US3925599A - Power-conductor assembly and insulating supporting means therefor - Google Patents

Abstract

An improved power-conductor assembly is provided using a plurality of generally-rectangular bars, spaced laterally apart, and extending generally in parallel relationship, with the number of the bars, and the material thereof, dependent upon the current-rating capability of the equipment, for example, 1200amperes, 2,000-amperes, or 3,000-amperes, for example. Improved insulating means is provided for the power-conductor assembly including pairs of first and second post-type standoff insulating insulators, such as post-type porcelain insulators, preferably utilized in pairs for supporting the power-conductor assembly away from ground potential, or away from other energized powerconductor assembly equipment which is at a different voltage level. For supporting purposes, it is desirable to utilize pairs of first and second laterally-spaced post-type standoff insulators to reduce the cost and quantity of insulating material required, having preferably mounting bolts cast into the ends of the posttype insulators, such as formed of porcelain, for example, to support suitable hardware, such as metallic channel members, for example, to accommodate the power-concuctor assemblies.

Description

United States Patent 1191 Cleaveland Dec. 9, 1975 POWER-CONDUCTOR ASSEMBLY AND INSULATING SUPPORTING MEANS Primary Examiner-Gerald P. Tolin THE E Attorney, Agent, or FirmW. R. Crout 75 3 Inventor Charles M Cleaveland,lrw1n, Pa [57] ABSTRACT Asslgnee? Westmghollse Electric Corporation An improved power-conductor assembly is provided Pittsburgh, Pa. using a plurality of generally-rectangular bars, spaced [22] Filed; Jam 16, 1974 laterally apart, and extending generally in parallel relationship, with the number of the bars, and the mate- [21] Appl' 433,964 rial thereof, dependent upon the current-rating capa- Related US Application Data bility of the equipment, for example, l200-amperes, [62] Division of Set. NO. 308 370 Nov 21 1972 -W or for example abandoned. proved insulating means is provided for the powerconductor assembly including pairs of first and second 52 us. (:1 174/150; 174/149 B' 174/171 Post-type Standoff insulating insulators, as 51 Int. c1. 1101B 17/16 type licrcelain insulators Preferably utilized in Pairs [58] Field of Search 317/103; 200/48 R, 50 AA; for suppomng the WWI-conduct assembly away 174/148 150 149 R 149 B 141 R 171 from ground potential, or away from other energized power-conductor assembly equipment which is at a [56] References Cited different voltage level.

UN E STATES PATENTS For supporting purposes, it is desirable to utilize pairs 1 623 864 4/1927 Chase 174/149 R of first and second laterally-spaced post-type standoff M938 174/148 insulators to reduce the cost and quantity of insulating 2,163,160 6/1939 Antwerp 174/150 material required, having Preferably mounting bolts 2,275,203 3/1942 Rudd 174/148 cast into the ends of the p yp insulators, such as 2,303,999 12/1942 I-Iaguelet 174/149 B formed of porcelain, for example, to support suitable 2,570,885 10/1951 Swerdlow et a1. 174/171 hardware, such as metallic channel members, for 2,735,042 2/1956 l-leyford 3l7/l03 example to accommodate the powe gconcu tor 3,004,116 10/1961 Criscom 200/48 R assemblies. 3,071,662 l/l963 Field 1 200/48 R 3,222,470 12/1965 Pahl 200/48 R 9 Claims, 34 Drawing Figures :'i B so e0 7 in W 9 n 2 57 E a 57 1 V r so 1 1 J- 3 25 75 Le 1a US. Patent Dec.9, 1975 Sheet20f 14 3,925,599

US. Patent Dec. 9, 1975 Sheet30f 14 3,925,599

US, Patent Dec. 9, 1975 Sheet4 of 14 3,925,599

FIG.6

U.S. Patent I Dec.9,1975 Sheet6 of 14 3,925,599

US. Patent Dec.9, 1975 Sheet80f 14 3,925,599

US. Patent Dec. 9, 1975 Sheet 9 of 14 3,925,599

. J IIIL l I l l H 4 I ll US. Patent Dec. 9, 1975 Sheet 10 of 14 3,255

m. lllll'lll'illlllll ll'lll'll'll'lual n U.S. Patent Dec. 9, 1975 Sheet 11 of 14 3,925,599

