US3926167A - Starting circuit for engine utilizing fuel injection pump - Google Patents

Starting circuit for engine utilizing fuel injection pump Download PDF

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US3926167A
US3926167A US175295A US17529571A US3926167A US 3926167 A US3926167 A US 3926167A US 175295 A US175295 A US 175295A US 17529571 A US17529571 A US 17529571A US 3926167 A US3926167 A US 3926167A
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engine
switch
starter
starting
electric
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Lionel S Camp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/0803Circuits or control means specially adapted for starting of engines characterised by means for initiating engine start or stop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3205Control means therefor
    • B60H1/3208Vehicle drive related control of the compressor drive means, e.g. for fuel saving purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B27/00Machines, plants or systems, using particular sources of energy

Definitions

  • the unnecessary hours the Disel engine runs in which it is applying heat to a cargo basically needing refrigeration or vice versa represents additional and needless wear and tear on the engine and the refrigeration equipment.
  • 1 have provided a novel electrical switch arrangement such that 2 appropriate electrical contact is broken to terminate thecranking procedure at such time as the diesel engine being started has reached a low operational speed such as 250 to 400 rpm, thus effectively making possible an automatic starting of the engine when the temperature of the cargo necessitates same, with such starting taking place without damage to any component or involving overspeed.
  • An important part of my invention involves an electrical switch that is mounted adjacent the injector pump of the diesel engine in such a manner that the switch is electrically closed when the injector pump has been moved to a starting position, with this switch causing current to be delivered to the starter so that it will cause the engine to turn over. Then, when the engine has reached a speed sufficient that the rack of the injector pump moves to prevent overspeed, the electric circuit is broken by this switch to terminate the cranking procedure.
  • my invention entails an arrangement in which the above mentioned switch is only one functional part, for most Diesel engines used for refrigeration employ a glow plug in each cylinder that is caused by the passage of electric current to reach near incandescence, so that when the engine is subsequently caused to turn over, the glow plugs will cause the engine to commence firing.
  • part of my circuit entails an arrangement such that early in the starting sequence the glow plugs are activated, with the circuit in which the starter is disposed not being closed until such time as the glow plugs have reached a suitably high temperature, thus preventing unnecessary cranking.
  • Another object of my invention is to provide a control for a Diesel refrigeration unit such that the engine will be started when a thermostat calls for cooling or heating, and then the engine will be turned off when the temperature requirement has been satisfied.
  • Yet another object of my invention is to provide a refrigeration unit control such that the running time of the engine will be minimized.
  • Still another object of my invention is to provide a refrigeration unit for a vehicle or the like that makes it possible to minimize running time, and thus make it possible to avoid excessive dehumidification of the cargo and excessive use of fuel.
  • Yet still another object of my invention is to provide an automatic starting and stopping of the engine associated with the refrigeration unit, utilizing a control panel that can be exchanged for present day by eontrol panels with only a minimum of installation difficulty, thus making it a simple matter to change over from presentday system to my highly advantageous arrangement.
  • a still further object of my invention is to provide a refrigeration arrangement for a truck or'the like such that at all operatingtimes of the engine, the engine will be operated in the high speed regime, thus eliminating the low-speed operation that is presently employed during certain phases of operation of conventional equipment.
  • the panel contains most of the novel components of my invention, with the rest of the circuit components being in accordance with the prior art except for the switch 12 associated with the rack of the injection pump 96, and certain wiring associated therewith, as discussed hereinafter.
  • a battery 14 with typically the negative terminal connected to ground, and the positive terminal connected to supply current to the starter solenoid 16 as well as to the panel 10.
  • Latter is accomplished by means of a lead or wire 18 that carries current from the battery to aterminal or connector 20.
  • This latter device for example may be a Jones plug, and may have eight terminals, as shown, or may have more. It will be noted by those skilled in the art that for the sake of simplicity, I have omitted showing certain connections to and through the plug 20 inasmuch as such are of no concern to this invention.
  • the lead or wire 18 may for example connect to terminal 2 of the plug or connector 20, and thence through the plug to lead 22, that in turn connects to the Ammeter 24 and to inlet terminal 26 of preheat relay 28.
  • control panels in accordance with the prior art contain the Ammeter 24 and the relay 28, vwith the Ammeter having a current carrying shunt (not shown) so that current can pass through the device 24 and thence to the safety 'switch 30 by means of a lead or wire 32.
  • the Ammeter may for example be a device manufactured by Autolite or Hobbs, with this device of course serving to indicate the charging rate of the battery 14 by the generator or alternator (not shown) associated with the Diesel engine with which this invention may be used.
  • the safety switch 30 is of conventional construction, manufactured for example by Cutler Hammer, and having a normally closed switch 34 therein toenable current to pass therethrough except in case of a significant malfunction.
  • a filament 36 in switch 30 is connected by means of a lead 38 via relay 48 discussed hereinafter to terminal 4 of plug 20, and thence to a circuit (not shown) associated with the sensing of any overheating of the water in the engine block and/or any drop in the oil pressure of the engine. Should overheating occur, or oil pressure be lost, the filament 36 will heat and open'the switch 34, shutting off the engine by causing the fuel cutoff solenoid 92 to move to cut off fuel to the engine. However, the switch 30 is disabled during the starting procedure by the relay 48 to prevent undesirable shut-down, as will be made clear as the description proceeds.
  • the control switch preferably utilizes three sets of switch contacts A, B, and C ganged together and operated by a common button or lever 52, which may for example be pushed by the operator to close the contacts of these three switches, and pulled to cause them to open.
  • a common button or lever 52 which may for example be pushed by the operator to close the contacts of these three switches, and pulled to cause them to open.
  • the button has been pushed to cause the switch contacts to close, current is carried from the input terminal via contacts A to lead 54, which in turn carries current to the thermostat assembly 56.
  • This temperature-sensitive electrical device is provided in accordance with the prior art, and for example may be such types as manufactured by Partlow or Unitrol.
