US3984619A - Aluminium alloy conductor wire - Google Patents

Aluminium alloy conductor wire Download PDF

Info

Publication number
US3984619A
US3984619A US05/544,566 US54456675A US3984619A US 3984619 A US3984619 A US 3984619A US 54456675 A US54456675 A US 54456675A US 3984619 A US3984619 A US 3984619A
Authority
US
United States
Prior art keywords
weight percent
conductor
aluminium
copper
ratio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US05/544,566
Inventor
Peter Michael Raw
Rees Jenkin Llewellyn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Balfour Beatty PLC
Original Assignee
BICC PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BICC PLC filed Critical BICC PLC
Application granted granted Critical
Publication of US3984619A publication Critical patent/US3984619A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/023Alloys based on aluminium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]

Definitions

  • This invention relates to elongate members of aluminium alloy suitable for use in forming a conductor, or an element of a multi-element conductor, of an electric cable or electric insulated wire, all such elongate members hereinafter, for convenience, being included in the generic term "conductor wire”.
  • our improved conductor wire is composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; being 0.08 and 1.0 weight percent of copper; and trace quantities of conventional impurities.
  • the Fe:Si ratio is at least 2:1.
  • the iron content preferably lies in the range 0.45 to 0.6 weight percent and the silicon content preferably lies in the range 0.225 to 0.3 weight percent.
  • the copper content lies in the range 0.2 to 0.5 weight percent.
  • impurities that are normally found in aluminium in its commercially pure form either (a) as impurities not removed in the refining process, for instance vanadium, chromium, manganese, magnesium, nickel and zinc, or (b) as residues of a substance added during the refining process for the purpose of neutralising or removing some undesirable impurities, for instance titanium and boron.
  • impurities (a) present in the alloy does not exceed 0.25 weight percent and the amount of residual impurities (b) present in the alloy does not exceed 0.015 weight percent.
  • a conductor wire in accordance with the present invention has significantly improved tensile strength as compared with that of conductor wires of the same diameter of known aluminium alloys containing similar quantities of iron but smaller quantities of silicon and trace quantities of copper and as compared with that of conductor wires of the same diameter of an aluminium alloy containing similar quantities of iron and larger quantities of silicon than are conventionally employed, and the improved tensile properties of our conductor wire are illustrated by the following results obtained with a conductor wire of a known aluminium alloy (Alloy A) having a diameter of 0.5 mm, with a conductor wire of an aluminium alloy (Alloy B) containing iron and silicon in quantities in accordance with the present invention but containing only trace quantities of copper, and with conductor wire in accordance with the present invention (Alloys C, D, E and F) of the same diameter, as drawn and after annealing each drawn wire at several different temperatures.
  • conductor wires of the present invention in the drawn condition especially those of an aluminium alloy in which the iron content lies in the range 0.45 to 0.6 weight percent, the silicon content lies in the range 0.225 to 0.3 weight percent and the copper content lies in the range 0.2 to 0.5 weight percent, though having a slightly lower electrical conductivity than a conductor wire of a known aluminium alloy containing a similar quantity of iron but a smaller quantity of silicon and a trace quantity of copper and than a conductor wire of an aluminium alloy containing a similar quantity of iron and a larger quantity of silicon than is conventionally employed, have a tensile strength that is at least 50% greater than that of the drawn conductor wires of the known alloys.
  • These drawn conductor wires of the present invention are especially suitable for use in overhead electric conductors where tensile strength is a primary consideration.