US. Patent Dec.'9, 1975 Sheet 12 of 14 3,925,599

US. Patent Dec.9, 1975 Sheet 13 of 14 3,925,599

mm OE Om OE U.S. Patent Dec. 9, 1975 Sheet 14 of 14 3,925,599

POWER-CONDUCTOR ASSEMBLY AND INSULATING SUPPORTING MEANS THEREFOR CROSS-REFERENCE TO RELATED APPLICATIONS BACKGROUND OF THE INVENTION Air-break circuit interrupters of the prior art have utilized round, solid, conductor assemblies, supported in vertical spaced-apart relationship by various means, such as, for example, a unitary heavy integrally formed porcelain support having spaced horizontal mounting apertures provided therein, to accommodate the round horizontally arranged solid conductor assemblies. The conductors are held in place within the porcelain by babbit. As well known by those skilled in the art, the stationary contact assembly and the hinge-support for the usual rotatable moving contact-arm assembly have been provided at the interior, or front ends of the round, solid, conductor assemblies, whereas the movable primary disconnecting contacts have been provided at the outer, or rear ends of the same solid, round conductor assemblies. Reference may be had to United States patent application filed Oct. 17, 1972, Ser. No. 298,689, by Charles M. Cleaveland and assigned to the assignee of the instant application, for a description of such a type of truck-mounted circuit-interrupter utilizing such a unitary heavy porcelain supporting member for the conductor assemblies.

As well known by those skilled in the art, air-break circuit-interrupters are available in a wide variety of voltage and current ratings. For example, such equipment may be suitable for K.V. voltage, at a current rating of, for example, 1200 amperes, 2,000 amperes and 3,000 amperes. The particular voltage and current rating supplied, of course, depends upon the require ments of the utility customer, and his particular application of the equipment.

SUMMARY OF THE INVENTION In accordance with the present invention, there is provided conductor-assemblies, or bus-bar assemblies of novel construction and configuration, comprising at least a pair of rectangular metallic bars. The bars, for example, may be of aluminum, or copper depending upon the current requirements of the equipment. Additionally, the use of a heavy unitary porcelain support, as in the aforesaid patent application Ser. No. 298,689 has been eliminated, where desired, and one or more standoff insulators, such as, for example, those formed of high-strength porcelain, are employed in substitution, having mounting bolts cast therein, or otherwise secured thereto, to serve as supporting means for not only spacing the upper and lower conductor-assemblies vertically apart, but, additionally, spacing the lower conductor assembly vertically upwardly away from the lower metallic base support usually supplied for the pole-unit.

Depending upon the current requirements, the num- ,to make up the upper and lower power conductorassemblies, depends upon the current rating required of the device.

Additionally, the same standoff support may be utilized, regardless of the current-rating capacity, inasmuch as their length is solely dependent upon the voltage rating of the device. Standardization, and volume production is thereby made possible even with the different current ratings.

The rotatable moving contact support is preferably of reduced lateral width, which is desirable, by a novel configuration of the conductor-blades, which make up the composite swinging rotatable movable contact-arm 3 assembly, so as to enable the pin-support for the usually-provided movable operating-rod and the operatingrod itself to be positioned between the outer conducting blades of the movable contact-arm assembly. This is achieved by cutting away, or otherwise effective removal of portions of the inner-disposed conducting blades, when a plurality of such conducting blades are required for increased current-carrying capacity of the movable contact-arm assembly.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front elevational view of a three-phase circuit-interrupter of the air-break type, adaptable for insertion into usual cubicle-type switchgear;

FIG. 2 is a side elevational view of the three-phase truck-mounted switchgear assembly of FIG. 1, the contact structure being illustrated in the closed-circuit position;

FIG. 3 is an enlarged side-elevational view, partially in vertical section, of one of the pole-units of the threephase switchgear assembly of FIGS. 1 and 2, illustrating the contacts in the closed-circuit position;

FIG. 4 illustrates the component parts of the rotatable moving contact-arm assembly of FIG. 3, and represents a sectional view taken along the line IVIV of FIG. 5;

FIGS is a rear elevational view of the rotatable moving contact-arm assembly of FIG. 4;