  • Each of the switches 58, 60 and 62 has a movable contactor portion, moved by operation of bellows 64 located in the compartment to be refrigerated, and these switches are sequentially operated.
  • the fuel controlling device 94 is to be regarded as a part of the injection pump 96, such as may be made by Bosch. Power for bringing about the operation of the injection pump 96 is supplied from the engine, into the camshaft 98, the rotation of which causes fuel to be metered from the four pressure lines 99 of the device to the fuel injectors of the engine in a conventional manner. Extending from the injection pump is a control rod 100, which is a part of the rack of the injection pump. The rack is caused to move in a left-right sense in response to movement of the fuel lever, which movement is to the left, as viewed in this drawing, when more fuel is being called for.
  • the heat actuated switch 114 has a heating means in the form of a filament 116 connected via lead 118, terminal 1 of the plug 20, and lead 120 to the glow plugs 122, but also the switch 114 has a heat-sensitive circuit-closing means, such as a klixon device 124 that is positioned so as to be sensitive to and effected by the heat generated by filament 116.
  • a heat-sensitive circuit-closing means such as a klixon device 124 that is positioned so as to be sensitive to and effected by the heat generated by filament 116.
  • the heatsensitive klixon device When the filament has put outa certain amount of heat, or in other words, has reached a certain pre-established condition of heating, the heatsensitive klixon device is caused to actuate and close, and thus connect the lead 112 to lead 126, that in turn connects via terminal 6 of plug to lead 128 that is attached to the starter solenoid 16.
  • the starter solenoid upon being energized, is caused to actuate and thus bring about the cranking of the engine by the starter 130. Cranking continues until such time as the engine has reached sufficient speed, say 250 to 400 rpm, that the rack of the injection pump moves to open switch 12 and deprive the coil 106 of current necessary to hold contactor 108 closed. At this point, the relay 28 opens, immediately terminating the action of the starter 130.
  • l utilize a relay 48 which will serve at those certain times to open the circuit in which lead 38 is involved, thus to deprive the filament 36 of current and in turn preventing contacts 34 from opening.
  • the relay 48 is normally closed, and has a solenoid winding 80 which is energized at such time as the solenoid winding 106 is energized, which of course is as a result of current carried by lead 104 upon the switch contacts 12 closing.
  • This relay is of course different than relay 28, which is normally open.
  • solenoid winding 80 is energized to cause the contactor of relay 48 to open and thus prevent undesirable engine shutdown.
  • the operator when he wishes to cause the operation of the unit, presses the button 52 to cause the switches A, B and C to close. These switches remain closed throughout the journey.
  • the closing of the switches causes current to flow via control switch 50, the fuze 42, the safety switch 30, the vAmmeter 24, and the terminal or plug 20 from the battery.
  • Current reaching the control switch is carried through the now-closed contacts A to the thermostat assembly 56, which, if
  • the glow plugs 122 in the engine are caused to heat, as is the filament 116 caused to heat.
  • the klixon device 124 operates to cause the solenoid 16 of the starter to actuate, and thus bring about cranking of the engine.
  • the engine now runs to cool (or heat) the produce, until such time as the thermostat assembly indicates that the temperature requirements have been satisfied. At this time, the circuit is broken by the contactor of relay 58, which cuts off current to the solenoid 92 to deprive the engine of fuel. However, the control switch 50 remains in the closed or operative position.
  • the engine can now remain shut off, thus conserving fuel, until the bulb 64 of the thermostat assembly again calls for effort by the cooling system. At such time as the contactor of switch 58 again closes, the starting procedure described above can again commence.
  • my starting device is operative to bring about selective heating of the cargo, such as when the truck so equipped is passed through a frigid zone.
  • upper switch 58 of the thermostat assembly 56 When upper switch 58 of the thermostat assembly 56 is in the position shown, cooling is brought about, whereas when it moves to the lower or NC position, this means that the cooling requirements have been met.
  • the bulb 71 is caused to light to indicate such fact, and more importantly, pilot solenoid 73 is energized by the switch 58 moving to the NC position.
  • Latter solenoid is associated with the heat valve (not shown), which brings about the heating cycle.
  • switch 58 Warming of the cargo will not cause the switch 58 to return to the NO. position for resumption of the cooling cycle, whereas if sub cooling instead should occur, due for example to the truck passing through a frigid zone, switch 60 will move to its lower or NC position, and direct current to switch 66, which is a heat lockout switch that is closed above 10F. Presuming it being closed, current is fed to the common connection of switch 62. Should yet more cooling take place, switch 62 moves to the lower position, in which current is supplied to lead 68. From this point, thestarting sequence commences in the previously-described manner.
  • the body of this switch may be mounted in the thimble-like member (not shown) threadedly attached to the injection pump housing at the location of the control rod 100.
  • the switch may be of a magnetic closing type in order to prevent loading of the control rod as it moves to the position corresponding to the engine-starting position.
  • a starting device that automatically accomplishes a starting cycle for said engine and utilizes a battery driven electric starter, and a fuel injection pump for supplying metered quantities of fuel to the injectors associated with the cylinders of the engine
  • said device comprising an electric switch mounted in operative relation with said injection pump, said injection pump having a control rod, said electric switch being moved to a circuit-closing posi tion upon said control rod being moved to a position corresponding to an engine-starting position, and being opened by said control rod being automatically caused to move away from the latter position, and electrical circuit means interconnecting said electric switch with the battery and starter of the engine, whereby upon said electric switch being closed, the cranking of the engine by the starter is caused to commence, and upon the engine reaching a certain speed, said electric switch is caused by the inherent operating characteristics of the injection pump to be opened and thus cause an immediate cessation of the engine cranking effort.