  • cables for which our improved conductor wires are suitable include cables of the kind generally known as wiring cables and used, for example, for the wiring of buildings, vehicles, aircraft, switchboards, equipment and machinery and comprising one or more conductor wires covered with insulating and/or sheathing material.
  • the conductor wire may have an outer cladding of copper or a copper-based alloy bonded to it, the cladding constituting the minor proportion of the cross-sectional area of the conductor wire.
  • the provision of a copper cladding ensures that the conductor wire can be satisfactorily jointed or terminated by those methods normally employed for copper conductors.
  • the conductor wire of the present invention may be prepared by any of the known processes for preparing aluminium alloy wire but we prefer to prepare our improved conductor wire by continuously casting a bar of our aluminium alloy, immediately rolling the bar down to rod form, drawing the rod to the required wire size, with one or more than one intermediate anneal as required, and finally annealing the wire.
  • the invention also includes an electric cable or electric insulated wire comprising at least one conductor wire of the present invention, provided with at least one covering layer of insulating material, and the invention further includes an electric cable comprising two or more insulated conductors, at least one comprising at least one conductor wire of the present invention, provided with at least one covering layer of insulating material and, enclosing the insulated conductors, an outer protective sheath.
  • the invention further includes a telecommunication cable comprising a multiplicity of insulated conductors, each conductor comprising a conductor wire of the present invention.
  • the conductors may be insulated with solid or cellular plastics material and the interstices between the insulated conductors and between them and a surrounding waterproof sheath from end to end of the cable length may be filled with a water-impermeable medium of a grease-like nature.
  • the invention still further includes an overhead electric conductor comprising a plurality of wires stranded together, at least some of which wires are conductor wires of the present invention.
  • FIG. 1 is a cross-sectional end view of the telecommunication cable
  • FIG. 2 is a cross-sectional end view of the overhead electric conductor.
  • the telecommunication cable comprises 100 pairs of insulated conductors each consisting of a partially annealed aluminium alloy wire 1 of nominal diameter 0.50 mm and an insulating covering 2 of extruded cellular polyethylene of radial thickness 0.14 mm.
  • the aluminium alloy of each wire consists of 98.7 weight percent aluminium; 0.56 weight percent iron; 0.29 weight percent silicon; 0.39 weight percent copper; and trace quantities of conventional impurities.
  • the wire has an electrical conductivity of 60.2 IACS, an 0.1% proof stress of 93 MN/m 2 , a tensile strength of 145 MN/m 2 and elongation on 250 mm of 11.5%.
  • the assembly of insulated conductors is surrounded by a longitudinally applied, transversely folded paper tape 4, a longitudinally applied, transversely folded aluminium tape 5 and an extruded polythene sheath 6.
  • the interstices between the insulated conductors and between the insulated conductors and the paper tape 4 are filled with a water-impermeable medium 3 comprising highly refined petroleum jelly.
  • the overhead electric conductor has an overall diameter of 42.5 mm and comprises a stranded core 11 of seven steel wires, each of diameter 4.72 mm, which is surrounded by three stranded layers 12, 13 and 14 of round drawn aluminium alloy wires 15 of diameter 4.72 mm, the direction of lay of the wires of each layer being opposite to that of the wires in the or each adjacent layer.
  • the aluminium alloy of each wire 15 consists of 98.7 weight percent aluminium; 0.56 weight percent iron; 0.29 weight percent silicon; 0.39 weight percent copper; and trace quantities of conventional impurities.
  • Each aluminium alloy wire 15 has an electrical conductivity of 57.2 IACS, an 0.1% proof stress of 251 MN/m 2 a tensile strength of 365 MN/m 2 and elongation on 250 mm of 1.6%.