FIG. 6 is an enlarged top plan sectional view taken substantially along the line VI-VI of FIG. 3 looking in the direction of the arrows;

FIG. 7 is a top plan view taken substantially along the line VII-VII of FIG. 3, looking in the direction of the arrows;

FIG. 8 is a fragmentary sectional elevational view, taken substantially along the line VIII-VIII of FIG. 3, looking in the direction of the arrows;

FIG. 9 is a side-elevational view of a component part of a moving contact-arm assembly of reduced current rating; I

FIG. 10 is a rear elevational view of the rotatable movable contact-arm assembly of FIG. 9, taken substantially along the line XX of FIG. 9, looking in the direction of the arrows;

FIG. 11 is a side-elevational view of the moving contact-arm assembly;

FIG. 12 is a rear elevational view of the movable contact-arm assembly of FIG. 11, taken substantially along the line XII-XII of FIG. 11;

FIG. 13 is a fragmentary side-elevational view of the upper bus-bar conductor-assembly;

FIG. 14 is atop plan sectional view of a 3000A rating taken substantially along the line XIVXIV of FIG.

FIG. is a top plan sectional view of a modifiedtype of upper bus-bar conductor-assembly for a 2000A current rating;

FIG. 16 is a top plan sectional view of a modifiedtype of upper bus-bar assembly for a 1200A current rating, the view being taken substantially along the line XVI-XVI of FIG. 13;

FIG. 17 is a top plan view of a still further modifiedtype of lower bus-bar conductor assembly;

FIG. 18 is a side-elevational view of the lower bus-bar conductor assembly of FIG. 17;

FIG. 19 is a top plan view of a further modified-type of lower bus-bar conductor assembly;

FIG. 20 is a still further modified-type of lower busbar conductor assembly;

FIG. 21 illustrates a side-elevational view of a modified-type of supporting assembly, in which the stand-off insulating supports are disposed in front of one another, as contrasted with the situation in which they were in side-by-side laterally disposed relationship, as illustrated in FIGS. 1 and 2 of the drawings;

FIG. 22 is a fragmentary vertical sectional view taken substantially along the line XXII-XXII of FIG. 21;

FIG. 23 is an enlarged plan view of a supporting metallic spacer, assisting in mechanically connecting two stand-off insulators supports together;

FIG. 24 illustrates the bending forces and reactions encountered during high current in a pair of stand-off insulators, where the two are disposed laterally in sideby-side relationship, as illustrated in FIGS. 1 and 2 of the drawings.

FIGS. 25 and 26 are diagrammatic views illustrating the saving in space (in one direction) with again of twice the cantilever bending strength, as a result of using two stand-off insulator supports, instead of one large conventional stand-off insulator support;

FIGS. 27 and 28 illustrate a comparison between conductor assemblies utilizing a round solid conductor stud, as opposed to the spaced bus-bar conductor-assembly, as set forth in the instant invention;

FIGS. 29, 30 and 31 illustrate improved concepts of the lower bus-bar conductor-assembly of the present invention, FIG. 29 being a fragmentary front elevational view of the conductor-assembly of FIG. 30, and FIG. 31 being an end rear elevational view of the conductor-assembly of FIG. 30;

FIGS. 32 and 33 illustrate improved constructional mounting concepts involved in the present invention, with FIG. 33 being a top plan view of a three-phase pole-unit assembly; and,

FIG. 34 is a side elevational view of a modified-type of interrupter, in which a vacuum-interrupter unit is substituted for the rotating contact arm and arc-chute assembly of FIGS. 1 and 2.

DESCRIPTION OF THE PREFERRED EMBODIMENT FIG. 1 is a front elevational view of a three-phase truck-mounted circuit-interrupter assembly, generally designated by the reference numeral 1 comprising three pole-units A, B and C, which are mounted upon a lower frame support 2, and adapted for rolling into cubicle-type switchgear cell structure, as well known by those skilled in the art. Reference may be had to FIGS. 35 and 37 of US. Pat. No. 3,590,188, issued June 29, 197l, to Frink' et al., for additional understanding regarding the application of the truck- 4 mounted switchgear 1 of FIGS. 1 and 2, regarding its use in cubicle-type metal-clad switchgear structure.