  • the starting device as defined in claim 1 in which glow plugs are utilized in the cylinders of the engine for assisting in the starting of the engine, said starting device additionally including a heat actuated switch for controlling the heating of the glow plugs, latter switch containing heating means arranged to heat with the heating of the glow plugs, as well as having heat-sensitive circuit-closing means adjacent said heating means and disposed in said circuit interconnecting the battery and the starter, said circuit between battery and starter being closed by said circuit-closing means to bring about engine cranking effort at such time as the glow plugs and heating means have reached preestablished conditions of heating.
  • An autocmatic starting device for automatically accomplishing a starting cycle for an engine that utilizes a fuel pump for supplying metered quantities of fuel and which pump has a control rod that is in an extended position when the engine is not operating, and in a retracted position when the engine is operating at a selected speed, said engine also having a battery, an electric starter, and electrically heated glow plugs for preheating the engine prior to energizing the starter, said starting device comprising:
  • starting cycle switch means said starting cycle switch means being connected functionally in se ries with said electric heating means, and arranged to be in a closed position when the pump control rod is in an extended position, and to be in an open position when the control'rod is in a retracted position;
  • temperature-responsive switch means said temperature-responsive switch means being connected in series with said starting cycle switch means and electrically connected to the battery.
  • An automatic starting device for automatically accomplishing a starting cycle for a Diesel engine at a selected temperature, the engine having a battery, an electric starter, a fuel injection pump, the pump having a control rod that is in an extended position when the engine is non-operating and in a retracted position when the engine is operating at a selected speed, and electrically heated glow plugs for preheating the engine prior to energizing the starting motor, said starting device comprising:
  • starting cycle switch means said starting cycle switch means in operative electrical connection with said electric heat means and controlled by the control rod;
  • temperature-responsive switch means in operative electrical connection with said starting cycle switch means and the battery.
  • a starting device for an engine that utilizes an electric starter, electrically heated glow plugs for preheating the engine prior to energizing the starter, and a fuel injection pump for supplying metered quantities of fuel, which pump has a control rod that is in an extended position when the engine is not operating, and in a retracted position when the engine is operating at a selected speed
  • said starting device comprising: an electric switch mounted in operative relation with the control rod of the injection pump, said electric switch being moved to a circuit-closing position when the control rod is in the extended position, and being opened when the control rod is in the retracted position, a preheat relay electrically connected with said electric switch, said preheat relay being energized to move to a 9 circuit closing position by the closing of said electric switch and to a circuit opening position by the opening of said switch, a heat actuated switch connected in the circuit closed by said preheat relay, said heat actuated switch containing heating means arranged to heat and reach an elevated temperature essentially coincidentally with the heating of the
  • a temperature-sensitive electrical device is utilized for bringing about the operation of said starting device in the presence of a requirement for heating or cooling
  • said fuel injection pump having solenoid means whose energization is responsible for placing said control rod in the position corresponding -to an engine-starting position
  • said temperature-sensitive electrical device being arranged to cause said solenoid means to be energized at such time as a temperature requirement is to be met, and correspondingly causing the de-energization of said solenoid means at such time as the temperature requirement has been met, thus causing the engine to be shut down until such time as another temperature requirement has become mainfest.

Abstract

An automatic starting device for an engine that utilizes an injection pump for supplying metered quantities of fuel to the engine, with the arrangement being admirably suited for use in conjunction with the refrigeration apparatus of trucks engaged in carrying cargo such as meat or produce over great distances. Advantageously, my device can automatically restart the engine without damage each time a temperature-responsive means calls for the cooling (or the heating) of the cargo. This arrangement obviates the disadvantages of prior art refrigeration arrangements in that it enables the engine to be stopped at such times as the temperature requirements of the cargo have been met, rather than necessitating the engine having to run continuously as was previously necessary because of the difficulties heretofore associated with the restarting of such engines automatically. Significantly, the teachings of my device can be incorporated into existing equipment, with only a comparatively few component and connection changes being required in order to convert from the continuous run to the selective run cooling arrangement.

Description

United States Patent 1191 Camp [ Dec. 16, 1975 STARTING CIRCUIT FOR ENGINE UTILIZING FUEL INJECTION PUMP [75] Inventor: Lionel S. Camp, Auburndale, Fla.
22 Filed: Aug. 26, 1971 211 Appl. No.: 175,295
[52] US. Cl. 123/179 L; 123/179 BG; 62/323 [51] Int. Cl. F02N 17/00 [58] Field of Search 62/323; 123/179 L, 179 BG,
123/179 A, 179 B, 179 G, 179 H [56] References Cited UNITED STATES PATENTS 1,753,913 4/1930 Arthur 123/179 BG 1,884,450 10/1932 Widmann 123/179 136 2,931,348 4/1960 Carraway t 62/323 2,962,873 12/1960 Anderson 62/323 3,089,475 5/1963 Kohler et a1, 123/179 A 3,151,249 9/1964 Ives... 123/179 BG 3,154,689 10/1964 Bubbenmoyer 123/179 BG 3,216,216 11/1965 Rowley 62/323 3,371,656 3/1968 Stauffer et a1. 123/179 H 3,435,813 4/1969 Wagner 123/140 MP 3,485.228 12/1969 Updyke.... 123/179 L 3,490,427 1/1970 Welsh 1. 123/179 BG 3,551,686 l-2/197O Koehler 123/179 I-I 3,691,393 9/1972 Papachristou 123/179 I-I FOREIGN PATENTS OR APPLICATIONS 814,522 6/1959 United Kingdom 123/179 G Primary ExaminerCharles J. Myhre Assistant Examiner]ames D. Jiles Attorney, Agent, or Firm-Julian C. Renfro [5 7] ABSTRACT An automatic starting device for an engine that utilizes an injection pump for supplying metered quantities of fuel to the engine, with the arrangement being admirably suited for use in conjunction with the refrigeration apparatus of trucks engaged in carrying cargo such as meat or produce over great distances. Advantageously, my device can automatically restart the engine without damage each time a temperatureresponsive means calls for the cooling (or the heating) of the cargo. This arrangement obviates the disadvan tages of prior art refrigeration arrangements in that it enables the engine to be stopped at such times as the temperature requirements of the cargo have been met, rather than necessitating the engine having to run continuously as was previously necessary because of the difficulties heretofore associated with the restarting of such engines automatically. Significantly, the teachings of my device can be incorporated into existing equipment, with only a comparatively few component and connection changes being required in order to convert from the continuous run to the selective run cooling arrangement.
