US3907022A - Method of handling and replacing pouring tubes of a continuous casting apparatus - Google Patents

Method of handling and replacing pouring tubes of a continuous casting apparatus Download PDF

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US3907022A
US3907022A US353308A US35330873A US3907022A US 3907022 A US3907022 A US 3907022A US 353308 A US353308 A US 353308A US 35330873 A US35330873 A US 35330873A US 3907022 A US3907022 A US 3907022A
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Prior art keywords
outlet
pouring
supply vessel
pouring tube
beneath
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US353308A
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Willi Simons
Horst Grothe
Rolf Haselhuhn
Peter Koenig
Klaus Brock
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SMS Siemag AG
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Schloemann Siemag AG
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Priority claimed from CH1616969A external-priority patent/CH500033A/en
Priority claimed from DE19691957037 external-priority patent/DE1957037A1/en
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Priority to US353308A priority Critical patent/US3907022A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/50Pouring-nozzles
    • B22D41/56Means for supporting, manipulating or changing a pouring-nozzle

Definitions

  • a replacement pouring tube is positioned at a location removed from the outlet of the vessel and in a position preparatory for exchange of the aforementioned pouring tube located in casting position beneath the outlet of the vessel.
  • the pouring tubes are displaced along a path such that as the pouring tubes are moved the pouring tube which is beneath the outlet of the vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.
  • the present invention broadly relates to the continuous casting art, and in its more specific aspects concerns a new and improved method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine or apparatus without interrupting the continu ous casting operation.
  • the molten metal When operating such continuous casting machines, it is known to feed molten metal into a tundish from which location the molten metal then flows into the mold cavity of the continuous casting mold-The metal is supplied to the tundish from a ladle.
  • the molten metal may be poured into the mold by submerging the lower end of the pouring tube into the molten metal bath within the continuous casting mold. This procedure has been found to be very advantageous, particularly in reducing oxidation of the molten steel.
  • pouring tubes will break at the thus-weakened regions with resultant entrainment of contaminants into the liquid core of the cast strand and oxidation of the steel. Furthermore, the flow pattern of the molten metal becomes changed when such breaks occur irrespective of whether they are partial or total and this leads to the conveyance of contaminants into deeper regions of the liquid core.
  • Another object of the present invention is to provide a method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine in a manner permitting replacement of a weakened or defective pouring tube with another pouring tube, without requiring any shutdown of the casting apparatus so that for all practical purposes the continuous casting operation proceeds without interruption.
  • Yet a further object of the present invention is to provide a method of handling and :replacing pouring tubes of continuous casting apparatus in a manner wherein it is not only possible to exchange the pouring tubes in an extremely efficient and reliable manner, but simultaneously components of the flow-regulating device controlling the flow of molten metal out of a supply vessel into the continuous casting mold.
  • the method aspects of this development for handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold at a continuous casting machine contemplates positioning a pouring tube beneath and in alignment with an outlet of the supply vessel and beneath the surface of a pool of metal in the mold for conducting molten metal from the supply vessel into the mold.
  • a replacement pouring tube is positioned at a location removed from the outlet of the vessel and in a position preparatory for exchange of the pouring tube located in casting position beneath the outlet of the vessel.
  • the pouring tubes are displaced along a path such that as the pouring tubes are moved, the pouring tube which is beneath the outlet of thevessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.
  • the pouring tubes are moved substantially in unison along the aforementioned path. Since the pouring tube which is beneath the outlet of the supply vessel can be moved out of alignment with such outlet and the replacement pouring tube moved into alignment with such outlet, it will be appreciated that accordingly one pouring tube can be exchanged for another without interrupting the actual casting operation. It is, in fact, possible to automate the exchange operation and the individual steps involved may be made to overlap in time, so as to further shorten the period required for completing the exchange, necessitating an interruption of metal flow into the mold for less than 30 seconds, and thus making it possible to carry out normally the exchange without having to interrupt the continuous casting process.
  • Connecting and disconnecting of the pouring tubes and the outlet of the supply vessel, typically a tundish, can be facilitated by making both the pouring tubes and the tundish movable relative to one another, particularly in the direction of metal outflow.
  • resilient means typically spring means, may press the relevant pouring tube towards the outlet of the tundish.
  • the pouring tube being removed (as defective, weakened, etc.) be withdrawn quickly to make room for its replacement.
  • the pouring tube may be mounted in or on a guide track which advantageously rises from the level of the tundish outlet. It is particularly advantageous to connect the track with the tundish.
  • the pouring tubes When slabs are cast in the apparatus, and when therefore the slab mold has a correspondingly largedimensioned width, the pouring tubes may be guided in a path for movement into and out of the mold inlet with their respective lower portions which is arcuately curved in an upright plane. It is then advantageous to connect the correspondingly curved guide track provided for this purpose, with the stationary steel structure and to mount the tundish so that it can be raised and lowered with reference to the mold.
  • means for regulatingvthe outflowof the molten metal through the outlet of the tundish In conventional manner, this can be accomplished by varying the unobstructed cross-sectional area of the outlet.
  • this means is not necessarily provided on the tundish, but instead may be displaceable as a unit with the pouring tube relative to the outlet. In this manner all components of the apparatus which are subject to weakening or damage under the afore-described conditions, can be readily replaced tothus further increase the number of sequential casts obtainable with the tundish.
  • the path in which the pouring tubes move to and from the operating position in which they communicate or are in alignment with the outlet of the supply vessel may be determined by providing a mounting means with arms which are turnable about an upright usually vertical axis and which each carries a holding arrangement for holding one of the pouring tubes. It is especially advantageous to mount the arms on a pin or shaft which is journalled on the supply vessel itself, for example the tundish, and also can be adjusted to raise and lower the arms with reference to the outlet.
  • the holding arrangements themselves may, however, be turnable with reference to the respective arms and may be arrestable against turning when the longitudinal axis of a pouring tube which they hold has a horizontal or substantially horizontal orientation. This makes it possible to keep the vertical displacement of the supply vessel or tundish within very small limits, or even to avoid it entirely.
  • a pouring tube is moved into operating position in cold state, with the term here being used in its relative sense as is obvious when one considers that the apparatus operates with molten metal, deleterious thermal stresses may occur in the fire and heat-resistant material of the pouring tubes.
  • the molten metal such as steel, may solidify and block their interior passage, especially when the inner diameter is small.
  • the invention also contemplates the provision of pre-heating means for pre-heating the pouring tube which is in standby position, in other words, a replacement pouring tube which is located removed fromthe outlet of the supply vessel or tundish prior to placing such into casting position beneath such outlet.
  • FIG. 1 is a view in vertical section through one embodiment of apparatus designed according to the invention for practicing the inventive method
  • FIG. 2 is a similar view, but through another embodiment of the invention.
  • FIG. 3 is a section taken on line lII-llI of FIG. 2;
  • FIG. 4 isa view similar to that of FIG. 1, but of yet an additional embodiment;
  • FIG. 5 is a section taken on line IV-IV of FIG. 4;
  • FIG. 6 is a section taken on line VIVI of FIG. 5.
  • reference numeral 1 identifies a supply vessel, such as typically a tundish, which can be raised and lowered as indicated by the double-headed arrow.