Referring to FIG. 2, it will be observed that each of the pole-units A, B and C has its own arc-chute structure 3 associated therewith. Reference may be had to US. Pat. No. 2,889,433 Kozlovic et al., for a description of the arc-chute structure 3 and its functioning. Generally, such arc-chute structure 3 rotates about a pivot-pin 4 supported toward the rear of the pole-unit C, so that the entire arc-chute structure 3 may be rotated in a clockwise direction about the pin-support 4 to thereby enable a visual inspection of the separable contact structure, generally designated by the reference numeral 6.

It will be noted that unlike prior-art constructions, which have heretofore utilized round, solid, conductorassemblies, in the improved circuit-interrupting structure 1 of my invention, I have utilized one or more rectangular metallic bars, such as indicated by the refer ence numerals 7-9 of FIG. 14. Thus, to adapt the equipment to various current ratings, such as, for example, 1200 amperes, 2000 amperes, and 3000 amperes, the material, of which the rectangular bars 7-9 are formed, may be varied, that is to say utilizing different conductivity materials, such as aluminum for the lower current-ratings, such as shown in FIG. 16, and copper for the higher current ratings, such as shown in FIG. 14. This material conductivity variation is clearly illustrated in FIGS. 13-16, FIG. 14 illustrating the 3000 ampere construction, FIG. 15 illustrating the 2000 ampere construction, and FIG. 16 illustrating the 1200 ampere rating. 1

In more detail, it will be observed that there is provided an upper bus-bar power conductor-assembly, generally designated by the reference numeral 17, and a lower power conductor bus-bar assembly, generally designated by the reference numeral 18, as more clearly illustrated in FIG. 2 of the drawings. Generally,

the upper conducting bus-bar assembly 17 has affixed' thereto adjacent its rear end a movable primary disconnecting contact structure, generally designated by the reference numeral 20, and adjacent its front end a stationary arcing contact structure 21, and stationary main contact finger structures 22 and 23, as more clearly shown in FIG. 7 of the drawings.

Generally, the lower bus-bar conductor-assembly 18 comprises primary disconnecting contact structure 25, situated at its rear end, and means providing a hingesupport 26 disposed adjacent its front end, as illustrated more clearly in FIGS. 17-20 of the drawings.

In all cases, it will be noted that, generally, the construction of the upper and lower power bus-bar conductor-assemblies comprises spaced bus-bar plates, which are spaced apart by spacers 28-30 as shown. In addition, each of the bus-bar plates is wrapped with an insulating layer 30 for electrical reasons, where the bus- bar conductor assemblies 17, 18 extend in a somewhat exposed relationship rearwardly of the arc-chute structure 1, as illustrated more clearly in FIG. 2 of the drawings.

With reference to FIG. 3, it will be observed that the moving contact-arm assembly, generally designated by the reference numeral 35, comprises one or more vertically-extending spaced conducting plate portions, more clearly illustrated in FIGS. 4, S, 6, 9 and 10 of the drawings, which will be described more fully hereinafter.

The lower-bus-bar power conductor-assembly 18 comprises, as was the case with the upper bus-bar power conductor assembly 17, a plurality of spaced plate- portions 11, 12 and 13. With reference to FIG. 17, for example, it will be noted that the outermost conducting plates 11 and 13 have pivot apertures 14 provided adjacent their front ends, to accommodate a pivot pin 15, more clearly illustrated in FIG. 21 of the drawings. As well known by those skilled in the art, the pivot pin 15 accommodates opening and closing swinging rotative movement of the movable contact-arm assembly 35.

As was the case with the stationary contact structure, the outer free end of the rotatable moving contact-arm assembly 35 includes a centrally-located arcing contact 37, and two lateral adjacently disposed main contacts 38 and 39, as more clearly illustrated in FIGS. 4 and 5 of the drawings.

In the case of the higher-current ratings, one or more additional intervening plate portions, such as the plates 43 and 44, may be utilized, being spaced by spacers 45 from the outer main pivotal plates 50, 51, which have apertures 52 provided through their lower ends to accommodate the pivot pin 15.