Abstract

An aluminium alloy conductor wire consists of between 97.25 and 99.4 (preferably 98.05 to 99.2) weight percent aluminium; between 0.3 and 1.0 (preferably 0.45 to 0.6) weight percent iron; between 0.22 and 0.7 (preferably 0.225 to 0.3) weight percent silicon, the ratio of Fe:Si being at least 4:3 and preferably at least 2:1; between 0.08 and 1.0 (preferably 0.2 to 0.5) weight percent copper; and trace quantities of conventional impurities. The conductor wire is especially suitable for use as a conductor of a telecommunication cable or as a component element of an overhead electric conductor.

Description

This invention relates to elongate members of aluminium alloy suitable for use in forming a conductor, or an element of a multi-element conductor, of an electric cable or electric insulated wire, all such elongate members hereinafter, for convenience, being included in the generic term "conductor wire".
It is an object of the present invention to provide an improved conductor wire of an aluminium alloy containing iron as a principal alloying constituent which has a higher tensile strength and higher percentage ultimate elongation than wires of known aluminium alloys which contain similar quantities of iron.
According to the invention our improved conductor wire is composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; being 0.08 and 1.0 weight percent of copper; and trace quantities of conventional impurities. Preferably the Fe:Si ratio is at least 2:1.
The iron content preferably lies in the range 0.45 to 0.6 weight percent and the silicon content preferably lies in the range 0.225 to 0.3 weight percent. Preferably the copper content lies in the range 0.2 to 0.5 weight percent.
By conventional impurities is meant impurities that are normally found in aluminium in its commercially pure form either (a) as impurities not removed in the refining process, for instance vanadium, chromium, manganese, magnesium, nickel and zinc, or (b) as residues of a substance added during the refining process for the purpose of neutralising or removing some undesirable impurities, for instance titanium and boron. In normal circumstances the amount of impurities (a) present in the alloy does not exceed 0.25 weight percent and the amount of residual impurities (b) present in the alloy does not exceed 0.015 weight percent.
A conductor wire in accordance with the present invention has significantly improved tensile strength as compared with that of conductor wires of the same diameter of known aluminium alloys containing similar quantities of iron but smaller quantities of silicon and trace quantities of copper and as compared with that of conductor wires of the same diameter of an aluminium alloy containing similar quantities of iron and larger quantities of silicon than are conventionally employed, and the improved tensile properties of our conductor wire are illustrated by the following results obtained with a conductor wire of a known aluminium alloy (Alloy A) having a diameter of 0.5 mm, with a conductor wire of an aluminium alloy (Alloy B) containing iron and silicon in quantities in accordance with the present invention but containing only trace quantities of copper, and with conductor wire in accordance with the present invention (Alloys C, D, E and F) of the same diameter, as drawn and after annealing each drawn wire at several different temperatures.
              TABLE I                                                     
______________________________________                                    
         Iron    Silicon   Copper                                         
         Content Content   Content                                        
         Wt %    Wt %      Wt %                                           
______________________________________                                    
Alloy A    0.50       0.041     0.002                                     
Alloy B    0.54      0.29      <0.001                                     
Alloy C    0.55      0.36      0.22                                       
Alloy D    0.56      0.29      0.39                                       
Alloy E    0.55      0.25      0.58                                       
Alloy F    0.54      0.36      0.75                                       
______________________________________                                    
                                  TABLE II                                
__________________________________________________________________________
    Temperature                                                           
    of Annealing  0-0.1%  Tensile                                         
                               Elongation                                 
    Treatment                                                             
           Electrical                                                     
                  Proof Stress                                            
                          Strength                                        
                               % on                                       
Alloy                                                                     