  • the tundish 1 possesses an outlet 2 which is provided with a flow-regulating device, here shown as a slide valve 3, by means of which the flow of molten metal, such as steel, shown within tundish l but not particularly identified with a reference numeral can be varied and stopped as desired.
  • a pouring tube 5 which may also be called an immersible pouring tube or casting nozzle, is in operative position in which it conducts the steel from the outlet 2 of tundish 1 into the illustrated continuous casting mold 4 tea point below the surface of the molten steel within such mold.
  • the pouring tube protects the steel against oxidation during travel from the tundish l to the mold 4, and the lateral outlets or outlet passages 6 which are immersed below the level of metal in the mold and through which metal can flow out, provide for improved flow patterns in the liquid core.
  • outlets 6 of pouring tube 5 are located below the surface of the molten steel. In this manner, molten steel can be conveyed into the mold 4-without being affected or contaminated by the ambient air.
  • a holding element 7 is turnable about the pivot axis or shaft 8 and holds the. pouring tube 5 which is retained, as shown, by a conically tapering inner surface 9 of the holding or holder element 7 which prevents it from downward movement, and by outwardly pivotable retaining arms 10 which prevent it from upward movement.
  • a resilient means urges or biases the pouring tube holding element 7 with the retained pouring tube 5 towards the outlet 2 of the supply vessel or tundish l, pressing this pouring tube 5 thereagainst when the holding element 7 and the pouring tube 5 are in the illustrated operative position where the pouring tube Scommunicates with the inlet of the continuous casting mold 4 below the surface of the metal.
  • the spring 11 assures proper sealing between pouringtube 5 and outlet 2 even during play in the lifting or descending movement of the tundish 1. Such movement, incidentally, can be accomplished with any known means suitable for the purpose and known to those skilled in the art.
  • pouring tube 5 In addition to the pouring tube 5, there is provided another pouring tube, identified with numeral 5. This other pouring tube 5 is to be rapidly substituted at such time as weakening of pouring tube 5 makes this desirable, or when fracture of pouring tube 5 makes this step imperative.
  • the replacement pouring tube 5 is retained in a holder or holding element 7 which is turnablc or rotatable about a pivot axis or shaft 8; it is shown in FIG. 1 in its standby position.
  • the holding elements 7 and 7, and therefore the pouring tubes 5 and 5, are connected by conveyor chain means 12 having runs provided with rollers 13 and located at opposite lateral sides of the elements 7 and 7.
  • a guide arrangement or guide means 14 is provided which defines a path in which each chain 12 can travel. As the drawing shows, the path rises upwardly from a level below the outlet 2 of tundish 1.
  • Reference numeral 15 identifies a portion of a frame or otherwise stationary component of the apparatus, and the guide arrangment 14 composed of two substantially U-profiled elements of the type shown is made fast with component 15 at opposite lateral sides of tundish 1. It is emphasized that such rigid connection is possible only when the inlet of the mold is wide so that the lower end of the pouring tube can move into and out of the mold 4 see the broken line arrow without requiring lifting of the guide arrangement 14. Of course, no problem exists if the lower end of the pouring tube does not actually extend into the liquid core.
  • the slide valve 3 is first operated to cut-off the flow of metal.
  • the tundish 1 is raised to separate the outlet 2 from the pouring tube 5 and a non-illustrated conventional drive of suitable type, for example mechanical or hydraulic, is operated to advance the chain structure and to thereby displace the pouring tubes 5 and 5 in unison in the curved path defined by guide arrangement 14, as indicated by arrow 16.
  • a non-illustrated conventional drive of suitable type for example mechanical or hydraulic
  • tundish l is lowered until outlet 2 sealingly engages pouring tube 5', and the outlet is reopened via slide 3.
  • the defective pouring tube is removed from its holding element 7 and replaced with a new one, so that the replacement action can be repeated when pouring tube 5 requires substitution except that the movement will then be in opposite direction from the direction shown by arrow 16.
  • a supply vessel namely tundish 21, is connected with an arcuate guide track or track arrangement 22 via cylinder and piston units 23.
  • This permits raising and lowering of track ar' rangement 22 relative to tundish 21 in the direction of outflow of the molten metal.
  • the pouring tube 5 is again pressed against outlet 2, but here by the units 23.
  • the tundish 21 itself may be raised and lowered to permit insertion and removal of the lower end of pouring tube 5 inthe mold 28.
  • Means for raising and lowering of tundish 21 may be of any known type and are therefore not shown.
  • a carriage 29 is movable on rolls 32 in guide track arrangement 22 and is provided with cylinder and piston units 26 which hold the pouring tube 5' in place.
  • a preheating device 24 which is movable in the direction of arrow 27 and which is also only shown in diagrammatic form inasmuch as such is well known to those active in this field and having routine knowledge.
  • the preheating device 24 is associated with and serves for heating of the re placement pouring tube 5.
  • more than one standby pouring tube is provided, more than one preheating device 24 may also be provided, if desired. Its purpose has been discussed earlier, and the device 24 is primarily useful when the pouring tubes are thick walled and consist, for example, of clay graphite.
  • the standby or replacement pouring tube in this case the pouring tube 5', can be preheated to a desired uniform temperature before it is mounted on carriage 29, or and in certain circumstances this may be advantageous the heating can take place while the pouring tube 5 is already connected with the carriage 29.
  • exchange of pouring tube 5' for pouring tube 5 is initiated by closing outlet 2 via a stopper or plug 38 which may be manipulated in known manner from outside the tundish 21.
  • the units 23 are operated to lower track arrangement 22 in order to separate pouring tube 5 from outlet 2, while at the same time the tundish 21 is raised (together with the track arrangement 22) in order to lift the lower end of pouring tube 5 from the mold 28.
  • the carriage 29 is advanced in the direction of arrow 30 through by suitable nonillustrated mechanical, hydraulic or other means.
  • the units 23 now lift the track arrangement to sealingly press pouring tube 5' against outlet 2, and it is parenthetically pointed out that suitable dimensioning of the units 23 makes it possible to pre-select this pressure so that the units 23 can additionally act as hydraulic springs.
  • the tundish 21 together with track 22 is lowered until pouring tube 5' is immersed in the liquid core of mold 28 to the desire-d depth below the surface of the molten steel, whereupon plug 38 is removed and metal flows again to the mold.
  • the inlet is wide, or if the pouring tube does not extend into the metal bath, raising and lowering of the tundish 21 and of the track arrangement 22 is not necessary, although the movement in track arrangement 22 alone is still needed.
  • FIG. 3 Details of the track arrangement 22 are shown in the sectional view of FIG. 3 where it will be seen that two stationary track ring portions 31 are each provided with four rollers or wheels 32. which serve to retain and guide carriage 29 in guides 33.
  • the carriage 29 is composed of two angle-profiled rings 34, connected by ribs 35 which not only serve to provide carriage 29 with the requisite strength and stability, but also support the units 26 for the pouring tubes 5, 5'.
  • Reference numeral 64 identifies a guide which supports pouring tube inoperative position, together with an apertured sliding plate 65.
  • a similar plate 65 and the standby or replacement pouring tube 5 are in standby position, held in a guide 64 which is pivotably connected with guide 64 as shown.
  • pouring tube 5 is mounted in a plate 72 which is pivotable on guides 73 about a pivot shaft or axis 74, with reference to plate 65.
  • the preheating means for heating the replacement pouring tube could also be provided for any of the other embodiments.
  • the pouring tube which'is beneath the outlet of the vessel, and for instance which must be replaced because it is damaged or otherwise defective can be moved out of alignment with the outlet of the supply vessel and the replacement pouring tube can be moved into alignment with such outlet, without the need to interrupt the continuous casting operation.
  • a method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine without interrupting the continuous casting operation comprising the steps of positioning a pouring tube beneath and in alignment with an outlet of the supply vessel and beneath the surface ofa pool of metal in the mold for conducting molten metal from thesupply vessel into the replace the pouring tube located in casting position beneath the outlet of the supply vessel, displacing the pouring tubes along a path suchthat as the pouring tubes are moved, the pouring tube which isbeneath the outlet of the supply vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.

