US3899291A - Process for the semi-continuous dyeing of synthetic textile articles - Google Patents
Process for the semi-continuous dyeing of synthetic textile articles Download PDFInfo
- Publication number
- US3899291A US3899291A US344968A US34496873A US3899291A US 3899291 A US3899291 A US 3899291A US 344968 A US344968 A US 344968A US 34496873 A US34496873 A US 34496873A US 3899291 A US3899291 A US 3899291A
- Authority
- US
- United States
- Prior art keywords
- pressure
- textile material
- vessel
- goods
- padded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000008569 process Effects 0.000 title claims abstract description 17
- 238000010015 semi-continuous dyeing Methods 0.000 title abstract description 4
- 229920002994 synthetic fiber Polymers 0.000 title abstract description 4
- 239000004758 synthetic textile Substances 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000000975 dye Substances 0.000 claims abstract description 18
- 239000004753 textile Substances 0.000 claims abstract description 14
- 239000002671 adjuvant Substances 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 13
- 229920000728 polyester Polymers 0.000 claims description 11
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 3
- 229910052753 mercury Inorganic materials 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 description 16
- 239000004744 fabric Substances 0.000 description 16
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 230000035515 penetration Effects 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- 241000707825 Argyrosomus regius Species 0.000 description 1
- 235000013912 Ceratonia siliqua Nutrition 0.000 description 1
- 240000008886 Ceratonia siliqua Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000322338 Loeseliastrum Species 0.000 description 1
- 241000139306 Platt Species 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000012875 nonionic emulsifier Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2022—Textile treatments at reduced pression, i.e. lower than 1 atm
- D06P5/2033—Textile treatments at reduced pression, i.e. lower than 1 atm during dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0064—Fixing of chemicals, e.g. dyestuffs, on textile materials by a fixing bath
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/92—Synthetic fiber dyeing
- Y10S8/922—Polyester fiber
Definitions
- the present invention relates to an improved process for the semi-continuous dyeing of flat structures made from high-quality synthetic fibers.
- knit fabrics preferably manufactured from texturized polyester fibers
- the material is dyed in open width or in the form of hanks. Both methods have in common to require a relatively long time for dyeing in order to afford a good color yield. levelness and dye penetration.
- this operation is performed on a beam.
- the goods are wound up on a perforated cloth beam and penetrated first by a cold dyeing liquor and then by a dyeliquor that has been heated to dyeing temperature.
- the pressure in the vessel is generally reduced to about 10 mm of mercury or less but it may also be atmospheric pressure. In this case, the extraordinarily short reaction time is increased to only a slight extent.
- the fixing medium that has been prepared in a pressurized container preferably water of to 135C, in particular of C
- a pressurereducing valve is introduced, optionally via a pressurereducing valve, into the pressure vessel so as first to penetrate the goods on the perforated cylinder in such a manner that it enters the vessel through the goods from the interior of the cylinder.
- the liquor may be allowed to enter the cylinder through the goods, coming from the vessel.
- the liquor that has entered the evacuated vessel and which may also contain dyestuffs and/or adjuvants can be pumped back again, thus causing it to circulate through the goods several times.
- a thin fabric for example a cotton (calico) cloth, is advantageously wound up together with the printed material so as to protect the prints.
- azeotropic mixtures with organic solvents, or organic solvents alone may also be used as fixing media, the temperatures being adjusted accordingly.
- the fixing medium brings about a very rapid fixation of the dyestuff applied by padding and prevents the dyestuff from migrating to an undesired extent as well as from being dissolved off and thus giving shade differences at the ends (tailing) and sides (edge-to-edge shading) of the fabric.
- migration of the dyestuff is not impeded entirely so that levelness and dye penetration of the fabrics are substantially better than those obtained according to conventional continuous methods.
- the period required for the treatment is substantially shortened.