8 Claims, 1 Drawing Figure STARTING CIRCUIT FOR ENGINE UTILIZING FUEL INJECTION PUMP INTRODUCTION This invention relates to an automatic starting device for an internal combustion engine that utilizes a fuel injection pump, and more particularly to a starting unit admirably suited for Diesel engine installations associated with refrigeration units on trucks and other vehicles, that ordinarily run for long periods of time.
Large interstate refrigeration trucks and the like are of course commonplace on the highways, with these trucks frequently carrying cargoes of meat, produce, flowers and other items that need to be maintained at a controlled temperature for prolonged periods of time in order to prevent spoilage.
These trucks are equipped with thermostatic arrangements such that temperature will be maintained within a range of a few degrees, and this of course includes the refrigeration of such cargoes as mentioned above when the truck is passing through warm zones, as well as the heating of the cargoes when passing through frigid regions. 7
Most people are not aware, however, that the Diesel engine mounted upon these trucks is ordinarily not shut off during the entire length of the journey, due to the difficulties of restarting sameJTherefore, in order to prevent the cargo from being frozen (or overheated), it is necessary through the thermostatic control to arrange the refrigeration apparatus such that after the cargo has reached a suitable temperature, the refrigeration apparatus then works in an opposite manner, or in other words applies some heat to the cargo that is being refrigerated, or applies some chill to the cargo that is basically being heated, thus preventing temperature extremes from being reached in either instance. Thus, over a number of hours, the refrigeration apparatus will have cycled many times between the heating phase and the cooling phase of its operation.
It should be quickly apparent that an unnecessary amount of fuel is used during a long journey in order that the Diesel engine can be continuously operated. Additionally, it must be considered that an undesirable amount of dehumidification of the cargo takes place, and as an example, over a long run in which the cargo is beef, the loss of 200 lbs of weight of the beef in a large truck due to such dehumidification is not at all unusual. Therefore, it is quite customary to use ice in the truck to prevent extensive dehumidification of certain cargoes.
As an additional factor, the unnecessary hours the Disel engine runs in which it is applying heat to a cargo basically needing refrigeration or vice versa represents additional and needless wear and tear on the engine and the refrigeration equipment.
Various attempts have been made to design automatic starting devices for Diesel engines, but up into the present time at least, none of such devices has been successful because of the inability of such apparatus to tenninate the cranking procedure in a timely manner and without damage to the engine or the starter. Consequently, all known manufacturers of truck refrigeration equipment have taken it for granted that the equipment would run continuously through the duration of the trip, with the refrigeration controls cycling frequently.
In accordance with the present invention, 1 have provided a novel electrical switch arrangement such that 2 appropriate electrical contact is broken to terminate thecranking procedure at such time as the diesel engine being started has reached a low operational speed such as 250 to 400 rpm, thus effectively making possible an automatic starting of the engine when the temperature of the cargo necessitates same, with such starting taking place without damage to any component or involving overspeed.
This automatic starting is accomplished by my novel electrical arrangement that advantageously utilizes most of the components and wiring found on conventional control panels. Thus, it is entirely feasible to take advantage of my invention on existing equipment, with the changeover from the continuous run to the selective run of the engine in order to take advantage of the present teachings ordinarily not costing more than to $200.
An important part of my invention involves an electrical switch that is mounted adjacent the injector pump of the diesel engine in such a manner that the switch is electrically closed when the injector pump has been moved to a starting position, with this switch causing current to be delivered to the starter so that it will cause the engine to turn over. Then, when the engine has reached a speed sufficient that the rack of the injector pump moves to prevent overspeed, the electric circuit is broken by this switch to terminate the cranking procedure.
Quite obviously my invention entails an arrangement in which the above mentioned switch is only one functional part, for most Diesel engines used for refrigeration employ a glow plug in each cylinder that is caused by the passage of electric current to reach near incandescence, so that when the engine is subsequently caused to turn over, the glow plugs will cause the engine to commence firing. Accordingly, part of my circuit entails an arrangement such that early in the starting sequence the glow plugs are activated, with the circuit in which the starter is disposed not being closed until such time as the glow plugs have reached a suitably high temperature, thus preventing unnecessary cranking.
Other aspects of my invention entail various safety switches and the like, but with the basic arrangement being such that most of the components of the refrigeration circuits presently in use are carried over and utilized in conjunction with the components peculiar to this invention.
Accordingly, it is a basic object of my invention to provide an automatic starting device for a Diesel engine.
Another object of my invention is to provide a control for a Diesel refrigeration unit such that the engine will be started when a thermostat calls for cooling or heating, and then the engine will be turned off when the temperature requirement has been satisfied.
Yet another object of my invention is to provide a refrigeration unit control such that the running time of the engine will be minimized.
Still another object of my invention is to provide a refrigeration unit for a vehicle or the like that makes it possible to minimize running time, and thus make it possible to avoid excessive dehumidification of the cargo and excessive use of fuel.
Yet still another object of my invention is to provide an automatic starting and stopping of the engine associated with the refrigeration unit, utilizing a control panel that can be exchanged for present day by eontrol panels with only a minimum of installation difficulty, thus making it a simple matter to change over from presentday system to my highly advantageous arrangement.
A still further object of my invention is to provide a refrigeration arrangement for a truck or'the like such that at all operatingtimes of the engine, the engine will be operated in the high speed regime, thus eliminating the low-speed operation that is presently employed during certain phases of operation of conventional equipment.
These and other objects, features and advantages will be more apparent from a study of the appended drawing of an exemplary embodiment of my invention.