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Abstract

A method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine wherein a pouring tube is positioned beneath and in alignment with an outlet of the supply vessel and beneath the surface of a pool of metal in the mold for the purpose of conducting molten metal from the supply vessel into the mold. A replacement pouring tube is positioned at a location removed from the outlet of the vessel and in a position preparatory for exchange of the aforementioned pouring tube located in casting position beneath the outlet of the vessel. Upon the need to replace the pouring tube located in casting position beneath the outlet of the vessel the pouring tubes are displaced along a path such that as the pouring tubes are moved the pouring tube which is beneath the outlet of the vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.

Description

United States Patent Simons et al.
METHOD OF HANDLING AND REPLACING POURING TUBES OF A CONTINUOUS CASTING APPARATUS Inventors: Willi Simons, Dusseldorf; Horst Grothe, Kaarst; Rolf Haselhuhn, Dusseldorf, all of Germany; Peter Koenig, Zumikon, Switzerland; Klaus Brock, Dusseldorf, Germany Assignees: Schloemann-siemag Aktiengesellschaft, Dusseldorf, Germany; Concast AG, Zurich, Switzerland; part interest to each Notice: The portion of the term of this patent subsequent to July 3, 1990, has been disclaimed.
Filed: Apr. 23, 1973 Appl. No.: 353,308
Related US. Application Data Division of Ser. No. 82,750, Oct. 21, 1970, Pat. No. 3,743,007.
Foreign Application Priority Data Oct. 30, 1969 Switzerland 016169/69 Nov. 13, 1969 Germany 1957037 US. Cl. 164/82 Int. Cl. B22D 11/10 Field of Search 222/533, 537, 545, 548, 222/550, 555, 559, 560, 566,567; 164/82, 136, 281, 337
[56] References Cited UNITED STATES PATENTS 3,430,644 3/1969 Lyman 137/32906 3,499,587 3/1970 Brock 3,743,007 7/1973 Simons et al. 164/281 Primary ExaminerFrancis S. Husar Assistant Examiner.lohn E. Roethel Attorney, Agent, or Firm-Werner W. Kleeman [57] ABSTRACT A method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine wherein a pouring tube is positioned beneath and in alignment with an outlet of the supply vessel and beneath the surface of a pool of metal in the mold for the purpose of conducting molten metal from the supply vessel into the mold. A replacement pouring tube is positioned at a location removed from the outlet of the vessel and in a position preparatory for exchange of the aforementioned pouring tube located in casting position beneath the outlet of the vessel. Upon the need to replace the pouring tube located in casting position beneath the outlet of the vessel the pouring tubes are displaced along a path such that as the pouring tubes are moved the pouring tube which is beneath the outlet of the vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.
9 Claims, 6 Drawing Figures METHOD OF HANDLING AND REPLACING POURING TUBES OF A CONTINUOUS CASTING APPARATUS CROSS-REFERENCE TO RELATED CASE This is a divisional of our commonly assigned, copending US. application, Ser. No. 82,750, filed Oct. 21, 1970, now U.S. Pat. No. 3,743,007, and entitled Continuous Casting Apparatus with Inter-Changeable Pouring Tubes.
BACKGROUND OF THE INVENTION The present invention broadly relates to the continuous casting art, and in its more specific aspects concerns a new and improved method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine or apparatus without interrupting the continu ous casting operation.
When operating such continuous casting machines, it is known to feed molten metal into a tundish from which location the molten metal then flows into the mold cavity of the continuous casting mold-The metal is supplied to the tundish from a ladle. In the continuous casting of steel, the molten metal may be poured into the mold by submerging the lower end of the pouring tube into the molten metal bath within the continuous casting mold. This procedure has been found to be very advantageous, particularly in reducing oxidation of the molten steel.
With the trend towards increasing weights per heat, and with the introduction of sequential casting, casting times have been substantially prolonged with consequently greater wear on the pouring tubes. As a result, signs of erosive destruction at the pouring tube within the bore and in the region of the outlet, are found after relatively short casting times. This is especially prevalent when manganese-alloy steel is cast. Additional erosion is found when the immersible pouring tubes penetrate through the surface of the molten metal in the mold and when the surface is covered with a layer of casting powder in the regions of contact of the pouring tube with the surface of the molten metal.
It is hardly necessary to emphasize the disadvantageous nature of such erosion effects. Frequently, the
pouring tubes will break at the thus-weakened regions with resultant entrainment of contaminants into the liquid core of the cast strand and oxidation of the steel. Furthermore, the flow pattern of the molten metal becomes changed when such breaks occur irrespective of whether they are partial or total and this leads to the conveyance of contaminants into deeper regions of the liquid core.
Desirably, therefore, it should be possible to replace weakened or fractured pouring tubes in a simple and rapid manner, in order to avoid the problems which result from such fracture while at the same time avoiding expensive downtime of the casting apparatus to the maximum extent possible.
SUMMARY OF THE INVENTION It is, accordingly, an object of the invention to overcome the above disadvantages and to provide the desirable advantages which have been outlined.
More particularly, it is an object of the invention to provide an improved method of handling and replacing pouring tubes in continuous casting apparatus of the type under discussion which affords these advantages for the continuous casting apparatus while not being possessed of the listed disadvantages.
Another object of the present invention is to provide a method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine in a manner permitting replacement of a weakened or defective pouring tube with another pouring tube, without requiring any shutdown of the casting apparatus so that for all practical purposes the continuous casting operation proceeds without interruption.
Yet a further object of the present invention is to provide a method of handling and :replacing pouring tubes of continuous casting apparatus in a manner wherein it is not only possible to exchange the pouring tubes in an extremely efficient and reliable manner, but simultaneously components of the flow-regulating device controlling the flow of molten metal out of a supply vessel into the continuous casting mold.
