US3922137A - Apparatus for admixing fuel and combustion air - Google Patents
Apparatus for admixing fuel and combustion air Download PDFInfo
- Publication number
- US3922137A US3922137A US520491A US52049174A US3922137A US 3922137 A US3922137 A US 3922137A US 520491 A US520491 A US 520491A US 52049174 A US52049174 A US 52049174A US 3922137 A US3922137 A US 3922137A
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- United States
- Prior art keywords
- nozzle
- inches
- combustion
- air
- vanes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C7/00—Combustion apparatus characterised by arrangements for air supply
- F23C7/002—Combustion apparatus characterised by arrangements for air supply the air being submitted to a rotary or spinning motion
- F23C7/004—Combustion apparatus characterised by arrangements for air supply the air being submitted to a rotary or spinning motion using vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D1/00—Burners for combustion of pulverulent fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2202/00—Fluegas recirculation
- F23C2202/40—Inducing local whirls around flame
Definitions
- This invention relates generally to admixing of air and fuel, particularly in oil burners and powdered coal burners in which combustion air is introduced into the combustion chamber in a swirling or vortex motion in the centre of which is coaxially located a fuel injector, e.g. an atomizer for liquid fuel or a feed tube for powdered coal.
- a fuel injector e.g. an atomizer for liquid fuel or a feed tube for powdered coal.
- An object of this invention is to provide an apparatus for admixing air and fuel in a burner including a combustion chamber configuration in which the design of the vortex chamber is such that the burner requires a relatively low air pressure differential, while providing the advantages of a high turndown ratio and a low ex-.
- FIG. 1 is an axial sectional view through an oil burner and combustion chamber
- FIG. 2 is an enlarged axial sectional view of a portion of the combination shown in FIG. 1;
- FIG. 3 is a cross-sectional view of the inlet blades utilized in the preferred embodiment.
- FIG. 1 shows a vortex chamber which is defined by a plurality of arcuate inlet vanes 11 the configuration of which is clearly seen in FIG. 3.
- the vortex chamber 10 can be considered to be defined by the inner edges 13 of the vanes 11 (see FIG. 2).
- a windbox 14 is defined between an outer wall 16 and an inner wall 17.
- a combustor 19 includes a circumferential wall 20, and an end wall 18. The walls 18 and 20 define a combustion chamber 22.
- a suitable fan is utilized to provide air pressure within the windbox l4, and this pressure causes air to move inwardly between the vanes 11 and into the vortex chamber 10, where the air spirals inwardly.
- a fuel injector 24 is supported on the end of a tube 26 which contains fuel lines, for example in accordance with U.S. Pat. No. 3,510,061, issued May 5, 1970 to C. F. Peczeli et al., and entitled Two-Stage Sonic Atomizing Device.
- the right-hand or discharge end of the vortex chamber 10, as seen in FIG. 2, comprises a nozzle 27 which is defined in part by a substantially 45 conical frustum 28.
- the upstream extremity 32 of the conical frustum 28 is in the same plane as the right-hand edges of the vanes 11, and thus also the inner wall 17, but defines a circle generally of slightly less diameter than the hypothetical circle which touches the inner edges 13 of all of the vanes 11.
- the diameter of the upstream end of the conical frustum 28 marked as D whereas the hypothetical circle touching the inner edges of the vanes 11 is indicated as having diameter D
- the difference between D and D represents an annular wall 35 2 which of course extends further to become the inner wall 17 of the windbox 14.
- the minimum diameter of the conical frustum 28, i.e. the diameter of the downstream or rightward end of the conical frustum 28, is marked as D on the accompanying Figures.
- this invention resides in the disclosure of an apparatus for admixing air and fuel in a burner utilizing the vortex principle (swirl burner) and having particular optimum relative values for the different critical dimensions marked on the drawings.
- the invention thus consists of an apparatus for admixing combustion air and fluid or finely divided solid fuel in substantially stoichiometric proportions for combustion preferably at normal heat generation rates of 4 X 10 Btu/hr. and up, said apparatus comprising:
- a windbox for maintaining a supply of combustion air under pressure, said windbox having an outer wall and a parallel inner wall contiguous to 2.
