US3885911A - Textile material with soil release - Google Patents
Textile material with soil release Download PDFInfo
- Publication number
- US3885911A US3885911A US767382A US76738268A US3885911A US 3885911 A US3885911 A US 3885911A US 767382 A US767382 A US 767382A US 76738268 A US76738268 A US 76738268A US 3885911 A US3885911 A US 3885911A
- Authority
- US
- United States
- Prior art keywords
- fabric
- soil release
- textile
- gas
- percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002689 soil Substances 0.000 title claims abstract description 59
- 239000004753 textile Substances 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 51
- 230000008569 process Effects 0.000 claims abstract description 40
- 239000000203 mixture Substances 0.000 claims abstract description 37
- 239000004744 fabric Substances 0.000 claims description 116
- 239000002253 acid Substances 0.000 claims description 31
- 239000000835 fiber Substances 0.000 claims description 15
- 229920000728 polyester Polymers 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920003180 amino resin Polymers 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 4
- 229920006243 acrylic copolymer Polymers 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000000975 dye Substances 0.000 claims description 3
- 230000002401 inhibitory effect Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 description 28
- 239000000126 substance Substances 0.000 description 27
- 229920000642 polymer Polymers 0.000 description 10
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- -1 for example Substances 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 4
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 4
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229940048053 acrylate Drugs 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 239000013068 control sample Substances 0.000 description 2
- 210000004905 finger nail Anatomy 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- ZEYUSQVGRCPBPG-UHFFFAOYSA-N 4,5-dihydroxy-1,3-bis(hydroxymethyl)imidazolidin-2-one Chemical compound OCN1C(O)C(O)N(CO)C1=O ZEYUSQVGRCPBPG-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 101100194706 Mus musculus Arhgap32 gene Proteins 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 101100194707 Xenopus laevis arhgap32 gene Proteins 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001253 acrylic acids Chemical class 0.000 description 1
- 229920006397 acrylic thermoplastic Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000005233 alkylalcohol group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010028 chemical finishing Methods 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- WVJOGYWFVNTSAU-UHFFFAOYSA-N dimethylol ethylene urea Chemical compound OCN1CCN(CO)C1=O WVJOGYWFVNTSAU-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010952 in-situ formation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004900 laundering Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 150000002688 maleic acid derivatives Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940047670 sodium acrylate Drugs 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/70—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment combined with mechanical treatment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/15—Pressurized gas treatment of textiles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/16—Pressurized and high temperature liquid treatment of textiles
Definitions
- ABSTRACT A process for producing improved textile material with soil release characteristics which comprises applying thereto a soil release composition and passing gas through said textile material at a rate sufficient to remove excess soil release composition. Also, the product produced by this process.
- the proportion of the soil release chemicals on the fabric required to provide a high soil release rating was considered to be about 3 percent solids or more based on the dry weight of the fabric. Lesser amounts gave poor soil release characteristics. However, a fairly large proportion of the soil release chemicals was present in the interstitial voids and not being distributed on the fiber surfaces, did not contribute to the soil release properties.
- the present invention provides a novel process for achieving soil release properties equivalent to that attained with conventional methods while substantially reducing the proportion of the soil release chemicals required. About 2 percent of soil release chemical solids when using the present invention, gives as high a soil release rating as 3 percent solids using conventional padding techniques.
- a process which comprises applying a soil release composition to a textile material and passing a gas through said textile material at a rate sufficient to remove excess soil release composition from the interstices while inhibiting the formation of substantially any excessive film of the composition on the surface of the textile material. It is preferable to have the gas passed through the face of the textile material to its back thus leaving a minimum amount on the surface to inhibit marking.
- a gas may be passed through the textile material, preferably in the form of a knitted, woven or nonwoven fabric, by a wide variety of expedients.
- a fabric is passed in contact with a vacuum source which will draw air through the fabric at a rate sufficient to remove excess amounts of the soil release chemicals.
- the passage of the gas through the fabric at such a high rate removes excess liquid located in the interstices of the fabric.
- the gas passing through the fabric is generally air from the atmosphere, particularly when a vacuum is applied to the fabric. While such an arrangement is desirable, similar results may be achieved by blowing or otherwise inducing a positive flow of gas through the fabric. In such a situation, the air or any other gas may be heated or cooled as desired.
- the flow of air or gas through the fabric will preferably be at a velocity between about 50 and 100 feet of air per second and particularly between about 60 and feet per second. This may be accomplished with a vacuum gauge reading between about 5 inches and 15 inches of mercury depending materially upon the particular dimensions of the slot or orifice and the construction of the fabric being treated.