Now in order to implement these and still further ob jects of the invention, which will become more readily apparent as the description proceeds, the method aspects of this development for handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold at a continuous casting machine contemplates positioning a pouring tube beneath and in alignment with an outlet of the supply vessel and beneath the surface of a pool of metal in the mold for conducting molten metal from the supply vessel into the mold. A replacement pouring tube is positioned at a location removed from the outlet of the vessel and in a position preparatory for exchange of the pouring tube located in casting position beneath the outlet of the vessel. Upon the need to replace the pouring tube located in casted position beneath the outlet of the was sel, the pouring tubes are displaced along a path such that as the pouring tubes are moved, the pouring tube which is beneath the outlet of thevessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.
According to the invention, the pouring tubes are moved substantially in unison along the aforementioned path. Since the pouring tube which is beneath the outlet of the supply vessel can be moved out of alignment with such outlet and the replacement pouring tube moved into alignment with such outlet, it will be appreciated that accordingly one pouring tube can be exchanged for another without interrupting the actual casting operation. It is, in fact, possible to automate the exchange operation and the individual steps involved may be made to overlap in time, so as to further shorten the period required for completing the exchange, necessitating an interruption of metal flow into the mold for less than 30 seconds, and thus making it possible to carry out normally the exchange without having to interrupt the continuous casting process.
Connecting and disconnecting of the pouring tubes and the outlet of the supply vessel, typically a tundish, can be facilitated by making both the pouring tubes and the tundish movable relative to one another, particularly in the direction of metal outflow. To prevent the occurrence of leaks between the: pouring tube and tundish, and to assure reliable sealing engagement of one with the other, independently of possible tolerances in their relative movements, resilient means, typically spring means, may press the relevant pouring tube towards the outlet of the tundish.
It is desirable that the pouring tube being removed (as defective, weakened, etc.) be withdrawn quickly to make room for its replacement. To facilitate this, the pouring tube may be mounted in or on a guide track which advantageously rises from the level of the tundish outlet. It is particularly advantageous to connect the track with the tundish.
When slabs are cast in the apparatus, and when therefore the slab mold has a correspondingly largedimensioned width, the pouring tubes may be guided in a path for movement into and out of the mold inlet with their respective lower portions which is arcuately curved in an upright plane. It is then advantageous to connect the correspondingly curved guide track provided for this purpose, with the stationary steel structure and to mount the tundish so that it can be raised and lowered with reference to the mold.
According to a further aspect of the invention, there can be provided means for regulatingvthe outflowof the molten metal through the outlet of the tundish. In conventional manner, this can be accomplished by varying the unobstructed cross-sectional area of the outlet.
However, according to the invention, this means is not necessarily provided on the tundish, but instead may be displaceable as a unit with the pouring tube relative to the outlet. In this manner all components of the apparatus which are subject to weakening or damage under the afore-described conditions, can be readily replaced tothus further increase the number of sequential casts obtainable with the tundish.
The path in which the pouring tubes move to and from the operating position in which they communicate or are in alignment with the outlet of the supply vessel,, may be determined by providing a mounting means with arms which are turnable about an upright usually vertical axis and which each carries a holding arrangement for holding one of the pouring tubes. It is especially advantageous to mount the arms on a pin or shaft which is journalled on the supply vessel itself, for example the tundish, and also can be adjusted to raise and lower the arms with reference to the outlet. The holding arrangements themselves may, however, be turnable with reference to the respective arms and may be arrestable against turning when the longitudinal axis of a pouring tube which they hold has a horizontal or substantially horizontal orientation. This makes it possible to keep the vertical displacement of the supply vessel or tundish within very small limits, or even to avoid it entirely.
If a pouring tube is moved into operating position in cold state, with the term here being used in its relative sense as is obvious when one considers that the apparatus operates with molten metal, deleterious thermal stresses may occur in the fire and heat-resistant material of the pouring tubes. Also, the molten metal, such as steel, may solidify and block their interior passage, especially when the inner diameter is small. To avoid this, the invention also contemplates the provision of pre-heating means for pre-heating the pouring tube which is in standby position, in other words, a replacement pouring tube which is located removed fromthe outlet of the supply vessel or tundish prior to placing such into casting position beneath such outlet.
BRIEF DESCRIPTION OF THE DRAWINGS The invention will be better understood and objects other than those set forth above, will become apparent when consideration'is given to the following detailed description thereof. Such description makes reference to the annexed drawings showing various exemplary embodiments of apparatus useful for the practice of the method aspects of this development and wherein:
FIG. 1 is a view in vertical section through one embodiment of apparatus designed according to the invention for practicing the inventive method;
FIG. 2 is a similar view, but through another embodiment of the invention;
FIG. 3 is a section taken on line lII-llI of FIG. 2; FIG. 4 isa view similar to that of FIG. 1, but of yet an additional embodiment;
FIG. 5 is a section taken on line IV-IV of FIG. 4; and
FIG. 6 is a section taken on line VIVI of FIG. 5.
DETAILEDDES CRIPTION OF THE PREFERRED EMBODIMENTS Discussing firstly the embodiment of FIG. I, it will be seen that reference numeral 1 identifies a supply vessel, such as typically a tundish, which can be raised and lowered as indicated by the double-headed arrow. The tundish 1 possesses an outlet 2 which is provided with a flow-regulating device, here shown as a slide valve 3, by means of which the flow of molten metal, such as steel, shown within tundish l but not particularly identified with a reference numeral can be varied and stopped as desired. A pouring tube 5, which may also be called an immersible pouring tube or casting nozzle, is in operative position in which it conducts the steel from the outlet 2 of tundish 1 into the illustrated continuous casting mold 4 tea point below the surface of the molten steel within such mold. In addition, the pouring tube protects the steel against oxidation during travel from the tundish l to the mold 4, and the lateral outlets or outlet passages 6 which are immersed below the level of metal in the mold and through which metal can flow out, provide for improved flow patterns in the liquid core.