- a cylindrical combustion chamber for maintaining a supply of combustion air under pressure, said windbox having an outer wall and a parallel inner wall contiguous to 2.
- a substantially 45 frusto-conical nozzle extending through said inner wall between the vortex chamber and the combustion chamber coaxially with said fuel injector, the largest circular diameter of said nozzle being adjacent the vortex chamber and having a diameter D in inches which is substantially 0.95 D the smallest circular diameter of the nozzle having a dimension D of substantially (0.34 D 6)" inches, and the forward end wall of a combustor, adjacent said nozzle and normal to the axis thereof, with a contiguous cylindrical side wall forming said cylindrical combustion chamber coaxial withsaid nozzle.
- a recirculating eddy pattern is established to increase heat transfer
- the eddy currents take place in the upstream corner area of the combustion chamber 22, and in FIG. 2 the back-curving arrows in the corner area show the direction of eddy flow.
- a swirling mixture discharging conically into the combustion chamber creates a low pressure area in the corner zone, and this low pressure draws in hot gases from its downstream side, creating the eddy currents.
- a swirl strong enough to create an efficient recirculation in the combustion zone has a very pronounced tendency to extend the recirculating patterns to the discharge plane (the small diameter of the conical frustum 28), and possibly within the vortex chamber 10. Not only is a recirculation pattern inside the vortex chamber merely a waste of energy, but any recirculation across the discharge plane will carry unburnt and partially burned liquid or solid fuel particles back into the vortex chamber. In the relatively cool interior of the vortex chamber these particles will tend to form an ever-increasing burden of deposits.
- burners Since the build-up of deposits cannot be tolerated, many burners avoid deposits by the use of a weak swirl only, which assists mixing but does not generate an effective recirculation pattern. Other burners employ a complex baffle arrangement to prevent back flow.
- the burner combination described herein is capable of generating a swirl sufficiently strong to assure virtually complete combustion of all common finely divided solid or fluid (i.e. liquid and gaseous) fuels, while using a single air supply only. At the same time, back flow and the back flow deposits are eliminated. Only a relatively low static pressure is required, although higher pressures can be used.
- the rate of air flow is set by the requirements of the selected fuel rate and airzfuel ratio.
- the air is delivered into the windbox at a pressure which may be, for example, in the range of about 6 inches water column (0.0152 kg/cm Under normal conditions, the energy of the air in the windbox would be primarily in the form of pressure. and only fractionally in the form of velocity.
- the vanes 11 guide the air into the vortex chamber 10, and as the air passes between the vanes it is accelerated in the tangential direction. At the same time, the radial component remains at a low value.
- Both the radial and the tangential velocity components increase as the air is forced inwardly from D, to D between the parallel walls due to the pressure gradient. From D to D the axial dimen sion of the vortex chamber increases gradually due to the conical shape of the nozzle 27. As the air is forced inwardly from D to D its tangential velocity component continues to increase, but more importantly its velocity component in planes intersecting the axis changes smoothly from being purely radial to being partly axial-partly radial.
- Measurement of the axial component of velocity along a radius from the center to the circumference of the nozzle at D shows that the axial component has a maximum value close to the circumference and that it drops sharply towards the centre.
- the rate of this change increases with increasing values of the tangential component.
- This tangential component in turn is influenced by the size of D;,, as mentioned above.
- the air pressure differential required to maintain the necessary flow of air is low and the axial velocity component in the center of the nozzle does not fall below zero, hence backflow-of material from the combustion chamber into the nozzle and vortex chamber is precluded; likewise the mass of combustion mixture ejected from the nozzle at D has sufficient tangential velocity component to fill the combustion chamber and to generate the required recirculating patterns.
- the ratio of tangential to axial velocity components remains substantially constant.
- the rating is defined as the gross heat input with essentially stoichiometric mixtures and with air supplied arbitrarily under pressure of 6 inches water column (0.0152 kg/cm and F (27C) temperature.
- the burner is perfectly capable of loads higher or lower than the rating defined above, provided that the other conditions are appropriately changed, e.g. the air supply pressures varied both above and below. 6 inches water column. Further, the burner is fully capable of providing good combustion with fuel-rich mixtures (to give highly reducing conditions in the combustion products) or lean mixtures containing considerably excess air and giving strongly oxidizing conditions in the combustion products.
