ejection striker plate 2 opposing any sag in the spiral.
  • the ejector 1 driven by the plate 2 ejects the part.
  • the spiral 3, driven by the ejector 1, is deformed and elongated so that the width e' of the slit is increased, the effect of which is to release grains of sand or particles of metal caught in the slit.
  • the rapid increase in the width "e" of the slit made possible by the use of a wire of suitable profile, facilitates the removal of wedged particles of dimension e less than e1 (see FIG. 1).
  • FIGS. 5A and 5B illustrate a variant of the general arrangement of FIG. 1A and 1B. It is the one to use when it is desired to have the length of travel for ejection longer than that for cleaning.
  • the central portion 7 of the spiral 8 is supported by a piece 9 with large holes 10 so as not to decrease the filtering area of the spiral.
  • the ejector 6 which was able to slide freely in the central portion 7 of the spiral during the first part of its travel, carries the spiral with it to the end of its travel by reason of a shoulder 11 on the ejector 6, thus providing the displacement for cleaning.
  • the length of travel for cleaning is limited by the piece 9 against which the ejection striker plate 12 comes to rest.
  • FIG. 3 shows an example of such a filter ejector of the type with an inner sleeve 7 and an outer cylindrical casing 13, as illustrated in composite in FIG. 5, but this time made in one piece by molding under pressure, using plastic for instance.
  • This mode of realization is particularly suited to rather large sections of the filter spiral 3.
  • the spiral spring may be placed in the injection mold as an insert to effect its assembly between the two casings 7 and 13.
  • FIG. 4 shows an example of monobloc construction in metal, e.g. brass, by cold extrusion and machining.
  • metal e.g. brass
  • a stamp 14 forms the casings 7 and 13 by inverse extrusion and impresses on the bottom of the extrusion the shape of the spiral 3. Machining away the excess thickness of metal 15 frees the turns of the spiral and completes the formation of the filter-ejector. This technique is a good one for mass production.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Jet Pumps And Other Pumps (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
US05/787,514 1976-04-14 1977-04-14 Self-cleaning ejector-filter Expired - Lifetime US4113000A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR7610948A FR2347995A1 (fr) 1976-04-14 1976-04-14 Ejecteur filtre auto-decrassant
FR7610948 1976-04-14

Publications (1)

Publication Number Publication Date
US4113000A true US4113000A (en) 1978-09-12

Family

ID=9171808

Family Applications (1)

Application Number Title Priority Date Filing Date
US05/787,514 Expired - Lifetime US4113000A (en) 1976-04-14 1977-04-14 Self-cleaning ejector-filter

Country Status (6)

Country Link
US (1) US4113000A (US20020095090A1-20020718-M00002.png)
DE (2) DE7711553U1 (US20020095090A1-20020718-M00002.png)
ES (1) ES458002A1 (US20020095090A1-20020718-M00002.png)
FR (1) FR2347995A1 (US20020095090A1-20020718-M00002.png)
GB (1) GB1574860A (US20020095090A1-20020718-M00002.png)
IT (1) IT1116294B (US20020095090A1-20020718-M00002.png)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5042562A (en) * 1988-03-18 1991-08-27 Eisenwerk Bruhl Gmbh Wear resistant mold part for the manufacture of molds for casting purposes
US6063298A (en) * 1998-07-09 2000-05-16 Baker Hughes Incorporated Filtering centrifuge with cake heel removal mechanism and associated method
US6761270B2 (en) 2000-08-17 2004-07-13 E. Bayne Carew Wave coil filter assembly
US20090056542A1 (en) * 2000-08-17 2009-03-05 Bayne Carew Fluid filter separator and method
US20090077893A1 (en) * 2000-08-17 2009-03-26 Bayne Carew Apparatus For Generating Hydrocarbon Fuel
US7513372B2 (en) * 2000-08-17 2009-04-07 Carew E Bayne Wave coil filter assembly
CN107900281A (zh) * 2018-01-02 2018-04-13 繁昌县金牛机械铸造有限责任公司 一种防堵型砂型铸造用滤沙装置
RU194270U1 (ru) * 2019-10-24 2019-12-04 Акционерное общество "Научно-производственная корпорация "Уралвагонзавод" имени Ф.Э. Дзержинского" Стержневой ящик