It can be seen from the drawing that the outlets 6 of pouring tube 5 are located below the surface of the molten steel. In this manner, molten steel can be conveyed into the mold 4-without being affected or contaminated by the ambient air. 50 A holding element 7 is turnable about the pivot axis or shaft 8 and holds the. pouring tube 5 which is retained, as shown, by a conically tapering inner surface 9 of the holding or holder element 7 which prevents it from downward movement, and by outwardly pivotable retaining arms 10 which prevent it from upward movement.
A resilient means, for instance spring 11, urges or biases the pouring tube holding element 7 with the retained pouring tube 5 towards the outlet 2 of the supply vessel or tundish l, pressing this pouring tube 5 thereagainst when the holding element 7 and the pouring tube 5 are in the illustrated operative position where the pouring tube Scommunicates with the inlet of the continuous casting mold 4 below the surface of the metal. The spring 11 assures proper sealing between pouringtube 5 and outlet 2 even during play in the lifting or descending movement of the tundish 1. Such movement, incidentally, can be accomplished with any known means suitable for the purpose and known to those skilled in the art.
In addition to the pouring tube 5, there is provided another pouring tube, identified with numeral 5. This other pouring tube 5 is to be rapidly substituted at such time as weakening of pouring tube 5 makes this desirable, or when fracture of pouring tube 5 makes this step imperative.
For this purpose, the replacement pouring tube 5 is retained in a holder or holding element 7 which is turnablc or rotatable about a pivot axis or shaft 8; it is shown in FIG. 1 in its standby position. The holding elements 7 and 7, and therefore the pouring tubes 5 and 5, are connected by conveyor chain means 12 having runs provided with rollers 13 and located at opposite lateral sides of the elements 7 and 7. A guide arrangement or guide means 14 is provided which defines a path in which each chain 12 can travel. As the drawing shows, the path rises upwardly from a level below the outlet 2 of tundish 1.
Reference numeral 15 identifies a portion of a frame or otherwise stationary component of the apparatus, and the guide arrangment 14 composed of two substantially U-profiled elements of the type shown is made fast with component 15 at opposite lateral sides of tundish 1. It is emphasized that such rigid connection is possible only when the inlet of the mold is wide so that the lower end of the pouring tube can move into and out of the mold 4 see the broken line arrow without requiring lifting of the guide arrangement 14. Of course, no problem exists if the lower end of the pouring tube does not actually extend into the liquid core.
When the pouring tube 5 is to be replaced with the replacement pouring tube 5, the slide valve 3 is first operated to cut-off the flow of metal. The tundish 1 is raised to separate the outlet 2 from the pouring tube 5 and a non-illustrated conventional drive of suitable type, for example mechanical or hydraulic, is operated to advance the chain structure and to thereby displace the pouring tubes 5 and 5 in unison in the curved path defined by guide arrangement 14, as indicated by arrow 16. As a result of this, pouring tube 5 moves out of operating position while pouring tube 5 moves into operative position and can be placed into alignment or flow communication with the outlet 2 of the tundish 1. This takes place during and without interruption of the casting process, i.e. while there is still liquid molten steel moving through the mold 4. Thereupon the tundish l is lowered until outlet 2 sealingly engages pouring tube 5', and the outlet is reopened via slide 3. The defective pouring tube is removed from its holding element 7 and replaced with a new one, so that the replacement action can be repeated when pouring tube 5 requires substitution except that the movement will then be in opposite direction from the direction shown by arrow 16.
In the embodiment of FIGS. 2 and 3, a supply vessel, namely tundish 21, is connected with an arcuate guide track or track arrangement 22 via cylinder and piston units 23. This permits raising and lowering of track ar' rangement 22 relative to tundish 21 in the direction of outflow of the molten metal. In operative position, the pouring tube 5 is again pressed against outlet 2, but here by the units 23. The tundish 21 itself may be raised and lowered to permit insertion and removal of the lower end of pouring tube 5 inthe mold 28. Means for raising and lowering of tundish 21 may be of any known type and are therefore not shown.
Here also a replacement pouring tube 5' is provided for standby purposes. A carriage 29 is movable on rolls 32 in guide track arrangement 22 and is provided with cylinder and piston units 26 which hold the pouring tube 5' in place.
In addition, there is provided a preheating device 24 which is movable in the direction of arrow 27 and which is also only shown in diagrammatic form inasmuch as such is well known to those active in this field and having routine knowledge. The preheating device 24 is associated with and serves for heating of the re placement pouring tube 5. Of course, if more than one standby pouring tube is provided, more than one preheating device 24 may also be provided, if desired. Its purpose has been discussed earlier, and the device 24 is primarily useful when the pouring tubes are thick walled and consist, for example, of clay graphite. In this manner, the standby or replacement pouring tube, in this case the pouring tube 5', can be preheated to a desired uniform temperature before it is mounted on carriage 29, or and in certain circumstances this may be advantageous the heating can take place while the pouring tube 5 is already connected with the carriage 29.
In this embodiment, exchange of pouring tube 5' for pouring tube 5 is initiated by closing outlet 2 via a stopper or plug 38 which may be manipulated in known manner from outside the tundish 21. Now the units 23 are operated to lower track arrangement 22 in order to separate pouring tube 5 from outlet 2, while at the same time the tundish 21 is raised (together with the track arrangement 22) in order to lift the lower end of pouring tube 5 from the mold 28.
Once this is done, the carriage 29 is advanced in the direction of arrow 30 through by suitable nonillustrated mechanical, hydraulic or other means. The units 23 now lift the track arrangement to sealingly press pouring tube 5' against outlet 2, and it is parenthetically pointed out that suitable dimensioning of the units 23 makes it possible to pre-select this pressure so that the units 23 can additionally act as hydraulic springs. Now the tundish 21 together with track 22 is lowered until pouring tube 5' is immersed in the liquid core of mold 28 to the desire-d depth below the surface of the molten steel, whereupon plug 38 is removed and metal flows again to the mold. Of course, if the inlet is wide, or if the pouring tube does not extend into the metal bath, raising and lowering of the tundish 21 and of the track arrangement 22 is not necessary, although the movement in track arrangement 22 alone is still needed.