- the burner to which this application is directed is primarily intended for industrial applications, and thus the design formulae given below relate more particularly to burners with rated loads of4 X 10 Btu/hr (1 X 10 kilogram calorie/hr.) and up, but smaller loads also can be accommodated.
- the angle of the nozzle 27 defines the direction of the flow in axial planes within the combustion chamber immediately adjacent the nozzle. It has been foundthat a change of 5 or more from the preferred angle of 45 in either direction will markedly change the amount of back flow along the centre core.
- an assembly of the critical elements of a burner which the preferred burner performed well even at the highest form the passageway for combustion air through the load (96 X l0 Btu/hr or 24 X 10 kilogram-calor e/hr) burner to the zone of combustion of fuel, and the aspermitted by the supporting equipment (windbox air sembly of the elements so defined inherently delivers pressure of 15 inches water column), while the inferior combustion air, supplied at any pressure, to the comconfiguration showed a noticeable deterioration at bustion zone in a swirling motion that creates an effiloads above the rated load.
- the outside diameter of the set of vanes can be reduced by increasing the number of vanes, without decreasing D but manufacturing economy will set a limit here.
- the vanes are gently curved as shown in FIG. 3, and ideally the direction of the air as it enters the vortex chamber should correspond to the tangential/radial ratio defined above.
- An apparatus for admixing combustion air and fluid or finely divided solid fuel in substantially stoichiometric proportions for combustion comprising:
- a windbox for maintaining a supply of combustion air under pressure, said windbox having an outer wall and a parallel inner wall contiguous to 2.
- a cylindrical combustion chamber for maintaining a supply of combustion air under pressure, said windbox having an outer wall and a parallel inner wall contiguous to 2.
- a substantially 45 frusto-conical nozzle extending through said inner wall between the vortex chamber and the combustion chamber coaxially with said fuel injector, the largest circular diameter of said nozzle being adjacent the vortex chamber and having a diameter D in inches which is substantially 0.95 D the smallest circular diameter of the nozzle having a dimension D of substantially (0.34 D 6) inches, and 6. the forward end wall of a combustor, adjacent said nozzle and normal to the axis thereof, with a contiguous cylindrical side wall forming said cylindrical combustion chamber coaxial with said nozzle.
- An apparatus as claimed in claim 1 in which there are at least six vanes and the ratio of the overlapping to the minimum distance between adjacent vanes is at least about 3:1.
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
Description
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US520491A US3922137A (en) | 1974-02-22 | 1974-11-04 | Apparatus for admixing fuel and combustion air |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00444719A US3852020A (en) | 1972-06-20 | 1974-02-22 | Method for admixing combustion air in a burner |
US520491A US3922137A (en) | 1974-02-22 | 1974-11-04 | Apparatus for admixing fuel and combustion air |
Publications (1)
Publication Number | Publication Date |
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US3922137A true US3922137A (en) | 1975-11-25 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US520491A Expired - Lifetime US3922137A (en) | 1974-02-22 | 1974-11-04 | Apparatus for admixing fuel and combustion air |
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Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3975141A (en) * | 1974-06-25 | 1976-08-17 | The United States Of America As Represented By The Secretary Of The Army | Combustion liner swirler |