    °C                                                             
           Conductivity                                                   
                  MN/m.sup.2                                              
                          MN/m.sup.2                                      
                               250 mm                                     
__________________________________________________________________________
A   As drawn                                                              
           61.4   177     221  1.6                                        
B   "      59.7   197     261  2.3                                        
C   "      57.8   243     348  1.4                                        
D   "      57.2   251     365  1.6                                        
E   "      56.3   273     367  1.5                                        
F   "      53.9   303     409  1.7                                        
A   200    --     --      --   --                                         
B   "      62.0   135     168  0.7                                        
C   "      60.5   165     211  0.9                                        
D   "      59.2   163     202  0.7                                        
E   "      59.4   180     214  0.6                                        
F   "      58.8   183     235  0.8                                        
A   225    62.6   137     144  0.4                                        
B   "      61.9   117     146  0.8                                        
C   "      60.8   147     171  0.7                                        
D   "      59.6   144     171  1.1                                        
E   "      59.9   147     175  2.5                                        
F   "      59.2   150     187  3.2                                        
A   250    62.3   104     121  5.0                                        
B   "      62.3   101     130  7.3                                        
C   "      60.9   109     151  9.5                                        
D   "      60.2   103     148  9.5                                        
E   "      60.0   118     159  10.5                                       
F   "      59.8   121     168  7.5                                        
A     262.5                                                               
           62.4    96     116  14.0                                       
B   "      62.4    94     127  11.0                                       
C   "      61.0    98     143  10.5                                       
D   "      60.2    93     145  11.5                                       
E   "      60.0    97     151  11.0                                       
F   "      59.8   109     162  11.5                                       
A   275    62.9    79     107  26.0                                       
B   "      62.5    83     122  15.5                                       
C   "      61.4    76     131  19.0                                       
D   "      60.2    70     137  15.5                                       
E   "      59.8    84     147  14.5                                       
F   "      59.5    99     159  11.0                                       
A   300    62.9    50     103  31.5                                       
B   "      62.2    61     115  24.5                                       
C   "      61.1    73     132  19.5                                       
D   "      59.9    59     137  17.0                                       
E   "      59.5    62     140  16.5                                       
F   "      59.1    71     152  15.0                                       
A   350    63.3    45     104  27.0                                       
B   "      61.3    50     118  22.0                                       
C   "      60.5    58     131  17.0                                       
D   "      59.0    56     134  18.0                                       
E   "      58.2    57     143  14.0                                       
F   "      57.0    63     152  14.5                                       
__________________________________________________________________________
Although in the annealed and partially annealed conditions some conductor wires of the present invention show a slight loss in electrical conductivity as compared with a conductor wire of a known aluminium alloy containing a similar quantity of iron, smaller quantities of silicon and only trace quantities of copper, the improvement in tensile strength for a given elongation renders our improved conductor wires especially suitable for use in telephone cables and in other cables where a high tensile strength is desirable and a high electrical conductivity is not of primary importance.