Details of the track arrangement 22 are shown in the sectional view of FIG. 3 where it will be seen that two stationary track ring portions 31 are each provided with four rollers or wheels 32. which serve to retain and guide carriage 29 in guides 33. The carriage 29 is composed of two angle-profiled rings 34, connected by ribs 35 which not only serve to provide carriage 29 with the requisite strength and stability, but also support the units 26 for the pouring tubes 5, 5'.
Coming, finally, to the embodiment of FIGS. 4-6, it will be seen that here the pouring tubes 5 and 5' can be displaced in unison with respective flow-regulating devicesfor the outlet 63 of a supply vessel, for instance the tundish6l. i I Reference numeral 64 identifies a guide which supports pouring tube inoperative position, together with an apertured sliding plate 65. A similar plate 65 and the standby or replacement pouring tube 5 are in standby position, held in a guide 64 which is pivotably connected with guide 64 as shown.
1 As FIGS. 5 and 6 show, pouring tube 5 is mounted in a plate 72 which is pivotable on guides 73 about a pivot shaft or axis 74, with reference to plate 65. The pur pose of this arrangement, in which movement of plate 72 can be caused, for instance, by means of a laterally mounted cylinder and piston unit 76 which can be coupled to a transmission lever 75, is to permit regulating the flow of steel through the outlet 63.
When the unit consisting of plate '65 and pouring tube 5 is to be replaced, then plate 72 is pivoted to close the outlet 63. Now the tundish 61 is raised and the guides 64' and 64 are swung downwardly about the pivot axes or shafts 68 so that they move'to positions in which they are horizontally aligned with the guide 64. A cylinder and piston unit 66 pushes the pouring tube '5 and plate 65 from the guide 64 into the guide 64, and simultaneously displaces pouring tube 5 and plate 65'from guide 64 into guide 64". Thereafter, the guides 64 and 64 are swung upwardly to the position shown in FIG. 4 (with the new position of pouring tube 5 shown in broken or phantom lines) and the flow of metal through the outlet 63 is restored.
Of course, it should be understood that individual features of one of the embodiments could be provided for other embodiments to the extent that the same are compatible. Thus, for instance, the preheating means for heating the replacement pouring tube, as indicated in the embodiment of FIG. 2, could also be provided for any of the other embodiments. With the teachings of the invention, it will be recognized that the pouring tube which'is beneath the outlet of the vessel, and for instance which must be replaced because it is damaged or otherwise defective, can be moved out of alignment with the outlet of the supply vessel and the replacement pouring tube can be moved into alignment with such outlet, without the need to interrupt the continuous casting operation. Furthermore, the damaged pouring tube can then be replaced for a new one during such time as=the casting operation proceeds and therefore the system is again ready to quickly carry out a new replacement operation for the pouring tube located in casting position beneath the outlet of the supply vessel when the need arises.
While there is shown and described presentpreferred embodiments of the invention, it is to be distinctly understood that the invention is not limited thereto, but may be otherwise variously embodied and practiced within the scope of the following claims.
Accordingly, What is claimed is: V
l. A method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine without interrupting the continuous casting operation, comprising the steps of positioning a pouring tube beneath and in alignment with an outlet of the supply vessel and beneath the surface ofa pool of metal in the mold for conducting molten metal from thesupply vessel into the replace the pouring tube located in casting position beneath the outlet of the supply vessel, displacing the pouring tubes along a path suchthat as the pouring tubes are moved, the pouring tube which isbeneath the outlet of the supply vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.
2. The method as defined in claim 1, further including the step of moving such pouring tubes substantially in unison along said path.
3. The method as defined in claim 1, further includ ing the step of lifting the supply vessel from a casting position relative to the mold immediately prior to moving the pouring tube which is in its casting position out of alignment with the outlet of the supply vessel, and immediately after the replacement pouring tube has been brought into alignment with the outlet of the supply vessel again lowering the supply vessel back into its casting position. I
4. The method as placement of the pouring tubes is carried out in unison with respective flow-regulating devices for the outlet of the supply vessel. v
5. The method as defined in claim 1, further including the step of briefly initially interrupting the flow of molten metal from the vessel into themold prior to displacement of the pouring tubes.
6. The method as defined in claim 1, further including the step of replacing the pouring tube which has been moved out of alignment with the outlet of the supply vessel by a new pouring tube after such time as the other pouring tube has moved into a position beneath the outlet of the supply vessel.
7. The method as defined in claim 1, further including the step of preheating the pouring tube which is located removed from the outlet of the supply vessel prior to placing such into casting position beneath the outlet of the supply vessel.
8. The method as defined in claim 1, further including the step of resiliently biasing the pouring tube which is beneath the outlet of the supply vessel in the direction of such outlet.
9. The method as defined in claim 1, further including the steps wherein upon said need to replace the pouring tube located in casting position beneath the outlet of the supply vessel, during a first step closing the outlet of the supply vessel, then during a second step carrying out said displacing of the pouring tubes along a path such that as the'pouring tubes are moved, the pouring tube which is beneath the outlet of the supply vessel is moved out of alignment with said outlet and the rcplacement'pouring tube is moved into alignment with said outlet, then during a third step again opening the outlet of the supply vessel, and during a fourth step carrying out the aforesaid replacing'of the pouring tube which has been moved out of alignment with the outlet of the supply vessel by a' new pouring tube after such time as the replacement pouring tube has moved into I a position beneath the outlet of the supply vessel.
defined inclaim 1, wherein dis-

