US3895673A - Gas cover for casting machine - Google Patents

Gas cover for casting machine Download PDF

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Publication number
US3895673A
US3895673A US493288A US49328874A US3895673A US 3895673 A US3895673 A US 3895673A US 493288 A US493288 A US 493288A US 49328874 A US49328874 A US 49328874A US 3895673 A US3895673 A US 3895673A
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United States
Prior art keywords
rotatable
gas cover
casting member
concave lower
compartment
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US493288A
Inventor
Charles Christian Gerding
Egil Aukrust
Robert L Fazio
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ltv Steel Co Inc
Jones and Laughlin Steel Inc
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Jones and Laughlin Steel Corp
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Priority to US493288A priority Critical patent/US3895673A/en
Application filed by Jones and Laughlin Steel Corp filed Critical Jones and Laughlin Steel Corp
Priority to CA229,873A priority patent/CA1033146A/en
Priority to AU82469/75A priority patent/AU489119B2/en
Priority to NL7507918A priority patent/NL7507918A/en
Priority to JP50082042A priority patent/JPS5135626A/ja
Priority to IT25248/75A priority patent/IT1039753B/en
Publication of US3895673A publication Critical patent/US3895673A/en
Application granted granted Critical
Priority to FR7523572A priority patent/FR2321353A1/en
Priority to DE19752534244 priority patent/DE2534244A1/en
Priority to GB31983/75A priority patent/GB1522691A/en
Assigned to JONES & LAUGHLIN STEEL, INCORPORATED reassignment JONES & LAUGHLIN STEEL, INCORPORATED MERGER (SEE DOCUMENT FOR DETAILS). , DELAWARE, EFFECTIVE JUNE 22, 1981. Assignors: JONES & LAUGHLIN STEEL CORPORATION, A CORP. OF PA., NEW J&L STEEL CORPRATION, A CORP. OF DE., (CHANGED TO), YOUNGTOWN SHEET & TUBE COMPANY, A CORP. OF OH. (MERGED INTO)
Assigned to LTV STEEL COMPANY, INC., reassignment LTV STEEL COMPANY, INC., MERGER AND CHANGE OF NAME EFFECTIVE DECEMBER 19, 1984, (NEW JERSEY) Assignors: JONES & LAUGHLIN STEEL, INCORPORATED, A DE. CORP. (INTO), REPUBLIC STEEL CORPORATION, A NJ CORP. (CHANGEDTO)
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0611Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
    • B22D11/062Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires the metal being cast on the inside surface of the casting wheel