DETAILED DESCRIPTION Turning to the FIGURE of drawing, it will be seen in this exemplary embodiment of my invention that the panel contains most of the novel components of my invention, with the rest of the circuit components being in accordance with the prior art except for the switch 12 associated with the rack of the injection pump 96, and certain wiring associated therewith, as discussed hereinafter.
Current is supplied from a battery 14, with typically the negative terminal connected to ground, and the positive terminal connected to supply current to the starter solenoid 16 as well as to the panel 10. Latter is accomplished by means of a lead or wire 18 that carries current from the battery to aterminal or connector 20. This latter device for example may be a Jones plug, and may have eight terminals, as shown, or may have more. It will be noted by those skilled in the art that for the sake of simplicity, I have omitted showing certain connections to and through the plug 20 inasmuch as such are of no concern to this invention.
The lead or wire 18 may for example connect to terminal 2 of the plug or connector 20, and thence through the plug to lead 22, that in turn connects to the Ammeter 24 and to inlet terminal 26 of preheat relay 28. It should be noted that control panels in accordance with the prior art contain the Ammeter 24 and the relay 28, vwith the Ammeter having a current carrying shunt (not shown) so that current can pass through the device 24 and thence to the safety 'switch 30 by means of a lead or wire 32. The Ammeter may for example be a device manufactured by Autolite or Hobbs, with this device of course serving to indicate the charging rate of the battery 14 by the generator or alternator (not shown) associated with the Diesel engine with which this invention may be used.
The safety switch 30 is of conventional construction, manufactured for example by Cutler Hammer, and having a normally closed switch 34 therein toenable current to pass therethrough except in case of a significant malfunction. A filament 36 in switch 30 is connected by means of a lead 38 via relay 48 discussed hereinafter to terminal 4 of plug 20, and thence to a circuit (not shown) associated with the sensing of any overheating of the water in the engine block and/or any drop in the oil pressure of the engine. Should overheating occur, or oil pressure be lost, the filament 36 will heat and open'the switch 34, shutting off the engine by causing the fuel cutoff solenoid 92 to move to cut off fuel to the engine. However, the switch 30 is disabled during the starting procedure by the relay 48 to prevent undesirable shut-down, as will be made clear as the description proceeds.
Current passing through safety switch 30 then flows via lead 40 to fuze 42, which device serves in a conventional manner to open the circuit to the fuel cutoff solenoid 92 and thus stop the engine in the event of an overcurrent.
Current passing through the fuze is carried by lead or wire 44 to the input terminal 46 of a control switch 50 provided to the control panel 10 in accordance with this invention. The control switch preferably utilizes three sets of switch contacts A, B, and C ganged together and operated by a common button or lever 52, which may for example be pushed by the operator to close the contacts of these three switches, and pulled to cause them to open. When the button has been pushed to cause the switch contacts to close, current is carried from the input terminal via contacts A to lead 54, which in turn carries current to the thermostat assembly 56. This temperature-sensitive electrical device is provided in accordance with the prior art, and for example may be such types as manufactured by Partlow or Unitrol. It comprises a heat and cool switch 58, and a pair of switches 60-and 62. Each of the switches 58, 60 and 62 has a movable contactor portion, moved by operation of bellows 64 located in the compartment to be refrigerated, and these switches are sequentially operated.
When the contactor of the heat-cool switch 58 is in the closed or NO. position shown, which is the position in which cooling effort is to be brought about, current supplied by lead 54 is carried by this contactor to lead 68, as well as to a cool light that serves to indicate that cooling is being called for. Lead 68 in turn connects to a lead 72 that carries current to the throttle solenoid 74, which device is provided in accordance with the prior art in order for either the high speed or the low speed regime to be selectable, but which device is now always in the high speed position when the engine is running. Current also flows from lead 68 to lead 78 and thence through contacts B of the control switch 50 (when in the closed position) to the jumper 82 and thence to lead 84 that connects to terminal 5 of the Jones plug 20. Current flowing through this terminal then flows into lead 86 and thence through the high pressure cutout 88, which is a normally-closed switch provided in accordance with the prior art in order to shut down the engine should the pressure of the freon on the high side of the compressor become excessive. current passing through the cutout 88 then flows via lead 90 to the fuel cutoff solenoid 92. Current flowing through this solenoid causes the fuel lever 94 to be moved in the direction calling for fuel. The fuel controlling device 94 is to be regarded as a part of the injection pump 96, such as may be made by Bosch. Power for bringing about the operation of the injection pump 96 is supplied from the engine, into the camshaft 98, the rotation of which causes fuel to be metered from the four pressure lines 99 of the device to the fuel injectors of the engine in a conventional manner. Extending from the injection pump is a control rod 100, which is a part of the rack of the injection pump. The rack is caused to move in a left-right sense in response to movement of the fuel lever, which movement is to the left, as viewed in this drawing, when more fuel is being called for.
This movement to the left of control rod 100 is such as to close the contacts of switch 12 provided in accor dance with this invention, thus completing by means of leads 102 and 104 provided in accordance with this invention, the circuit from lead 90 to the solenoid 106 of normally-open preheat relay 28, and also to solenoid 80 of relay 48. Current flowing through the solenoid 106 causes contactor 108 to close, thus interconnecting contact 26, previously mentioned, with contact 110. This of course enables current to flow the battery 14 via lead 18, terminal 2 of the plug 20, the lead 22, the preheat relay and the lead 112 to the heat actuated switch 114. Latter switch is not per se novel, but does represent a modification of the heat actuated switch customarily provided in starter panels of the prior art. This is to say, not only does the heat actuated switch 114 have a heating means in the form of a filament 116 connected via lead 118, terminal 1 of the plug 20, and lead 120 to the glow plugs 122, but also the switch 114 has a heat-sensitive circuit-closing means, such as a klixon device 124 that is positioned so as to be sensitive to and effected by the heat generated by filament 116. Thus, upon the contactor 108 closing, the filament 116 as well as the glow plugs 122 are caused to heat, for the filament 116 is in series with the plugs, although the plugs are of course in a parallel arrangement with respect to each other. When the filament has put outa certain amount of heat, or in other words, has reached a certain pre-established condition of heating, the heatsensitive klixon device is caused to actuate and close, and thus connect the lead 112 to lead 126, that in turn connects via terminal 6 of plug to lead 128 that is attached to the starter solenoid 16. The starter solenoid, upon being energized, is caused to actuate and thus bring about the cranking of the engine by the starter 130. Cranking continues until such time as the engine has reached sufficient speed, say 250 to 400 rpm, that the rack of the injection pump moves to open switch 12 and deprive the coil 106 of current necessary to hold contactor 108 closed. At this point, the relay 28 opens, immediately terminating the action of the starter 130.