- the slot or orifice through which the flow of air moves is an elongated opening or arrangement of openings approximately the width of the fabric.
- the other dimension is preferably quite small.
- a slot or a plurality of openings are spaced in a general pattern from about three sixty-fourths to about A inch in width, and particularly between about one-sixteenth and A inch in width.
- the method of the invention provides substantially complete removal of the excess liquid quickly and efficiently so that the fabric can be processed at high speeds, e.g., up to yards per minute or more, without decreasing the efficiency of the process.
- textile material processed according to the invention achieves a substantially uniform liquid retention from side to side and along its length even though the fabric after immersion in the pad bath and prior to its exposure to the gas flow may be non-uniform in its liquid content.
- the soil release composition of this invention and any other chemicals may be applied to the textile material by the conventional procedures including padding, although spraying, dipping and the like may be employed.
- an initial wet pickup by the textile material of about 30 to 100 percent by weight is used.
- the pickup of chemical will vary with the fabric construction and the proportion of the chemical solids desired on the textile material as well as the total solids in the pad bath. If the initial pickup is excessive, squeeze rolls may be used to reduce the liquid content before the gas fiow treatment.
- the amount of liquid remaining on the textile material after the gas flow treatment, for a given construction, will depend to a large extent upon the type of fiber or filament from which the textile material has been prepared. For example, the wet pickup of cotton fab- :rics is substantially greater than that of polyester/cotton fabrics due to the hydrophobicity of the polyester fibers.
- the processing conditions of the invention may be adjusted to remove excess liquid from the textile material even though the actual amounts of the original and final liquid contents may vary with the particular fiber and the fiber content.
- the determination of the processing conditions advantageously may be accomplished by first selecting the amount of soil release chemicals required on a particular fabric in its finished state, second selecting a gas flow of an efficient rate to remove the excess liquid, and third adjusting the solids in the pad bath based on the above to give the required pickup of chemicals.
- the process of present invention is useful in the treatment of a wide variety of textile materials made from natural or synthetic fibers or blends of such fibers.
- natural fibers include cotton, linen, and flax.
- Suitable synthetic fibers include both regenerated cellulose fibers such as viscose rayon and synthetic polymeric fibers, for example, polyamides, acrylics and particularly polyesters and blends thereof.
- Durable press garments and articles generally are made from blends of polyester and cotton or rayon fibers. While the textile material undergoing treatment is preferably in the form of a fabric, the process of the invention may be used on fibers. yarns, threads and the like.
- the soil release composition employed in the process of the present invention may include one or more of a large number of different soil release compounds and chemicals, for example, synthetic acid polymers, low molecular weight polyesters, fluorochemicals and polymerizable monomers of such compounds for in situ formation of the soil release composition.
- Synthetic acid polymers suitable as the soil release composition of the present invention may be prepared from any of the polymerizable organic acids, i.e., those having reactive points of unsaturation, e.g., one of the acrylic acids. These polymers may be homopolymers of the acids or interpolymers of an acid and other monomers copolymerizable therewith so long as at least percent by weight acid is present in the polymer. Examples of polymerizable acids that may be used are acrylic acid, maleic acid, fumaric acid, methacrylic acid, itaconic acid, crotonic acid, cinnamic acid, polymerizable sulfonic acids, polymerizable phosphoric acids, etc.
- Monomers that may be interpolymerized with the above acids include monomers capable of copolymerizing with the acids which will not adversely affect the polymer.
- Suitable monomers include esters of the above acids prepared by reacting the acid with an alkyl alcohol, e.g., acrylic esters such as ethyl acrylate, methyl acrylate, propyl acrylate, isopropyl acrylate, 2- ethylhexyl acrylate, butyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, etc.; alkyl fumarates, maleates, crotonates, cinnamates, etc.; vinyl halides; monomers having vinylidene groups, e.g., styrene, acrylonitrile, methylstyrene; substituted vinyl monomers, e.g., chlorostyrene, butadiene, etc.
- the acid polymer should contain at least about 10 percent by weight acid calculated as acrylic acid.
- the acid polymer contains at least about 20 percent by weight acid and particularly between about 30 percent and percent acid.
- Copolymers of acrylic acid or methacrylic acid with an acrylate ester such as ethyl acrylate are considered to be especially useful.
- the soil release composition is preferably applied as an aqueous dispersion.