As will be obvious from an inspection of FIG. 3 of the drawings, it will be observed that the rectangular metallic bars 7-9 may be wrapped with insulation 30, the upper power conductor-assembly 17 supporting the primary disconnecting contact 20 at the rear end thereof. At the front end of the upper power conductor assembly 17 is fixedly secured the relatively stationary contact structure, generally designated by the reference numeral 19, and shown more clearly in FIGS. 3, 6 and 13 of the drawings.

In a somewhat similar manner, the lower power conductor-bus-bar assembly 18 supports the primary disconnecting contact assembly at its rear end, and also provides a hinge-support 26 for the rotatable moving contact-arm assembly 35 at its front end. Supporting the upper or first, and the lower or second power conductor assemblies 17, 18 in vertical spaced-apart relationship is insulating post means, in this particular instance comprising a pair of laterally disposed first and second insulator-supports 54, 55 of the standoff-insulator variety. Each of said first and second insulator-supports 54, 55, as is illustrated in the sectional view of FIG. 3, comprises a pair of metallic mounting bolts 57, 58 cast into the second insulator body 550, so as to enable the bolts 57, 58 to fixedly secure the component hardware parts 59, 60 of the support-assemblies in the desired manner.

Channel-support members 61, as more clearly illustrated in FIG. 8 of the drawings, are located outwardly of the conductor assembly 18, and accommodate the ends of the mounting bolts 58 of the insulator supports 54, 55, nuts 62 being utilized, to provide a firm fixed assembly of the parts. In addition, the rectangular metallic conducting bars, comprising the upper and lower power conductor- assemblies 17, 18 are fixedly secured by laterally extending mounting bolts 65, extending laterally through the web portions 61a of the channel members 61. Again, FIG. 8 illustrates this construction more clearly.

A lower metallic support base 70 is provided having apertures 71 therethrough to thereby accommodate the lower ends of the mounting bolts 73, extending through the lower set of first and second porcelain standoff supports 75, 76, as likewise illustrated more clearly in FIG. 8. The several lower base-supports 70 of the three pole-units A, B and C may be secured to the 6 lower grounded supporting structure 2 in any suitable manner, as by mounting bolts 73, reference being had additionally to FIG. 2 in this connection.

As well known by those skilled in the art, the rotatable movable contact-arm assembly 35 is provided to effect the bridging closed engagement between the relatively stationary contact structure 19 and the movable contact structure, 36 supported at the outer free end of the rotatable moving contact-support assembly 35.

With reference to FIGS. 3 and 7 of the drawings, it will be noted that the rotatable movable contact-arm assembly comprises a pair of outer conductor blade plates 50, 51, having main moving contacts 38, 39 disposed at their outer free ends, which make closing contacting engagement with spaced pairs of main stationary finger contacts 22, 23 supported at the inner ends of the outer-disposed bus- bar elements 7, 9, as shown in FIG. 7. The main stationary finger contacts 22, 23 are resiliently biased inwardly by the inherent flexibility of the contact fingers so as to make good contacting engagement with the two main movable contacts 38, 39 in the closed-circuit position, as shown in FIGS. 6 and 7.

In addition to the spaced outer main moving contacts 38, 39, there is provided a centrally disposed arcing contact, designated by the reference numeral 37, which engages a pair of stationary arcing finger contacts 24, as illustrated more clearly in FIG. 7 of the drawings. The stationary finger contacts 24 are biased inwardly by a pair of aligned contact compression springs 27, disposed between the outer sides of the stationary finger contacts 24 and cap portions 29 provided on a through mounting bolt 31. Thus, the stationary arcing finger contacts 24 are biased into good contacting engagement with the main movable arcing contact 37 in the closed-circuit position of the device, as illustrated in FIGS. 3 and 7 of the drawings.

It will be observed that there is provided an accelerating spring 40, as more clearly shown in FIG. 6, which engages a moving insulating plug 41 pinned to a moving cross-member 42, provided adjacent the outer free end of the rotatable movable contact-arm assembly 35. Thus, the accelerating compression spring 40 assists in opening the movable contacts 38, 39.

FIGS. 4 and 5 illustrate a relatively high-current rating of the movable contact-arm assembly 35, whereas FIGS. 9-12 illustrate a lower current rating. It will be noted that on the lower-current ratings, there are only provided the two outer conducting blades 50, 51, which are adequate for the lower-current ratings. However, in the case of higher-current ratings, the addition of the intervening conducting plates 43, 44, more clearly shown in FIG. 4, are additionally provided for the extra current-carrying capability required.