Definitions

  • a protective gas cover assembly prevents contamination of a cast strip during initial formation and solidification,
  • the cover assembly has at least one roll mounted and pivotable compartment. If more than one roll mounted compartment is utilized, each compartment is separately pivotable so that irregularities in the freshly cast strip or in the lower casting surface which tend to cause lifting of one portion of the cover will not lift other portions thereby improving the degree of protection afforded by the device and avoiding feedback of profile perturbations in the strip by lifting or straining the assembly. Therefore, in general, lifting movement of one cover compartment will not be transmitted to the other compartment.
  • Our invention generally relates to a device which provides a protective atomosphere during the initial formation and solidification of strip cast .by the socalled lnside-The-Ring" casting process.
  • lnside-The-Ring casting process in which the concave inside surface of a' rotating ring or a concave belt surface contains a pool of molten metal and is utilized as a casting surface to form a solid strip from the moltenpool.
  • the pool is replenished with molten material by a tundish, a launder or other appropriate feeding means.
  • a rotating drum of convex casting surface may be co-v distance. into the molten pool which is contained on the inside 'surface of the ring.
  • a one-sided casting is also formed on the drum surface. Because the respective one-sided castings are formed continguously to each other, the two castings are continuously joined or welded at the respective hot sides at the nip of the casting created between the drum and the ring.
  • Typical examples of apparatus suitable for performing the Inside- The-Ring casting process are the various embodiments shown in US. Pat. No. 3,773,l02. Ferrous or nonferrous metals maybe cast by such process. Steel is a particularly desirable material for the use of this casting process.
  • the invention generally comprises a protective gas cover assembly which is used in combination with a strip castingdevice having a rotatable concave lower casting member, such as the inside of a ring or a belt, and, optionally, a rotatable convex upper casting member, "such as a drum.
  • the casting device may also include a rotatable roll, such as a pressure roll, which would combine the functions of a pressure roll and a 'seal roll.
  • the gas cover assembly comprises a single compartment.
  • a single strip casting is formed at the inner surface of thecasting ring and then exits from the gas cover assembly by passing under a pressure roll located beyond the pool of molten material and which holds the freshly cast strip against the inside surface of the casting ring after it emerges from the "pool of molten material.
  • the gas cover assembly comprises an enclosure housing whiich is positioned over the lower portion of the casting ring and thus envelops the casting, the casting pool and portions of the tundish in such a manner so as to substantially seal such portions of the casting device from the surrounding atmosphere through contact with or in close fitting relationship with the casting ring and the drive shaft of the pressure roll.
  • the pressure roll also serves as a seal in this instance.
  • this embodiment is directed toward the production of a cast strip which has been frozen or solidified from one side only, it is within the scope of this embodiment to also provide a casting drum which is also sealably enclosed within the enclosure housing and thereby provides for the production of strip frozen or solidified from both sides of its thickness.
  • Such drum does not provide support for the gas cover assembly.
  • Suitable sealing means between the shaft or other drum support means and the compartment housing include rubbing flanges, flaps or the like.
  • the single compartment housing is supported by a tail skid roller at one end and by the pressure roll drive shaft at its other end. Support by the roll drive shaft is accomplished in such a manner that the enclosure housing may pivot or rotate slightly around said shaft rather than be lifted due to ring irregularities which cause lifting of the tail skid support roll. Such arrangement maximizes the effective seal of the system.
  • a second embodiment of our invention involves instances where strip is cast with the use of a casting ring and a casting drum. Protection of the molten material is secured with use of a single enclosure housing which is supported by a tail skid roll and pivotable about and supported by the drive shaft of said casing drum. While this embodiment functions in a generally equivalent manner to the first described embodiment. it is noted that protection is not provided for the freshly cast strip.
  • the gas cover assembly in another embodiment for strip cast with a casting ring and drum, is divided into two interconnected portions: a primary compartment and a secondary compartment.
  • the primary compartment comprises an enclosure housing which ispositioned over the casting drum, the tundish or other appropriate feed means and the molten material pool in such a rnanner so as to substantially seal such' portions of thecasting apparatus from the surrounding atmosphere through'contact with or in close fitting relationship with the casting ring and the drum shaft.
  • the sec- "ondary compartment comprises an enclosure housing which is positioned over the pressure roll member and that portion of the freshly cast strip between the pool and the point where it ceases to be held in contact with the ring in such a manner so as to be adapted to substantially seal such portion of the casting apparatus and the strip from the surrounding atmosphere through contact with or close fitting relationship with the strip and ring casting surface.
  • Both housings are at least partially supported by the ring casting surface.
  • the primary compartment is also supported by the casting drum drive shaft. During operation, the primary compartment housing is pivoted about the drum drive shaft and may rotateslightly so as to permit the cover to flexibly contact the ring surface.
  • Such objective is enhanced through the use of a dual compartment system in which the respective compartments are connected in a flexible or slidable manner and the compartments are individually pivotable.
  • v lt is yet a further objective of our invention to provide a device suitable for protecting materialcast by the lnside-The-Ring process which can be easily removed or placed in an operative position.
  • FIG. 2 depicts certain details of the lnside-The-Ring casting apparatus and the secondary compartment gas cover assembly of a two-compartment gas cover assembly. Certain portions of the apparatus are not shown for the sake of clarity.
  • FIG 6 represents a front sectional view of a one- I compartment gas cover assembly in combination with lnside-The-Ring casting apparatus comprising a casting ring and a castin'g drum.
  • the two-compartment gas cover assembly'embodiment of our invention isroll mounted on or supported the rotatable casting deviceat severa l locations.
  • the gas cover assembly remainsrelatively stationary while the casting device rotates .c luri ng the casting process,
  • Such arrangem'ent provides amoving seal that. automatically accommodates ehanges in eme rgent strip thickness.
  • This type ofseal has been found to be effective in both preventing theingress of the outside atmosphere into the coverassembly and minimizing the escape of pro.- tective o. r inert gas to the outside atmosphere.
  • the respective compartrrients are attaehed'to each other so as to provide a continuous protective cover over the molten and the freshly solidified material.
  • the primary compartment is mounted on bearings whose" journals are portions of the casting drum drive'shaft' in a fashion which will permit a degree of relative torsional movement of the essentially stationary compartrnent housing about the rotat-.
  • the second'ary compartmenthousing is an integral portion of a pressure roll carriage and turns as aunit with the carriage about a remote pivot point except for, a separate mounted seal roll to be described later.
  • the independentmounting of the envelope surrounding each roll is an important feature of the device as strip or ring irregularities which cause movement of one compartment will not cause lifting movement in the other. Typical ring irregularities stem from warpage of the ring due to heating and coolingof the ring during operations or from other mechanically induced defects. Such ar rangement reduces any tendency for contamination of the protective atmosphere through the ingress of the surrounding air.
  • the invention functions to provide a stationary container for a blanket of protective gas over-the molten metal pool contained in the casting rin g, th e freshly formed strip.
  • Typical protective atmospheres include argon, nitrogen, spent combustion gases, etc. that will not significantly ozidize the molten material-or the so.- lidified strip.
  • Thegas coverassembly generally comprises two gas covercompartments; a primary and secondary compartment.
  • the prirnary compartment covers the ;area of the inside ring surface which contains the molten-pool, drum casting member, and-the molten material feed means. Feed means typically include tun-v dishes, r launders, etc.
  • the secondary, compartment is connected to or.
  • the sealing system of the gas cover aSSembIyQ maybe generally viewed in the context of effectively: sealing alt inputs and, outputs rotboth of the gas cover assembly compartments with the exception of the communication between the compartments where the protective or inert gas is free to circulate be tween the respective compartments.
  • the inputs to the system are: the incoming protective gas stream, the gas feed means. the molten material feed means, the molten material stream. the casting drum shaft, and the incoming casting ring.
  • any conventional sealing means is appropriate to secure the requisite seal. Examples'of such meansincludes ceramic packing or mechanical seals of various types.
  • the incoming gas and molten metal streams are,'of course, self-sealing.
  • the casting drum drive shaft is, in effect, a turning cylinder with regard to the stationary gas cover assembly.
  • the shaft must turn relatively to the primary compartment housing and yet the area around the shaft must also be sealed from the atmosphere, a seal bearing is necessary.
  • the incoming casting ring may be sealed with use of a sealing roll or sealing blade as set forth in a later portion of the description of our invention.
  • the outputs from the system are: the cast strip and the casting ring which exits beneath the cast strip. Sealing around the strip and ring exit area is accomplished through the use of sealing rolls.
  • the surfaces of the pressure roll and seal rolls may be considered as inputs to the secondary compartment in the sense that the surface of such members, during rotation, enter and exit from the gas cover assembly.
  • an inert gas wiping system similar to that employed for the inner surface of the casting ring could be utilized for the purpose of removing adherent air from the roll surface prior to its reentry into the secondary compartment.
  • the seal is desirably of the type that permits relatively slight sliding contact between the respective members or is of a nature in which a small clearance is maintained between the respective members.
  • sealing members such as'seal-angles which are attached to the bottom portions of the primary and secondary housing members which are positioned in such a manner with respect to the sides of the casting ring so as to result in a substantially sealed relationship.
  • the cover assembly may also be constructed in such a manner to facilitate its removal for maintenance of emergency repairs. This may be accomplished by splitting housing 19 as shown in FIG. 1.
  • FIG. 1 is a front view taken along the mid-section of the inventive gas cover assembly shown in combination with Inside-The-Ring casting apparatus. This Figure represents a preferred embodiment of the invention.
  • Tundish or feed means 11 pours molten material, such as steel, into the inside of casting ring 13 so as to form molten pool 12
  • the inner surface of casting ring 13 comprises a rotatable concave lower casting surface upon which molten material is solidified in the form of a strip.
  • the rotation means for the lower casting surface are conventional and, thus, not indicated on the drawing.
  • Molten material is also solidified in the form of a strip on the surface of drum 14.
  • Drum 14 comprises a rotatable convex upper casting surface which is supported by and rotatable about drive shaft 15. The two strips formed by the respective casting surface members are joined or welded at the respective hot sides at the nip of the casting created between the casting members.