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3318702C1 (de) * 1983-05-21 1984-03-29 M.A.N.- Roland Druckmaschinen AG, 6050 Offenbach Formkasten fuer das Vakuumformverfahren
DE3319463C2 (de) * 1983-05-28 1985-09-19 Carl Aug. Picard GmbH & Co KG, 5630 Remscheid Auskleidungsplatte für den Formraum an Formmaschinen
DE4410163C1 (de) * 1994-03-24 1995-08-10 G H Zimmermann Gmbh Vorrichtung zur Herstellung eines gasaushärtbaren Gießformteiles

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US640126A (en) * 1899-08-02 1899-12-26 Frederick Theophilus Giles Molding apparatus for making cores for forming nick, &c., in heads of cast crews, &c.
US1175740A (en) * 1913-09-16 1916-03-14 Frank Hanchett Core-making machine.
US1317710A (en) * 1919-10-07 Hasts koch
US1820533A (en) * 1928-08-02 1931-08-25 Sf Bowser & Co Inc Filter
US2083148A (en) * 1935-02-25 1937-06-08 Joseph C Coulombe Oil filter
US2482330A (en) * 1947-12-10 1949-09-20 Ford Motor Co Core vent
US2482321A (en) * 1947-04-08 1949-09-20 Ford Motor Co Core box vent

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1317710A (en) * 1919-10-07 Hasts koch
US640126A (en) * 1899-08-02 1899-12-26 Frederick Theophilus Giles Molding apparatus for making cores for forming nick, &c., in heads of cast crews, &c.
US1175740A (en) * 1913-09-16 1916-03-14 Frank Hanchett Core-making machine.
US1820533A (en) * 1928-08-02 1931-08-25 Sf Bowser & Co Inc Filter
US2083148A (en) * 1935-02-25 1937-06-08 Joseph C Coulombe Oil filter
US2482321A (en) * 1947-04-08 1949-09-20 Ford Motor Co Core box vent
US2482330A (en) * 1947-12-10 1949-09-20 Ford Motor Co Core vent

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5042562A (en) * 1988-03-18 1991-08-27 Eisenwerk Bruhl Gmbh Wear resistant mold part for the manufacture of molds for casting purposes
US6063298A (en) * 1998-07-09 2000-05-16 Baker Hughes Incorporated Filtering centrifuge with cake heel removal mechanism and associated method
US6318562B1 (en) 1998-07-09 2001-11-20 Baker Hughes Incorporated Filtering centrifuge with cake heel removal mechanism
US6761270B2 (en) 2000-08-17 2004-07-13 E. Bayne Carew Wave coil filter assembly
US20050023208A1 (en) * 2000-08-17 2005-02-03 Carew E. Bayne A Method of filtering a fluid with a filter assembly
US7122123B2 (en) 2000-08-17 2006-10-17 Carew E Bayne Method of filtering a fluid with a filter assembly
US20070023339A1 (en) * 2000-08-17 2007-02-01 Carew E Bayne Filter Assembly And Filter Element
US20080290018A1 (en) * 2000-08-17 2008-11-27 Bayne Carew Filter apparatus
US20090056542A1 (en) * 2000-08-17 2009-03-05 Bayne Carew Fluid filter separator and method
US20090077893A1 (en) * 2000-08-17 2009-03-26 Bayne Carew Apparatus For Generating Hydrocarbon Fuel
US7513372B2 (en) * 2000-08-17 2009-04-07 Carew E Bayne Wave coil filter assembly
US7674377B2 (en) 2000-08-17 2010-03-09 Carew E Bayne Filter apparatus
US8147590B2 (en) 2000-08-17 2012-04-03 Bayne Carew Fluid filter separator and method
US8262753B2 (en) 2000-08-17 2012-09-11 Bayne Carew Apparatus for generating hydrocarbon fuel
US8636835B2 (en) 2000-08-17 2014-01-28 Bayne Carew Apparatus for generating hydrocarbon fuel
CN107900281A (zh) * 2018-01-02 2018-04-13 繁昌县金牛机械铸造有限责任公司 一种防堵型砂型铸造用滤沙装置
RU194270U1 (ru) * 2019-10-24 2019-12-04 Акционерное общество "Научно-производственная корпорация "Уралвагонзавод" имени Ф.Э. Дзержинского" Стержневой ящик

Also Published As

Publication number Publication date
FR2347995B1 (US20020095090A1-20020718-M00002.png) 1978-08-25
DE7711553U1 (de) 1977-07-28
IT1116294B (it) 1986-02-10
FR2347995A1 (fr) 1977-11-10
DE2716410A1 (de) 1977-11-10
DE2716410B2 (de) 1979-10-11
GB1574860A (en) 1980-09-10
ES458002A1 (es) 1978-08-16
DE2716410C3 (de) 1980-06-26

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