It should be noted that at certain times it is desirable to prevent the operation of the safety 30, which might undesirably serve to shut down the engine during the preheating sequence, due to low engine oil pressure at that time. Accordingly, and as mentioned hereinbefore, l utilize a relay 48 which will serve at those certain times to open the circuit in which lead 38 is involved, thus to deprive the filament 36 of current and in turn preventing contacts 34 from opening. The relay 48 is normally closed, and has a solenoid winding 80 which is energized at such time as the solenoid winding 106 is energized, which of course is as a result of current carried by lead 104 upon the switch contacts 12 closing. This relay is of course different than relay 28, which is normally open. Therefore, at such time as current is delivered to solenoid winding 28 to close the contactor 108 and cause the heat actuated switch to be energized as part of the starting sequence, the solenoid winding 80 is energized to cause the contactor of relay 48 to open and thus prevent undesirable engine shutdown.
Operation of my device is as follows:
The operator, when he wishes to cause the operation of the unit, presses the button 52 to cause the switches A, B and C to close. These switches remain closed throughout the journey. The closing of the switches causes current to flow via control switch 50, the fuze 42, the safety switch 30, the vAmmeter 24, and the terminal or plug 20 from the battery. Current reaching the control switch is carried through the now-closed contacts A to the thermostat assembly 56, which, if
cooling (or heating) is being called for, causes current to reach the throttle solenoid 74. Current also reaches the fuel cutoff solenoid 92 at this time via the contacts B of the control switch 50, which solenoid causes the control rod of the rack of the injection pump to move to the starting position, thus to close the contacts of electric switch 12, and cause the preheat relay 28 to actuate and supply current from the battery to the heat actuated switch 114. Only when current is flowing through the solenoid 92 is the fuel shutoff control 94 moved to a position such that the engine can operate.
At this time, the glow plugs 122 in the engine are caused to heat, as is the filament 116 caused to heat. When filament 116 gets hot enough, the klixon device 124 operates to cause the solenoid 16 of the starter to actuate, and thus bring about cranking of the engine.
Cranking will continue until such time as the injection pump comes up to a certain speed, this device of course being driven by the engine. When the engine reaches a speed of approximately 250 to 400 rpm, indicating of course that it has been started by the efforts of the starter, the governor portion (not shown) of the injection pump will be caused to operate, and to move the rack and control rod 100 in the speed-decreasing direction. This of course allows the contacts of switch 12 to open, and thus immediately terminate the starter operation by depriving the coil 106 of current and thus allowing the opening of the preheat relay 28. Relay 28 opening serves to cut off the current to the glow plugs 122 and to the starting circuit, which of course deprives the starter solenoid of current.
The engine now runs to cool (or heat) the produce, until such time as the thermostat assembly indicates that the temperature requirements have been satisfied. At this time, the circuit is broken by the contactor of relay 58, which cuts off current to the solenoid 92 to deprive the engine of fuel. However, the control switch 50 remains in the closed or operative position.
The engine can now remain shut off, thus conserving fuel, until the bulb 64 of the thermostat assembly again calls for effort by the cooling system. At such time as the contactor of switch 58 again closes, the starting procedure described above can again commence.
It should be noted that my starting device is operative to bring about selective heating of the cargo, such as when the truck so equipped is passed through a frigid zone. When upper switch 58 of the thermostat assembly 56 is in the position shown, cooling is brought about, whereas when it moves to the lower or NC position, this means that the cooling requirements have been met. The bulb 71 is caused to light to indicate such fact, and more importantly, pilot solenoid 73 is energized by the switch 58 moving to the NC position. Latter solenoid is associated with the heat valve (not shown), which brings about the heating cycle.
Warming of the cargo will not cause the switch 58 to return to the NO. position for resumption of the cooling cycle, whereas if sub cooling instead should occur, due for example to the truck passing through a frigid zone, switch 60 will move to its lower or NC position, and direct current to switch 66, which is a heat lockout switch that is closed above 10F. Presuming it being closed, current is fed to the common connection of switch 62. Should yet more cooling take place, switch 62 moves to the lower position, in which current is supplied to lead 68. From this point, thestarting sequence commences in the previously-described manner.
With regard to the electric switch 12 provided in accordance with this invention, the body of this switch may be mounted in the thimble-like member (not shown) threadedly attached to the injection pump housing at the location of the control rod 100. I prefer for the switch to be of a magnetic closing type in order to prevent loading of the control rod as it moves to the position corresponding to the engine-starting position.
I claim:
1. In combination with an engine, a starting device that automatically accomplishes a starting cycle for said engine and utilizes a battery driven electric starter, and a fuel injection pump for supplying metered quantities of fuel to the injectors associated with the cylinders of the engine, said device comprising an electric switch mounted in operative relation with said injection pump, said injection pump having a control rod, said electric switch being moved to a circuit-closing posi tion upon said control rod being moved to a position corresponding to an engine-starting position, and being opened by said control rod being automatically caused to move away from the latter position, and electrical circuit means interconnecting said electric switch with the battery and starter of the engine, whereby upon said electric switch being closed, the cranking of the engine by the starter is caused to commence, and upon the engine reaching a certain speed, said electric switch is caused by the inherent operating characteristics of the injection pump to be opened and thus cause an immediate cessation of the engine cranking effort.