  • the unitary strip Upon its formation, the unitary strip emerges from between the casting nip and passes along the inside of casting ring 13 where it passes under pressure roll 16 and sealing rolls 17 and 18. Sealing rolls l7 and 18 are the two halves of a single split roll. Upon exit from sealing-rolls 17 and 18, the strip continues to pass along the inside surface of casting ring 13 untilremoval by spiraling is effected. Suitable apparatus for guiding the strip .from the casting apparatus is illustrated in U.S. Pat. No. 3,756,304. Gas feed means 97 serves to provide a source of protective gas for the 'gas cover compartments. 1
  • Drum 14 is pivotable about point a-a and is essentially covered with primary gas cover compartment housing 19.
  • Compartment housing 19 is preferably adapted to be water cooled.
  • pressure roll 16 is pivotable about point bh by means of a carriage member which comprises pivot members 20, cross bar 190, and bearing housing 21.
  • Cross bar 190, pivot member 20 and bearing housing 21 form a portion of the enclosure housing which covers the secondary compartment.
  • Sealing rolls 17 and 18 are pivotable about point ('r' by means of pivot housing member 72 which in turn is connected to cross bar of the carriage through auxiliary sealing plate 24. Sealing rolls 17 and 18 are provided with a close-fitting coped seal plate 31.
  • Seal plate 31, cross frame 190, two side plates 22 and 23 (one of which is not shown in FIG. 1) and frontal plate 24 comprise the sealing means that substantially seal the secondary compartment from the surrounding atmosphere.
  • Seal plate 31 may be constructed similarly to later described scrubber plate 27 in order to remove adherent air from the surface of rolls l7 and 18.
  • Side plates 22 and 23 slide against or are very closely spaced from the sides of casting ring 13 in substantially sealed relationship and may be provided with adjusting means such as bolting to minimize the spacings.
  • side plates 22 and 23 are preferably provided with spring-loading for purposes of expan- I sion allowance.
  • Blade 34 which is affixed to primary compartment housing 19 slidingly contacts secondary compartment housing 24 so as to provide for interconnection of the two compartments.
  • the ends of two curved side seal angles 25 and 26 rub against or are closely promimate to the two side plates 22 and 23, and along with scrubber plate 27, and a flange ring around tundish l1 effectively seal the entire outer periphery of primary gas cover compartment housing 19.
  • side plates 22 and 23 can be constructed so as to bear on the edge of casting ring 13 in a'manner such as seal angels 25 and 26.
  • seal angles 25 and 26 can be constructed so as to seal against the sides of ring 13 so do sideplates 22 and 23.
  • Scrubber plate 27 comprises means for scrubbing adherent air from the inside surface of entering casting ring 13. Suitable scrubber means include a jet curtain of pressurized inert or protectivegas which is directed against the ring surface and then is expended into the outside air so as to scrub adherent air from said casting surface.
  • Scrubber plate 17, as depicted in FIG. I, has two generally parallel blade sections which contain the jet curtain of protective gas a'nd serve to direct the jet against the inside surface of casting ring 13. The scrubbing action of scrubber plate 27 is enhanced by providing greater clearance between the blade which is located closer to'tailskid roll 29 than the clearance between the other blade and is preferred for this reason.
  • the weight of primary gas cover compartment housing 19 is carried by bearings riding on stems 15 and by tailskid" roll 29.
  • the bearing-stem assembly also functions as a sliding seal arrangement.
  • the several pivot points: aa, bb, and cc, and the contact point of roll 29 on the inside of casting ring 13 function collectively to permit slight relative movement of major parts such as drum l4, pressure roll 16, sealing rolls 17 and 18, and primary gas cover compartment housing 19 relative to each other and to the auxiliary sealing parts such as seal plate 31, side plates 22 and 23, frontal plate 24, side seal angles and 26, and scrubber plate 27.
  • the sliding contact of blade 34 with various secondary compartment members also cooperates to permit such relative movements to occur without an appreciable increase of the total leakage area.
  • the overall design of the gas cover assembly permits relatively. small amounts of protective gas to be employed during operation of the device. Sufficient gas should .be continuously or intermittently introduced into the gas cover assembly interior so that a slight positive pressure is maintained and thereby, aid in preventing the ingress of the surrounding atmosphere into the various portions of the gas cover assembly.
  • FIG. 2 depicts certain details of the Inside-The-Ring casting apparatus and gas cover assembly which are not shown in FIG. 1.
  • structural member 190 is attached to pivot member 20 so as to form a C-shaped frame.
  • Bearing housings 21 are mounted on the C-shaped frame and bear shaft 85 which in turn carries pressure roll 16 and drive sprocket 84.
  • This view also illustrates the mode of exit of emerging cast strip 88 from the secondary compart-' ment.
  • coped plates 31 are attached to structural member 190 in order to provide a seal around the periphery of sealing rolls l7 and 18 and the edges of casting ring 13. End seals 22 and 23 are omitted from FIG. 2 for the sake of clarity.
  • FIG. 2 The other membersshown in FIG. 2 are also depicted in FIG. 1 and perform the same function as previously described. From the view illustrated in FIG. 2, it is apparent that the shaft and pressure roll are mechanically supported by boundaries of the secondary compartment. This is, of course. not the situation with the casting drum and the primary compartment where the entire support of the drum comes from its shaft. Thus, it may be seen that secondary compartment supports the rotatable shaft and the primary compartment is supported by the rotatable drive shaft.
  • FIG. 3 is a side view of the invention taken along section IlI llI of FIG. '1.
  • casting ring 13 is channel shaped and is in sliding contact with seal lips 25 and 26 in order to effectively seal such area while the ring passes through the respective compartments. While an effective seal may be maintained by positioning the ring and compartment housings in such a manner that a nominal clearance is obtained, it has been found that the use of seal contact members such as sealing lips 25 and 26 results in a more effective sea]. It has also been found that the use of a series of spring members such as spring members spaced along the areas of contact is of further benefit to the ultimate performance of the sealing arrangement. Spring loaded sealing lips 25 and 26 should be loosely mounted due to the fact that the flexibility of the sealing arrangement is enhanced. The other illustrated members have been previously described.
  • FIG. 4 is a top view of the invention taken along sections Illl and IVIV of FIG. lfor the purpose of illustrating different portions of our apparatus.
  • Section I1II comprises the top portion of the Figure and Section IVIV comprises the bottom portion.
  • the illustrated members have been described elsewhere.
  • FIG. 5 represents a sectional front view of a single compartment gas cover assembly that is suitable for use in combination with Inside-The-Ring casting apparatus which may or may not include a casting drum.
  • This embodiment comprises a single roller supported enclosure housing which is supported directly by a casting ring and pressure roll.
  • the commonly numbered components are the same as and function similarily to those illustrated in FIG. 1.
  • the gas cover assembly compartment utilized sealing member 77 to seal against roll 16 through movable contact with or close proximity to the sides and shaft of roll 16. Additional sealing is'effected by seal angles 25 and 26 (one of which is not shown) which are placed in movable contact with or in close proximity to the roll shaft.
  • FIG. 6 depicts a'sectional front view of a single compartment gas cover assembly that is suitable for use in combination with Inside-The-Ring casting apparatus which does not contain a pressure roll.
  • gas cover assembly obviously could also be adapted for an Inside-The-Ring device which included a pressure roll.
  • the various commonly numbered gas cover assembly and casting device members depicted in this Figure arerthe same and function similarly to those illustrated in FIG. 1.
  • Spring loaded seating member 65 seals against the upper sides of casting drum l4 and drum drive shaft 15 in order to substantially seal a portion of the single compartment.
  • Sealing member 66 is utilized to seal against the lower sides of roll 14 and its drive shaft as well as against seal members 25 and i 26. Sealingis effected through movable contact or close proximity.
  • a gascover compartment enclosure housing positionedoveriat least a portion of said feed means and located so as to be in substantially sealed relationship-with said rotatable concave lower casting member, said drive shaft of the rotatable roll, and said feed means, said gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable roll;
  • b.v gas feed means for feeding a protective gas into said gas cover compartment.
  • a rotatable convex upper casting member located within said gas cover compartment enclosure housing.
  • roller means connected to said gas cover compartment in contact with said concave lower casting member for supporting said gas cover compartment.
  • a gas cover assembly in combination with a strip casting device said strip casting device including a rotatable concave lower casting member, a rotatable convex upper casting member having a drive shaft, and feed means for feeding liquid material onto said rotatable concave lower casting member; said gas cover assembly comprising:
  • a gas cover compartment enclosure housing positioned over at least a portion of said rotatable convex upper casting member and at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said rotatable convex upper casting member, the drive shaft of said rotatable convex upper casting member, and said feed means, said gas cover enclosure housing in rollable contact with and supported by a portion of said ro- .10 tatable concave lower casting member and in pivotal contactwith and supported by the drive shaft of said rotatable convex upper casting member;
  • gas feed means for feeding a protective gas into said gas cover compartment.
  • Agas coverassembly in combination with a strip casting device said strip casting device including a rotatable concave lower casting member. arotatable convex upper casting member having a drive shaft, a rotatable roll for causing cast strip material to remain in contact with said rotatable concave lower casting member upon strip formation, and feed means for feeding liquid material onto said rotatable concave lower casting member.
  • said gas cover assembly comprising:
  • a primary gas cover compartment comprising an enclosure housing positioned over said convex upper casting member and at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said drive shaft of the upper convex casting member and said feed means.
  • said primary gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable convex upper casting member;
  • a secondary gas cover compartment comprising an enclosure housing located so as to be in substantially sealed contact with said primary gas cover compartment enclosure housing and located so as to be in substantially sealed relationship with said rotatable concave lower casting member and said rotatable roll, said secondary gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member;
  • gas feed means for feeding a protective gas into at least one of said gas cover compartments.
  • said secondary gas cover compartment enclosure housing is in slidable contact with said primary gas cover compartment enclosure housing whereby movement of one of said enclosure housings will not cause appreciable movement of the other enclosure housing.
  • said wiping and sealing means comprise means for directing a jet of protective gas against and-along said' rotatable concave lower casting member.
  • said wiping and sealing means further comprise two generally parallel blades whichare-adapted to direct ajet'curtain of protective gas against and along said rotatable concave'lower casting member, one
  • roller means connected to said secondary gas cover compartment enclosure housing'and adapted to be placed'in contact with a freshly cast strip borne on said concave lower1casting member for supporting said secondary" gas cover compartment and for sealing a portion of said secondary gas cover compartment enclosure housing.
  • roller means connected to said secondary gas cover compartment enclosure housing and adapted to be placedin contactw'ith a freshly cast strip borne on "said concave-lower casting member-for supporting said secondary gas covercompartment and for sealing aportion of said secondary gas cover com- I x partment enclosure housing.

