US3912236A - Emulsifying and dispersing apparatus with concentric rings of tools - Google Patents

Emulsifying and dispersing apparatus with concentric rings of tools Download PDF

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Publication number
US3912236A
US3912236A US447049A US44704974A US3912236A US 3912236 A US3912236 A US 3912236A US 447049 A US447049 A US 447049A US 44704974 A US44704974 A US 44704974A US 3912236 A US3912236 A US 3912236A
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US
United States
Prior art keywords
toothed elements
tool
rings
groove spaces
spaces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US447049A
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English (en)
Inventor
Manfred Zipperer
Reinhard Prochnau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
INT LABOR APPARATE GmbH
INTERNATIONALE LABORATORIUMS-APPARATE GmbH
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INT LABOR APPARATE GmbH
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Application filed by INT LABOR APPARATE GmbH filed Critical INT LABOR APPARATE GmbH
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Publication of US3912236A publication Critical patent/US3912236A/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/27Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
    • B01F27/271Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K23/00Use of substances as emulsifying, wetting, dispersing, or foam-producing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F2025/91Direction of flow or arrangement of feed and discharge openings
    • B01F2025/912Radial flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/27Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
    • B01F27/271Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
    • B01F27/2711Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator provided with intermeshing elements

Definitions

  • ABSTRACT Emulsifying and dispersing apparatus having at least one working stage formed of at least two concentric tool rings rotating relative to one another, such as a rotor and a stator, the tool rings including toothed elements separated by groove spaces which cooperate at least partly with a shearing action, are arranged about a suction chamber serving as a central supply chamber.
  • At least one of the tool rings preferably runs at a frequency which may be as high as high ultrasonic values.
  • Parallel surfaces of adjacent toothed elements, which bound the groove spaces in the peripheral direction of one of the tool rings have portions that are disposed in the axial direction at an acute angle relative to the surfaces or planes of the toothed elements of the other tool ring.
  • adjacent toothed elements constitute with their respective groove space cooperating impacting and shearing flanks tween the two rings, while the groove spaces in the outer tool ring constitute discharge openings about the entire periphery of the apparatus.
  • the invention relates to an emulsifying and dispersing apparatus for the treatment of a medium.
  • Apparatus for producing emulsions and dispersions for laboratory work and general production are already known which are based on the principle ofa processing head rotating in the medium, e.g. a liquid mixture or liquid-solid mixture,.
  • Preferred apparatus of this kind comprise a rotor adapted to rotate relatively to a stator,
  • a slotted rotor tube rotates in a likewise slotted stator tube.
  • the groove spaces provided between the toothed elements of the stator and rotor, or the surfaces bounding said spaces are arranged parallel to one another in the axial direction, that is to say the direction of the axis of rotation.
  • the medium under pressure which is to be emulsified or dispersed is suddenly transferred over the full groove space crosssection out of the rotor groove spaces which extend in the axial direction into the likewise axially arranged outlet groove spaces of the stator.
  • Fiber materials, macromolecular cross-linked structures (polymerization products) and bio-structures are not cut with knife action" but are smashed, mainly at the edges of the toothed elements.
  • the present invention has as its object to obviate the aforesaid disadvantages, and to provide an apparatus of the type initially specified in such a manner that the risk of the formation of funnels in the medium, and therefore'of drawing in air, is reduced. At the same time the circulating effect and therefore the dispersing effect are improved to a significant extent.
  • parallel surfaces of adjoining toothed elements, bounding the groove spaces in the peripheral direction of at least one tool ring have portions that are inclined in the axial direction at an acute angle relative to the surfaces of the toothed elements of the other tool ring.
  • Fiber and structure substances are no longer crushed at the toothed element edges but are severed or sheared at a cutting angle or flank. There is a reduction in the wear which occurs on the tooth edges and there is less jamming since the amount of force expended is substantially smaller when cutting is used.
  • the apparatus can now be arranged a short distance below the surface of the medium (upper ends of the groove spaces of the stator just below the medium surface), since the construction according to the invention makes a detachment of the circulating flow much more difficult.
  • the acute angle and thus the inclination of one set of groove spaces relative to the other set amounts to about 6 to 10.
  • the groove spaces of one tool ring are bound by axially parallel or axially disposed ones of the inclined portions of the toothed elements, and the groove spaces of the other ring of the same working stage are bound by other inclined toothed element portions, the inclination being always relative to the axis of the concentric tool rings.