- aqueous dispersion between about 2 percent and 40 percent and preferably between about 5 percent and 35 percent by weight of the soil release chemical is present in the aqueous dispersion.
- proportion of the soil release chemical on the textile material it is desirable to have between about 0.2 percent and 7 percent by weight thereof based on the dry weight of the textile material and preferably between about 0.5 percent and 4 percent by weight.
- the soil release composition may include other ingredients in addition to the soil release chemicals, for example, emulsifying agents, wetting agents, softeners and other compounds that enhance the physical characteristics of the textile materials.
- Durable press characteristics may be achieved by the application to a fabric of a textile resin or a vinyl monomer with dual functionality as described in US. Pat. No. 3,377,249. Such durable press materials, together with any required catalysts, may be applied simultaneously with the soil release composition or sequentially therewith.
- a fabric 11 is guided over rolls 12, 13, and between squeeze rolls 14 with roll 13 being positioned to immerse the fabric 1 1 in a liquid 16 contained in bath 17.
- the fabric emerging from liquid 16 passes between squeeze rolls 14 and across a slot 18 in a distributor chamber 19 which has a control valve 20.
- Chamber 19 is connected to storage container 23 through a line 22.
- Storage container 23 is connected to a vacuum pump 24 through line 26 which includes a three way control valve 27 with one port opening directly to the air.
- Storage chamber 23 has a hinged cover 28 from which is suspended a baffle 29.
- a screen bucket 31 is disposed within container 23 to collect solid contaminants.
- Container 23 also is fitted with a vacuum gauge 32 and a level control 33 which activates a pump 34 connected to container 23 through line 36.
- Pump 34 has a discharge line 37 to bath 17.
- the invention is directed to a process in which excess soil release chemical is removed from textile material by creating a flow of gas through the interstices of the textile material.
- a desired flow of gas can be achieved by directing a gas under pressure against a fabric. Such an arrangement will blow the liquid from the fabric in the same way as the vacuum apparatus sucks the liquid therefrom.
- a principal advantage of the vacuum system resides in the flexibility of processing fabric at high speeds.
- the soil release values are determined by comparison with a set of standards having numerical ratings from 1.0 to 5.0, with 1.0 representing no stain removal and 5.0 complete removal of the stain.
- the fabrics are stained with mineral oil as received and then washed one time in a Kenmore automatic washer using a normal washing cycle with one cup of Tide detergent (sold by Proctor and Gamble) and a wash water temperature at about F.
- the stains in the dried fabric are compared with the set of standards.
- the values listed in the Tables under the headings 5 and 10 washes represent oil staining after 5 or 10 normal washings and then a single wash to remove the stain.
- EXAMPLE I A 60 inch poplin fabric of 106 X 59 construction and a Weight of about 5 ounces per square yard made from polyester and rayon fibers (65%/35% blend) is treated with an aqueous mixture of 10 percent dimethylol ethylene urea (50 percent solution), 4 percent dihydroxy dimethylol ethylene urea (50 percent solution), 14 percent emulsion copolymer of 70 percent ethyl acrylate, 27 percent acrylic acid and 3 percent sodium acrylate (12 A percent solids), 4 percent catalyst MX (50% MgCl 61-1 0), 2 percent ethyloxylated nonyl phenol and 3 percent of a mixture of softeners and hand building agents.
- the above bath is padded onto the fabric to provide about 50 percent wet pickup and then passed over a slot 3/33" X 60" similar to that shown in the drawing with a vacuum gauge reading of about 5 inches of mercury to reduce the liquid content to about 30 percent.
- the fabric is then dried to normal moisture regain and then cured in an oven at about 325F. for about 15 minutes.
- a control fabric is processed in the same manner except that the fabric is not extracted by passing over a vacuum slot.
- the resulting fabrics are compared and the vacuum extracted sample has a soft hand and does not show any significant streaking or marking when a fingernail is drawn over the fabric, while the control fabric has a harsh stiffer hand and shows considerable marking.
- the results of soil release tests are as follows:
- a fabric similar to that employed in Example I is treated with an aqueous mixture containing 14 percent N-methylol acrylamide (60 percent aqueous solution) and 0.1 percent ethyloxylated nonyl phenol.
- the fabric is dried by heating at about F and then irradiated with a two megarad dose by passing the fabric through irradiation equipment including an insulating core transformer manufactured by the High Voltage Equipiment Corporation of Burlington, Mass.
- the fabric is washed with water and dried in an oven to normal moisture regain.