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Abstract

A protective gas cover assembly prevents contamination of a cast strip during initial formation and solidification. The cover assembly has at least one roll mounted and pivotable compartment. If more than one roll mounted compartment is utilized, each compartment is separately pivotable so that irregularities in the freshly cast strip or in the lower casting surface which tend to cause lifting of one portion of the cover will not lift other portions thereby improving the degree of protection afforded by the device and avoiding feedback of profile perturbations in the strip by lifting or straining the assembly. Therefore, in general, lifting movement of one cover compartment will not be transmitted to the other compartment.

Description

GAS COVER FOR CASTING MACHINE Inventors: Charles Christian Gerding; Egil Aukrust; Robert L. Fazio, all of Pittsburgh, Pa.
Jones & Laughlin Steel Corporation, Pittsburgh, Pa.
Filed: July 3l, 1974 Appl. No.: 493,288
Assignee:
U.S. Cl 164/259; 164/276 Int. Cl? B22D 27/00; B22D 11/06 Field of Search 164/64, 66, 87, 88, 253,
References Cited UNITED STATES PATENTS 5/1963 Scribner 164/87 9/1971 Gerding 164/278 12/1971 Tromel et a1. 164/278 11/1973 Gerding 164/276 July 22, 1975 [57] ABSTRACT A protective gas cover assembly prevents contamination of a cast strip during initial formation and solidification, The cover assembly has at least one roll mounted and pivotable compartment. If more than one roll mounted compartment is utilized, each compartment is separately pivotable so that irregularities in the freshly cast strip or in the lower casting surface which tend to cause lifting of one portion of the cover will not lift other portions thereby improving the degree of protection afforded by the device and avoiding feedback of profile perturbations in the strip by lifting or straining the assembly. Therefore, in general, lifting movement of one cover compartment will not be transmitted to the other compartment.
16 Claims, 6 Drawing Figures 1 GAS COVER FOR CASTING MACHINE Our invention generally relates to a device which provides a protective atomosphere during the initial formation and solidification of strip cast .by the socalled lnside-The-Ring" casting process.
By the term lnside-The-Ring" casting process, it is meant that process in which the concave inside surface of a' rotating ring or a concave belt surface contains a pool of molten metal and is utilized as a casting surface to form a solid strip from the moltenpool. The pool is replenished with molten material by a tundish, a launder or other appropriate feeding means.
A rotating drum of convex casting surface may be co-v distance. into the molten pool which is contained on the inside 'surface of the ring. A one-sided casting is also formed on the drum surface. Because the respective one-sided castings are formed continguously to each other, the two castings are continuously joined or welded at the respective hot sides at the nip of the casting created between the drum and the ring. Typical examples of apparatus suitable for performing the Inside- The-Ring casting process are the various embodiments shown in US. Pat. No. 3,773,l02. Ferrous or nonferrous metals maybe cast by such process. Steel is a particularly desirable material for the use of this casting process.
The continuous casting of molten metals under protective gaseous atmospheres in order to prevent oxidation or contamination of the metal is generally known in the metal casting art. Typical of such prior art methods are US. Pat. Nos. 2,099,208 and 3,284,859.
The invention generally comprises a protective gas cover assembly which is used in combination with a strip castingdevice having a rotatable concave lower casting member, such as the inside of a ring or a belt, and, optionally, a rotatable convex upper casting member, "such as a drum. The casting device may also include a rotatable roll, such as a pressure roll, which would combine the functions of a pressure roll and a 'seal roll.
In one embodiment of our invention, the gas cover assembly comprises a single compartment. In this embodiment, a single strip casting is formed at the inner surface of thecasting ring and then exits from the gas cover assembly by passing under a pressure roll located beyond the pool of molten material and which holds the freshly cast strip against the inside surface of the casting ring after it emerges from the "pool of molten material. The gas cover assembly comprises an enclosure housing whiich is positioned over the lower portion of the casting ring and thus envelops the casting, the casting pool and portions of the tundish in such a manner so as to substantially seal such portions of the casting device from the surrounding atmosphere through contact with or in close fitting relationship with the casting ring and the drive shaft of the pressure roll. The pressure roll also serves as a seal in this instance. Althoughthis embodimentis directed toward the production of a cast strip which has been frozen or solidified from one side only, it is within the scope of this embodiment to also provide a casting drum which is also sealably enclosed within the enclosure housing and thereby provides for the production of strip frozen or solidified from both sides of its thickness. Such drum does not provide support for the gas cover assembly. Suitable sealing means between the shaft or other drum support means and the compartment housing include rubbing flanges, flaps or the like. In general, the single compartment housingis supported by a tail skid roller at one end and by the pressure roll drive shaft at its other end. Support by the roll drive shaft is accomplished in such a manner that the enclosure housing may pivot or rotate slightly around said shaft rather than be lifted due to ring irregularities which cause lifting of the tail skid support roll. Such arrangement maximizes the effective seal of the system.
A second embodiment of our invention involves instances where strip is cast with the use of a casting ring and a casting drum. Protection of the molten material is secured with use of a single enclosure housing which is supported by a tail skid roll and pivotable about and supported by the drive shaft of said casing drum. While this embodiment functions in a generally equivalent manner to the first described embodiment. it is noted that protection is not provided for the freshly cast strip.
in another embodiment for strip cast with a casting ring and drum, the gas cover assembly is divided into two interconnected portions: a primary compartment and a secondary compartment. This embodiment has the advantage of protecting the strip for a longer time period than the second embodiment. The primary compartment comprises an enclosure housing which ispositioned over the casting drum, the tundish or other appropriate feed means and the molten material pool in such a rnanner so as to substantially seal such' portions of thecasting apparatus from the surrounding atmosphere through'contact with or in close fitting relationship with the casting ring and the drum shaft. The sec- "ondary compartment comprises an enclosure housing which is positioned over the pressure roll member and that portion of the freshly cast strip between the pool and the point where it ceases to be held in contact with the ring in such a manner so as to be adapted to substantially seal such portion of the casting apparatus and the strip from the surrounding atmosphere through contact with or close fitting relationship with the strip and ring casting surface. Both housings are at least partially supported by the ring casting surface. The primary compartment is also supported by the casting drum drive shaft. During operation, the primary compartment housing is pivoted about the drum drive shaft and may rotateslightly so as to permit the cover to flexibly contact the ring surface. I i
It is thus an object of our invention to provide a device which is capable of providing a protective atmosphere over molten and/or freshly cast material that is processed by apparatus suitable for perfecting the lnside The-Ring casting technique.
It is a further objective to provide a protective system in which the protective nature of the atmosphere will not be sustantially diminished due to cover lifting or increased roll pressures caused by irregularitiesin the casting device o rin the emerging strip. Such objective is enhanced through the use of a dual compartment system in which the respective compartments are connected in a flexible or slidable manner and the compartments are individually pivotable. v lt is yet a further objective of our invention to provide a device suitable for protecting materialcast by the lnside-The-Ring process which can be easily removed or placed in an operative position.
These and other objectives and advantages will become moreapparent to those skilled in the art from the foregoing description of. the invention.
compartment gas cover assembly in combination with A lnside-The-Ring casting apparatus comprising a casting a casting drum. a pressure roll, and a sealing roll. FIG. 2 depicts certain details of the lnside-The-Ring casting apparatus and the secondary compartment gas cover assembly of a two-compartment gas cover assembly. Certain portions of the apparatus are not shown for the sake of clarity.
' FIG 6 represents a front sectional view ofa one- I compartment gas cover assembly in combination with lnside-The-Ring casting apparatus comprising a casting ring and a castin'g drum.
The two-compartment gas cover assembly'embodiment of our invention isroll mounted on or supported the rotatable casting deviceat severa l locations. By virtue of the roll mounted support means the gas cover assembly remainsrelatively stationary while the casting device rotates .c luri ng the casting process, Such arrangem'ent provides amoving seal that. automatically accommodates ehanges in eme rgent strip thickness. This type ofseal has been found to be effective in both preventing theingress of the outside atmosphere into the coverassembly and minimizing the escape of pro.- tective o. r inert gas to the outside atmosphere. Savings in the a mountiof gas necessary to adequately protect the molten metaland solidified strip is realized by this technique] 7 c i f The primary'compartment is supported at one end through roller contact with ,the inside surface of the castingring and by thecasting drum drive shaft toward itsother end. Support for thesecondary compartment:
is effected through a pivotally mountedhousing which is mounted on a pressure roll. Contact with the moving upper surface of the emerging strip, and hence the inpossible movement of the casting drum caused by FlG. l depicts; a front sectional viewlof'a two-' movement of castingdrum will cause a change in the resultant strip thickness as it emerges from the casting nip. Any such thickness perturbation would then cause a perturbation in the motion of the pressure roll when that portion of the strip passes under the pressure'roll.
if the respective housings are not mounted or supported independently,-the induced change in thickness willin turn cause an additional thickness change because the casting drum will be lifted again/Such .process could conceivably recur indefinitely. As may' be seen. thickness, control would rapidly become extremely difficult due tothelhighly interrelated effect of the casting drum and the pressure roll, c c e As' previously discussed, the respective compartrrients are attaehed'to each other so as to provide a continuous protective cover over the molten and the freshly solidified material. The primary compartment is mounted on bearings whose" journals are portions of the casting drum drive'shaft' in a fashion which will permit a degree of relative torsional movement of the essentially stationary compartrnent housing about the rotat-.