Claims (9)

1. A method of handling and replacing pouring tubes used for pouring molten metal from a supply vessel into a mold of a continuous casting machine without interrupting the continuous casting operation, comprising the steps of positioning a pouring tube beneath and in alignment with an outlet of the supply vessel and beneath the surface of a pool of metal in the mold for conducting molten metal from the supply vessel into the mold, positioning a replacement pouring tube at a location removed from the outlet of the supply vessel and in a position preparatory for exchange of the first-mentioned pouring tube located in casting position beneath the outlet of the supply vessel, and upon need to replace the pouring tube located in casting position beneath the outlet of the supply vessel, displacing the pouring tubes along a path such that as the pouring tubes are moved, the pouring tube which is beneath the outlet of the supply vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with such outlet.
2. The method as defined in claim 1, further including the step of moving such pouring tubes substantially in unison along said path.
3. The method as defined in claim 1, further including the step of lifting the supply vessel from a casting position relative to the mold immediately prior to moving the pouring tube which is in its casting position out of alignment with the outlet of the supply vessel, and immediately after the replacement pouring tube has been brought into alignment with the outlet of the supply vessel again lowering the supply vessel back into its casting position.
4. The method as defined in claim 1, wherein displacement of the pouring tubes is carried out in unison with respective flow-regulating devices for the outlet of the supply vessel.
5. The method as defined in claim 1, further including the step of briefly initially interrupting the flow of molten metal from the vessel into the mold prior to displacement of the pouring tubes.
6. The method as defined in claim 1, further including the step of replacing the pouring tube which has been moved out of alignment with the outlet of the supply vessel by a new pouring tube after such time as the other pouring tube has moved into a position beneath the outlet of the supply vessel.
7. The method as defined in claim 1, further including the step of preheating the pouring tube which is located removed from the outlet of the supply vessel prior to placing such into casting position beneath the outlet of the supply vessel.
8. The method as defined in claim 1, further including the step of resiliently biasing the pouring tube which is beneath the outlet of the supply vessel in the direction of such outlet.
9. The method as defined in claim 1, further including the steps wherein upon said need to replace the pouring tube locAted in casting position beneath the outlet of the supply vessel, during a first step closing the outlet of the supply vessel, then during a second step carrying out said displacing of the pouring tubes along a path such that as the pouring tubes are moved, the pouring tube which is beneath the outlet of the supply vessel is moved out of alignment with said outlet and the replacement pouring tube is moved into alignment with said outlet, then during a third step again opening the outlet of the supply vessel, and during a fourth step carrying out the aforesaid replacing of the pouring tube which has been moved out of alignment with the outlet of the supply vessel by a new pouring tube after such time as the replacement pouring tube has moved into a position beneath the outlet of the supply vessel.
US353308A 1969-10-30 1973-04-23 Method of handling and replacing pouring tubes of a continuous casting apparatus Expired - Lifetime US3907022A (en)

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CH1616969A CH500033A (en) 1969-10-30 1969-10-30 Replaceable tubes for continuous casting
DE19691957037 DE1957037A1 (en) 1969-11-13 1969-11-13 Interchangeable casting tubes for cont- - casting installations
US8275070A 1970-10-21 1970-10-21
US353308A US3907022A (en) 1969-10-30 1973-04-23 Method of handling and replacing pouring tubes of a continuous casting apparatus