- the fabric is treated with an aqueous pad bath comprising 15 percent of the acrylic emulsion copolymer of Example 1, 2 percent of the ethyloxylated nonyl phenol, 4 percent of the catalyst MX. and 1 percent of the softener.
- the fabric is then dried to normal moisture regain and cured in an oven at about 525F. for about 15 minutes.
- a control sample of the fabric is processed according to the above procedure except that the fabric is not passed over the vacuum slot to reduce the liquid content of the fabric.
- the hand and marking tendency of the fabrics is compared, and the vacuum extracted sample is superior in both respects.
- EXAMPLE III A 60 inch poplin fabric of 106 X 60 construction and a weight of about 5 ounces per square yard made from polyester and cotton fibers (65%/35% blend) is treated with an aqueous mixture containing 18 percent N- :methylol acrylamide (60 percent aqueous solution) and 0.1 percent ethyloxylated nonyl phenol.
- the fabric is dried by heating at about 185F and then irradiated with a two megarad dose by passing the fabric through the irradiation equipment of Example II.
- the fabric is washed with water and dried in an oven to normal moisture regain.
- the fabric is treated with an aqueous pad bath comprising 45 percent emulsion copolymer of 70 percent methacrylic acid and 30 percent ethylacrylate, 6 percent zinc nitrate catalyst (50 percent Zn(NO 6H O) and 2.5 percent softeners.
- the above bath is padded onto the fabric to provide about 55 percent wet pickup, and then the fabric is passed over the vacuum slot of Example I with about 10 inches of mercury reading on the vacuum gauge to reduce the liquid content to about 22 percent.
- the fabric is then dried to normal moisture regain and cured in an oven at 325F. for about minutes.
- a control sample of the same fabric is processed according to the above procedure except the fabric is not passed over the vacuum slot to reduce the wet content of the fabric and the proportions of the chemicals in the second bath are adjusted to provide the same proportion of the soil release chemicals on the fabric as the above fabric after it has passed over the vacuum slot.
- the proportion of the acrylic copolymer is reduced to 18 percent, the catalyst to 2.4 percent and the softeners to 1 percent.
- a process for producing improved knitted or woven textile material comprising linear polyester fibers which comprises applying thereto between about 30 and 100 percent by weight of an aqueous acrylic copolymer soil release composition containing about 2 to 40 percent copolymer, and passing air through said textile material at a rate between about 50 and 100 feet per second sufficient to remove between about 40 and 60 percent soil release composition from the interstices while inhibiting the formation of substantially any excessive film of said composition on the surface of said textile.
- said soil release composition comprises an aqueous dispersion of a synthetic acid co-polymer containing at least about 10 weight percent acid calculated as acrylic acid.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH1305669D CH1305669D (nl) | 1968-08-28 | ||
US767382A US3885911A (en) | 1968-08-28 | 1968-10-14 | Textile material with soil release |
CA059771A CA921341A (en) | 1968-08-28 | 1969-08-18 | Textile material with soil release |
GB41601/69A GB1277801A (en) | 1968-08-28 | 1969-08-20 | Improved textile material with soil release |
BE737936D BE737936A (nl) | 1968-08-28 | 1969-08-25 | |
LU59355D LU59355A1 (nl) | 1968-08-28 | 1969-08-26 | |
FR696929202A FR2017060B1 (nl) | 1968-08-28 | 1969-08-26 | |
NL6913040A NL6913040A (nl) | 1968-08-28 | 1969-08-26 | |
DE19691943813 DE1943813A1 (de) | 1968-08-28 | 1969-08-28 | Verfahren zum schmutzabweisenden Ausruesten von Textilien |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US75607268A | 1968-08-28 | 1968-08-28 | |
US767382A US3885911A (en) | 1968-08-28 | 1968-10-14 | Textile material with soil release |
Publications (1)
Publication Number | Publication Date |
---|---|
US3885911A true US3885911A (en) | 1975-05-27 |
Family
ID=27116172