Again, FIGS. 4 and 5 show more clearly the pivot pin 48 pivotally connecting the movable operating rod 46, it being noted that a segmental portion 43a, 44a of the two intervening plates 43, 44 is eliminated to provide clearance for the rotating movement of the upper end of the movable operating rod 46 in its opening and closing movements. This enables a close spacing to be provided between the outer plates 50, 51, and, consequently, the same arc chute 3 may be employed, as has been supplied in the prior-art pole-units having a lower current rating.

To provide additional rigidity for the hinge support 26, an insulating hinge-support rod 67 is provided, as

more clearly illustrated in FIGS. 2 and 3 of the drawings. It will be observed that again, preferably, the

hinge-support rod 67 is of insulating material having stud-portions 68,- 69 cemented into the upper and lower-end cavities thereof, in a manner similar to. that utilized by the bolts'57, 58 cemented in the cavities provided in the stand-offinsulators 55, as more clearly illustrated .in FIG.v 3 of the drawings. The lower stud 69 of the hinge-support 67 may be secured by any suitable means, to 'the'lower base support 70, as shown more clearly in FIGS. 2 and 3. The upper end-stud portion 68 may have an aperture therethrough, through which the pivot pin may pass, the construction being more clearly shown in FIG. 3 of the drawings. Thus, there is provided additional support for the hinge-support structure 26 for the rotatable movable contact-arm assembly 25.

As shown more clearly in FIGS. 13 and 14 of the drawings, it will be observed that the movable primary disconnecting contacts 20, 25 cooperate with a solid coupling plug member 33, which may be so machined that 'by the addition of a bolt 34, proper spacing and support is provided for the ends of the bus- bar elements 11, 12, 13, and the elements 7, 8, 9 associated with the upper power conductor-assembly 17. FIGS. 14 and 17 may be referred to in this connection.

With reference to FIGS. 3 and 13 of the drawings, it will be observed that a hinge-support structure 79 is provided for pivotal swinging movement of the upper arc-chute structure, as more clearly illustrated in FIG. 34 of the drawings. Generally, the arc chute support structure 79 comprises a pair of Z-metallic elements 80, which are secured by the bolts 57 (FIG. 8), and have .their upper ends come in close engagement, as at 81. Bolts 83 and 84 cooperate with the upper flange portions 80a of the Z-elements 80, and additionally secure a channel hinge-element 90, having the pivot aperture 4 therethrough to accommodate a pivot pin, thus enabling rotative movement of the arc-chute structure 3, as indicated by the arrow 93 of FIG. 2 of the drawings.

As well known by those skilled in the art, to assist in interrupting low-value currents, where the magnetic effect provided in the arc-chute structure 3 is weak, a blast, of air is provided through a puffer tube 96, more clearly illustrated in FIG. 2 of the drawings. The functioning and theory regarding the blast-tube is set forth in US. Pat. No. 2,734,971 Lingal et al., should it be of interest. I

The present invention is not exclusively concerned with an arc-chute structure, such as the one designated bythe reference numeral 3 in FIG. 2 of the drawings, and described in the aforesaid US. Pat. No. 2,889,433, but the present invention has applicability, where desired, to vacuum-interrupter elements, such as set forth in U.S.patentapplication filed Nov. 15, 1972, Ser. No. 306,669 by Charles M. Cleaveland, and assigned to the assignee of the instant application.

,:With reference to FIG. 34 of the drawings, it will be I observed that a vacuum-interrupter element 100 has been substituted for the arc-chute 3 and rotating contact'ar'm structure 35 as illustrated in FIG. 2. It WllI be observed that again the upper and lower power conductor bus- bar assemblies 17 and 18 may be employed, having supporting structure 104, 105 secured adjacent the inner ends of the power conductor bus-bar assemblies 17, 18' to fixedly secure the vacuum-interrupter element 100 in the proper location. An operating-rod structure 46a may interconnect the operating mechanism 110 with a movable contact structure, which reutilized with various types of interrupting assemblies,

where desired.