In some instances conductor wires of the present invention in the drawn condition, especially those of an aluminium alloy in which the iron content lies in the range 0.45 to 0.6 weight percent, the silicon content lies in the range 0.225 to 0.3 weight percent and the copper content lies in the range 0.2 to 0.5 weight percent, though having a slightly lower electrical conductivity than a conductor wire of a known aluminium alloy containing a similar quantity of iron but a smaller quantity of silicon and a trace quantity of copper and than a conductor wire of an aluminium alloy containing a similar quantity of iron and a larger quantity of silicon than is conventionally employed, have a tensile strength that is at least 50% greater than that of the drawn conductor wires of the known alloys. These drawn conductor wires of the present invention are especially suitable for use in overhead electric conductors where tensile strength is a primary consideration.
Other cables for which our improved conductor wires are suitable include cables of the kind generally known as wiring cables and used, for example, for the wiring of buildings, vehicles, aircraft, switchboards, equipment and machinery and comprising one or more conductor wires covered with insulating and/or sheathing material. Where our improved conductor wire is to be used in a wiring cable the conductor wire may have an outer cladding of copper or a copper-based alloy bonded to it, the cladding constituting the minor proportion of the cross-sectional area of the conductor wire. The provision of a copper cladding ensures that the conductor wire can be satisfactorily jointed or terminated by those methods normally employed for copper conductors.
The conductor wire of the present invention may be prepared by any of the known processes for preparing aluminium alloy wire but we prefer to prepare our improved conductor wire by continuously casting a bar of our aluminium alloy, immediately rolling the bar down to rod form, drawing the rod to the required wire size, with one or more than one intermediate anneal as required, and finally annealing the wire.
The invention also includes an electric cable or electric insulated wire comprising at least one conductor wire of the present invention, provided with at least one covering layer of insulating material, and the invention further includes an electric cable comprising two or more insulated conductors, at least one comprising at least one conductor wire of the present invention, provided with at least one covering layer of insulating material and, enclosing the insulated conductors, an outer protective sheath.
The invention further includes a telecommunication cable comprising a multiplicity of insulated conductors, each conductor comprising a conductor wire of the present invention. The condustors may be insulated with solid or cellular plastics material and the interstices between the insulated conductors and between them and a surrounding waterproof sheath from end to end of the cable length may be filled with a water-impermeable medium of a grease-like nature.
The invention still further includes an overhead electric conductor comprising a plurality of wires stranded together, at least some of which wires are conductor wires of the present invention.
The invention will be further illustrated by a description, by way of example, of a telecommunication cable and of an overhead electric conductor each incorporating conductor wires of the present invention, with reference to the accompanying drawings, in which:
FIG. 1 is a cross-sectional end view of the telecommunication cable, and
FIG. 2 is a cross-sectional end view of the overhead electric conductor.
The telecommunication cable comprises 100 pairs of insulated conductors each consisting of a partially annealed aluminium alloy wire 1 of nominal diameter 0.50 mm and an insulating covering 2 of extruded cellular polyethylene of radial thickness 0.14 mm. The aluminium alloy of each wire consists of 98.7 weight percent aluminium; 0.56 weight percent iron; 0.29 weight percent silicon; 0.39 weight percent copper; and trace quantities of conventional impurities. The wire has an electrical conductivity of 60.2 IACS, an 0.1% proof stress of 93 MN/m2, a tensile strength of 145 MN/m2 and elongation on 250 mm of 11.5%. The assembly of insulated conductors is surrounded by a longitudinally applied, transversely folded paper tape 4, a longitudinally applied, transversely folded aluminium tape 5 and an extruded polythene sheath 6. The interstices between the insulated conductors and between the insulated conductors and the paper tape 4 are filled with a water-impermeable medium 3 comprising highly refined petroleum jelly.
The overhead electric conductor has an overall diameter of 42.5 mm and comprises a stranded core 11 of seven steel wires, each of diameter 4.72 mm, which is surrounded by three stranded layers 12, 13 and 14 of round drawn aluminium alloy wires 15 of diameter 4.72 mm, the direction of lay of the wires of each layer being opposite to that of the wires in the or each adjacent layer. The aluminium alloy of each wire 15 consists of 98.7 weight percent aluminium; 0.56 weight percent iron; 0.29 weight percent silicon; 0.39 weight percent copper; and trace quantities of conventional impurities. Each aluminium alloy wire 15 has an electrical conductivity of 57.2 IACS, an 0.1% proof stress of 251 MN/m2 a tensile strength of 365 MN/m2 and elongation on 250 mm of 1.6%.