able driveshaft but which otherwiseconstrains the motions of the housing to those of the shaft. The second'ary compartmenthousing is an integral portion of a pressure roll carriage and turns as aunit with the carriage about a remote pivot point except for, a separate mounted seal roll to be described later. The independentmounting of the envelope surrounding each roll is an important feature of the device as strip or ring irregularities which cause movement of one compartment will not cause lifting movement in the other. Typical ring irregularities stem from warpage of the ring due to heating and coolingof the ring during operations or from other mechanically induced defects. Such ar rangement reduces any tendency for contamination of the protective atmosphere through the ingress of the surrounding air. i g Our invention functions to provide a stationary container for a blanket of protective gas over-the molten metal pool contained in the casting rin g, th e freshly formed strip. Typical protective atmospheres include argon, nitrogen, spent combustion gases, etc. that will not significantly ozidize the molten material-or the so.- lidified strip. Thegas coverassembly generally comprises two gas covercompartments; a primary and secondary compartment. The prirnary compartment covers the ;area of the inside ring surface which contains the molten-pool, drum casting member, and-the molten material feed means. Feed means typically include tun-v dishes, r launders, etc. The secondary, compartment is connected to or. in scalable contact with the primary compartment and, serves to provide a protective atmosphere over the freshly cast strip. as it passes along the inside of' the ring surface is maintained through use of alrdll which presses the strip against the ring surface. Protective gas is conveniently introduced into the gas cov er system through appropriate gas feed means such as anozzle or the like. Becausethe seal is not perfect,
movement of the pressure roll because even a small a small amount of protective gas will escape at the various sealed interfaces of the gas cover assembly. However as the contained gas is either continuously or intermittently replenished by the gas feed means, a slight positive pressure is maintained in thecover assembly.
As our invention involves the relative movements of variouscqmponents, the sealing system of the gas cover aSSembIyQmaybe generally viewed in the context of effectively: sealing alt inputs and, outputs rotboth of the gas cover assembly compartments with the exception of the communication between the compartments where the protective or inert gas is free to circulate be tween the respective compartments.
There are certain interruptions to what is otherwise a hermitically sealed compartment which may be regarded as the inputs and outputs of the protective gas system. The inputs to the system are: the incoming protective gas stream, the gas feed means. the molten material feed means, the molten material stream. the casting drum shaft, and the incoming casting ring. As the gas and molten material feed means are stationary with respect to the gas cover assembly, any conventional sealing means is appropriate to secure the requisite seal. Examples'of such meansincludes ceramic packing or mechanical seals of various types. The incoming gas and molten metal streams are,'of course, self-sealing. In operation, the casting drum drive shaft is, in effect, a turning cylinder with regard to the stationary gas cover assembly. Because the shaft must turn relatively to the primary compartment housing and yet the area around the shaft must also be sealed from the atmosphere, a seal bearing is necessary. The incoming casting ring may be sealed with use of a sealing roll or sealing blade as set forth in a later portion of the description of our invention.
The outputs from the system are: the cast strip and the casting ring which exits beneath the cast strip. Sealing around the strip and ring exit area is accomplished through the use of sealing rolls.
It is further pointed out that the surfaces of the pressure roll and seal rolls may be considered as inputs to the secondary compartment in the sense that the surface of such members, during rotation, enter and exit from the gas cover assembly. If desired, an inert gas wiping system similar to that employed for the inner surface of the casting ring could be utilized for the purpose of removing adherent air from the roll surface prior to its reentry into the secondary compartment.
Finally, it is necessary to seal both of the compartments from the outside atmosphere at points along the interface between the respective housing compartments and the edges of the casting ring. Because the ring rotates relative to the gas cover assembly during thecasting process, the seal is desirably of the type that permits relatively slight sliding contact between the respective members or is of a nature in which a small clearance is maintained between the respective members. We have chosen to utilize sealing members such as'seal-angles which are attached to the bottom portions of the primary and secondary housing members which are positioned in such a manner with respect to the sides of the casting ring so as to result in a substantially sealed relationship. Although we prefer to attach the seal angles to the gas cover assemblyfor reasons of simplicity, it is within the scope of our invention to attach the seal angles to the base of the casting machine as such arrangement would function in an equivalent manner.
The cover assembly may also be constructed in such a manner to facilitate its removal for maintenance of emergency repairs. This may be accomplished by splitting housing 19 as shown in FIG. 1.
FIG. 1 is a front view taken along the mid-section of the inventive gas cover assembly shown in combination with Inside-The-Ring casting apparatus. This Figure represents a preferred embodiment of the invention.
Tundish or feed means 11 pours molten material, such as steel, into the inside of casting ring 13 so as to form molten pool 12 The inner surface of casting ring 13 comprises a rotatable concave lower casting surface upon which molten material is solidified in the form of a strip. The rotation means for the lower casting surface are conventional and, thus, not indicated on the drawing. Molten material is also solidified in the form of a strip on the surface of drum 14. Drum 14 comprises a rotatable convex upper casting surface which is supported by and rotatable about drive shaft 15. The two strips formed by the respective casting surface members are joined or welded at the respective hot sides at the nip of the casting created between the casting members. Upon its formation, the unitary strip emerges from between the casting nip and passes along the inside of casting ring 13 where it passes under pressure roll 16 and sealing rolls 17 and 18. Sealing rolls l7 and 18 are the two halves of a single split roll. Upon exit from sealing- rolls 17 and 18, the strip continues to pass along the inside surface of casting ring 13 untilremoval by spiraling is effected. Suitable apparatus for guiding the strip .from the casting apparatus is illustrated in U.S. Pat. No. 3,756,304. Gas feed means 97 serves to provide a source of protective gas for the 'gas cover compartments. 1
Drum 14 is pivotable about point a-a and is essentially covered with primary gas cover compartment housing 19. Compartment housing 19 is preferably adapted to be water cooled. pressure roll 16 is pivotable about point bh by means of a carriage member which comprises pivot members 20, cross bar 190, and bearing housing 21. The carriage number assembly is shown in more detail in FIG. 4. Cross bar 190, pivot member 20 and bearing housing 21 form a portion of the enclosure housing which covers the secondary compartment. Sealing rolls 17 and 18 are pivotable about point ('r' by means of pivot housing member 72 which in turn is connected to cross bar of the carriage through auxiliary sealing plate 24. Sealing rolls 17 and 18 are provided with a close-fitting coped seal plate 31. Seal plate 31, cross frame 190, two side plates 22 and 23 (one of which is not shown in FIG. 1) and frontal plate 24 comprise the sealing means that substantially seal the secondary compartment from the surrounding atmosphere. Seal plate 31 may be constructed similarly to later described scrubber plate 27 in order to remove adherent air from the surface of rolls l7 and 18. Side plates 22 and 23 slide against or are very closely spaced from the sides of casting ring 13 in substantially sealed relationship and may be provided with adjusting means such as bolting to minimize the spacings. In the event that one is casting a strip or relatively wide width, side plates 22 and 23 are preferably provided with spring-loading for purposes of expan- I sion allowance.
Blade 34 which is affixed to primary compartment housing 19 slidingly contacts secondary compartment housing 24 so as to provide for interconnection of the two compartments. The ends of two curved side seal angles 25 and 26 (one of which is not shown in FIG. 1) rub against or are closely promimate to the two side plates 22 and 23, and along with scrubber plate 27, and a flange ring around tundish l1 effectively seal the entire outer periphery of primary gas cover compartment housing 19. It should also be understood that side plates 22 and 23 can be constructed so as to bear on the edge of casting ring 13 in a'manner such as seal angels 25 and 26. Moreover. seal angles 25 and 26 can be constructed so as to seal against the sides of ring 13 so do sideplates 22 and 23. Scrubber plate 27 comprises means for scrubbing adherent air from the inside surface of entering casting ring 13. Suitable scrubber means include a jet curtain of pressurized inert or protectivegas which is directed against the ring surface and then is expended into the outside air so as to scrub adherent air from said casting surface. Scrubber plate 17, as depicted in FIG. I, has two generally parallel blade sections which contain the jet curtain of protective gas a'nd serve to direct the jet against the inside surface of casting ring 13. The scrubbing action of scrubber plate 27 is enhanced by providing greater clearance between the blade which is located closer to'tailskid roll 29 than the clearance between the other blade and is preferred for this reason. In this manner the major portion of the scrubbing gas is directed along the surface of casting ring 13 and expended to the outside atmosphere. Such procedure both scrubs the ring and seals the gas cover. Of course, it will be understood by those skilled in the art that scrubber plate 27 could be eliminated and replaced by a roll similar in construction to sealingroll l7 and 18 in the event one were willing to forego the advantages associated with scrubber plate 27. In making such substitution, the new roll would both serve to support and seal the gas cover assembly. Hence, such roll would combine most of the functions of scrubber plate 27 and tailskid roll 29.
The weight of primary gas cover compartment housing 19 is carried by bearings riding on stems 15 and by tailskid" roll 29. The bearing-stem assembly also functions as a sliding seal arrangement.
The several pivot points: aa, bb, and cc, and the contact point of roll 29 on the inside of casting ring 13 function collectively to permit slight relative movement of major parts such as drum l4, pressure roll 16, sealing rolls 17 and 18, and primary gas cover compartment housing 19 relative to each other and to the auxiliary sealing parts such as seal plate 31, side plates 22 and 23, frontal plate 24, side seal angles and 26, and scrubber plate 27. The sliding contact of blade 34 with various secondary compartment members also cooperates to permit such relative movements to occur without an appreciable increase of the total leakage area. The overall design of the gas cover assembly permits relatively. small amounts of protective gas to be employed during operation of the device. Sufficient gas should .be continuously or intermittently introduced into the gas cover assembly interior so that a slight positive pressure is maintained and thereby, aid in preventing the ingress of the surrounding atmosphere into the various portions of the gas cover assembly.