- the total time required for the dyeing operation is also shortened and the amount of water spent is reduced, since the aqueous fixing liquor can be used several times, where required via an adsorption column and regeneration.
- the fixing liquors are contaminated but a little and therefore pose hardly any sewage water problems.
- the process of the invention permits rationalizing the dyeing operation by fixing the first padded lot at the same time as the following lot is padded and wound up.
- EXAMPLE 1 A stretch knit fabric made of texturized polyester fibers was padded via a broad-stretching device at room temperature and with a liquor pick-up of 70 percent in an aqueous liquor containing, per liter,
- the goods were wound up loosely on a perforated cylinder, without intermediate drying, and the cylinder was placed into a pressure vessel. After the vessel had been closed, the pressure was greatly reduced.
- a fixing liquor water of 130C, which had been prepared separately in a pressurized container, was allowed to enter the vessel so as first to penetrate the wound-up goods. After the treatment vessel had been filled, the liquor was pumped back into the container, and the pressure in the vessel was allowed to come to normal. The goods were then withdrawn and rinsed with warm and cold water.
- a red dyeing was obtained having very good levelness and dye penetration even inside the stretch knit fabric.
- the feel and structure of the goods were not deteriorated.
- the pH of the liquor was adjusted to 5 by means of acetic acid.
- the material was wound up loosely on a perforated cylinder, without intermediate drying, and the cylinder was placed in a pressure vessel which was closed. Pressure in the vessel was then greatly reduced and water of 130C was introduced, as a fixing liquor prepared in a separate pressurized container, into the pressure vessel so as first to penetrate the wound-up goods.
- the fixing liquor was forced to circulate in the indicated direction for a short time (1 to 2 minutes) and then pumped back into the container. After equalization of pressure the dyed goods were withdrawn and rinsed with warm and cold water.
- EXAMPLE 3 10 g of the dyestuff of the formula and 5 g of the dyestuff of the formula N11 O OH n I II I 011 N H were first pasted up with g of cold water, and the paste was then dispersed with 300 g of boiling water. This dispersion was then stirred through a fine-meshed sieve into 600 g of a thickening consisting of a mixture of 300 g of crystal gum (25 and a 12 percent aqueous solution of the addition product of 2000 mols of ethylene oxide on 1 mol of stearic acid.
- the printing paste thus obtained was printed on a knit fabric made from texturized polyester fibers, and the fabric was dried.
- the dried goods were then wound up on a perforated cylinder and placed in a pressure vessel which was closed.
- a fixing medium which had been prepared in a separate pressurized container, water of C was fed in the treatment vessel as quickly as possible so as first to penetrate the goods wound up on the cylinder.
- the fixing liquor was pumped back into the container, pressure was released, and the goods were withdrawn and rinsed with warm and cold water.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19722215297 DE2215297B2 (de) | 1972-03-29 | 1972-03-29 | Verfahren zur diskontinuierlichen fixierung von heissfixierbaren farbstoffen auf ein flaechengebilde aus texturierten synthetischen fasern |
Publications (1)
Publication Number | Publication Date |
---|---|
US3899291A true US3899291A (en) | 1975-08-12 |
Family
ID=5840518
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US344968A Expired - Lifetime US3899291A (en) | 1972-03-29 | 1973-03-26 | Process for the semi-continuous dyeing of synthetic textile articles |