2. The starting device as defined in claim 1 in which glow plugs are utilized in the cylinders of the engine for assisting in the starting of the engine, said starting device additionally including a heat actuated switch for controlling the heating of the glow plugs, latter switch containing heating means arranged to heat with the heating of the glow plugs, as well as having heat-sensitive circuit-closing means adjacent said heating means and disposed in said circuit interconnecting the battery and the starter, said circuit between battery and starter being closed by said circuit-closing means to bring about engine cranking effort at such time as the glow plugs and heating means have reached preestablished conditions of heating.
3. The starting device of claim 2 in which a control panel containing a preheat relay is utilized, said preheat relay, when in the electrically closed position, completing the circuit to said heat-actuated switch, said preheated relay being closed by the closing of said electric switch, and thereafter being opened upon the engine attaining speed, to deprive to heat-actuated switch of current, thus to cause a cessation of cranking effort.
4. The starting device as defined in claim 1, that is utilized in conjunction with a refrigeration unit, a temperature-sensitive electrical device disposed to bring about operation of said starting device in the presence of a requirement for heating or cooling, said fuel injection pump having solenoid means that must be energized in order for the engine to run, said temperaturesensitive electrical device being arranged to cause said solenoid means to be energized at such time as a temperature requirement is to be met.
5. An autocmatic starting device for automatically accomplishing a starting cycle for an engine that utilizes a fuel pump for supplying metered quantities of fuel and which pump has a control rod that is in an extended position when the engine is not operating, and in a retracted position when the engine is operating at a selected speed, said engine also having a battery, an electric starter, and electrically heated glow plugs for preheating the engine prior to energizing the starter, said starting device comprising:
a. normally open starter switch means, said switch means in operative electrical connection with the starter and the battery;
b. electrical heating means disposed closely adjacent said starter switch means, said starter switch means being actuated to a closed position by the heat generated by said electric heating means at a predetermined temperature thereof, said electric heating means being connected in series with the glow plugs and arranged to reach such predetermined temperature coincident in time with such glow plugs achieving a selected engine preheat temperature;
0. starting cycle switch means, said starting cycle switch means being connected functionally in se ries with said electric heating means, and arranged to be in a closed position when the pump control rod is in an extended position, and to be in an open position when the control'rod is in a retracted position; and
d. temperature-responsive switch means, said temperature-responsive switch means being connected in series with said starting cycle switch means and electrically connected to the battery.
6. An automatic starting device for automatically accomplishing a starting cycle for a Diesel engine at a selected temperature, the engine having a battery, an electric starter, a fuel injection pump, the pump having a control rod that is in an extended position when the engine is non-operating and in a retracted position when the engine is operating at a selected speed, and electrically heated glow plugs for preheating the engine prior to energizing the starting motor, said starting device comprising:
a. starter switch means, said starter switch means,
when in a closed condition, being arranged to connect the starter to the battery;
b. electric heat means, said electric heat means con nected cooperatively to the glow plugs and arranged to close said starter switch means at the time such glow plugs achieve a predetermined engine preheat temperature;
0. starting cycle switch means, said starting cycle switch means in operative electrical connection with said electric heat means and controlled by the control rod; and
d. temperature-responsive switch means in operative electrical connection with said starting cycle switch means and the battery.
7. A starting device for an engine that utilizes an electric starter, electrically heated glow plugs for preheating the engine prior to energizing the starter, and a fuel injection pump for supplying metered quantities of fuel, which pump has a control rod that is in an extended position when the engine is not operating, and in a retracted position when the engine is operating at a selected speed, said starting device comprising: an electric switch mounted in operative relation with the control rod of the injection pump, said electric switch being moved to a circuit-closing position when the control rod is in the extended position, and being opened when the control rod is in the retracted position, a preheat relay electrically connected with said electric switch, said preheat relay being energized to move to a 9 circuit closing position by the closing of said electric switch and to a circuit opening position by the opening of said switch, a heat actuated switch connected in the circuit closed by said preheat relay, said heat actuated switch containing heating means arranged to heat and reach an elevated temperature essentially coincidentally with the heating of the glow plugs and also having heat-sensitive circuit closing means adjacent latter means, latter circuit closing means being disposed in the circuit interconnecting the starter with its power source, latter circuit being closed by said heat sensitive circuit-closing means to cause cranking efforts by the starter at such time as the glow plugs and heat sensitive means have reached a pre-established condition of heating, said preheat relay being caused to open and thus bring about the cessation of such cranking efforts by the starter as a result of the subsequent opening of said electric switch.
8. The starting device as defined in claim 7 in which a temperature-sensitive electrical device is utilized for bringing about the operation of said starting device in the presence of a requirement for heating or cooling, said fuel injection pump having solenoid means whose energization is responsible for placing said control rod in the position corresponding -to an engine-starting position, said temperature-sensitive electrical device being arranged to cause said solenoid means to be energized at such time as a temperature requirement is to be met, and correspondingly causing the de-energization of said solenoid means at such time as the temperature requirement has been met, thus causing the engine to be shut down until such time as another temperature requirement has become mainfest.

Claims (8)

1. In combination with an engine, a starting device that automatically accomplishes a starting cycle for said engine and utilizes a battery driven electric starter, and a fuel injection pump for supplying metered quantities of fuel to the injectors associated with the cylinders of the engine, said device comprising an electric switch mounted in Operative relation with said injection pump, said injection pump having a control rod, said electric switch being moved to a circuit-closing position upon said control rod being moved to a position corresponding to an engine-starting position, and being opened by said control rod being automatically caused to move away from the latter position, and electrical circuit means interconnecting said electric switch with the battery and starter of the engine, whereby upon said electric switch being closed, the cranking of the engine by the starter is caused to commence, and upon the engine reaching a certain speed, said electric switch is caused by the inherent operating characteristics of the injection pump to be opened and thus cause an immediate cessation of the engine cranking effort.