FIG. 2 depicts certain details of the Inside-The-Ring casting apparatus and gas cover assembly which are not shown in FIG. 1. As may be apparent from FIGS. 2 and 4, structural member 190 is attached to pivot member 20 so as to form a C-shaped frame. Bearing housings 21 are mounted on the C-shaped frame and bear shaft 85 which in turn carries pressure roll 16 and drive sprocket 84. This view also illustrates the mode of exit of emerging cast strip 88 from the secondary compart-' ment. As indicated in FIG. 4, coped plates 31 are attached to structural member 190 in order to provide a seal around the periphery of sealing rolls l7 and 18 and the edges of casting ring 13. End seals 22 and 23 are omitted from FIG. 2 for the sake of clarity. The other membersshown in FIG. 2 are also depicted in FIG. 1 and perform the same function as previously described. From the view illustrated in FIG. 2, it is apparent that the shaft and pressure roll are mechanically supported by boundaries of the secondary compartment. This is, of course. not the situation with the casting drum and the primary compartment where the entire support of the drum comes from its shaft. Thus, it may be seen that secondary compartment supports the rotatable shaft and the primary compartment is supported by the rotatable drive shaft.
FIG. 3 is a side view of the invention taken along section IlI llI of FIG. '1. As shown in this Figure, casting ring 13 is channel shaped and is in sliding contact with seal lips 25 and 26 in order to effectively seal such area while the ring passes through the respective compartments. While an effective seal may be maintained by positioning the ring and compartment housings in such a manner that a nominal clearance is obtained, it has been found that the use of seal contact members such as sealing lips 25 and 26 results in a more effective sea]. It has also been found that the use of a series of spring members such as spring members spaced along the areas of contact is of further benefit to the ultimate performance of the sealing arrangement. Spring loaded sealing lips 25 and 26 should be loosely mounted due to the fact that the flexibility of the sealing arrangement is enhanced. The other illustrated members have been previously described.
FIG. 4 is a top view of the invention taken along sections Illl and IVIV of FIG. lfor the purpose of illustrating different portions of our apparatus. Section I1II comprises the top portion of the Figure and Section IVIV comprises the bottom portion. The illustrated members have been described elsewhere.
FIG. 5 represents a sectional front view of a single compartment gas cover assembly that is suitable for use in combination with Inside-The-Ring casting apparatus which may or may not include a casting drum. This embodiment comprises a single roller supported enclosure housing which is supported directly by a casting ring and pressure roll. The commonly numbered components are the same as and function similarily to those illustrated in FIG. 1. As is evident from this drawing, the gas cover assembly compartment utilized sealing member 77 to seal against roll 16 through movable contact with or close proximity to the sides and shaft of roll 16. Additional sealing is'effected by seal angles 25 and 26 (one of which is not shown) which are placed in movable contact with or in close proximity to the roll shaft.
FIG. 6 depicts a'sectional front view of a single compartment gas cover assembly that is suitable for use in combination with Inside-The-Ring casting apparatus which does not contain a pressure roll. Alternatively, such gas cover assembly obviously could also be adapted for an Inside-The-Ring device which included a pressure roll. The various commonly numbered gas cover assembly and casting device members depicted in this Figure arerthe same and function similarly to those illustrated in FIG. 1. Spring loaded seating member 65 seals against the upper sides of casting drum l4 and drum drive shaft 15 in order to substantially seal a portion of the single compartment. Sealing member 66 is utilized to seal against the lower sides of roll 14 and its drive shaft as well as against seal members 25 and i 26. Sealingis effected through movable contact or close proximity.
It should be further borne in mindthat one may combine the respective f unctions of the pressure and seal rolls by using one instead of two'rolls. Such substitution is considered to be within the scope of our invention and would be understood to be so by one skilled in the main in contact with said rotatable concave lower casting member upon strip formation, and feed means for feeding liquid material onto said rotatable concave lower casting member; said gas cover assembly comprising: t i v a. a gascover compartment enclosure housing positionedoveriat least a portion of said feed means and located so as to be in substantially sealed relationship-with said rotatable concave lower casting member, said drive shaft of the rotatable roll, and said feed means, said gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable roll; and
b.v gas feed means for feeding a protective gas into said gas cover compartment.
2. The combination as recited in claim 1, which further includes:
a rotatable convex upper casting member located within said gas cover compartment enclosure housing.
3. The combination as recited in claims 1, which further includes:
means for Wiping adherent air from the inside surface of said rotatable concave lower casting member at a position proximate to that where said primary gas cover enclosure housing is in rollable contact with said rotatable lower concave casting member and for sealing a portion of said primary gas cover enclosure housing.
4. The combination as recited in claim 1, which further includes:
roller means connected to said gas cover compartment in contact with said concave lower casting member for supporting said gas cover compartment.
5. A gas cover assembly in combination with a strip casting device, said strip casting device including a rotatable concave lower casting member, a rotatable convex upper casting member having a drive shaft, and feed means for feeding liquid material onto said rotatable concave lower casting member; said gas cover assembly comprising:
a. a gas cover compartment enclosure housing positioned over at least a portion of said rotatable convex upper casting member and at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said rotatable convex upper casting member, the drive shaft of said rotatable convex upper casting member, and said feed means, said gas cover enclosure housing in rollable contact with and supported by a portion of said ro- .10 tatable concave lower casting member and in pivotal contactwith and supported by the drive shaft of said rotatable convex upper casting member;
.b. gas feed means for feeding a protective gas into said gas cover compartment.
6. The combination as recited in claim 5, which further includes: l I
means forwiping adherent air from the inside surface ofsaidrotatable concave lower casting member at a position'proximate to that where said primary gas cover enclosure housing is in rollable contact with said rotatable lower concave casting member and for sealing a portion of said primary gas cover enclosure housing.
7. The combination as recited in claim 5, which further includes: t
roller means connected to said gas cover compartment in contact with said concave lower casting member for supporting said gas coverscompartment. I 8. Agas coverassembly in combination with a strip casting device, said strip casting device including a rotatable concave lower casting member. arotatable convex upper casting member having a drive shaft, a rotatable roll for causing cast strip material to remain in contact with said rotatable concave lower casting member upon strip formation, and feed means for feeding liquid material onto said rotatable concave lower casting member. said gas cover assembly comprising:
a. a primary gas cover compartment comprising an enclosure housing positioned over said convex upper casting member and at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said drive shaft of the upper convex casting member and said feed means. said primary gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable convex upper casting member;
b. a secondary gas cover compartment comprising an enclosure housing located so as to be in substantially sealed contact with said primary gas cover compartment enclosure housing and located so as to be in substantially sealed relationship with said rotatable concave lower casting member and said rotatable roll, said secondary gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member; and
c. gas feed means for feeding a protective gas into at least one of said gas cover compartments.
9. The combination as recited in claim 8, wherein:
said secondary gas cover compartment enclosure housing is in slidable contact with said primary gas cover compartment enclosure housing whereby movement of one of said enclosure housings will not cause appreciable movement of the other enclosure housing.
10. The combination as recited in claim 8, which further includes:
means for wiping adherent air from the inside surface of said rotatable concave lower casting member at a position proximate to that where said primary gas cover enclosure housing is in rollable contact with 11 said rotatable lower coneave lcasting member and for sealing a portion of said primary gas cover enclosure housing. 11. The combination as recited in claim 10, wherein:
said wiping and sealing means comprise means for directing a jet of protective gas against and-along said' rotatable concave lower casting member. 12. The combination as recited in claim -l 1, wherein:
" said wiping and sealing means further comprise two generally parallel blades whichare-adapted to direct ajet'curtain of protective gas against and along said rotatable concave'lower casting member, one
of'said blades being located a greater distance from the'surface of said rotatable concave lower casting member than the other blade whereby said wiping and'sealing means are adapted to direct a greater portion of said protective gas along said rotatable concave lower casting member in the directionof said blade located a greater distance from said rotatable concave lower casting member.
. 14. The combination as recited in claim, 8, which further includes: 'rollermeans connected to said primarygas. cover I compartment and in contact with said concave lower cast ing member for supporting said primary gas cover compartment.
15-: The combination as recited in claim '8, which further includes:
roller means connected to said secondary gas cover compartment enclosure housing'and adapted to be placed'in contact with a freshly cast strip borne on said concave lower1casting member for supporting said secondary" gas cover compartment and for sealing a portion of said secondary gas cover compartment enclosure housing.
=16. The 'combination as recited in claim l3,*whi ch further includes:
roller means connected to said secondary gas cover compartment enclosure housing and adapted to be placedin contactw'ith a freshly cast strip borne on "said concave-lower casting member-for supporting said secondary gas covercompartment and for sealing aportion of said secondary gas cover com- I x partment enclosure housing.