Country Status (13)
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1489262A (en) * | 1974-02-28 | 1977-10-19 | Brueckner Apparatebau Gmbh | Process for dyeing and finishing textiles |
DE3608742A1 (de) * | 1986-03-15 | 1987-09-17 | Mtm Obermaier Gmbh & Co Kg | Verfahren zum faerben von tier-, pflanzen- oder kunststoffasern |
DE3928763A1 (de) * | 1989-08-30 | 1991-03-07 | Ludwig Resch | Verfahren und vorrichtung zum daempfen von garn |
JP2798448B2 (ja) * | 1989-11-20 | 1998-09-17 | 住友電気工業株式会社 | 自在バンド取付け工具 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2235165A (en) * | 1938-01-26 | 1941-03-18 | Celanese Corp | Printing textile materials containing organic derivatives of cellulose |
US2446502A (en) * | 1943-01-22 | 1948-08-03 | Wehrli Jean | Steam process for fixing coloring material in textile goods |
US2468081A (en) * | 1944-11-18 | 1949-04-26 | American Viscose Corp | Method and apparatus for treating filamentary material |
US2936212A (en) * | 1951-08-15 | 1960-05-10 | Pluria Ab | Method of treating with liquid a material in granular, threaded, or fibrous form |
US3730678A (en) * | 1967-09-06 | 1973-05-01 | Burlington Industries Inc | Process for treating textile materials |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1246807A (en) * | 1967-09-06 | 1971-09-22 | Burlington Industries Inc | Process and apparatus for treating textile materials |
-
1972
- 1972-03-29 DE DE19722215297 patent/DE2215297B2/de active Granted
-
1973
- 1973-03-16 ZA ZA731830A patent/ZA731830B/xx unknown
- 1973-03-26 US US344968A patent/US3899291A/en not_active Expired - Lifetime
- 1973-03-27 JP JP48034204A patent/JPS496277A/ja active Pending
- 1973-03-27 IT IT22223/73A patent/IT981668B/it active
- 1973-03-27 DD DD169747A patent/DD103938A5/xx unknown
- 1973-03-27 CH CH441473A patent/CH573016B5/xx not_active IP Right Cessation
- 1973-03-27 SE SE7304275A patent/SE391355B/xx unknown
- 1973-03-27 CH CH441473D patent/CH441473A4/xx unknown
- 1973-03-27 BR BR732175A patent/BR7302175D0/pt unknown
- 1973-03-28 CA CA167,347A patent/CA995860A/en not_active Expired
- 1973-03-28 GB GB1488273A patent/GB1420146A/en not_active Expired
- 1973-03-29 FR FR7311297A patent/FR2178165B1/fr not_active Expired
- 1973-03-29 BE BE129435A patent/BE797525A/xx unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2235165A (en) * | 1938-01-26 | 1941-03-18 | Celanese Corp | Printing textile materials containing organic derivatives of cellulose |
US2446502A (en) * | 1943-01-22 | 1948-08-03 | Wehrli Jean | Steam process for fixing coloring material in textile goods |
US2468081A (en) * | 1944-11-18 | 1949-04-26 | American Viscose Corp | Method and apparatus for treating filamentary material |
US2936212A (en) * | 1951-08-15 | 1960-05-10 | Pluria Ab | Method of treating with liquid a material in granular, threaded, or fibrous form |
US3730678A (en) * | 1967-09-06 | 1973-05-01 | Burlington Industries Inc | Process for treating textile materials |
Also Published As
Publication number | Publication date |
---|---|
DE2215297A1 (de) | 1973-10-18 |
GB1420146A (en) | 1976-01-07 |
DE2215297B2 (de) | 1976-11-11 |
BE797525A (fr) | 1973-10-01 |
CA995860A (en) | 1976-08-31 |
BR7302175D0 (pt) | 1974-07-25 |
FR2178165A1 (US06294698-20010925-C00026.png) | 1973-11-09 |
FR2178165B1 (US06294698-20010925-C00026.png) | 1977-04-29 |
JPS496277A (US06294698-20010925-C00026.png) | 1974-01-19 |
CH573016B5 (US06294698-20010925-C00026.png) | 1976-02-27 |
ZA731830B (en) | 1973-12-19 |
SE391355B (sv) | 1977-02-14 |
DD103938A5 (US06294698-20010925-C00026.png) | 1974-02-12 |
IT981668B (it) | 1974-10-10 |
CH441473A4 (US06294698-20010925-C00026.png) | 1975-09-15 |
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