Claims (15)

What we claim as our invention is:
1. A conductor wire composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities.
2. A conductor wire composed of an aluminium alloy consisting of between 98.05 and 99.2 weight percent aluminium; between 0.45 and 0.6 weight percent iron; between 0.225 and 0.3 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities.
3. A concuctor wire as claimed in claim 1, wherein the Fe:Si ratio is at least 2:1.
4. A conductor wire as claimed in claim 1, wherein the copper content lies in the range 0.2 to 0.5 weight percent.
5. A conductor wire as claimed in claim 1, which has at least one covering layer of insulating material.
6. A conductor wire consisting of an inner part (constituting the major proportion of the cross-sectional area of the conductor wire) composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurites and, bonded to the inner part, an outer part (constituting the minor proportion of the cross-sectional area of the conductor wire) of copper or a copper-based alloy.
7. A conductor wire as claimed in claim 6, which has at least one covering layer of insulating material.
8. An insulated electric conductor comprising a plurality of conductor wires each composed of an aluminum alloy consisting of between 97.25 and 99.4 weight percent aluminum, between 0.3 and 1.0 weight percent iron, between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3, between 0.08 and 1.0 weight percent copper, and trace quantities of conventional impurities and, surrounding the assembly of conductor wires, at least one covering layer of insulating material.
9. An electric cable comprising at least one insulated conductor, the insulated conductor or at least one of the insulated conductors comprising at least one conductor wire composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities and, surrounding the conductor wire or the conductor wires, at least one covering layer of insulating material and, enclosing the insulated conductor or insulated conductors, an outer protective sheath.
10. An electric cable comprising at least one insulated conductor, the insulated conductor or at least one of the insulated conductors comprising at least one conductor wire composed of an aluminium alloy consisting of between 98.05 and 99.2 weight percent aluminium; between 0.45 and 0.6 weight percent iron; between 0.225 and 0.3 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.8 and 1.0 weight percent copper; and trace quantities of conventional impurities and, surrounding the conductor wire or the conductor wires, at least one covering layer of insulating material and, enclosing the insulated conductor or insulated conductors, an outer protective sheath.
11. A telecommunication cable comprising a multiplicity of insulated conductors, each conductor comprising a wire composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities, and a waterproof sheath enclosing the insulated conductors.
12. A telecommunication cable comprising a multiplicity of insulated conductors, each conductor comprising a wire composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities, a waterproof sheath enclosing the insulated conductors and, filling the interstices between these insulated conductors and between them and the cable sheath from end to end of the cable length, a water-impermeable medium of a grease-like nature.
13. A telecommunication cable as claimed in claim 12, wherein the insulation of each conductor is a plastics material of cellular form.
14. An overhead electric conductor comprising at least one stranded layer of wires, wherein at least some of the wires are composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities.
15. An overhead electric conductor comprising a core of at least one metallic element of high tensile strength and, surrounding the core, at least one stranded layer of wires each composed of an aluminium alloy consisting of between 97.25 and 99.4 weight percent aluminium; between 0.3 and 1.0 weight percent iron; between 0.22 and 0.7 weight percent silicon, the ratio of Fe:Si being at least 4:3; between 0.08 and 1.0 weight percent copper; and trace quantities of conventional impurities.
US05/544,566 1974-01-28 1975-01-27 Aluminium alloy conductor wire Expired - Lifetime US3984619A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
UK3847/74 1974-01-28
GB384774A GB1452150A (en) 1974-01-28 1974-01-28 Aluminium alloy conductor wire

Publications (1)

Publication Number Publication Date
US3984619A true US3984619A (en) 1976-10-05

Family

ID=9766056

Family Applications (1)

Application Number Title Priority Date Filing Date
US05/544,566 Expired - Lifetime US3984619A (en) 1974-01-28 1975-01-27 Aluminium alloy conductor wire

Country Status (3)

Country Link
US (1) US3984619A (en)
CA (1) CA1026596A (en)
GB (1) GB1452150A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4502207A (en) * 1982-12-21 1985-03-05 Toshiba Shibaura Denki Kabushiki Kaisha Wiring material for semiconductor device and method for forming wiring pattern therewith
US20080196923A1 (en) * 2005-02-08 2008-08-21 The Furukawa Electric Co., Ltd. Aluminum conducting wire
US20110132659A1 (en) * 2008-08-11 2011-06-09 Misato Kusakari Aluminum alloy wire
US20110140517A1 (en) * 2008-08-11 2011-06-16 Misato Kusakari Aluminum alloy wire
JP2014201783A (en) * 2013-04-03 2014-10-27 矢崎総業株式会社 Aluminum alloy, aluminum alloy electric wire using aluminum alloy, wire harness for automobile using aluminum alloy electric wire and method of producing aluminum alloy strand
US9099218B2 (en) 2009-07-06 2015-08-04 Yazaki Corporation Electric wire or cable
EP3057102A1 (en) 2015-02-12 2016-08-17 Nexans Aluminium cable for transporting electrical energy
US20170084361A1 (en) * 2014-06-03 2017-03-23 Furukawa Electric Co., Ltd. Insulated wire and method of producing the same
US20170154699A1 (en) * 2015-11-30 2017-06-01 Metal Industries Research & Development Centre Aluminum alloy conductive wire
CN109207759A (en) * 2018-10-31 2019-01-15 远东电缆有限公司 Acting type high-strength high-conductivity aluminium alloy frame hollow wire and preparation method thereof when non-
US20190292632A1 (en) * 2016-10-31 2019-09-26 Sumitomo Electric Industries, Ltd. Aluminum alloy wire, aluminum alloy strand wire, covered electrical wire, and terminal-equipped electrical wire