  • the groove spaces of the tool rings of a working stage may be arranged at an inclination in opposite directions to one another by a certain angle relative to the axial direction.
  • FIG. 1 shows a somewhat schematic view from below of a working stage formed of a rotor and a stator in an emulsifying and dispersing apparatus
  • FIG. 2 shows in development rings of tools of the conventional type, cooperating in a working stage
  • FIG. 3 shows a schematic section through the tool rings of the conventional type
  • FIG. 4 shows a development (similar to FIG. 2) of tool rings of the type provided by the present invention, cooperating in a working stage;
  • FIG. 5 shows schematically, in a sectional view (simi- .lar to FIG. 3) tool rings according to the invention.
  • a working stage of an emulsifying and dispersing apparatus comprises an outer tool ring 1 of a stator 2 (see FIGS. 3, 5) and an inner, rotating tool ring 3 of a rotor 4 arranged concentrically thereto.
  • the ring 1 is formed of toothed elements 5 which are usually separated from one another by substantially axially parallel prismatic groove spaces 6. correspondingly toothed elements 7 of the rotor ring 3 are separated by groove spaces 8. It is possible to have both rings rotate.
  • the rotor ring 3 encloses a suction chamber 9 serving as a central supply chamber.
  • a suction chamber 9 serving as a central supply chamber.
  • the medium to be dispersed or emulsified is aspirated through the suction chamber 9 and delivered to the exterior through the groove spaces 6, 8 between the toothed elements 5, 7 which cooperate at frequencies which can go up to high ultransonic or supersonic values.
  • FIGS. 2, 4 show the overlapping of the toothed elements 5, 7 and groove spaces 6, 8 of the tool rings 1, 3 of the stator 2 and the rotor 4 in a chance rotation position relatively to one another.
  • FIG. 2 the conventional or prior-art arrangement, shows that about half of all the groove spaces of the rotor or stator respectively are masked by toothed elements of the other tool ring, that is to say the stator or rotor.
  • FIG. 3 shows that the conventional prismatic form of the groove spaces 6, 8 between the toothed elements 5, 7 provides a considerable obstacle to the flow of the medium.
  • the direction of the rotation of the rotor is indicated in FIG. 4 by an arrow 11. Taking this direction of rotation into account, the inclination of the groove spaces 6 of the stator is such that the free cross-sections of passage at this particular time, formed by the overlapping groove spaces 6, 8, move apparently from below, relative to a suction aperture 10 as shown in FIG. 5, up-
  • base surfaces or portions l2, 13 of the groove spaces 6, 8 are sloped at an angle of preferably It is of secondary importance that, as shown in FIGS. 4, 5, the toothed elements 5 of at least the rotor may be connected at their free ends by a web 14 so that the groove spaces 6 are not open below but are actually inclined slots.
  • the present arrangement according to the invention can be used both in the case of conventional apparatus wherein the tool rings on the rotor and the stator extend substantially in a cylindrical arrangement and wherein the spacing between the rotor element relative to those of the stator cannot be varied, and also in the case of apparatus wherein the spacing gap between the toothed elements of both the rotor and the stator is capable of being varied in a manner as described in a US. Pat. application of one of the present joint inventors, M. Zipperer, Ser. No. 278,431, titled Emulsifying and Dispersing Apparatus, now abandoned.
  • An emulsifying and dispersing apparatus for the treatment of a medium comprising at least one working stage formed of at least two relatively rotatable tool rings having concentric axes, such as a rotor and a stator, including first and second tool rings, formed by respective first and second toothed elements in respective planes, separated by first and second, substantially parallel groove spaces, said rings being arranged about a suction chamber that serves as a central supply chamber, wherein substantially parallel portions of adjacent ones of said toothed elements, which bound said groove spaces in the peripheral direction of at least one of said tool rings and cooperate in one of said working stages, are inclined in the axial direction at an acute angle relative to the respective planes of said toothed elements of the other one of said tool rings, thereby constituting a high proportion of overlapping between said first and said second groove spaces during the rotation of at least one of said tool rings, wherein said adjacent toothed elements constitute cooperating impacting and shearing flanks between said tool rings, and
  • said groove spaces in the outer one of said tool rings constitute discharge openings about the entire periphery of the apparatus.
  • base surfaces of said groove spaces slope outwardly at an angle of about 45 in the direction of flow of the medium.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
US447049A 1973-03-01 1974-02-28 Emulsifying and dispersing apparatus with concentric rings of tools Expired - Lifetime US3912236A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19732310321 DE2310321B1 (de) 1973-03-01 1973-03-01 Emulgier- und dispergiervorrichtung mit rotierenden konzentrischen werkzeugkraenzen

Publications (1)

Publication Number Publication Date
US3912236A true US3912236A (en) 1975-10-14

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US447049A Expired - Lifetime US3912236A (en) 1973-03-01 1974-02-28 Emulsifying and dispersing apparatus with concentric rings of tools