Although FIGS. 1 and 2 illustrate first and second stand- off insulators 54, 55 in lateral side-by-side arrangement, as illustrated in FIG. 8, nevertheless, where desired, the stand- off insulator assemblies 54, 55, 75, 76 may be arranged in front of each other, as more clearly shown in FIGS. 21 and 22 of the drawings. With reference to FIGS. 21 and 22, it will be observed that stand-off insulators 115, 116, 117 and 118 are disposed in front of each other, as viewed when looking into the arc-chute structure, as, for example, looking into the drawing of FIG. 1. This provides additional support, where desired.

The new stand-off insulator concept is technically possible now by preferably using insulators 54, 55, 75, 76 in pairs. These pairs of first and second insulators are stronger than one large single insulator with the same section area. If the force is applied to the insulator pair so as to cause bending or cantilever loading, one insulator will be in tension and the other in compression. Porcelain is very strong in compression and moderately strong in tension and because the insulators are separate, the applied cantilever force to break the porcelain is higher since there is no shear stress between the pairs where there would be with the two porcelains connected together. The strength in bending of each single insulator by itself is about 17,900 inchpounds but when tied together in pairs with metallic end plates the strength is more than doubled and is about 40,920 inch-pounds as shown in FIGS. 25 and 26. This helps to attain the required strength to handle the high momentary currents, phase-to-phase. In lower short circuit current applications the force from the mechanism that operates the breaker 1 may be the highest force and then it may be desirable to orient the pair of insulators to withstand the force in that direc-- tion.

Porcelain insulators were not used in the past because there was not physical room for one single insulator that would be large enough to withstand the forces and no one thought of using two smaller insulators in pairs that have a higher area moment in the direction needed. The pair of insulators with single bolt fastening on the ends is less expensive than the A-3O type. $9 a pair versus $14 for one A-30. In addition, it takes more than one A-30 to be of equal strength. Because the single bolt termination on the end of the stand-off requires a comparatively small hole in the porcelain for babbit, it has more wall thickness than the A-30 type and consequently more strength.

The construction disclosed has a versatile conductor arrangement and several advantages. Since the conductors are flat bars, the breaker blades can pivot directly on the bars as shown in FIG. 28 without the conventional transition from customary round conductors to a casting or extrusion with flat surfaces as shown in FIG. 27. The flat bars are put in multiples and air can pass through them for better cooling and by adding the correct number of bars, the current rating can be picked or changed in the field.

Also the construction disclosed is open and the conductors and conductor support pieces can cool by convection to the air. The old pole unit and those of the our competitors are closed and the conductors are covered with porcelain or deep within cast epoxy or 9 polyester.

Since there is no brazing, the conductors can be aluminum most of their length and can be copper (by bolt ing) only where there are sliding contacts at each end. In detail: All copper to aluminum joints are silver plated and bolted. This construction is new to breakers, especially the copper shim at the hinge joint upon which the blades can rotate. It is not acceptable to rotate on aluminum.

Upper bar conductors use shims, but only as spacers when bar thickness changes with different current ratings. The spacers keep the contact finger spacing constant and makes fingers and blade contacts standard for different current ratings. Past practice says not to use spacers because they add contact resistance. New construction is able to get by without a polyester bar tieing all three phases together as all breakers do now.

The new construction using stand-off insulators has another feature that may account for its outstanding performance under high momentary current force: Since the insulators are coupled together by metallic pieces that are somewhat flexible, the shock transmitted to the porcelain is less than with our old design with one huge piece of porcelain and conductors within.

From the foregoing description, it will be apparent that there has been provided an improved air-break circuit-interrupting construction 1, in which considerable duplication of parts for various current ratings is possible, because of the use of insulating post means, such as, for example, the pairs of standoff insulators 54, 55, 76, which are the same regardless of the current rating of the device. Since the length of the standoff insulators 54, 55, 76 is wholly dependent upon the voltage rating of the device, volume production is thereby made possible, with only differences in the number and material of the bus- bar plates 7, 8, 9, 11, 12, 13 provided for the upper and lower conductor assemblies 17, 18, as set forth hereinabove.

In addition, the rotatable moving contact-arm assembly 35 is likewise adaptable for various current ratings, and again comprises a number of rectangular plate- like elements 50, 51, which may have intervening additional conductor blades 43, 44 for the higher current ratings.