2. The starting device as defined in claim 1 in which glow plugs are utilized in the cylinders of the engine for assisting in the starting of the engine, said starting device additionally including a heat actuated switch for controlling the heating of the glow plugs, latter switch containing heating means arranged to heat with the heating of the glow plugs, as well as having heat-sensitive circuit-closing means adjacent said heating means and disposed in said circuit interconnecting the battery and the starter, said circuit between battery and starter being closed by said circuit-closing means to bring about engine cranking effort at such time as the glow plugs and heating means have reached preestablished conditions of heating.
3. The starting device of claim 2 in which a control panel containing a preheat relay is utilized, said preheat relay, when in the electrically closed position, completing the circuit to said heat-actuated switch, said preheated relay being closed by the closing of said electric switch, and thereafter being opened upon the engine attaining speed, to deprive to heat-actuated switch of current, thus to cause a cessation of cranking effort.
4. The starting device as defined in claim 1, that is utilized in conjunction with a refrigeration unit, a temperature-sensitive electrical device disposed to bring about operation of said starting device in the presence of a requirement for heating or cooling, said fuel injection pump having solenoid means that must be energized in order for the engine to run, said temperature-sensitive electrical device being arranged to cause said solenoid means to be energized at such time as a temperature requirement is to be met.
5. An autocmatic starting device for automatically accomplishing a starting cycle for an engine that utilizes a fuel pump for supplying metered quantities of fuel and which pump has a control rod that is in an extended position when the engine is not operating, and in a retracted position when the engine is operating at a selected speed, said engine also having a battery, an electric starter, and electrically heated glow plugs for preheating the engine prior to energizing the starter, said starting device comprising: a. normally open starter switch means, said switch means in operative electrical connection with the starter and the battery; b. electrical heating means disposed closely adjacent said starter switch means, said starter switch means being actuated to a closed position by the heat generated by said electric heating means at a predetermined temperature thereof, said electric heating means being connected in series with the glow plugs and arranged to reach such predetermined temperature coincident in time with such glow plugs achieving a selected engine preheat temperature; c. starting cycle switch means, said starting cycle switch means being connected functionally in series with said electric heating means, and arranged to be in a closed position when the pump control rod is in an extended position, and to be in an open position when the control rod is in a retracted position; and d. temperature-responsive switch means, said temperatureresponsive switch means being connected in series wiTh said starting cycle switch means and electrically connected to the battery.
6. An automatic starting device for automatically accomplishing a starting cycle for a Diesel engine at a selected temperature, the engine having a battery, an electric starter, a fuel injection pump, the pump having a control rod that is in an extended position when the engine is non-operating and in a retracted position when the engine is operating at a selected speed, and electrically heated glow plugs for preheating the engine prior to energizing the starting motor, said starting device comprising: a. starter switch means, said starter switch means, when in a closed condition, being arranged to connect the starter to the battery; b. electric heat means, said electric heat means connected cooperatively to the glow plugs and arranged to close said starter switch means at the time such glow plugs achieve a predetermined engine preheat temperature; c. starting cycle switch means, said starting cycle switch means in operative electrical connection with said electric heat means and controlled by the control rod; and d. temperature-responsive switch means in operative electrical connection with said starting cycle switch means and the battery.
7. A starting device for an engine that utilizes an electric starter, electrically heated glow plugs for preheating the engine prior to energizing the starter, and a fuel injection pump for supplying metered quantities of fuel, which pump has a control rod that is in an extended position when the engine is not operating, and in a retracted position when the engine is operating at a selected speed, said starting device comprising: an electric switch mounted in operative relation with the control rod of the injection pump, said electric switch being moved to a circuit-closing position when the control rod is in the extended position, and being opened when the control rod is in the retracted position, a preheat relay electrically connected with said electric switch, said preheat relay being energized to move to a circuit closing position by the closing of said electric switch and to a circuit opening position by the opening of said switch, a heat actuated switch connected in the circuit closed by said preheat relay, said heat actuated switch containing heating means arranged to heat and reach an elevated temperature essentially coincidentally with the heating of the glow plugs and also having heat-sensitive circuit closing means adjacent latter means, latter circuit closing means being disposed in the circuit interconnecting the starter with its power source, latter circuit being closed by said heat sensitive circuit-closing means to cause cranking efforts by the starter at such time as the glow plugs and heat sensitive means have reached a pre-established condition of heating, said preheat relay being caused to open and thus bring about the cessation of such cranking efforts by the starter as a result of the subsequent opening of said electric switch.
8. The starting device as defined in claim 7 in which a temperature-sensitive electrical device is utilized for bringing about the operation of said starting device in the presence of a requirement for heating or cooling, said fuel injection pump having solenoid means whose energization is responsible for placing said control rod in the position corresponding to an engine-starting position, said temperature-sensitive electrical device being arranged to cause said solenoid means to be energized at such time as a temperature requirement is to be met, and correspondingly causing the de-energization of said solenoid means at such time as the temperature requirement has been met, thus causing the engine to be shut down until such time as another temperature requirement has become mainfest.
US175295A 1971-08-26 1971-08-26 Starting circuit for engine utilizing fuel injection pump Expired - Lifetime US3926167A (en)

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FR2570170A1 (en) * 1984-09-12 1986-03-14 Carrier Corp DEVICE FOR AUTOMATICALLY CONTROLLING THE STARTING OF A EMERGENCY ENGINE FOR A REFRIGERATION FACILITY
US5072703A (en) * 1990-10-16 1991-12-17 Thermo King Corporation Apparatus for the automatic starting running, and stopping of an internal combustion engine
GB2264570A (en) * 1992-02-27 1993-09-01 Thermo King Corp Vehicle refrigeration unit

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