Country Status (8)

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US (1) US3912236A (it)
JP (1) JPS5041156A (it)
CH (1) CH584055A5 (it)
DE (1) DE2310321B1 (it)
FR (1) FR2219802B3 (it)
GB (1) GB1425431A (it)
IT (1) IT1009190B (it)
NL (1) NL7402854A (it)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4141655A (en) * 1976-07-07 1979-02-27 Remia B.V. Process for homogenizing masses and apparatus for use therein
US4201487A (en) * 1978-01-14 1980-05-06 Backhaus Franz J Device for making sauces
US4570863A (en) * 1983-01-10 1986-02-18 C. Arthur Knox Wet grinding machine
US4621507A (en) * 1984-04-02 1986-11-11 Kamyr Ab Distributing device for suspensions
US4738543A (en) * 1985-05-15 1988-04-19 Ystral Gmbh Device for mixing and dispersion of at least two media
US4989988A (en) * 1987-07-13 1991-02-05 Kenematica Gmbh Apparatus for mixing media capable to flow
AU629871B2 (en) * 1988-11-16 1992-10-15 General Technology Applications, Inc. Method for forming homogeneous blends of particulate materials
US6402069B1 (en) * 1996-12-21 2002-06-11 Tiromat Kraemer + Grebe Gmbh & Co. Kg Comminution machine with an emulsifier
US6412714B1 (en) 1999-08-16 2002-07-02 Anthony Witsken Apparatus for mixing, grinding, dispersing or emulsifying
US20030193834A1 (en) * 2001-03-14 2003-10-16 S.I.T. Schiffs- & Industrie Technik Gmbh Method and device for emulsifying, particularly for emulsifying water in a fuel
US20030206485A1 (en) * 1992-03-30 2003-11-06 Yacko Richard M. Disruptor device which eliminates cross contamination
US6783271B1 (en) * 1999-08-24 2004-08-31 Zakrytoe Aktsionernoe Obschestvo “Katalizatornaya Kompaniya” Rotary dispergator, method of producing food products with the use thereof and food products produced by this method
US20050058019A1 (en) * 2003-09-15 2005-03-17 Karl Jahn Combination low-shear mixer and high-shear homogenizer
US20100204964A1 (en) * 2009-02-09 2010-08-12 Utah State University Lidar-assisted multi-image matching for 3-d model and sensor pose refinement
US20100266465A1 (en) * 2007-06-27 2010-10-21 H R D Corporation System for making linear alkylbenzenes
US20100290311A1 (en) * 2004-03-01 2010-11-18 Lennart Myhrberg Processing unit
US8354562B2 (en) 2007-06-27 2013-01-15 H R D Corporation Method of making alkylene glycols
US8431752B2 (en) 2007-06-27 2013-04-30 H R D Corporation Method of making alkylene glycols
US11241661B2 (en) * 2019-04-15 2022-02-08 M. Technique Co., Ltd. Stirrer

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI61814C (fi) * 1980-07-22 1982-10-11 Finnreg Oy Emulgeringsanordning
DE3103512C2 (de) * 1981-02-03 1987-04-02 Hans-Peter 2000 Hamburg Bockwoldt Vorrichtung zur Herstellung einer Dispersion
DE3200666A1 (de) * 1981-02-03 1983-07-21 Hans-Peter 2000 Hamburg Bockwoldt Vorrichtung zur herstellung von oel-, wie schweroel-oder leichten heizoel-wasser-, insbesondere seewasser-emulsionen und von kohlenstaub-wasser-, insbesondere seewasser-suspensionen mit zur verbrennung geeigneter viskositaet zur einduesung in den heisswindstrom von hochoefen, brennstoffmischanlagen, heizkraftwerksanlagen u.dgl.
DE3319921A1 (de) * 1983-06-01 1984-12-06 Bayer Ag Verfahren und vorrichtung zur herstellung von feinteiligen dispersionen
DE3728710C2 (de) * 1987-08-28 1997-08-21 Loedige Maschbau Gmbh Geb Mischer zum Mischen von Feststoffschüttungen