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US767382A Expired - Lifetime US3885911A (en) | 1968-08-28 | 1968-10-14 | Textile material with soil release |
Country Status (9)
Country | Link |
---|---|
US (1) | US3885911A (nl) |
BE (1) | BE737936A (nl) |
CA (1) | CA921341A (nl) |
CH (1) | CH1305669D (nl) |
DE (1) | DE1943813A1 (nl) |
FR (1) | FR2017060B1 (nl) |
GB (1) | GB1277801A (nl) |
LU (1) | LU59355A1 (nl) |
NL (1) | NL6913040A (nl) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4164392A (en) * | 1977-12-22 | 1979-08-14 | Milliken Research Corporation | Textile materials having durable soil release and moisture transport characteristics and process for producing same |
US4168954A (en) * | 1977-12-22 | 1979-09-25 | Milliken Research Corporation | Textile materials having durable soil release and moisture transport characteristics and process for producing same |
US4225309A (en) * | 1977-10-31 | 1980-09-30 | Sando Iron Works, Co. Ltd. | Shrinkage setting process for cloth material |
US20020174494A1 (en) * | 1999-12-30 | 2002-11-28 | Hans-Peter Stang | Dyeing or washing installation for narrow textile fabrics and method for removing an excess amount of dye or washing agent |
US20030012867A1 (en) * | 2001-07-11 | 2003-01-16 | Madaras Jon Michael | Resonant sensor for dip |
US20050150057A1 (en) * | 2003-07-24 | 2005-07-14 | Jones Dennis J.Jr. | Methods of treating and cleaning fibers, carpet yarns and carpets |
US20060162091A1 (en) * | 2005-01-24 | 2006-07-27 | Jones Dennis J Jr | Methods and compositions for imparting stain resistance to nylon materials |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2750221A1 (de) * | 1977-11-10 | 1979-05-17 | Vepa Ag | Entwaesserungsvorrichtung mittels absaugung der fluessigkeit von einem textilgut o.dgl. |
US4447924A (en) * | 1982-02-18 | 1984-05-15 | Albany International Corp. | Moisture control system for controlling the amount of chemical added to a fabric |
DE102005026544A1 (de) | 2005-06-08 | 2006-12-14 | Henkel Kgaa | Verstärkung der Reinigungsleistung von Waschmitteln durch Polymer |
Citations (9)
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US246547A (en) * | 1881-08-30 | Apparatus for treating textile fabrics | ||
US2340214A (en) * | 1941-07-25 | 1944-01-25 | American Anode Inc | Apparatus for treating sheer stockings with liquid material |
US2460390A (en) * | 1945-03-07 | 1949-02-01 | American Viscose Corp | Means for removing excess liquid from filamentary material |
US2700366A (en) * | 1951-07-14 | 1955-01-25 | Firestone Tire & Rubber Co | Apparatus for treating coated fabric to remove excess coating material therefrom |
US3087320A (en) * | 1959-06-03 | 1963-04-30 | Fleissner & Co G M B H | Apparatus for treating and processing of elongated flexible elements |
US3242702A (en) * | 1962-05-31 | 1966-03-29 | Fleissner Gmbh | Apparatus for the continuous fluidtreatment of fabric webs |
US3258943A (en) * | 1963-12-18 | 1966-07-05 | Dixie Yarns | Apparatus for the liquid treatment of yarn |
US3377249A (en) * | 1966-08-04 | 1968-04-09 | Deering Milliken Res Corp | Soil release of polyester containing textiles through treatment with aminoplast resins in conjunction with acrylic emulsion polymers containing at least 20% acid calculated as acrylic acid |
US3647353A (en) * | 1966-08-26 | 1972-03-07 | Triatex International | Method and apparatus for processing cellulose-containing textiles with the vapors from an azeotropic liquid comprising an acidic catalyst |
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GB359908A (en) * | 1929-04-23 | 1931-10-21 | Ig Farbenindustrie Ag | Apparatus for impregnating webs of cloth or the like |
US1846845A (en) * | 1930-04-11 | 1932-02-23 | Sanford Mills | Process and apparatus for coloring textile webs |
US3597145A (en) * | 1967-03-10 | 1971-08-03 | Deering Milliken Res Corp | Treatment of a cellulosic-containing textile with a fluorocarbon,an aminoplast,and a synthetic acid copolymer,and textile obtained therefrom |
-
0
- CH CH1305669D patent/CH1305669D/xx unknown
-
1968
- 1968-10-14 US US767382A patent/US3885911A/en not_active Expired - Lifetime
-
1969
- 1969-08-18 CA CA059771A patent/CA921341A/en not_active Expired
- 1969-08-20 GB GB41601/69A patent/GB1277801A/en not_active Expired