US4055401A (en) * | 1975-01-14 | 1977-10-25 | The Ralph M. Parsons Company | Reducing gas generator |
US4155701A (en) * | 1977-09-26 | 1979-05-22 | The Trane Company | Variable capacity burner assembly |
US4220444A (en) * | 1978-02-27 | 1980-09-02 | John Zink Company | Gas burner for flame adherence to tile surface |
US4351632A (en) * | 1977-07-01 | 1982-09-28 | Chugairo Kogyo Kaisha Ltd. | Burner with suppressed NOx generation |
US4373896A (en) * | 1978-10-31 | 1983-02-15 | Zwick Eugene B | Burner construction |
EP0105240A1 (en) * | 1982-09-15 | 1984-04-11 | Damper Design, Inc. | Burner register assembly |
EP0144918A2 (en) * | 1983-12-02 | 1985-06-19 | Insako Ab | Method for the combustion of fluidal fuels |
EP0388886A2 (en) * | 1989-03-20 | 1990-09-26 | Hitachi, Ltd. | Method of burning a premixed gas and a combustor for practicing the method |
WO1992011983A1 (en) * | 1990-12-27 | 1992-07-23 | Astec Industries, Inc. | AGGREGATE DRYER FOR USE WITH ASPHALT PLANT HAVING REDUCED NOx EMISSIONS |
US5220786A (en) * | 1991-03-08 | 1993-06-22 | General Electric Company | Thermally protected venturi for combustor dome |
US5302115A (en) * | 1982-09-15 | 1994-04-12 | Damper Design, Inc. | Burner register assembly |
US5505615A (en) * | 1994-06-15 | 1996-04-09 | Winnox Combustion Systems, B.V. | Device for mixing a gaseous fuel with air and combustor provided with such a device |
US6461145B1 (en) * | 1999-02-25 | 2002-10-08 | Stein Heurtey | Flat flame burners |
US20030022123A1 (en) * | 2000-08-06 | 2003-01-30 | Felix Wolf | Atomizing burner |
GB2437977A (en) * | 2006-05-12 | 2007-11-14 | Siemens Ag | A swirler for use in a burner of a gas turbine engine |
US20090320823A1 (en) * | 2008-06-27 | 2009-12-31 | Electrolux Home Products, Inc. | Cooktop swirl burner |
US20170205076A1 (en) * | 2016-01-15 | 2017-07-20 | General Electric Company | Gas Burner Assembly with a Temperature Sensor |
US11052729B2 (en) * | 2016-07-18 | 2021-07-06 | Webasto SE | Burner and vehicle heater |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1602180A (en) * | 1923-11-14 | 1926-10-05 | Babcock & Wilcox Co | Burner for finely-divided fuel |
US2480547A (en) * | 1947-09-19 | 1949-08-30 | Comb Eng Superheater Inc | Burner with adjustable air distribution |
US2904417A (en) * | 1959-09-15 | Process for the production of synthesis | ||
US3485566A (en) * | 1966-04-15 | 1969-12-23 | Fritz Schoppe | Burner for firing a combustion chamber |
US3510061A (en) * | 1969-06-02 | 1970-05-05 | Gulf Oil Canada Ltd | Two-stage sonic atomizing device |
US3576384A (en) * | 1968-11-29 | 1971-04-27 | British American Oil Co | Multinozzle system for vortex burners |
US3749548A (en) * | 1971-06-28 | 1973-07-31 | Zink Co John | High intensity burner |
-
1974
- 1974-11-04 US US520491A patent/US3922137A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2904417A (en) * | 1959-09-15 | Process for the production of synthesis | ||
US1602180A (en) * | 1923-11-14 | 1926-10-05 | Babcock & Wilcox Co | Burner for finely-divided fuel |
US2480547A (en) * | 1947-09-19 | 1949-08-30 | Comb Eng Superheater Inc | Burner with adjustable air distribution |
US3485566A (en) * | 1966-04-15 | 1969-12-23 | Fritz Schoppe | Burner for firing a combustion chamber |
US3576384A (en) * | 1968-11-29 | 1971-04-27 | British American Oil Co | Multinozzle system for vortex burners |
US3510061A (en) * | 1969-06-02 | 1970-05-05 | Gulf Oil Canada Ltd | Two-stage sonic atomizing device |
US3749548A (en) * | 1971-06-28 | 1973-07-31 | Zink Co John | High intensity burner |
Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3975141A (en) * | 1974-06-25 | 1976-08-17 | The United States Of America As Represented By The Secretary Of The Army | Combustion liner swirler |