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1711154A (en) * 1926-12-30 1929-04-30 Turbinator Company Inc Mixing and grinding device
US2619330A (en) * 1949-09-09 1952-11-25 Willems Peter Mixing and dispersing device
US2688470A (en) * 1946-09-13 1954-09-07 Marco Company Inc Premixer and juicer unit
US2985389A (en) * 1955-09-02 1961-05-23 Willems Peter Apparatus for physical and/or chemical treatment of materials
US3195867A (en) * 1962-01-23 1965-07-20 Liberty Nat Bank And Trust Com Homogenizing apparatus
US3724765A (en) * 1971-09-03 1973-04-03 Beckman Instruments Inc Tablet disruptor device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1711154A (en) * 1926-12-30 1929-04-30 Turbinator Company Inc Mixing and grinding device
US2688470A (en) * 1946-09-13 1954-09-07 Marco Company Inc Premixer and juicer unit
US2619330A (en) * 1949-09-09 1952-11-25 Willems Peter Mixing and dispersing device
US2985389A (en) * 1955-09-02 1961-05-23 Willems Peter Apparatus for physical and/or chemical treatment of materials
US3195867A (en) * 1962-01-23 1965-07-20 Liberty Nat Bank And Trust Com Homogenizing apparatus
US3724765A (en) * 1971-09-03 1973-04-03 Beckman Instruments Inc Tablet disruptor device

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4141655A (en) * 1976-07-07 1979-02-27 Remia B.V. Process for homogenizing masses and apparatus for use therein
US4201487A (en) * 1978-01-14 1980-05-06 Backhaus Franz J Device for making sauces
US4570863A (en) * 1983-01-10 1986-02-18 C. Arthur Knox Wet grinding machine
US4621507A (en) * 1984-04-02 1986-11-11 Kamyr Ab Distributing device for suspensions
US4738543A (en) * 1985-05-15 1988-04-19 Ystral Gmbh Device for mixing and dispersion of at least two media
US4989988A (en) * 1987-07-13 1991-02-05 Kenematica Gmbh Apparatus for mixing media capable to flow
AU629871B2 (en) * 1988-11-16 1992-10-15 General Technology Applications, Inc. Method for forming homogeneous blends of particulate materials
US6863431B2 (en) 1992-03-30 2005-03-08 Omni International, Inc. Disruptor device which eliminates cross contamination
US20030206485A1 (en) * 1992-03-30 2003-11-06 Yacko Richard M. Disruptor device which eliminates cross contamination
US6402069B1 (en) * 1996-12-21 2002-06-11 Tiromat Kraemer + Grebe Gmbh & Co. Kg Comminution machine with an emulsifier
US6412714B1 (en) 1999-08-16 2002-07-02 Anthony Witsken Apparatus for mixing, grinding, dispersing or emulsifying
US6783271B1 (en) * 1999-08-24 2004-08-31 Zakrytoe Aktsionernoe Obschestvo “Katalizatornaya Kompaniya” Rotary dispergator, method of producing food products with the use thereof and food products produced by this method
US20030193834A1 (en) * 2001-03-14 2003-10-16 S.I.T. Schiffs- & Industrie Technik Gmbh Method and device for emulsifying, particularly for emulsifying water in a fuel
US20050058019A1 (en) * 2003-09-15 2005-03-17 Karl Jahn Combination low-shear mixer and high-shear homogenizer
US7052172B2 (en) 2003-09-15 2006-05-30 Omni International, Inc. Combination low-shear mixer and high-shear homogenizer
US20100290311A1 (en) * 2004-03-01 2010-11-18 Lennart Myhrberg Processing unit
US8167480B2 (en) * 2004-03-01 2012-05-01 Millipore Ab Processing unit
US20100266465A1 (en) * 2007-06-27 2010-10-21 H R D Corporation System for making linear alkylbenzenes
US8133447B2 (en) * 2007-06-27 2012-03-13 H R D Corporation System for making linear alkylbenzenes
US8354562B2 (en) 2007-06-27 2013-01-15 H R D Corporation Method of making alkylene glycols
US8431752B2 (en) 2007-06-27 2013-04-30 H R D Corporation Method of making alkylene glycols
US8455706B2 (en) 2007-06-27 2013-06-04 H R D Corporation Method of making linear alkylbenzenes
US8480961B2 (en) 2007-06-27 2013-07-09 H R D Corporation Method of making alkylene glycols
US20100204964A1 (en) * 2009-02-09 2010-08-12 Utah State University Lidar-assisted multi-image matching for 3-d model and sensor pose refinement
US11241661B2 (en) * 2019-04-15 2022-02-08 M. Technique Co., Ltd. Stirrer

Also Published As

Publication number Publication date
FR2219802B3 (it) 1976-12-03
DE2310321A1 (it) 1974-01-31
JPS5041156A (it) 1975-04-15
CH584055A5 (it) 1977-01-31
NL7402854A (it) 1974-09-03
GB1425431A (en) 1976-02-18
IT1009190B (it) 1976-12-10
DE2310321B1 (de) 1974-01-31
FR2219802A1 (it) 1974-09-27

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