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58221254A (en) * 1982-06-18 1983-12-22 Furukawa Alum Co Ltd Aluminum blank for offset printing
GB2126409B (en) * 1982-06-21 1986-01-08 Fujikura Ltd Magnetic wire
DE102009030864A1 (en) * 2009-03-17 2010-09-23 Hydro Aluminium Deutschland Gmbh Component of an electrical circuit and manufacturing method for such a device

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1695044A (en) * 1922-08-11 1928-12-11 Hallmann Karl Process for increasing the electrical conductivity and the flexibility of metals or alloys
US2572562A (en) * 1948-04-01 1951-10-23 Gen Electric Aluminum alloy
US3512221A (en) * 1969-04-07 1970-05-19 Southwire Co Aluminum alloy wire
US3571910A (en) * 1967-08-11 1971-03-23 Reynolds Metals Co Method of making wrought aluminous metal articles
US3670401A (en) * 1970-04-01 1972-06-20 Southwire Co Method of fabricating aluminum alloy rod
US3697260A (en) * 1969-12-30 1972-10-10 Aluminum Co Of America Aluminum conductor wire
US3813481A (en) * 1971-12-09 1974-05-28 Reynolds Metals Co Steel supported aluminum overhead conductors
US3827917A (en) * 1969-06-18 1974-08-06 Kaiser Aluminium Chem Corp Aluminum electrical conductor and process for making the same
US3856980A (en) * 1969-11-28 1974-12-24 British Insulated Callenders Telecommunication cables

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1695044A (en) * 1922-08-11 1928-12-11 Hallmann Karl Process for increasing the electrical conductivity and the flexibility of metals or alloys
US2572562A (en) * 1948-04-01 1951-10-23 Gen Electric Aluminum alloy
US3571910A (en) * 1967-08-11 1971-03-23 Reynolds Metals Co Method of making wrought aluminous metal articles
US3512221A (en) * 1969-04-07 1970-05-19 Southwire Co Aluminum alloy wire
US3827917A (en) * 1969-06-18 1974-08-06 Kaiser Aluminium Chem Corp Aluminum electrical conductor and process for making the same
US3856980A (en) * 1969-11-28 1974-12-24 British Insulated Callenders Telecommunication cables
US3697260A (en) * 1969-12-30 1972-10-10 Aluminum Co Of America Aluminum conductor wire
US3670401A (en) * 1970-04-01 1972-06-20 Southwire Co Method of fabricating aluminum alloy rod
US3813481A (en) * 1971-12-09 1974-05-28 Reynolds Metals Co Steel supported aluminum overhead conductors