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4131220A (en) * 1977-01-27 1978-12-26 United States Steel Corporation Pour tube manipulator for sliding gate valve
US4220271A (en) * 1978-04-24 1980-09-02 Vesuvius International Corporation Device for replacing pouring tubes
US4262827A (en) * 1979-12-26 1981-04-21 Bethlehem Steel Corporation Ladle shroud apparatus
US4316561A (en) * 1980-08-05 1982-02-23 United States Steel Corporation Pour tube latching apparatus
US4393985A (en) * 1980-03-07 1983-07-19 Vesuvius International Corporation Ladle shroud support assembly
US4669528A (en) * 1985-01-24 1987-06-02 International Industrial Engineering Sprl Device for introducing and exchanging a casting tube
US4693401A (en) * 1984-07-28 1987-09-15 Kurosaki Refractories Co., Ltd. Apparatus for compressively holding casting nozzles
US5180536A (en) * 1990-07-20 1993-01-19 Didier-Weke Ag Method and apparatus for inserting a pouring pipe into a mold of a continuous casting machine
US5328064A (en) * 1990-05-08 1994-07-12 Shinagawa Refractories Co., Ltd. Multi-stepped submerged nozzle for continuous casting
US5538071A (en) * 1991-07-01 1996-07-23 Mannesmann Aktiengesellschaft Machine and method of continuously casting a metal strip
US5645120A (en) * 1992-09-02 1997-07-08 Krosaki Corporation Joint structure for casting nozzle
US5984153A (en) * 1995-05-05 1999-11-16 Vesuvius France Device and process for changing a continuous casting tube of a distributor of a steel mill
US6227421B1 (en) 1996-02-22 2001-05-08 Vesuvius Crucible Company Tundish equipped with a tube changer and plate for the tube changer
WO2009102743A2 (en) * 2008-02-13 2009-08-20 Beckman Coulter, Inc. Liquid sample collection device for zonal centrifugation rotor
US9909579B2 (en) 2014-06-09 2018-03-06 Blue-White Industries, Ltd. Overmolded tubing assembly and adapter for a positive displacement pump
CN110918954A (en) * 2019-12-20 2020-03-27 六安七茗道机电科技有限公司 Automatic casting machine for casting

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US3430644A (en) * 1967-02-24 1969-03-04 United States Steel Corp Rotary gate for bottom pour vessel
US3499587A (en) * 1967-05-11 1970-03-10 Schloemann Ag Adjustable pouring nozzle for a ladle or tundish
US3743007A (en) * 1970-10-21 1973-07-03 Schloemann Ag Continuous casting apparatus with inter-changeable pouring tubes

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3430644A (en) * 1967-02-24 1969-03-04 United States Steel Corp Rotary gate for bottom pour vessel
US3499587A (en) * 1967-05-11 1970-03-10 Schloemann Ag Adjustable pouring nozzle for a ladle or tundish
US3743007A (en) * 1970-10-21 1973-07-03 Schloemann Ag Continuous casting apparatus with inter-changeable pouring tubes

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4131220A (en) * 1977-01-27 1978-12-26 United States Steel Corporation Pour tube manipulator for sliding gate valve
US4220271A (en) * 1978-04-24 1980-09-02 Vesuvius International Corporation Device for replacing pouring tubes
US4262827A (en) * 1979-12-26 1981-04-21 Bethlehem Steel Corporation Ladle shroud apparatus
US4393985A (en) * 1980-03-07 1983-07-19 Vesuvius International Corporation Ladle shroud support assembly
US4316561A (en) * 1980-08-05 1982-02-23 United States Steel Corporation Pour tube latching apparatus
US4693401A (en) * 1984-07-28 1987-09-15 Kurosaki Refractories Co., Ltd. Apparatus for compressively holding casting nozzles
US4669528A (en) * 1985-01-24 1987-06-02 International Industrial Engineering Sprl Device for introducing and exchanging a casting tube
US5328064A (en) * 1990-05-08 1994-07-12 Shinagawa Refractories Co., Ltd. Multi-stepped submerged nozzle for continuous casting
US5180536A (en) * 1990-07-20 1993-01-19 Didier-Weke Ag Method and apparatus for inserting a pouring pipe into a mold of a continuous casting machine
US5538071A (en) * 1991-07-01 1996-07-23 Mannesmann Aktiengesellschaft Machine and method of continuously casting a metal strip
US5645120A (en) * 1992-09-02 1997-07-08 Krosaki Corporation Joint structure for casting nozzle
US5984153A (en) * 1995-05-05 1999-11-16 Vesuvius France Device and process for changing a continuous casting tube of a distributor of a steel mill
CN1072081C (en) * 1995-05-05 2001-10-03 维苏威乌斯法国公司 Device and process for changing continuous casting tube of distributor in steel-works
US6227421B1 (en) 1996-02-22 2001-05-08 Vesuvius Crucible Company Tundish equipped with a tube changer and plate for the tube changer
WO2009102743A2 (en) * 2008-02-13 2009-08-20 Beckman Coulter, Inc. Liquid sample collection device for zonal centrifugation rotor
WO2009102743A3 (en) * 2008-02-13 2009-12-30 Beckman Coulter, Inc. Liquid sample collection device for zonal centrifugation rotor
US20100311560A1 (en) * 2008-02-13 2010-12-09 Beckman Coulter, Inc. Liquid Sample Collection Device for Zonal Centrifugation
CN101946084B (en) * 2008-02-13 2014-01-22 贝克曼考尔特公司 Liquid sample collection device for zonal centrifugation rotor
US8702577B2 (en) 2008-02-13 2014-04-22 Beckman Coulter, Inc. Liquid sample collection device for zonal centrifugation
US11131300B2 (en) 2010-01-22 2021-09-28 Blue-White Industries, Ltd. Overmolded tubing assembly and adapter for a positive displacement pump
US9909579B2 (en) 2014-06-09 2018-03-06 Blue-White Industries, Ltd. Overmolded tubing assembly and adapter for a positive displacement pump
CN110918954A (en) * 2019-12-20 2020-03-27 六安七茗道机电科技有限公司 Automatic casting machine for casting

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