US4055401A (en) * | 1975-01-14 | 1977-10-25 | The Ralph M. Parsons Company | Reducing gas generator |
US4351632A (en) * | 1977-07-01 | 1982-09-28 | Chugairo Kogyo Kaisha Ltd. | Burner with suppressed NOx generation |
US4155701A (en) * | 1977-09-26 | 1979-05-22 | The Trane Company | Variable capacity burner assembly |
US4220444A (en) * | 1978-02-27 | 1980-09-02 | John Zink Company | Gas burner for flame adherence to tile surface |
US4373896A (en) * | 1978-10-31 | 1983-02-15 | Zwick Eugene B | Burner construction |
EP0105240A1 (en) * | 1982-09-15 | 1984-04-11 | Damper Design, Inc. | Burner register assembly |
US5302115A (en) * | 1982-09-15 | 1994-04-12 | Damper Design, Inc. | Burner register assembly |
EP0144918A2 (en) * | 1983-12-02 | 1985-06-19 | Insako Ab | Method for the combustion of fluidal fuels |
EP0144918A3 (en) * | 1983-12-02 | 1986-08-13 | Asea Stal Aktiebolag | Method for the combustion of fluidal fuels |
US5216885A (en) * | 1989-03-20 | 1993-06-08 | Hitachi, Ltd. | Combustor for burning a premixed gas |
EP0388886A3 (en) * | 1989-03-20 | 1991-10-23 | Hitachi, Ltd. | Method of burning a premixed gas and a combustor for practicing the method |
EP0388886A2 (en) * | 1989-03-20 | 1990-09-26 | Hitachi, Ltd. | Method of burning a premixed gas and a combustor for practicing the method |
WO1992011983A1 (en) * | 1990-12-27 | 1992-07-23 | Astec Industries, Inc. | AGGREGATE DRYER FOR USE WITH ASPHALT PLANT HAVING REDUCED NOx EMISSIONS |
US5220786A (en) * | 1991-03-08 | 1993-06-22 | General Electric Company | Thermally protected venturi for combustor dome |
US5505615A (en) * | 1994-06-15 | 1996-04-09 | Winnox Combustion Systems, B.V. | Device for mixing a gaseous fuel with air and combustor provided with such a device |
US6461145B1 (en) * | 1999-02-25 | 2002-10-08 | Stein Heurtey | Flat flame burners |
US20030022123A1 (en) * | 2000-08-06 | 2003-01-30 | Felix Wolf | Atomizing burner |
GB2437977A (en) * | 2006-05-12 | 2007-11-14 | Siemens Ag | A swirler for use in a burner of a gas turbine engine |
US20090320823A1 (en) * | 2008-06-27 | 2009-12-31 | Electrolux Home Products, Inc. | Cooktop swirl burner |
US8616193B2 (en) | 2008-06-27 | 2013-12-31 | Electrolux Home Products, Inc. | Cooktop swirl burner |
US20170205076A1 (en) * | 2016-01-15 | 2017-07-20 | General Electric Company | Gas Burner Assembly with a Temperature Sensor |
US10222070B2 (en) * | 2016-01-15 | 2019-03-05 | Haier Us Appliance Solutions, Inc. | Gas burner assembly with a temperature sensor |
US11052729B2 (en) * | 2016-07-18 | 2021-07-06 | Webasto SE | Burner and vehicle heater |
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Owner name: GULF CANADA CORPORATION/CORPORATION GULF CANADA, P Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GULF CANADA LIMITED;REEL/FRAME:004555/0478 Effective date: 19860224 Owner name: GULF CANADA CORPORATION/CORPORATION GULF CANADA,CA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GULF CANADA LIMITED;REEL/FRAME:004555/0478 Effective date: 19860224 |
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Owner name: GULF CANADA CORPORATION/ CORPORATION GULF CANADA, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GULF CANADA LIMITED/ GULF CANADA LIMITEE;REEL/FRAME:004645/0530 Effective date: 19861014 Owner name: GULF CANADA CORPORATION/ CORPORATION GULF CANADA, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GULF CANADA LIMITED/ GULF CANADA LIMITEE;REEL/FRAME:004645/0530 Effective date: 19861014 |
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Owner name: PETROCANADA INC., 150-6TH AVENUE S.W., CALGARY ALB Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:GULF CANADA CORPORATION;REEL/FRAME:004779/0997 Effective date: 19870630 Owner name: PETROCANADA INC., A CORP. OF CANADA,CANADA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GULF CANADA CORPORATION;REEL/FRAME:004779/0997 Effective date: 19870630 |