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4502207A (en) * 1982-12-21 1985-03-05 Toshiba Shibaura Denki Kabushiki Kaisha Wiring material for semiconductor device and method for forming wiring pattern therewith
US20080196923A1 (en) * 2005-02-08 2008-08-21 The Furukawa Electric Co., Ltd. Aluminum conducting wire
US7550675B2 (en) * 2005-02-08 2009-06-23 The Furukawa Electric Co., Ltd. Aluminum conducting wire
US20110132659A1 (en) * 2008-08-11 2011-06-09 Misato Kusakari Aluminum alloy wire
US20110140517A1 (en) * 2008-08-11 2011-06-16 Misato Kusakari Aluminum alloy wire
US8353993B2 (en) 2008-08-11 2013-01-15 Sumitomo Electric Industries, Ltd. Aluminum alloy wire
US8653374B2 (en) * 2008-08-11 2014-02-18 Sumitomo Electric Industries, Ltd. Aluminum alloy wire
US9147504B2 (en) 2008-08-11 2015-09-29 Sumitomo Electric Industries, Ltd. Aluminum alloy wire
US10304581B2 (en) 2008-08-11 2019-05-28 Sumitomo Electric Industries, Ltd. Aluminum alloy wire
USRE46950E1 (en) 2009-07-06 2018-07-10 Yazaki Corporation Electric wire or cable
US9099218B2 (en) 2009-07-06 2015-08-04 Yazaki Corporation Electric wire or cable
JP2014201783A (en) * 2013-04-03 2014-10-27 矢崎総業株式会社 Aluminum alloy, aluminum alloy electric wire using aluminum alloy, wire harness for automobile using aluminum alloy electric wire and method of producing aluminum alloy strand
US10020092B2 (en) * 2014-06-03 2018-07-10 Furukawa Electric Co., Ltd. Insulated wire and method of producing the same
US20170084361A1 (en) * 2014-06-03 2017-03-23 Furukawa Electric Co., Ltd. Insulated wire and method of producing the same
FR3032830A1 (en) * 2015-02-12 2016-08-19 Nexans ALUMINUM ELECTRIC POWER TRANSPORT CABLE
EP3057102A1 (en) 2015-02-12 2016-08-17 Nexans Aluminium cable for transporting electrical energy
US20170154699A1 (en) * 2015-11-30 2017-06-01 Metal Industries Research & Development Centre Aluminum alloy conductive wire
US20190292632A1 (en) * 2016-10-31 2019-09-26 Sumitomo Electric Industries, Ltd. Aluminum alloy wire, aluminum alloy strand wire, covered electrical wire, and terminal-equipped electrical wire
US10822676B2 (en) * 2016-10-31 2020-11-03 Sumitomo Electric Industries, Ltd. Aluminum alloy wire, aluminum alloy strand wire, covered electrical wire, and terminal-equipped electrical wire
CN109207759A (en) * 2018-10-31 2019-01-15 远东电缆有限公司 Acting type high-strength high-conductivity aluminium alloy frame hollow wire and preparation method thereof when non-
CN109207759B (en) * 2018-10-31 2021-03-19 远东电缆有限公司 Non-aging type high-strength high-conductivity aluminum alloy overhead conductor and preparation method thereof

Also Published As

Publication number Publication date
CA1026596A (en) 1978-02-21
GB1452150A (en) 1976-10-13
AU7766375A (en) 1976-07-29

Similar Documents

Publication Publication Date Title
US3842185A (en) Aluminium alloy conductor wire
US3984619A (en) Aluminium alloy conductor wire
US7550675B2 (en) Aluminum conducting wire
US10446293B2 (en) Shielded communication cable
US3939299A (en) Aluminium alloy conductor wire
US3795760A (en) Electrical cables
US10074452B2 (en) Copper alloy element wire, copper alloy stranded wire, and automotive electric wire
US3282660A (en) High-temperature electrical conductor and method of making
CA1045222A (en) Aluminum alloy composite electrical conductor
US3264404A (en) Power transmission cable
CN103757485A (en) Al-Fe-Cu-Mg aluminum alloy and low-voltage cable manufactured by alloy
CN112117024B (en) Lightweight corrosion-resistant energy-saving aluminum conductor, preparation method thereof and medium-voltage power cable
KR20200090150A (en) Twisted pair conductor for insulated wire, insulated wire, cord and cable
US6642456B2 (en) Flexible automotive electrical conductor of high mechanical strength using a central wire of copper clad steel and the process for manufacture thereof
US3515796A (en) Insulated telephone cable
JP7234708B2 (en) Shielded wire for communication
JP2017188427A (en) Shielded wire for communication
GB1562322A (en) Aluminium conductor wire
JPH0689621A (en) Manufacture of high conductivity and high strength stranded wire
RU2760026C1 (en) Power cable with extruded conductive conductors (options) and method for its production
US1489402A (en) Electrical conductor cable
CN103725927A (en) Al-Fe-Cu-Mg aluminum alloy and medium-voltage cable prepared from Al-Fe-Cu-Mg aluminum alloy
USRE27854E (en) Insulated telephone cable
US1981890A (en) Electric cable
JPS6030043B2 (en) Automotive wire conductor