Claims (16)

1. A gas cover assembly in combination with a strip casting device, said strip casting device including a rotatable concave lower casting member, a rotatable roll having a drive shaft for causing cast strip material to remain in contact with said rotatable concave lower casting member upon strip formation, and feed means for feeding liquid material onto said rotatable concave lower casting member; said gas cover assembly comprising: a. a gas cover compartment enclosure housing positioned over at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said drive shaft of the rotatable roll, and said feed means, said gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable roll; and b. gas feed means for feeding a protective gas into said gas cover compartment.
2. The combination as recited in claim 1, which further includes: a rotatable convex upper casting member located within said gas cover compartment enclosure housing.
3. The combination as recited in claims 1, which further includes: means for wiping adherent air from the inside surface of said rotatable concave lower casting member at a position proximate to that where said primary gas cover enclosure housing is in rollable contact with said rotatable lower concave casting member and for sealing a portion of said primary gas cover enclosure housing.
4. The combination as recited in claim 1, which further includes: roller means connected to said gas cover compartment in contact with said concave lower casting member for supporting said gas cover compartment.
5. A gas cover assembly in combination with a strip casting device, said strip casting device includinG a rotatable concave lower casting member, a rotatable convex upper casting member having a drive shaft, and feed means for feeding liquid material onto said rotatable concave lower casting member; said gas cover assembly comprising: a. a gas cover compartment enclosure housing positioned over at least a portion of said rotatable convex upper casting member and at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said rotatable convex upper casting member, the drive shaft of said rotatable convex upper casting member, and said feed means, said gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable convex upper casting member; and b. gas feed means for feeding a protective gas into said gas cover compartment.
6. The combination as recited in claim 5, which further includes: means for wiping adherent air from the inside surface of said rotatable concave lower casting member at a position proximate to that where said primary gas cover enclosure housing is in rollable contact with said rotatable lower concave casting member and for sealing a portion of said primary gas cover enclosure housing.
7. The combination as recited in claim 5, which further includes: roller means connected to said gas cover compartment in contact with said concave lower casting member for supporting said gas cover compartment.
8. A gas cover assembly in combination with a strip casting device, said strip casting device including a rotatable concave lower casting member, a rotatable convex upper casting member having a drive shaft, a rotatable roll for causing cast strip material to remain in contact with said rotatable concave lower casting member upon strip formation, and feed means for feeding liquid material onto said rotatable concave lower casting member, said gas cover assembly comprising: a. a primary gas cover compartment comprising an enclosure housing positioned over said convex upper casting member and at least a portion of said feed means and located so as to be in substantially sealed relationship with said rotatable concave lower casting member, said drive shaft of the upper convex casting member and said feed means, said primary gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member and in pivotal contact with and supported by the drive shaft of said rotatable convex upper casting member; b. a secondary gas cover compartment comprising an enclosure housing located so as to be in substantially sealed contact with said primary gas cover compartment enclosure housing and located so as to be in substantially sealed relationship with said rotatable concave lower casting member and said rotatable roll, said secondary gas cover enclosure housing in rollable contact with and supported by a portion of said rotatable concave lower casting member; and c. gas feed means for feeding a protective gas into at least one of said gas cover compartments.
9. The combination as recited in claim 8, wherein: said secondary gas cover compartment enclosure housing is in slidable contact with said primary gas cover compartment enclosure housing whereby movement of one of said enclosure housings will not cause appreciable movement of the other enclosure housing.
10. The combination as recited in claim 8, which further includes: means for wiping adherent air from the inside surface of said rotatable concave lower casting member at a position proximate to that where said primary gas cover enclosure housing is in rollable contact with said rotatable lower concave casting member and for sealing a portion of said primary gas cover enclosure housing.
11. The combination as recited in claim 10, wherein: said wiping and sealing means comprise Means for directing a jet of protective gas against and along said rotatable concave lower casting member.
12. The combination as recited in claim 11, wherein: said wiping and sealing means further comprise two generally parallel blades which are adapted to direct a jet curtain of protective gas against and along said rotatable concave lower casting member, one of said blades being located a greater distance from the surface of said rotatable concave lower casting member than the other blade whereby said wiping and sealing means are adapted to direct a greater portion of said protective gas along said rotatable concave lower casting member in the direction of said blade located a greater distance from said rotatable concave lower casting member.
13. The combination as recited in claim 8, wherein: said secondary gas cover compartment enclosure housing is positioned over a rotatable roll adapted for pressing a cast strip against said rotatable concave lower casting member.
14. The combination as recited in claim 8, which further includes: roller means connected to said primary gas cover compartment and in contact with said concave lower casting member for supporting said primary gas cover compartment.
15. The combination as recited in claim 8, which further includes: roller means connected to said secondary gas cover compartment enclosure housing and adapted to be placed in contact with a freshly cast strip borne on said concave lower casting member for supporting said secondary gas cover compartment and for sealing a portion of said secondary gas cover compartment enclosure housing.
16. The combination as recited in claim 13, which further includes: roller means connected to said secondary gas cover compartment enclosure housing and adapted to be placed in contact with a freshly cast strip borne on said concave lower casting member for supporting said secondary gas cover compartment and for sealing a portion of said secondary gas cover compartment enclosure housing.
US493288A 1974-07-03 1974-07-31 Gas cover for casting machine Expired - Lifetime US3895673A (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
US493288A US3895673A (en) 1974-07-31 1974-07-31 Gas cover for casting machine
CA229,873A CA1033146A (en) 1974-07-31 1975-06-23 Gas cover assembly
AU82469/75A AU489119B2 (en) 1974-07-03 1975-06-26 Gas cover assembly
NL7507918A NL7507918A (en) 1974-07-31 1975-07-03 GAS COVER FOR CASTING MACHINE.
JP50082042A JPS5135626A (en) 1974-07-31 1975-07-04
IT25248/75A IT1039753B (en) 1974-07-31 1975-07-10 COVER UNIT FOR A GASEOUS ATMOSPHERE IN A METAL CASTING MACHINE
FR7523572A FR2321353A1 (en) 1974-07-31 1975-07-29 COVER FOR GASEOUS ATMOSPHERE PROTECTIVE FOR CASTING MACHINE
GB31983/75A GB1522691A (en) 1974-07-31 1975-07-31 Continuous strip-casting machine
DE19752534244 DE2534244A1 (en) 1974-07-31 1975-07-31 SHIELDING GAS COVER FOR A STRIP CASTING DEVICE