Although there has been illustrated and described specific structures, it is to be clearly understood that the same were merely for the purpose of illustration, and that changes and modifications may readily be made therein by those skilled in the art, without departing from the spirit and scope of the invention.

1 claim:

1. In combination, two aligned pairs of post-type supporting insulators having a pair of laterally spaced channel members (61) disposed therebetween, said channel members each having a web portion and spaced edge flanges attached thereto, each of said pairs comprising two laterally spaced post-type separate insulators in generally parallel relationship with respect to each other, the first and second insulators of one pair being axially aligned with the first and second insulators of the other pair, each channel member having its edge flanges fixedly secured to the confronting end faces of the respective first or second insulators of the two aligned pairs of insulators, and a single-phase longitudinally extending power-conductor assembly fixedly fastened between the spaced webbed portions of the two laterally-spaced channel members (61) for fixed supporting securement.

2. The combination according to claim 1, wherein the single-phase power-conductor assembly comprises at least a pair of laterally spaced bus-bar elements having a venting space therebetween.

3.. The combination according to claim 1, wherein at least one laterally extending mounting bolt extends through the webb portions of the channel members (61) and also through the pair of laterally spaced busbar elements constituting the power-conductor assembly.

4. The combination according to claim 1, wherein the single-phase longitudinally extending power-conductor assembly includes a pair of laterally spaced longitudinally extending generally parallel bus-bar elements, each bus-bar element extending substantially the entire length of the longitudinally extending powerconductor assembly.

5. The combination according to claim 1, wherein each of the post-type insulators has has a mounting bolt cast therein to facilitate attachment to the edge flanges of the pair of metallic channel members.

6., The combination according to claim 1, wherein means defining a grounded supporting structure is provided adjacent the remote ends of one of the pairs of post-type insulators.

7. The combination of claim 9, wherein the supporting insulators are fabricated of porcelain.

8. The combination according to claim 1, wherein a plate-like metallic spacer member (47) fixedly spaces the same ends of an adjoining pair of post-type insulators a fixed distance laterally apart.

9. The combination according to claim 1, wherein a pair of plate-like metallic spacer members (47) fixedly space the confronting ends of the two pairs of post-type insulators apart.

Claims (9)

1. In combination, two aligned pairs of post-type supporting insulators having a pair of laterally spaced channel members (61) disposed therebetween, said channel members each having a web portion and spaced edge flanges attached thereto, each of said pairs comprising two laterally spaced post-type separate insulators in generally parallel relationship with respect to each other, the first and second insulators of one pair being axially aligned with the first and second insulators of the other pair, each channel member having its edge flanges fixedly secured to the confronting end faces of the respective first or second insulators of the two aligned pairs of insulators, and a singlephase longitudinally extending power-conductor assembly fixedly fastened between the spaced webbed portions of the two laterallyspaced channel members (61) for fixed supporting securement.

2. The combination according to claim 1, wherein the single-phase power-conductor assembly comprises at least a pair of laterally spaced bus-bar elements having a venting space therebetween.

3. The combination according to claim 1, wherein at least one laterally extending mounting bolt extends through the webb portions of the channel members (61) and also through the pair of laterally spaced bus-bar elements constituting the power-conductor assembly.

4. The combination according to claim 1, wherein the single-phase longitudinally extending power-conductor assembly includes a pair of laterally spaced longitudinally extending generally parallel bus-bar elements, each bus-bar element extending substantially the entire length of the longitudinally extending power-conductor assembly.

5. The combination according to claim 1, wherein each of the post-type insulators has has a mounting bolt cast therein to facilitate attachment to the edge flanges of the pair of metallic channel members.

6. The combination according to claim 1, wherein means defining a grounded supporting structure is provided adjacent the remote ends of one of the pairs of post-type insulators.

7. The combination of claim 9, wherein the supporting insulators are fabricated of porcelain.

8. The combination according to claim 1, wherein a plate-like metallic spacer member (47) fixedly spaces the same ends of an adjoining pair of post-type insulators a fixed distance laterally apart.

9. The combination according to claim 1, wherein a pair of plate-like metallic spacer members (47) fixedly space the confronting ends of the two pairs of post-type insulators apart.

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