- 1969-08-25 BE BE737936D patent/BE737936A/xx unknown
- 1969-08-26 FR FR696929202A patent/FR2017060B1/fr not_active Expired
- 1969-08-26 NL NL6913040A patent/NL6913040A/xx unknown
- 1969-08-26 LU LU59355D patent/LU59355A1/xx unknown
- 1969-08-28 DE DE19691943813 patent/DE1943813A1/de active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US246547A (en) * | 1881-08-30 | Apparatus for treating textile fabrics | ||
US2340214A (en) * | 1941-07-25 | 1944-01-25 | American Anode Inc | Apparatus for treating sheer stockings with liquid material |
US2460390A (en) * | 1945-03-07 | 1949-02-01 | American Viscose Corp | Means for removing excess liquid from filamentary material |
US2700366A (en) * | 1951-07-14 | 1955-01-25 | Firestone Tire & Rubber Co | Apparatus for treating coated fabric to remove excess coating material therefrom |
US3087320A (en) * | 1959-06-03 | 1963-04-30 | Fleissner & Co G M B H | Apparatus for treating and processing of elongated flexible elements |
US3242702A (en) * | 1962-05-31 | 1966-03-29 | Fleissner Gmbh | Apparatus for the continuous fluidtreatment of fabric webs |
US3258943A (en) * | 1963-12-18 | 1966-07-05 | Dixie Yarns | Apparatus for the liquid treatment of yarn |
US3377249A (en) * | 1966-08-04 | 1968-04-09 | Deering Milliken Res Corp | Soil release of polyester containing textiles through treatment with aminoplast resins in conjunction with acrylic emulsion polymers containing at least 20% acid calculated as acrylic acid |
US3647353A (en) * | 1966-08-26 | 1972-03-07 | Triatex International | Method and apparatus for processing cellulose-containing textiles with the vapors from an azeotropic liquid comprising an acidic catalyst |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4225309A (en) * | 1977-10-31 | 1980-09-30 | Sando Iron Works, Co. Ltd. | Shrinkage setting process for cloth material |
US4164392A (en) * | 1977-12-22 | 1979-08-14 | Milliken Research Corporation | Textile materials having durable soil release and moisture transport characteristics and process for producing same |
US4168954A (en) * | 1977-12-22 | 1979-09-25 | Milliken Research Corporation | Textile materials having durable soil release and moisture transport characteristics and process for producing same |
US20020174494A1 (en) * | 1999-12-30 | 2002-11-28 | Hans-Peter Stang | Dyeing or washing installation for narrow textile fabrics and method for removing an excess amount of dye or washing agent |
US20030170398A1 (en) * | 2001-07-11 | 2003-09-11 | The Goodyear Tire & Rubber Company | Resonant sensor for dip |
US6565914B2 (en) * | 2001-07-11 | 2003-05-20 | The Goodyear Tire & Rubber Company | Method for controlling deposited polymer on a substrate |
US20030012867A1 (en) * | 2001-07-11 | 2003-01-16 | Madaras Jon Michael | Resonant sensor for dip |
US6824615B2 (en) | 2001-07-11 | 2004-11-30 | The Goodyear Tire & Rubber Company | Resonant sensor for dip |
US20050150057A1 (en) * | 2003-07-24 | 2005-07-14 | Jones Dennis J.Jr. | Methods of treating and cleaning fibers, carpet yarns and carpets |
US7276085B2 (en) | 2003-07-24 | 2007-10-02 | Shaw Industries Group, Inc. | Methods of treating and cleaning fibers, carpet yarns and carpets |
US20080047077A1 (en) * | 2003-07-24 | 2008-02-28 | Jones Dennis J Jr | Methods of treating and cleaning fibers, carpet yarns and carpets |
US7488351B2 (en) | 2003-07-24 | 2009-02-10 | Columbia Insurance Company | Methods of treating and cleaning fibers, carpet yarns and carpets |
US20060162091A1 (en) * | 2005-01-24 | 2006-07-27 | Jones Dennis J Jr | Methods and compositions for imparting stain resistance to nylon materials |
US7785374B2 (en) | 2005-01-24 | 2010-08-31 | Columbia Insurance Co. | Methods and compositions for imparting stain resistance to nylon materials |
Also Published As
Publication number | Publication date |
---|---|
DE1943813A1 (de) | 1970-03-12 |
FR2017060B1 (nl) | 1973-04-06 |
FR2017060A1 (nl) | 1970-05-15 |
GB1277801A (en) | 1972-06-14 |
NL6913040A (nl) | 1970-03-03 |
CA921341A (en) | 1973-02-20 |
CH1305669D (nl) | |
LU59355A1 (nl) | 1970-09-26 |
BE737936A (nl) | 1970-02-25 |
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