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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DE (1) DE2534244A1 (en)
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0121683A1 (en) * 1983-04-11 1984-10-17 Allied Corporation Casting in an exothermic reduction atmosphere
US4869312A (en) * 1983-05-02 1989-09-26 Allied Corporation Casting in an exothermic reduction atmosphere
US5137075A (en) * 1987-10-13 1992-08-11 Ltv Steel Company, Inc. Continuous casting apparatus and method
US5538071A (en) * 1991-07-01 1996-07-23 Mannesmann Aktiengesellschaft Machine and method of continuously casting a metal strip
CN100540179C (en) * 2004-09-20 2009-09-16 北京航空航天大学 A kind of rapid solidification prepares the method for amorphous thin ribbon

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56111506A (en) * 1980-02-12 1981-09-03 Kawasaki Steel Corp Continuous manufacture of thin sheet from molten metal
JPS5858963A (en) * 1981-10-05 1983-04-07 Mitsubishi Keikinzoku Kogyo Kk Production of continuously cast plate

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3089208A (en) * 1959-09-02 1963-05-14 Albert W Scribner Continuous casting process
US3605867A (en) * 1970-06-30 1971-09-20 Jones & Laughlin Steel Corp Apparatus for casting metal strip
US3627025A (en) * 1969-08-06 1971-12-14 Schloemann Ag Travelling-belt-type apparatus for the continuous casting of metal strip
US3773102A (en) * 1971-11-09 1973-11-20 C Gerding Direct casting of channel-shaped strip
US3811491A (en) * 1973-03-01 1974-05-21 Jones & Laughlin Steel Corp Method and apparatus for minimizing surface defects on itr cast strip

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3089208A (en) * 1959-09-02 1963-05-14 Albert W Scribner Continuous casting process
US3627025A (en) * 1969-08-06 1971-12-14 Schloemann Ag Travelling-belt-type apparatus for the continuous casting of metal strip
US3605867A (en) * 1970-06-30 1971-09-20 Jones & Laughlin Steel Corp Apparatus for casting metal strip
US3773102A (en) * 1971-11-09 1973-11-20 C Gerding Direct casting of channel-shaped strip
US3811491A (en) * 1973-03-01 1974-05-21 Jones & Laughlin Steel Corp Method and apparatus for minimizing surface defects on itr cast strip

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0121683A1 (en) * 1983-04-11 1984-10-17 Allied Corporation Casting in an exothermic reduction atmosphere
US4869312A (en) * 1983-05-02 1989-09-26 Allied Corporation Casting in an exothermic reduction atmosphere
US5137075A (en) * 1987-10-13 1992-08-11 Ltv Steel Company, Inc. Continuous casting apparatus and method
US5538071A (en) * 1991-07-01 1996-07-23 Mannesmann Aktiengesellschaft Machine and method of continuously casting a metal strip
CN100540179C (en) * 2004-09-20 2009-09-16 北京航空航天大学 A kind of rapid solidification prepares the method for amorphous thin ribbon

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DE2534244A1 (en) 1976-02-12
JPS5135626A (en) 1976-03-26
GB1522691A (en) 1978-08-23
FR2321353B1 (en) 1980-04-30
FR2321353A1 (en) 1977-03-18
CA1033146A (en) 1978-06-20
IT1039753B (en) 1979-12-10
NL7507918A (en) 1976-02-03
AU8246975A (en) 1977-01-06

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AS Assignment

Owner name: JONES & LAUGHLIN STEEL, INCORPORATED

Free format text: MERGER;ASSIGNORS:JONES & LAUGHLIN STEEL CORPORATION, A CORP. OF PA.;YOUNGTOWN SHEET & TUBE COMPANY,A CORP. OF OH. (MERGED INTO);NEW J&L STEEL CORPRATION, A CORP. OF DE., (CHANGED TO);REEL/FRAME:004510/0801

Effective date: 19851018

AS Assignment

Owner name: LTV STEEL COMPANY, INC.,

Free format text: MERGER AND CHANGE OF NAME EFFECTIVE DECEMBER 19, 1984, (NEW JERSEY);ASSIGNORS:JONES & LAUGHLIN STEEL, INCORPORATED, A DE. CORP. (INTO);REPUBLIC STEEL CORPORATION, A NJ CORP. (CHANGEDTO);REEL/FRAME:004736/0443

Effective date: 19850612